CN111886349A - Heat treatment oil composition - Google Patents

Heat treatment oil composition Download PDF

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Publication number
CN111886349A
CN111886349A CN201980021958.XA CN201980021958A CN111886349A CN 111886349 A CN111886349 A CN 111886349A CN 201980021958 A CN201980021958 A CN 201980021958A CN 111886349 A CN111886349 A CN 111886349A
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oil composition
petroleum resin
seconds
heat treatment
composition according
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本间立树
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/86Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of 30 or more atoms
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/58Oils
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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    • C10N2020/02Viscosity; Viscosity index
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Abstract

Provided is a heat treatment oil composition which can achieve both high quench hardness and reduced quench strain. A heat-treating oil composition comprising (a) a base oil and (B) a vapor film-breaking agent according to JIS K2242: 2012 for the cooling curve, i.e., the cooling time from 800 ℃ to 300 ℃ in the cooling curve, i.e., the number of seconds at 300 ℃ is less than 6 seconds, and the component (B) contains a petroleum resin.

Description

Heat treatment oil composition
Technical Field
The present invention relates to a heat treatment oil composition.
Background
In a metal material such as a steel material, heat treatment such as quenching, tempering, annealing, and normalizing is performed for the purpose of improving the properties thereof. Among these heat treatments, quenching is a treatment in which a heated metal material is immersed in a coolant to transform into a predetermined quenched structure, and the quenched material becomes very hard by this quenching. For example, if a heated steel material in an austenitic state is immersed in a coolant and cooled at an upper critical speed or higher, transformation to a quenched structure such as martensite is possible.
As the coolant, an oil-based or water-based heat treatment agent is generally used. If the quenching of a metal material using an oil-based heat treatment agent (heat treatment oil) is described, the heated metal material is usually cooled in 3 stages when it is put into the heat treatment oil as a coolant. Specifically, the heat treatment oil is (1) a 1 st stage (vapor film stage) in which the metal material is covered with a vapor film of the heat treatment oil, (2) a 2 nd stage (boiling stage) in which the vapor film is broken and boils, and (3) a 3 rd stage (convection stage) in which the temperature of the metal material is not higher than the boiling point of the heat treatment oil and heat is lost by convection. In each stage, the cooling rate is different depending on the ambient atmosphere of the metal material, and the cooling rate in the 2 nd stage (boiling stage) is the highest.
In general, in the heat-treated oil, the cooling rate sharply increases when the phase shifts from the vapor film phase to the boiling phase. When the metal material is not a simple planar shape, a vapor film stage and a boiling stage are likely to be mixed on the surface of the metal material. When the mixing occurs, a great temperature difference occurs on the surface of the metal material due to the difference in cooling rate between the vapor film stage and the boiling stage. Then, due to this temperature difference, thermal stress and strain stress are generated, and strain is generated in the metal material. Therefore, in the heat treatment, particularly quenching, of a metal material, it is important to select a heat treatment oil suitable for the heat treatment conditions, and if this selection is not appropriate, strain may occur in the metal material and sufficient quenching hardness may not be obtained.
Heat treatment oil was measured in JIS K2242: 2012 are classified into 1 to 3 groups, and 1 and 2 oils of 1 group and 1 and 2 oils of 2 group and 2 oil are used for quenching.
JISK 2242: 2012, the number of cooling seconds of 800 to 400 ℃ is defined as a measure of cooling performance, 5.0 seconds or less in class 1, 4.0 seconds or less in class 1, 5.0 seconds or less in class 2, and 6.0 seconds or less in class 2.
The shorter the cooling seconds, the higher the cooling performance, and the metal material becomes hard. Generally, the hardness of a quenched metal has a trade-off relationship with strain, with harder metals having greater strain.
Industrially, the number of seconds at 300 ℃ is also used as an index for the cooling property of the oil agent. 300 ℃ seconds refers to seconds per JISK 2242: 2012 test method for cooling performance, and the cooling time from 800 ℃ to 300 ℃ of the cooling curve.
As an index indicating the cooling property of the oil agent, the number of seconds (characteristic number of seconds; vapor film length) from the start of the vapor film stage to the temperature (characteristic temperature) at which the end is reached is also used. In general, if the vapor film stage is longer, the time during which the vapor film stage and the boiling stage are mixed together tends to be longer, and the strain tends to be larger. JISK 2242: 2012, the characteristic temperature is defined as class 1 No. being defined as 480 ℃ or higher, class 1 No. 2 being defined as 580 ℃ or higher, class 2 No. 1 being defined as 500 ℃ or higher, class 2 No. being defined as 600 ℃ or higher.
The type 1 oil and the type 2 oil correspond to cold oil used at low oil temperature, the type 2 oil 1 oil corresponds to semi-hot oil used at higher oil temperature, and the type 2 oil corresponds to hot oil used at high oil temperature.
The user selects the quenching oil based on the above-described index in order to obtain the target hardness and strain. For example, the above-mentioned group 2 No. 1 oil is widely used in quenching of automotive gear parts and the like where strain is a problem. The reason for this is that the group 1 oil has too high hardness depending on the component, in addition to large strain. The reason for this is that the type 2 oil is insufficient in hardness although the strain is small.
However, parts such as transmissions and speed reducers for automobiles are mass-produced in almost all cases, and so-called concentrated quenching is performed in which a large number of processed products are stacked on 1 pallet and quenched together. In this case, there is a problem that variations occur in cooling performance depending on the position where the stacked components are mounted, and variations occur in hardness and strain of each component. For example, the hardness of the member attached to the lower portion is high, and the hardness of the member attached to the upper portion is low. In view of the above, techniques of patent documents 1 to 4 have been proposed.
Patent document 1 proposes a heat treatment oil composition having cooling performance comparable to that of the above-mentioned group 2 No. 1 oil, and reducing variations in cooling performance during concentrated quenching. Specifically disclosed is a heat-treated oil composition characterized by containing a mixed base oil which is characterized by containing 5 mass% or more and less than 50 mass% of a low-boiling base oil having a 5% distillation temperature of 300 ℃ or more and 400 ℃ or less and more than 50 mass% and 95% or less of a high-boiling base oil having a 5% distillation temperature of 500 ℃ or more.
Patent document 2 proposes a heat-treating oil composition containing 50 to 95 mass% of a total composition and having a kinematic viscosity at 40 ℃ of 5mm260mm of more than s2A base oil having a 40 ℃ kinematic viscosity of 300mm of 5 to 50 mass% based on the total amount of the composition2The base oil and the alpha-olefin copolymer having a viscosity of at least s can reduce variations in cooling performance during concentrated quenching.
Patent document 3 proposes a heat treatment oil composition which has cooling performance comparable to that of the above-mentioned group 2 oil No. 1 and which reduces variations in cooling performance during concentrated quenching, the heat treatment oil composition containing a petroleum resin as a vapor film breaking agent and having a characteristic number of seconds of 1.00 second or less and a 300 ℃ number of seconds of 6.00 seconds or more and 14.50 seconds or less.
Patent document 4 proposes a heat treatment oil composition capable of exhibiting high cooling performance, which has kinematic viscosity at 40 ℃Degree of 4mm2More than s and 20mm2An alkenyl or alkyl succinimide is blended in the base oil with a flow rate of less than s.
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2007-009238
Patent document 2: japanese patent laid-open publication No. 2013-194262
Patent document 3: japanese patent laid-open publication No. 2016-151054
Patent document 4: japanese patent laid-open No. 2010-229479.
Disclosure of Invention
A heat treatment oil composition well balanced in cooling performance, quenching hardness, and quenching strain is required.
The present invention is as follows.
[1] A heat-treating oil composition comprising (A) a base oil and (B) a vapor film-breaking agent,
according to JIS K2242: 2012 test method of cooling performance, the cooling time from 800 ℃ to 300 ℃ of the cooling curve, i.e. the number of seconds at 300 ℃ is less than 6 seconds,
the component (B) contains a petroleum resin.
[2] The heat-treating oil composition according to [1], wherein the number of characteristic seconds obtained from a cooling curve is 1 second or more.
[3] The heat-treating oil composition according to [1] or [2], wherein the number of characteristic seconds obtained from a cooling curve is 2.5 seconds or less.
[4] The heat-treating oil composition according to any one of [1] to [3], wherein the petroleum resin has a softening point of 40 to 150 ℃.
[5] The heat-treating oil composition according to any one of [1] to [4], wherein the number-average molecular weight (Mn) of the petroleum resin is 200 to 5,000.
[6] The heat-treating oil composition according to any one of [1] to [5], wherein the petroleum resin is obtained by polymerizing or copolymerizing at least 1 unsaturated compound selected from aliphatic olefins having 4 to 10 carbon atoms, aliphatic diolefins, and aromatic compounds having an ethylenically unsaturated bond and having 8 or more carbon atoms.
[7] The heat-treating oil composition according to any one of [1] to [6], wherein the petroleum resin is at least 1 selected from the group consisting of an aliphatic petroleum resin, an aromatic petroleum resin, an aliphatic-aromatic copolymer petroleum resin, a dicyclopentadiene petroleum resin, and a dicyclopentadiene-aromatic copolymer petroleum resin, and a hydrogenated petroleum resin and a modified petroleum resin thereof.
[8]According to [1]~[7]The heat-treating oil composition as described in any one of the above, which has a kinematic viscosity at 40 ℃ of 1 to 100mm2/s。
[9]According to [1]~[8]The heat-treating oil composition as claimed in any one of the preceding claims, wherein the component (A) has a kinematic viscosity at 40 ℃ of 1 to 50mm2A low viscosity base oil per second, and a kinematic viscosity at 40 ℃ of more than 50mm2Is 550 mm/s2A high viscosity base oil of less than s.
[10] The heat-treating oil composition according to any one of [1] to [9], wherein the number of seconds at 300 ℃ is 4 seconds or more and less than 6 seconds.
[11] The heat-treating oil composition according to any one of [1] to [10], wherein the content of the petroleum resin is 0.1 to 90% by mass based on the total composition.
[12] The heat-treating oil composition according to any one of [1] to [11], wherein the content of the component (A) is 10 to 99.9% by mass based on the total composition.
[13] The heat-treating oil composition according to any one of [1] to [12], further comprising (C) a shine improver.
[14] A method for quenching a metal material, characterized by treating the metal material with the heat treatment oil composition as defined in any one of [1] to [13 ].
[15] The method for producing a heat-treating oil composition according to any one of [1] to [13], which comprises: mixing the component (A) and the component (B).
According to the present invention, there is provided a heat treatment oil composition having a good balance among cooling performance, quench hardness, and quench strain.
Detailed Description
Hereinafter, embodiments of the present invention will be described in detail. The present invention is not limited to the following embodiments, and can be implemented by being arbitrarily changed within a scope not departing from the gist thereof.
The present invention relates to a heat-treated oil composition comprising (a) a base oil and (B) a vapor film-breaking agent. The heat treatment oil composition of the present invention is prepared according to JIS K2242: 2012 for the cooling curve, i.e., the cooling time from 800 ℃ to 300 ℃ in the cooling curve, i.e., the number of seconds at 300 ℃ is less than 6 seconds, and the component (B) contains a petroleum resin.
The heat treatment oil composition of the present invention is excellent in the balance of cooling performance, quenching hardness, and quenching strain.
The heat treatment oil compositions described in patent documents 1 to 3 (jp 2007 & 009238 a, jp 2013 & 194262 a, and jp 2016 & 151054 a) have a long cooling time and reduce quenching strain, but are sometimes applied to conveying members (e.g., gears and bearings) such as automobile parts, etc., because the quenching hardness is insufficient, and further hardness increase is required. On the other hand, the heat treatment oil composition described in patent document 4 (jp 2010-229479 a) has a short cooling time and high quenching hardness, but has a large quenching strain and is difficult to apply to a component having a complicated shape or the like. There is still a demand for a heat treatment oil composition that can achieve both high quench hardness and reduced quench strain.
The heat treatment oil composition of the preferred embodiment can achieve both high quench hardness and reduced quench strain. The heat treatment oil composition of the present embodiment can be suitably used for transportation members (e.g., gears and bearings), particularly large-sized members, such as automobile parts.
Hereinafter, each component will be described in detail. The upper limit and the lower limit of the numerical range described in the present specification may be arbitrarily combined. For example, when "A to B" and "C to D" are described, "A to D" and "C to B" are also included in the scope of the present invention. In addition, the numerical range "lower limit value to upper limit value" described in the present specification means not lower than the lower limit value but not higher than the upper limit value.
[ component (A): base oil ]
The base oil is not particularly limited, and any of mineral oils and synthetic oils used as base oils for heat treatment oils can be suitably selected and used.
Examples of the mineral oil include paraffin-based mineral oils, intermediate-based mineral oils, and naphthene-based mineral oils obtained by a general purification method such as solvent purification or hydropurification, and waxes produced by a fischer-tropsch method (natural gas synthetic oil waxes) or mineral oil waxes through isomerization. These mineral oils may be used alone or in combination of 2 or more.
Mineral oils are classified into any of group 1, group 2, and group 3 in the base oil category of API (american petroleum institute). The mineral oil is preferably a mineral oil classified into group 2 and group 3 of the base oil categories, more preferably a mineral oil classified into group 3.
Examples of the synthetic oil include hydrocarbon-based synthetic oils and ether-based synthetic oils. Examples of the hydrocarbon-based synthetic oil include alkylbenzene and alkylnaphthalene. Examples of the ether-based synthetic oil include polyoxyalkylene glycol and polyphenylene ether. These synthetic oils may be used alone or in combination of 2 or more.
Further, as the base oil, 1 or more of the foregoing mineral oils and 1 or more of the foregoing synthetic oils may be used in combination.
There is no particular limitation on the viscosity of the base oil. The kinematic viscosity of the base oil at 40 ℃ is preferably 1-50 mm2(ii) s, more preferably 5 to 40mm2(ii) s, more preferably 7 to 30mm2A specific preferred thickness is 10 to 25mm2And s. By setting the kinematic viscosity at 40 ℃ of the base oil to the above range, intrinsic cooling performance by the component (a) is ensured, and the characteristic seconds and 300 ℃ seconds can be easily set to the ranges described below.
When the base oil of the component (a) is a base oil obtained by mixing 2 or more base oils, the kinematic viscosity of the mixed base oil preferably satisfies the above range.
In the present specification, the kinematic viscosity at a predetermined temperature is a kinematic viscosity according to JISK 2283: 2000 measured values.
The content of the base oil is preferably 10 to 99.9% by mass, more preferably 50 to 99% by mass, even more preferably 70 to 98% by mass, and particularly preferably 85 to 95% by mass, based on the total amount of the composition. If the hardness is within the above range, the cooling performance and hardness can be appropriately set.
In one embodiment of the present invention, the base oil comprises a kinematic viscosity of 1 to 50mm at 40 ℃2(more preferably 5 to 35 mm)2(ii) s, more preferably 9 to 25mm2/s) of a low viscosity base oil, and a kinematic viscosity at 40 ℃ of more than 50mm2Is 550 mm/s2(more preferably 55 to 500 mm) per second or less2(ii) s, more preferably 60 to 450mm2S) of a high viscosity base oil.
The blend of the low-viscosity base oil and the high-viscosity base oil in the mixed base oil is preferably a blend containing 30 to 99.9 mass% (more preferably 35 to 95 mass%, further preferably 40 to 90 mass%) of the low-viscosity base oil and 0 to 70 mass% (more preferably 2 to 60 mass%, further preferably 5 to 45 mass%) of the high-viscosity base oil, based on the total amount of the composition, in the heat-treating oil composition.
In another embodiment of the present invention, the base oil comprises a kinematic viscosity at 40 ℃ of 1 to 30mm2(more preferably 5 to 30 mm)2(ii) s, more preferably 9 to 25mm2A/s) low viscosity base oil, and a kinematic viscosity at 40 ℃ of 30 to 500mm2(more preferably 55 to 500 mm)2(ii) s, more preferably 60 to 450mm2S) of a high viscosity base oil.
The blend of the low-viscosity base oil and the high-viscosity base oil in the mixed base oil is preferably a blend containing 30 to 99.9 mass% (more preferably 35 to 95 mass%, further preferably 40 to 90 mass%) of the low-viscosity base oil and 0 to 70 mass% (more preferably 2 to 60 mass%, further preferably 5 to 45 mass%) of the high-viscosity base oil, based on the total amount of the composition, in the heat-treating oil composition.
[ component (B): vapor film-rupturing agent
The heat-treating oil composition comprises a petroleum resin as a vapor film disruptor. By using the petroleum resin, the vapor film stage can be shortened, and the vapor film stage and the boiling stage can be made difficult to be mixed on the surface of the metal material. This makes it possible to prevent variations in cooling performance (variations in hardness and strain) of each member during quenching. In addition, even in the case of a component having a complicated shape, variations in cooling performance of each component part can be made less likely to occur, and therefore, strain of each component can be suppressed. Further, by containing the petroleum resin, the characteristic seconds in the initial stage of the heat treatment can be shortened, and thus excellent cooling performance can be provided from the initial stage of the heat treatment. In addition, by using the petroleum resin, it is possible to suppress a change with time in cooling performance of the heat treatment oil composition when the heat treatment of the metal material is repeated. Therefore, by using the petroleum resin, the life of the heat-treating oil composition can be extended. The reason why the petroleum resin can exhibit these effects is considered to be the thermoplasticity of the petroleum resin and the excellent solubility in the base oil.
The petroleum resin is obtained by polymerizing or copolymerizing 1 or 2 or more unsaturated compounds selected from the group consisting of aliphatic olefins or aliphatic diolefins having 4 to 10 carbon atoms and aromatic compounds having 8 or more carbon atoms and an ethylenically unsaturated bond, which are obtained as a by-product in the production of olefins such as ethylene by thermal decomposition of petroleum such as naphtha. For example, the petroleum resin is a resin obtained by copolymerizing an unsaturated compound containing dicyclopentadiene and an aromatic compound, which is a C5 fraction as a main raw material (dicyclopentadiene-aromatic copolymer petroleum resin).
These petroleum resins can be roughly classified into, for example, "aliphatic petroleum resins" obtained by polymerizing aliphatic olefins and/or aliphatic diolefins, "aromatic petroleum resins" obtained by polymerizing aromatic compounds having an ethylenically unsaturated bond, and "aliphatic-aromatic copolymerized petroleum resins" obtained by copolymerizing aliphatic olefins and/or aliphatic diolefins with aromatic compounds having an ethylenically unsaturated bond.
Examples of the aliphatic olefins having 4 to 10 carbon atoms include butene, pentene, hexene, heptene and the like. Examples of the aliphatic diolefins having 4 to 10 carbon atoms include butadiene, pentadiene, isoprene, cyclopentadiene, dicyclopentadiene, and methylpentadiene. Examples of the aromatic compound having an ethylenically unsaturated bond and having 8 or more carbon atoms include styrene, α -methylstyrene, β -methylstyrene, vinyltoluene, vinylxylene, indene, methylindene, and ethylindene.
Further, the raw material compounds of the petroleum resin do not need to be all by-products in the production of olefins by thermal decomposition of petroleum such as naphtha, and chemically synthesized unsaturated compounds may be used. For example, "dicyclopentadiene-based petroleum resin" obtained by polymerization of cyclopentadiene, dicyclopentadiene (DCPD); "dicyclopentadiene-aromatic-copolymerized petroleum resins" (for example, dicyclopentadiene-styrene-based petroleum resins) obtained by copolymerizing cyclopentadiene and dicyclopentadiene with an aromatic compound having an ethylenically unsaturated bond.
In the present specification, the petroleum resin includes a hydrogenated petroleum resin, a modified petroleum resin, and other petroleum resin derivatives.
The hydrogenated petroleum resin is obtained by adding a hydrogen atom to the petroleum resin. All or part of the double bonds in the molecule are hydrogenated by hydrogenation. Thus, the hydrogenated petroleum resin may be a fully hydrogenated petroleum resin or a partially hydrogenated petroleum resin. When a partially hydrogenated resin is used, the resin is excellent in cooling property and has a low softening point, and therefore, the resin can be easily produced.
Examples of the modified petroleum resin include acid-modified petroleum resins obtained by modifying the petroleum resin with an acidic functional group represented by a carboxylic acid or the like; the acid-modified petroleum resin is obtained by reaction modification of a compound such as alcohol, amine, alkali metal, alkaline earth metal, or the like. Examples of the acid-modified petroleum resin include a carboxylic acid-modified petroleum resin obtained by modifying a petroleum resin with an unsaturated carboxylic acid or an unsaturated carboxylic acid anhydride, and an acid anhydride-modified petroleum resin. Examples of the unsaturated carboxylic acid include unsaturated monocarboxylic acids such as acrylic acid and methacrylic acid; unsaturated polycarboxylic acids such as maleic acid, fumaric acid, itaconic acid, and citraconic acid; partial esters of unsaturated polycarboxylic acids such as monomethyl maleate and monoethyl fumarate, and examples of the unsaturated carboxylic acid anhydride include unsaturated polycarboxylic acid anhydrides such as maleic anhydride and itaconic anhydride.
As the petroleum resin, synthetic resins can be used, and commercially available products can also be used.
The petroleum resins may be used alone or in combination of 2 or more.
In one embodiment, the petroleum resin is at least 1 selected from the group consisting of an aliphatic petroleum resin, an aromatic petroleum resin, an aliphatic-aromatic copolymer petroleum resin, a dicyclopentadiene petroleum resin, and a dicyclopentadiene-aromatic copolymer petroleum resin, and a hydrogenated petroleum resin and a modified petroleum resin thereof.
Among these, as the petroleum resin, an aliphatic-aromatic copolymerized petroleum resin, a hydrogenated aliphatic-aromatic copolymerized petroleum resin, and particularly a hydrogenated aliphatic-aromatic copolymerized petroleum resin are preferable in terms of shortening the characteristic seconds. For example, the petroleum resin is a hydrogenated petroleum resin of dicyclopentadiene-aromatic copolymerization type.
The number average molecular weight (Mn) of the petroleum resin is preferably 200 to 5000, more preferably 250 to 2500, and still more preferably 300 to 1500 in terms of characteristic seconds. Here, the number average molecular weight (Mn) can be measured by the VPO method.
The softening point of the petroleum resin is preferably 40 ℃ or higher, more preferably 40 ℃ or higher and 150 ℃ or lower, still more preferably 60 ℃ or higher and 150 ℃ or lower, still more preferably 80 ℃ or higher and 140 ℃ or lower, still more preferably 85 ℃ or higher and 130 ℃ or lower, and particularly preferably 85 ℃ or higher and 120 ℃ or lower. The "softening point" in the present specification can be determined by JISK 2207: 2006 by the ring and ball method. By setting the softening point to 40 ℃ or higher, it is possible to make it more difficult for variations in cooling performance (variations in hardness and strain) of each member to occur during quenching, and also, in the case of a member having a complicated shape, it is possible to make it difficult for variations in cooling performance of each member portion to occur, and thus, it is possible to suppress strain of each member. Further, by setting the softening point to 40 ℃ or higher, the change with time of the cooling performance (increase with time of the characteristic seconds and decrease with time of the kinematic viscosity) when the heat treatment is repeated can be further suppressed, and the characteristic seconds in the initial stage of the heat treatment can be shortened. Further, by setting the softening point of the petroleum resin to 150 ℃ or lower, the stickiness of the surface of a workpiece such as a metal material after the workpiece is cooled by heat treatment of the oil composition can be reduced. The softening point of the petroleum resin can be adjusted by the degree of polymerization, the modifying component, and the degree of modification of the petroleum resin.
When 2 or more kinds of materials are used as the petroleum resin, all the materials are preferably in the above softening point range.
The petroleum resin is, in terms of cooling performance, according to JIS K0061: the density at 20 ℃ measured in 2001 is preferably 0.5 to 1.5g/cm3More preferably 0.7 to 1.3g/cm3More preferably 0.8 to 1.1g/cm3
The bromine number of the petroleum resin is preferably 20g/100g or less, more preferably 10g/100g or less, and still more preferably 8g/100g or less, from the viewpoint of cooling performance. The lower the bromine number, the more preferable the lower limit is not particularly limited, but it is usually 1.0g/100g or more, 1.5g/100g or more, or 1.9g/100g or more. Here, bromine number is in accordance with JISK 2605: 1996.
As the hue of petroleum resin, according to JISK 6901: the Hazen color measured by 2008 is preferably 50 or less, more preferably 40 or less, and further preferably 30 or less. The lower the Hazen chromaticity, the more preferable, the lower limit is not particularly limited, and is usually 3 or more, 5 or more, or 7 or more.
The content of the petroleum resin is preferably 0.1 to 90% by mass based on the total amount of the composition. If the content is 0.1% by mass or more, the cooling performance can be improved. The petroleum resin generally has a high viscosity, and the viscosity of the composition tends to increase as the amount thereof is increased. If the content is 90% by mass or less, it is preferable in view of an appropriate viscosity. The content of the petroleum resin is more preferably 0.1 to 60% by mass, still more preferably 1 to 35% by mass, still more preferably 2 to 25% by mass, and particularly preferably 4 to 15% by mass, from the viewpoint of viscosity and cooling performance.
The heat treatment oil composition may contain a vapor film breaking agent other than petroleum resin. Examples of other vapor film-breaking agents include terpene resins, terpene resin derivatives, rosin derivatives, and the like. The content of the other vapor film-disrupting agent is preferably 30% by mass or less, more preferably 20% by mass or less, and still more preferably 10% by mass or less, based on the total amount of the composition. Particularly more preferably, the heat-treated oil composition is free of vapor film disrupters other than petroleum resins.
The heat-treated oil composition of an embodiment does not contain an alpha olefin copolymer as a vapor film breaking agent.
The heat-treating oil composition of one embodiment does not contain pitch as a vapor film disruptor.
[ component (C): brightness improver
The heat treatment oil composition may comprise a shine improver. By including the shine improver, the appearance of the treated object can be improved. Examples of the shine improver include fats and oils, fatty acids of fats and oils, alkenyl succinimides, substituted hydroxyaromatic carboxylic acid ester derivatives, and the like. These shine improvers may be used singly in 1 kind or in combination in 2 or more kinds.
The content of the shine improver is preferably 0.01 to 5% by mass, more preferably 0.02 to 3% by mass, based on the total amount of the composition.
[ component (D): metal-based detergent dispersant
The heat treatment oil composition may contain a metal-based detergent dispersant. The cooling performance can be improved by including the metal-based detergent dispersant. By including (D) a metal-based detergent dispersant together with the petroleum resin used as (B) the vapor film breaking agent, excellent cooling performance can be exhibited, and a further effect of improving hardness during quenching can be obtained.
Examples of the (D) metallic detergent dispersant include organometallic compounds containing a metal atom (preferably an alkaline earth metal atom) selected from an alkali metal atom and an alkaline earth metal atom, and specific examples thereof include a metal salicylate, a metal phenate, and a metal sulfonate. The metal atom is preferably a sodium atom, a calcium atom, a magnesium atom, or a barium atom, more preferably a calcium atom or a magnesium atom, and still more preferably a calcium atom. That is, in one embodiment, (D) the metallic detergent dispersant contains at least 1 of calcium salicylate, calcium phenate, and calcium sulfonate. The metal-based detergent dispersant may be used alone or in combination of 2 or more.
(D) The content of the metal-based detergent dispersant is preferably 0 to 10% by mass, more preferably 0.01 to 8% by mass, and still more preferably 0.05 to 5% by mass, based on the total amount of the composition. If it is within the above range, it is preferable from the viewpoint of dispersibility in the base oil and excellent cooling performance.
[ component (E): other additives ]
The heat-treating oil composition may further contain other additives such as an antioxidant. The content of the other additives is preferably 10% by mass or less, more preferably 0.01 to 5% by mass based on the composition.
(antioxidant)
As the antioxidant, any one can be appropriately selected and used from known antioxidants used as antioxidants for conventional heat-treated oils. For example, amine antioxidants and phenol antioxidants are mentioned.
Examples of the amine-based antioxidant include a diphenylamine-based antioxidant such as diphenylamine or an alkylated diphenylamine having an alkyl group with 3 to 20 carbon atoms; naphthylamine antioxidants such as alpha-naphthylamine and alkyl-substituted phenyl-alpha-naphthylamine having 3 to 20 carbon atoms.
Examples of the phenolic antioxidants include monophenolic antioxidants such as 2, 6-di-t-butyl-4-methylphenol, 2, 6-di-t-butyl-4-ethylphenol, and octadecyl 3- (3, 5-di-t-butyl-4-hydroxyphenyl) propionate; diphenol-based antioxidants such as 4,4 '-methylenebis (2, 6-di-tert-butylphenol) and 2,2' -methylenebis (4-ethyl-6-tert-butylphenol); hindered phenol antioxidants, and the like.
These antioxidants may be used alone in 1 kind or in combination of 2 or more kinds.
The content of the antioxidant is preferably 0.01 to 10% by mass, more preferably 0.03 to 5% by mass, and still more preferably 0.05 to 3% by mass, based on the total amount of the composition.
In one embodiment of the present invention, the total content of the base oil (a) and the vapor film breaking agent (B) in the heat-treated oil composition is preferably 80 to 100 mass%, more preferably 90 to 99.75 mass%, and particularly preferably 95 to 99.5 mass%, based on the total amount (100 mass%) of the composition.
In one embodiment of the present invention, the total content of the base oil (a), the vapor film breaking agent (B), the brightness improving agent (C), and the metallic detergent dispersant (D) in the heat-treating oil composition is preferably 90 to 100% by mass, more preferably 95 to 100% by mass, and particularly preferably 97.5 to 100% by mass, based on the total amount (100% by mass) of the composition.
[ Properties of Heat-treating oil composition ]
The heat treatment oil composition of the present embodiment is required to be in accordance with JISK 2242: 2012 test method for cooling performance, the cooling time from 800 ℃ to 300 ℃ of the cooling curve, i.e. "300 ℃ seconds" is less than 6 seconds. If the number of seconds at 300 ℃ is 6 seconds or more, the hardness tends to be insufficient. The number of seconds at 300 ℃ is more preferably 4 seconds or more and less than 6 seconds, still more preferably 4.5 seconds or more and less than 6 seconds, and particularly preferably 5 seconds or more and less than 6 seconds, from the viewpoint of hardness.
In order to set the number of seconds at 300 ℃ of the heat-treated oil composition to the above range, it is preferable to set the content and kinematic viscosity of (a) the base oil, the content, softening point and number average molecular weight (D) of the vapor film breaking agent (particularly, petroleum resin) and the content and structure of the metal-based detergent dispersant to the ranges of the above embodiments.
The heat-treating oil composition having 300 ℃ seconds in the above range can be used as a heat-treating oil composition having a viscosity equivalent to, for example, JIS K2242: 2012 oil type 1 or oil type 2 has the same degree of cooling performance as the heat-treated oil (cold oil). The heat-treated oil composition according to one embodiment can reduce the quenching strain as compared with conventional cold oils, and can achieve both the reduced quenching strain and high quenching hardness.
The heat treatment oil composition according to an embodiment is, from the viewpoint of cooling performance, according to JISK 2242: 2012 test method for cooling performance, the cooling time from 800 ℃ to 400 ℃, i.e. "400 ℃ seconds" of the cooling curve is preferably 1.0 to 5.0 seconds, more preferably 1.5 to 4.0 seconds, and even more preferably 2.0 to 3.5 seconds.
The heat treatment oil composition of the present embodiment is, in view of strain reduction, in accordance with JISK 2242: 2012, the characteristic seconds (vapor film length) obtained from the cooling curve obtained by the cooling performance test method is preferably 1 second or more, more preferably 1.2 seconds or more, and still more preferably 1.4 seconds or more. In addition, from the viewpoint of reducing variation in cooling performance of each member during quenching, it is preferably 2.5 seconds or less, more preferably 2.0 seconds or less, and further preferably 1.5 seconds or less.
For example, the characteristic number of seconds (vapor film length) obtained from the cooling curve is 1 second or more and 2.5 seconds or less, 1 second or more and 2.0 seconds or less, 1 second or more and 1.5 seconds or less, 1.2 second or more and 2.5 seconds or less, 1.2 second or more and 2.0 seconds or less, 1.2 second or more and 1.5 seconds or less, 1.4 second or more and 2.5 seconds or less, 1.4 second or more and 2.0 seconds or less, or 1.4 second or more and 1.5 seconds or less.
In order to set the characteristic seconds of the heat-treated oil composition within the above range, it is preferable to set the content and kinematic viscosity of (a) the base oil, the content, softening point and number average molecular weight (D) of the vapor film breaking agent (particularly, petroleum resin), the content and structure of the metal-based detergent dispersant, and the like within the ranges of the above embodiments.
More specifically, the characteristic seconds can be calculated by the following (1) and (2).
(1) According to JIS K2242: 2012 test method for cooling performance, a silver sample heated to 810 c is put into a heat treatment oil composition, and a cooling curve is obtained with time as x-axis and the temperature of the surface of the silver sample as y-axis.
(2) From the cooling curve, the number of seconds until the temperature (characteristic temperature) at which the vapor film stage of the heat-treating oil composition ends is calculated by the tangential line crossing method, and the number of seconds is referred to as the characteristic number of seconds.
In the above (1), the interval of the measurement time is preferably 1/100 seconds.
The kinematic viscosity at 40 ℃ of the heat-treating oil composition is preferably 1 to 100mm from the viewpoint of 300 ℃ per second2/s。
The kinematic viscosity at 100 ℃ of the heat-treated oil composition is preferably 20mm2The ratio of the water to the water is less than s.
[ Process for producing Heat-treating oil composition ]
The method for producing the heat treatment oil composition of the embodiment is not particularly limited. For example, the production method of the embodiment includes mixing (a) the base oil and (B) the vapor film breaking agent, and if necessary, (C) the brightening agent, (D) the metallic detergent dispersant, and (E) other components. The components (A) to (E) may be blended by any method, and the blending order and means thereof are not limited.
[ use of Heat-treating oil composition, quenching method ]
The heat treatment oil composition according to the embodiment can exhibit excellent cooling performance in heat treatment of a metal material, and therefore can be suitably used as a heat treatment oil for quenching various alloy steels such as carbon steel, nickel-manganese steel, chromium-molybdenum steel, and manganese steel. In particular, the heat treatment oil composition of the embodiment can achieve an improved quench hardness while suppressing a quench strain, and therefore can be suitably used as, for example, a quench oil used for concentrated quenching of gears such as automobile gears, metal materials, and the like.
The temperature range of the heat treatment oil composition in the case of quenching the metal material using the heat treatment oil composition of the embodiment may be 60 to 150 ℃ which is a temperature of a normal quenching treatment, or may be a high temperature of 170 to 250 ℃.
One embodiment of the present invention provides a method for heat-treating a metal material. Specifically, the heat treatment method includes heat-treating the metal material using the heat treatment oil composition of the above embodiment.
One embodiment of the present invention provides a method of quenching a metal material. Specifically, the metal material is treated using the heat treatment oil composition according to the above embodiment. In a preferred embodiment, the quenching method of a metal material is a method of collectively quenching a metal material, characterized in that the metal material is treated by using the heat treatment oil composition of the above embodiment. One embodiment of the present invention provides a concentrated quenching method of a metal material, including: the metal material is treated using the heat treatment oil composition of the above embodiment.
In one embodiment, a method of quenching a metallic material includes: and treating the metal material at the oil temperature of 40-200 ℃.
For example, if a heated steel material in an austenitic state is immersed in a coolant and cooled at an upper critical speed or higher, transformation to a quenched structure such as martensite is possible.
Examples
Hereinafter, the present invention will be described in detail with reference to examples, but the technical scope of the present invention is not limited thereto.
The measurement of the physical properties of each raw material used in examples and comparative examples and each heat treatment oil composition of examples and comparative examples was carried out in the following manner.
(1) Kinematic viscosity
According to JISK 2283: the kinematic viscosity at 40 ℃ and the kinematic viscosity at 100 ℃ were measured using a glass capillary viscometer.
(2) Cooling performance of heat treatment oil composition
According to JIS K2242: 2012, a silver sample heated to 810 c was put into the heat treatment oil composition, and the cooling curve of the silver sample was obtained, and the "characteristic seconds" and "300 c seconds" were calculated as follows. The oil temperature of the heat treatment oil composition before charging the silver sample was set to 80 ℃ in all examples and all comparative examples.
< characteristic seconds and characteristic temperature >
In the above cooling curve, according to JISK 2242: 2012, the temperature at which the vapor film stage ends (characteristic temperature) is calculated, and the number of seconds until the temperature is reached is referred to as the characteristic number of seconds.
Seconds at < 300 ℃ >
The cooling time from 800 ℃ to 300 ℃ in the above cooling curve was recorded as 300 ℃ seconds.
Seconds at < 400 ℃ >
The cooling time from 800 ℃ to 400 ℃ in the above cooling curve was counted as 400 ℃ seconds.
(3) Physical Properties of Petroleum resin
(i) Softening point
According to JISK 2207: 2006.
(ii) Number average molecular weight (Mn)
Measured by the VPO method.
(iii) Density of
According to JISK 0061: 2001, the density at 20 ℃ was measured.
(iv) Color phase
According to JISK 6901: 2008, Hazen color is measured.
(v) Bromine number
According to JISK 2605: 1996.
Examples 1 to 3 and comparative examples 1 to 5
As shown in table 1 below, each component shown in table 1 below was blended into a base oil to prepare heat treatment oil compositions of examples and comparative examples containing the base oil and each of these components, and the prepared heat treatment oil compositions were evaluated for hardness and strain as follows. The properties and evaluation results of the heat treatment oil compositions of examples and comparative examples are shown in table 1 below.
< evaluation of hardness and Strain >
As a material for quenching evaluation, a cylindrical case hardening steel (outer diameter: 85mm, height: 44mm, wall thickness: 4mm, material: chromium-molybdenum steel SCM415) was used, and heat treatment (concentrated quenching) was performed under the following conditions, and the following items were further evaluated. The smaller the average ellipticity, the smaller the quenching strain, and the larger the average internal hardness, the higher the quenching hardness. The larger the values of the average effective hardened layer depth and the average internal hardness, the higher the hardness of the treated product after quenching, and this indicates a heat-treated oil having excellent cooling performance.
< Condition such as Heat treatment >
And (3) heat treatment conditions: carbon soaking step at 930 ℃ for 150 minutes, Carbon Potential (CP) =1.1 mass%
A diffusion step: 930 ℃ X60 minutes, CP =0.8 mass%
Soaking: 850 ℃ X20 min, CP =0.8 mass%
Oil cooling conditions: the oil temperature is 80 ℃, the oil cooling time is 10 minutes, and the stirring is 20Hz
Tempering conditions are as follows: 60 minutes at 180 DEG C
The installation method comprises the following steps: and (8 quenching workpieces, 4 multiplied by 2 stages).
< evaluation item >
Seeding average ellipticity (mm)
Seeding average internal hardness (internal hardness of quenching material 1.5mm, HV)
Seed production average effective hardening layer depth (mm).
Figure 499966DEST_PATH_IMAGE001
The ingredients used in table 1 are as follows.
1. Base oil (component (A))
Base oil 1: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 14 mm)2S) (Low viscosity base oil)
Base oil 2: paraffinic mineral oil (kinematic viscosity at 40 ℃ 75 mm)2S) (high viscosity base oil)
Base oil 3: mineral oil of group 3 (kinematic viscosity at 40 ℃ 9.8 mm) classified as base oil class of API2S) (Low viscosity base oil)
Base oil 4: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 9.8 mm)2S) (Low viscosity base oil)
Base oil 5: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 20 mm)2S) (Low viscosity base oil)
Base oil 6: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 120 mm)2S) (high viscosity base oil)
Base oil 7: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 60 mm)2S) (high viscosity base oil)
Base oil8: paraffinic mineral oil (kinematic viscosity at 40 ℃ C. of 200 mm)2S) (high viscosity base oil)
Base oil 9: paraffinic mineral oil (kinematic viscosity at 40 ℃ 424 mm)2S) (high viscosity base oil)
2. Vapor film-disrupting agent (component (B))
Petroleum resin 1: partially hydrogenated aliphatic-aromatic copolymer Petroleum resin (dicyclopentadiene/aromatic copolymer hydrogenated Petroleum resin having C5 fraction as the main raw material, softening Point 110 ℃, number average molecular weight 760, Density at 20 ℃ 1.05g/cm3Hue (Hazen chroma): 25. bromine number: 6g/100g)
Alpha-olefin copolymer: kinematic viscosity at 100 ℃ of 2000mm2Alpha-olefin copolymers
3. Additive agent
Antioxidant: phenolic antioxidant
A shine improver: fatty acid of oil and fat
As shown in table 1, it was confirmed that the heat treatment oil composition of the example, which contains a petroleum resin as (B) the vapor film cracking agent and has 300 ℃ for a few seconds less than 6 seconds, had an average internal hardness of 430Hv or more and a small value of average ellipticity.
On the other hand, when the number of seconds is 6 seconds or more at 300 ℃ and/or no petroleum resin is contained, at least one or both of the desired hardness and low strain (average ellipticity) cannot be obtained.
The scope of the present invention is not limited to the above description, and can be modified and implemented as appropriate in addition to the above examples within a scope not impairing the gist of the present invention. All documents and publications described in the present specification are incorporated in their entirety into the present specification by reference, regardless of the purpose thereof. Further, the present specification includes the disclosure of the claims and the specification of japanese patent application No. 2018-062470 (filed 3/28 in 2018), which forms the basis of the priority claims of the present application.
Industrial applicability
The heat treatment oil composition of the present invention can be suitably used in heat treatment processing such as quenching of metal materials.

Claims (15)

1. A heat-treating oil composition comprising (A) a base oil and (B) a vapor film-breaking agent,
according to JIS K2242: 2012 test method of cooling performance, the cooling time from 800 ℃ to 300 ℃ of the cooling curve, i.e. the number of seconds at 300 ℃ is less than 6 seconds,
the component (B) contains a petroleum resin.
2. The heat treatment oil composition according to claim 1, wherein the number of characteristic seconds obtained from the cooling curve is 1 second or more.
3. The heat treatment oil composition according to claim 1 or 2, wherein a characteristic number of seconds obtained from a cooling curve is 2.5 seconds or less.
4. The heat treatment oil composition according to any one of claims 1 to 3, wherein the softening point of the petroleum resin is 40 to 150 ℃.
5. The heat treatment oil composition according to any one of claims 1 to 4, wherein the number average molecular weight (Mn) of the petroleum resin is 200 to 5,000.
6. The heat-treating oil composition according to any one of claims 1 to 5, wherein the petroleum resin is obtained by polymerizing or copolymerizing at least 1 unsaturated compound selected from the group consisting of aliphatic olefins having 4 to 10 carbon atoms, aliphatic diolefins, and aromatic compounds having an ethylenically unsaturated bond and having 8 or more carbon atoms.
7. The heat-treating oil composition according to any one of claims 1 to 6, wherein the petroleum resin is at least 1 selected from the group consisting of an aliphatic petroleum resin, an aromatic petroleum resin, an aliphatic-aromatic copolymer petroleum resin, a dicyclopentadiene petroleum resin, and a dicyclopentadiene-aromatic copolymer petroleum resin, and a hydrogenated petroleum resin and a modified petroleum resin thereof.
8. The heat-treating oil composition according to any one of claims 1 to 7, having a kinematic viscosity at 40 ℃ of 1 to 100mm2/s。
9. The heat-treating oil composition according to any one of claims 1 to 8, wherein the component (A) has a kinematic viscosity at 40 ℃ of 1 to 50mm2A low viscosity base oil per second, and a kinematic viscosity at 40 ℃ of more than 50mm2Is 550 mm/s2A high viscosity base oil of less than s.
10. The heat treatment oil composition according to any one of claims 1 to 9, which has a 300 ℃ second number of 4 seconds or more and less than 6 seconds.
11. The heat-treating oil composition according to any one of claims 1 to 10, wherein the content of the petroleum resin is 0.1 to 90% by mass based on the total amount of the composition.
12. The heat treatment oil composition according to any one of claims 1 to 11, wherein the content of the component (a) is 10 to 99.9% by mass based on the total amount of the composition.
13. The heat treatment oil composition according to any one of claims 1 to 12, further comprising (C) a shine improver.
14. A method for quenching a metal material, characterized in that the metal material is treated using the heat treatment oil composition according to any one of claims 1 to 13.
15. The method for producing a heat-treating oil composition according to any one of claims 1 to 13, which comprises mixing the aforementioned component (A) and the aforementioned component (B).
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