CN111889831A - Integrated rotary cutter electrolytic passivation device - Google Patents
Integrated rotary cutter electrolytic passivation device Download PDFInfo
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- CN111889831A CN111889831A CN202010795998.4A CN202010795998A CN111889831A CN 111889831 A CN111889831 A CN 111889831A CN 202010795998 A CN202010795998 A CN 202010795998A CN 111889831 A CN111889831 A CN 111889831A
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- transmission case
- cutter
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- 238000001978 electrochemical passivation Methods 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 54
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 19
- 238000002161 passivation Methods 0.000 claims abstract description 13
- 230000010354 integration Effects 0.000 claims abstract 2
- 238000007599 discharging Methods 0.000 claims description 23
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000006386 neutralization reaction Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H3/00—Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/02—Trimming or deburring
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention relates to an integrated rotary cutter electrolytic passivation device, which mainly solves the technical problems of poor processing effect and low processing efficiency of the existing cutter passivation equipment, and adopts the technical scheme that: the utility model provides an integration gyration type cutter electrolysis passivating device, includes frame, transmission, automatic feeding device, automatic unloader, bottom plate, electrolysis passivating device and electric cabinet, the bottom plate sets up the bottom in the frame, transmission sets up the well upper portion in the frame, automatic feeding device sets up on the left side of bottom plate top surface, automatic unloader sets up the centre at the bottom plate top surface, electrolysis passivating device sets up the right at the bottom plate top surface, the electric cabinet sets up outside one side at the frame. The invention realizes the batch electrolytic passivation of the cutter and has the advantages of high production efficiency, large yield and good passivation effect.
Description
Technical Field
The invention belongs to the technical field of cutter cutting edge machining equipment, and particularly relates to an integrated rotary cutter electrolytic passivation device.
Background
The cutting edge of the existing cutting tool generally has a microscopic gap which is larger or smaller, so that the friction between the tool and chips and the surface of a workpiece is increased, the abrasion of the edge teeth of the tool is accelerated, and the service life of the tool is greatly shortened. Cracks tend to continue to extend in the direction of edge defects during the cutting process, resulting in non-uniformity of cutting force and torque, increased vibration, and accelerated wear of the tool, thereby reducing the quality of the machined surface and the life of the tool. And the cutting performance of the cutter can be greatly improved after the cutting edge of the cutter is subjected to electrolytic passivation, so that the service life of the cutter is prolonged. However, the currently used tool passivation equipment usually adopts mechanical friction wear passivation, and has the disadvantages of high cost, poor passivation effect, low processing efficiency and damage to the tool.
Disclosure of Invention
The invention aims to solve the technical problems of poor processing effect and low processing efficiency of the existing cutter passivation equipment, and provides an integrated rotary cutter electrolytic passivation device.
In order to solve the technical problems, the invention adopts the technical scheme that:
an integrated rotary cutter electrolytic passivation device comprises a frame, a transmission device, an automatic feeding device, an automatic discharging device, a bottom plate, an electrolytic passivation device and an electric cabinet, wherein the bottom plate is arranged at the bottom in the frame;
the transmission device comprises a Z-axis ball screw, an X-axis ball screw, a spindle motor, a reduction gearbox, a motor base, a transmission case and a spindle coupling, wherein the X-axis ball screw is horizontally arranged on the rear side surface in the frame, the Z-axis ball screw is vertically arranged on the inner side surface of the X-axis ball screw, the motor base is arranged on the inner side surface of the Z-axis ball screw, the reduction gearbox is arranged on the top surface of the motor base, the spindle motor is arranged on the top surface of the reduction gearbox, an output shaft of the spindle motor is connected with an input shaft of the reduction gearbox, the upper end of the spindle coupling is connected with the output shaft of the reduction gearbox and is positioned below the motor base, and one end of the transmission case is arranged on the inner side surface of the Z-axis ball;
the automatic feeding device comprises a feeding chassis, a plurality of feeding trays, a first motor and a first coupler, wherein the first motor is arranged on the left side of the top surface of the bottom plate, the lower end of the first coupler is connected with an output shaft of the first motor, the upper end of the first coupler is connected with a central shaft arranged on the bottom surface of the feeding chassis, and the top surface of the feeding chassis is uniformly provided with the plurality of feeding trays;
the automatic blanking device comprises a discharging platform, a transmission wheel with a motor, a transmission belt and a blanking disc, wherein the discharging platform is arranged in the middle of the top surface of the bottom plate, the transmission wheel with the motor is arranged on the bottom plate and positioned at the front side and the rear side of the discharging platform, the transmission belt is arranged on the transmission wheel with the motor and positioned below the discharging platform, and the blanking disc is arranged on the top surface of the discharging platform;
the electrolytic passivation device comprises an electrolytic rotating chassis, an oil seal pool, a neutralization pool, an electrolytic cell, a cleaning pool, a second motor and a second coupler, wherein the second motor is arranged on the right of the top surface of the bottom plate, an output shaft of the second motor is connected with the lower end of the second coupler, the upper end of the second coupler is connected with a central shaft arranged on the bottom surface of the electrolytic rotating chassis, and the top surface of the electrolytic rotating chassis is provided with the oil seal pool, the neutralization pool, the electrolytic cell and the cleaning pool.
Further, the transmission case comprises a plurality of upper bearings, a rear baffle, a connecting block, a plurality of belt wheels, a synchronous belt, an insulating plate, a plurality of connecting handle bodies, a plurality of cutter chucks, a plurality of electric brush holders, a plurality of electric brushes, a transmission case bottom plate, a plurality of I-shaped bearing covers, four corner pieces, a front baffle, a transmission case cover plate, a plurality of II-shaped bearing covers, a plurality of driven shafts, a driving shaft, a plurality of lower bearings and a plurality of plastic sleeves, the rear baffle and the front baffle are arranged on the front and rear sides of the transmission case, the connecting block is arranged on the outer side of the rear baffle, the four corner pieces are respectively and symmetrically arranged on the inner sides of the rear baffle and the front baffle, the transmission case cover plate is fixedly arranged on the upper plane of the corner pieces, the transmission case bottom plate is fixedly arranged on the lower plane of the corner pieces, the insulating plate is arranged on the bottom surface of the transmission case bottom plate, a plurality of upper bearing, the upper bearing and the lower bearing are arranged at the upper and lower shaft diameters of the driving shaft and the driven shaft and are respectively fixed in the upper bearing hole formed in the transmission case cover plate and the lower bearing hole formed in the transmission case bottom plate through an I-type bearing cover and an II-type bearing cover, the upper end of the driving shaft is connected with the lower end of a main shaft coupler, the belt wheel is arranged on the driving shaft and the driven shaft and is connected with the driving shaft through a synchronous belt, the lower ends of the driving shaft and the driven shaft are connected with the upper end of a connecting handle body through a plastic sleeve, the cutter chuck is arranged at the lower end of the connecting handle body, the electric brush holder is arranged on the insulating plate and is positioned beside the cutter chuck, and the electric brush is arranged on the electric brush holder.
Furthermore, a plurality of feeding bosses are uniformly arranged on the top surface of the feeding disc, and cutter holes are formed in the feeding bosses.
Furthermore, a plurality of blanking bosses are uniformly arranged on the top surface of the blanking disc, and the number of the blanking bosses is the same as that of the cutter chucks.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can realize the batch electrolytic passivation of the cutters, has high production efficiency, greatly shortens the production time and improves the yield;
2. the invention can realize the automatic assembly line type passivation process, complete the process by one-time clamping, automatically unload materials and then arrange and store the materials by the conveyor belt.
3. The electrolytic passivation of the invention adopts a non-contact electrochemical method, achieves the purposes of removing burrs and repairing micro defects by corroding metal, and can also obtain good effect on cutters with complex shapes.
4. The invention can automatically control the passivation effect by changing the current and time, so that the passivation effect is controllable.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the transmission of the present invention;
FIG. 3 is an exploded view of the transmission of the present invention;
FIG. 4 is an exploded view of the charging device of the present invention;
FIG. 5 is an exploded view of the blanking device of the present invention;
FIG. 6 is an exploded view of an electrolytic passivation apparatus in accordance with the present invention;
in the figure: 1-frame, 2-Z shaft ball screw, 3-transmission case, 4-feeding chassis, 5-feeding tray, 6-bottom plate, 7-discharging table, 8-transmission wheel, 9-electrode plate, 10-electrolytic rotating chassis, 11-oil sealing tank, 12-neutralization tank, 13-electric control box, 14-electrolytic tank, 15-cleaning tank, 16-X shaft ball screw, 17-spindle motor, 18-reduction gearbox, 19-upper bearing, 20-motor base, 21-rear baffle, 22-connecting block, 23-belt wheel, 24-synchronous belt, 25-insulating plate, 26-connecting handle body, 27-cutter chuck, 28-electric brush holder, 29-electric brush, 30-transmission case bottom plate, 31-I type bearing cover, 32-corner piece, 33-front baffle, 34-transmission box cover plate, 35-II type bearing cover, 36-driven shaft, 37-driving shaft, 38-main shaft coupler, 39-feeding boss, 40-first motor, 41-first coupler, 42-lower bearing, 43-conveyor belt, 44-material discharging disc, 45-material discharging boss, 46-second motor, 47-second coupler and 48-plastic sleeve.
Detailed Description
The invention is further illustrated by the following figures and examples.
As shown in fig. 1-6, the electrolytic passivation device for the integral rotary cutter in this embodiment includes a frame 1, a transmission device, an automatic feeding device, an automatic discharging device, a bottom plate 6, an electrolytic passivation device, and an electric cabinet 13, where the bottom plate 6 is disposed at the bottom of the frame 1, the transmission device is disposed at the middle upper portion of the frame 1, the automatic feeding device is disposed at the left side of the top surface of the bottom plate 6, the automatic discharging device is disposed at the middle of the top surface of the bottom plate 6, the electrolytic passivation device is disposed at the right side of the top surface of the bottom plate 6, and the electric cabinet 13 is disposed at one side of the outside of the frame 1;
the transmission device comprises a Z-axis ball screw 2, an X-axis ball screw 16, a spindle motor 17, a reduction box 18, a motor base 20, a transmission case 3 and a spindle coupling 38, wherein the X-axis ball screw 16 is horizontally arranged on the rear side surface in the frame 1, the Z-axis ball screw 2 is vertically arranged on the inner side surface of the X-axis ball screw 16, the motor base 20 is arranged on the inner side surface of the Z-axis ball screw 2, the reduction box 18 is arranged on the top surface of the motor base 20, the spindle motor 17 is arranged on the top surface of the reduction box 18, the output shaft of the spindle motor 17 is connected with the input shaft of the reduction box 18, the upper end of the spindle coupling 38 is connected with the output shaft of the reduction box 18 and is positioned below the motor base 20, and one end of the transmission case 3 is arranged on the inner side surface of the Z-axis ball screw 2;
the automatic feeding device comprises a feeding base plate 4, four feeding plates 5, a first motor 40 and a first coupler 41, wherein the first motor 40 is arranged on the left side of the top surface of a base plate 6, the lower end of the first coupler 41 is connected with an output shaft of the first motor 40, the upper end of the first coupler 41 is connected with a central shaft arranged on the bottom surface of the feeding base plate 4, the four feeding plates 5 are uniformly arranged on the top surface of the feeding base plate 4, 20 feeding bosses 39 are uniformly arranged on the top surface of each feeding plate 5, and cutter holes are formed in the feeding bosses 39;
the automatic blanking device comprises a discharging platform 7, a conveying wheel 8 with a motor, a conveying belt 43 and a blanking disc 44, wherein the discharging platform 7 is arranged in the middle of the top surface of a bottom plate 6, the conveying wheel 8 with the motor is arranged on the bottom plate 6 and is positioned on the front side and the rear side of the discharging platform 7, the conveying belt 43 is arranged on the conveying wheel 8 with the motor and is positioned below the discharging platform 7, the blanking disc 44 is arranged on the top surface of the discharging platform 7, 20 blanking bosses 45 are uniformly arranged on the top surface of the blanking disc 44, and the number of the blanking bosses 45 is the same as that of the cutter chucks 27;
the electrolysis passivating device comprises an electrolysis rotating chassis 10, an oil seal pool 11, a neutralization pool 12, an electrolytic cell 14, a cleaning pool 15, a second motor 46 and a second coupler 47, wherein the second motor 46 is arranged on the right of the top surface of the bottom plate 6, an output shaft of the second motor 46 is connected with the lower end of the second coupler 47, the upper end of the second coupler 47 is connected with a central shaft arranged on the bottom surface of the electrolysis rotating chassis 10, the top surface of the electrolysis rotating chassis 10 is provided with the oil seal pool 11, the neutralization pool 12, the electrolytic cell 14 and the cleaning pool 15, and the electrolytic cell 14 is evenly provided with a graphite electrode plate 9.
The transmission case 3 comprises 20 upper bearings 19, a rear baffle 21, a connecting block 22, 20 belt wheels 23, a synchronous belt 24, an insulating plate 25, 20 connecting handle bodies 26, 20 tool chucks 27, 20 brush holders 28, 20 brushes 29, a transmission case bottom plate 30, a plurality of I-shaped bearing covers 31, four corner pieces 32, a front baffle 33, a transmission case cover plate 34, 19 II-shaped bearing covers 35, 19 driven shafts 36, a driving shaft 37, 20 lower bearings 42 and 20 plastic sleeves 48, wherein the rear baffle 21 and the front baffle 33 are arranged on the front and back surfaces of the transmission case 3, the connecting block 22 is arranged on the outer side of the rear baffle 21, the four corner pieces 32 are symmetrically arranged on the inner side surfaces of the rear baffle 21 and the front baffle 33 respectively, the transmission case cover plate 34 is fixedly arranged on the upper plane of the corner piece 32, the transmission case bottom plate 30 is fixedly arranged on the lower plane of the corner piece 32, the insulating plate 25 is arranged on the bottom surface of the transmission case bottom plate 30, the transmission case cover plate 34 is provided with 20 upper bearing holes, the transmission case bottom plate 30 provided with the insulating plate 25 is provided with 20 lower bearing holes at positions corresponding to the upper bearing holes, the 20 upper bearings 19 and the 20 lower bearings 42 are arranged at upper and lower shaft diameters of the driving shaft 37 and the driven shaft 36 and are respectively fixed in the upper bearing holes arranged on the transmission case cover plate 34 and the lower bearing holes arranged on the transmission case bottom plate 30 through an I-type bearing cover 31 and an II-type bearing cover 35, the upper end of the driving shaft 37 is connected with the lower end of the main shaft coupling 38, the belt pulley 23 is arranged on the driving shaft 37 and the driven shaft 36 and is connected together through a synchronous belt 24, the lower ends of the driving shaft 37 and the driven shaft 36 are connected with the upper end of the connecting handle body 26 through a plastic sleeve 48, the cutter chuck 27 is arranged at the lower end of the connecting handle body 26, the brush holder 28 is arranged on the insulating plate 25 and is positioned beside the cutter chuck 27, the brush 29 is mounted on the brush holder 28.
The electric control box 13 is electrically connected with the spindle motor 17, the motors in the Z-axis ball screw 2 and the X-axis ball screw 16, the transmission wheel 8 with the motors, the first motor 40 and the second motor 46. The II-type bearing cap 35 is a non-porous bearing cap, and the I-type bearing cap 31 is an annular bearing cap.
The working process of the invention is as follows:
1. preparation work: adding electrolyte into an electrolytic cell 14, adding antirust oil into an oil seal cell 11, adding a weakly acidic solution into a neutralization cell 12, adding clear water into a cleaning cell 15, and checking whether the solution in each reaction cell reaches a specified liquid level;
2. setting parameters: supplying power to the system, enabling each parameter of the electrolytic passivation device to automatically return to the original point, and then inputting the technological parameters of electrolytic passivation through the electric cabinet 13: such as electrolysis current, electrolysis time, cutter length, etc.;
3. tool installation: installing a cutter to be processed in a cutter hole on the feeding boss 39;
4. automatic feeding: adjusting X axle ball 16, move cutter chuck 27 to the top of charging tray 5, then control material loading chassis 4 through first motor 40 and rotate, make material loading tray 5 rotate the below of transmission case 3, the cutter on material loading boss 39 aligns with cutter chuck 27 this moment, then control Z axle ball 2 and move downwards, the handle of a knife that makes the cutter on material loading boss 39 gets into cutter chuck 27 and presss from both sides tightly, the cutter handle of a knife is pressed from both sides tightly the back by cutter chuck 27, drive Z axle ball 2 and move upwards, make cutter chuck 27 and material loading boss 39 keep away from, accomplish the centre gripping of cutter.
5. And (3) passivating: the Z-axis ball screw 2 is controlled, the cutter is lifted firstly, then the X-axis ball screw 16 is controlled, the cutter is moved to the upper part of the electrolytic cell 14, the Z-axis ball screw 2 is controlled, the cutter is descended to extend into the electrolyte, simultaneously, the main shaft motor 17 drives the driving shaft 37 to rotate, the driving shaft 37 drives all the driven shafts 36 to rotate through the synchronous belt 24 and the belt wheel 23, the cutter is enabled to rotate in the electrolyte continuously, the switch of the electrolysis power box is controlled to be opened by the program of the single chip microcomputer, the current sensor in the electric cabinet 13 collects the magnitude of the electrolysis current in real time, the concentration of the electrolyte is adjusted in real time according to the electrolytic current value in the electrolytic passivation process parameter, the current is controlled indirectly to meet the set value, the total integral value of the passivation time and the real-time current sampling reaches the total integral value of the initially set process parameter, the Z-axis ball screw 2 is controlled, the cutter is lifted, and passivation processing is stopped.
6. Neutralizing, cleaning and oil sealing of the cutter: the electrolysis rotating chassis 10 is controlled to rotate by the second motor 46, the neutralization tank 12 is rotated to the position below the cutter, then the Z-axis ball screw 2 is controlled, and the cutter is lowered into a weak acid solution in the neutralization tank 12 for neutralization; after neutralization is finished, the Z-axis ball screw 2 is controlled to lift the cutter, the electrolysis rotating chassis 10 is controlled to rotate through the second motor 46, the cleaning pool 15 is rotated to the position below the cutter, then the Z-axis ball screw 2 is controlled to lower the cutter into the cleaning pool 15 for cleaning; after the washing, control Z axle ball 2 and rise the cutter, rotate chassis 10 through second motor 46 control electrolysis, rotate oil blanket pond 11 to the cutter below, then control Z axle ball 2, descend the cutter to carry out the oil blanket in oil blanket pond 11, prevent the cutter corrosion.
7. Automatic blanking: the Z-axis ball screw 2 is controlled to lift the cutter, then the X-axis ball screw 16 is controlled to move the cutter to the upper side of the blanking disc 44, each cutter chuck 27 corresponds to each blanking boss 45 on the blanking disc 44 one by one, then the Z-axis ball screw 2 is controlled to move the cutter to the blanking boss 45 downwards, the blanking boss 45 is used for propping against a chuck spring on the cutter chuck 27 corresponding to the upper side, the chuck is loosened, the cutter falls off and falls onto a conveyor belt 43 of the discharging table 7, and the conveyor belt 43 rotates to convey the cutter to one side of the discharging table 7 for arranging and packaging.
8. And (3) restoring all the parts of the device to the original positions, and replacing the cutter on the next upper tray 5 to continue the operation, so that the batch operation of cutter passivation processing can be completed.
Claims (4)
1. The utility model provides an integration gyration type cutter electrolysis passivating device which characterized in that: the automatic feeding device is arranged at the left side of the top surface of the bottom plate (6), the automatic blanking device is arranged in the middle of the top surface of the bottom plate (6), the electrolytic passivation device is arranged at the right side of the top surface of the bottom plate (6), and the electric control box (13) is arranged at one side of the outside of the frame (1);
the transmission device comprises a Z-axis ball screw (2), an X-axis ball screw (16), a spindle motor (17), a reduction box (18), a motor base (20), a transmission case (3) and a spindle coupler (38), wherein the X-axis ball screw (16) is horizontally arranged on the rear side face in the frame (1), the Z-axis ball screw (2) is vertically arranged on the inner side face of the X-axis ball screw (16), the motor base (20) is arranged on the inner side face of the Z-axis ball screw (2), the reduction box (18) is arranged on the top face of the motor base (20), the spindle motor (17) is arranged on the top face of the reduction box (18) and the output shaft of the spindle motor is connected with the input shaft of the reduction box (18), the upper end of the spindle coupler (38) is connected with the output shaft of the reduction box (18) and is positioned below the motor base (20), one end of the transmission case (3) is arranged on the inner side face of the Z-axis ball screw (2) and is positioned below the motor base ( (ii) a
The automatic feeding device comprises a feeding chassis (4), a plurality of feeding discs (5), a first motor (40) and a first coupler (41), wherein the first motor (40) is arranged on the left side of the top surface of the bottom plate (6), the lower end of the first coupler (41) is connected with an output shaft of the first motor (40), the upper end of the first coupler (41) is connected with a central shaft arranged on the bottom surface of the feeding chassis (4), and the top surface of the feeding chassis (4) is uniformly provided with the plurality of feeding discs (5);
the automatic blanking device comprises a discharging platform (7), a conveying wheel (8) with a motor, a conveying belt (43) and a blanking disc (44), wherein the discharging platform (7) is arranged in the middle of the top surface of the bottom plate (6), the conveying wheel (8) with the motor is arranged on the bottom plate (6) and positioned on the front side and the rear side of the discharging platform (7), the conveying belt (43) is arranged on the conveying wheel (8) with the motor and positioned below the discharging platform (7), and the blanking disc (44) is arranged on the top surface of the discharging platform (7);
the electrolysis passivation device comprises an electrolysis rotating chassis (10), an oil seal pool (11), a neutralization pool (12), an electrolytic pool (14), a cleaning pool (15), a second motor (46) and a second coupler (47), wherein the second motor (46) is arranged on the right of the top surface of the bottom plate (6), an output shaft of the second motor (46) is connected with the lower end of the second coupler (47), the upper end of the second coupler (47) is connected with a central shaft arranged on the bottom surface of the electrolysis rotating chassis (10), and the electrolysis rotating chassis (10) is provided with the oil seal pool (11), the neutralization pool (12), the electrolytic pool (14) and the cleaning pool (15) on the top surface.
2. The electrolytic passivation device for the integral rotary cutter according to claim 1, characterized in that: the transmission case (3) comprises a plurality of upper bearings (19), a rear baffle (21), a connecting block (22), a plurality of belt wheels (23), a synchronous belt (24), an insulating plate (25), a plurality of connecting handle bodies (26), a plurality of cutter chucks (27), a plurality of brush holders (28), a plurality of brushes (29), a transmission case bottom plate (30), a plurality of I-shaped bearing covers (31), four corner pieces (32), a front baffle (33), a transmission case cover plate (34), a plurality of II-shaped bearing covers (35), a plurality of driven shafts (36), a driving shaft (37), a plurality of lower bearings (42) and a plurality of plastic sleeves (48), wherein the rear baffle (21) and the front baffle (33) are arranged on the front and rear surfaces of the transmission case (3), the connecting block (22) is arranged on the outer side of the rear baffle (21), the four corner pieces (32) are respectively and symmetrically arranged on the inner side surfaces of the rear baffle (21) and the front baffle (33), the transmission case cover plate (34) is fixedly arranged on the upper plane of the corner piece (32), the transmission case bottom plate (30) is fixedly arranged on the lower plane of the corner piece (32), an insulating plate (25) is arranged on the bottom surface of the transmission case bottom plate (30), a plurality of upper bearing holes are formed in the transmission case cover plate (34), a plurality of lower bearing holes are formed in the transmission case bottom plate (30) provided with the insulating plate (25) and correspond to the upper bearing holes, a plurality of upper bearings (19) and lower bearings (42) are arranged at the upper and lower shaft diameters of the driving shaft (37) and the driven shaft (36) and are respectively fixed in the upper bearing holes formed in the transmission case cover plate (34) and the lower bearing holes formed in the transmission case bottom plate (30) through I-shaped bearing covers (31) and II-shaped bearing covers (35), the upper end of the driving shaft (37) is connected with the lower end of the main shaft coupler (38), the belt wheel (23) is arranged on a driving shaft (37) and a driven shaft (36) and connected together through a synchronous belt (24), the lower ends of the driving shaft (37) and the driven shaft (36) are connected with the upper end of a connecting handle body (26) through a plastic sleeve (48), the cutter chuck (27) is arranged at the lower end of the connecting handle body (26), the electric brush frame (28) is arranged on an insulating plate (25) and located beside the cutter chuck (27), and the electric brush (29) is arranged on the electric brush frame (28).
3. The electrolytic passivation device for the integral rotary cutter according to claim 1, characterized in that: the top surface of the feeding plate (5) is uniformly provided with a plurality of feeding bosses (39), and the feeding bosses (39) are provided with cutter holes.
4. The electrolytic passivation device for the integral rotary cutter according to claim 1, characterized in that: the top surface of the blanking plate (44) is uniformly provided with a plurality of blanking bosses (45), and the number of the blanking bosses (45) is the same as that of the cutter chucks (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010795998.4A CN111889831A (en) | 2020-08-10 | 2020-08-10 | Integrated rotary cutter electrolytic passivation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010795998.4A CN111889831A (en) | 2020-08-10 | 2020-08-10 | Integrated rotary cutter electrolytic passivation device |
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| Publication Number | Publication Date |
|---|---|
| CN111889831A true CN111889831A (en) | 2020-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010795998.4A Pending CN111889831A (en) | 2020-08-10 | 2020-08-10 | Integrated rotary cutter electrolytic passivation device |
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| CN (1) | CN111889831A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589197A (en) * | 2015-01-12 | 2015-05-06 | 陈瑞武 | Passivation machine used for passivation of cutting edge of hard alloy cutter |
| CN105033372A (en) * | 2015-09-01 | 2015-11-11 | 太原科技大学 | Electrolysis passivation device for rotating cutters |
| CN206367854U (en) * | 2016-12-16 | 2017-08-01 | 惠州市德赛电池有限公司 | A kind of automatic charging equipment |
| US20190366426A1 (en) * | 2017-07-19 | 2019-12-05 | Anhui University of Science and Technology | Multi-arm hanging rail type casting cleaning robot |
| CN111015494A (en) * | 2020-01-08 | 2020-04-17 | 无锡职业技术学院 | Automatic polishing pretreatment device for CVD diamond coated cutter |
| CN210826423U (en) * | 2019-08-30 | 2020-06-23 | 天津同大永利金属表面处理有限公司 | Electroplating part hanger capable of realizing self-reversal |
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2020
- 2020-08-10 CN CN202010795998.4A patent/CN111889831A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589197A (en) * | 2015-01-12 | 2015-05-06 | 陈瑞武 | Passivation machine used for passivation of cutting edge of hard alloy cutter |
| CN105033372A (en) * | 2015-09-01 | 2015-11-11 | 太原科技大学 | Electrolysis passivation device for rotating cutters |
| CN206367854U (en) * | 2016-12-16 | 2017-08-01 | 惠州市德赛电池有限公司 | A kind of automatic charging equipment |
| US20190366426A1 (en) * | 2017-07-19 | 2019-12-05 | Anhui University of Science and Technology | Multi-arm hanging rail type casting cleaning robot |
| CN210826423U (en) * | 2019-08-30 | 2020-06-23 | 天津同大永利金属表面处理有限公司 | Electroplating part hanger capable of realizing self-reversal |
| CN111015494A (en) * | 2020-01-08 | 2020-04-17 | 无锡职业技术学院 | Automatic polishing pretreatment device for CVD diamond coated cutter |
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Application publication date: 20201106 |