CN111884343A - Equipment monitoring method and system based on power line high-speed carrier - Google Patents
Equipment monitoring method and system based on power line high-speed carrier Download PDFInfo
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- CN111884343A CN111884343A CN202010774875.2A CN202010774875A CN111884343A CN 111884343 A CN111884343 A CN 111884343A CN 202010774875 A CN202010774875 A CN 202010774875A CN 111884343 A CN111884343 A CN 111884343A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J13/00—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
- H02J13/00002—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by monitoring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C19/00—Electric signal transmission systems
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J13/00—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
- H02J13/00006—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment
- H02J13/00007—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment using the power network as support for the transmission
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J13/00—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
- H02J13/00006—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment
- H02J13/00016—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment using a wired telecommunication network or a data transmission bus
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J13/00—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
- H02J13/00006—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment
- H02J13/00022—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment using wireless data transmission
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/121—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using the power network as support for the transmission
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/124—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wired telecommunication networks or data transmission busses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/126—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission
Abstract
The invention provides a device monitoring method and a system based on a power line high-speed carrier, wherein the method comprises the following steps: each intelligent acquisition unit acquires the running state information of a plurality of devices connected with the intelligent acquisition unit, wherein the running state information at least comprises ID information, temperature information and power consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices, the address of each intelligent acquisition unit and monitoring information to the master station server; the master station server generates monitoring result information according to the running state information of the devices and the address information of each intelligent acquisition unit, and the technical problem that monitoring is not timely due to the fact that the existing device data and state monitoring mode is low in efficiency is solved.
Description
Technical Field
The invention relates to the field of communication, in particular to a device monitoring method and system based on a power line high-speed carrier.
Background
With the improvement of the utilization rate of the power consumer to the mass equipment, the power consumer equipment can break down along with factors such as the service time, the frequency or the environment, and if the power consumer equipment is not overhauled or processed in time after the failure occurs, the loss of enterprises can be brought.
It should be noted that, in the prior art, regarding the monitoring of the working state of the plant equipment, the test and data collection of each plant equipment one by one are still performed manually, and then the manual analysis is performed, and this monitoring method not only consumes manpower, but also is not timely in monitoring.
Disclosure of Invention
The invention provides a device monitoring method based on a power line high-speed carrier, which comprises the following steps: each intelligent acquisition unit acquires the running state information of a plurality of devices connected with the intelligent acquisition unit, wherein the running state information at least comprises ID information, temperature information and power consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server; and the master station server generates monitoring result information according to the running state information of the plurality of devices and the address information of each intelligent acquisition unit.
Further, the updating, by the concentrator, the address information of each intelligent acquisition unit according to the preset time includes: the concentrator sends an address acquisition instruction to each intelligent acquisition unit through a power line high-speed carrier communication module at preset time, wherein each intelligent acquisition unit is provided with a GPS module; each intelligent acquisition unit controls the GPS module to generate address information according to the address acquisition instruction; and each intelligent acquisition unit feeds the address information back to the concentrator through the power line high-speed carrier communication module for storage.
Further, the plurality of devices at least include a first device, wherein the generating of the fault monitoring result information by the master station server according to the operating state information of the plurality of devices and the address information of each intelligent acquisition unit includes: the master station server acquires the standard operating temperature of the first equipment and the standard power consumption of the first equipment according to the ID information of the first equipment; the method comprises the steps that a master station server judges that first equipment is fault equipment under the condition that the temperature of the first equipment exceeds a standard operation temperature and/or the electricity consumption of the first equipment exceeds a standard electricity consumption; the master station server acquires address information of a first intelligent acquisition unit connected with the first equipment from the concentrator; and the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal equipment.
Further, the sending of the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal device includes: the master station server acquires address information of the terminal equipment; and under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
Further, the method comprises: under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit do not accord with preset conditions, the master station server acquires first terminal equipment associated with the terminal equipment; and the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the first terminal equipment.
According to another aspect of the present invention, there is provided a power line high speed carrier based device monitoring system, the system comprising; the intelligent acquisition unit is used for acquiring the running state information of a plurality of devices connected with the intelligent acquisition unit, wherein the running state information at least comprises the ID information, the temperature information and the electricity consumption information of each device; the concentrator is connected with the intelligent acquisition units through a power line high-speed carrier communication channel and used for receiving the running state information of the plurality of devices, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; and the master station server is used for receiving the running state information of the plurality of devices and the address information of each intelligent acquisition unit sent by the concentrator, and generating monitoring result information according to the running state information of the plurality of devices and the address information of each intelligent acquisition unit.
Furthermore, each intelligent acquisition unit comprises a GPS module, wherein the concentrator is used for sending an address acquisition instruction to each intelligent acquisition unit through the power line high-speed carrier communication module at preset time; each intelligent acquisition unit is used for controlling the GPS module to generate address information according to the address acquisition instruction and feeding the address information back to the concentrator through the power line high-speed carrier communication module for storage.
Further, the system comprises a terminal device and a master station server, wherein the terminal device is used for establishing a communication relation with the master station server, and the master station server is used for acquiring the standard operating temperature of the first device and the standard power consumption of the first device according to the ID information of the first device; the method comprises the steps that a master station server judges that first equipment is fault equipment under the condition that the temperature of the first equipment exceeds a standard operation temperature and/or the electricity consumption of the first equipment exceeds a standard electricity consumption; the master station server is further used for acquiring address information of the first intelligent acquisition unit connected with the first equipment from the concentrator, and sending the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal equipment.
Further, the master station server is used for acquiring address information of the terminal equipment; and under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
The system further comprises a first terminal device, wherein a communication relation is established between the first terminal device and the master station server, and the master station server is used for acquiring the first terminal device associated with the terminal device and sending the address information of the first intelligent acquisition unit and the ID information of the first device to the first terminal device under the condition that the address information of the terminal device and the first address information of the first intelligent acquisition unit do not accord with a preset condition.
The invention provides a device monitoring method and a system based on a power line high-speed carrier, wherein the method comprises the following steps: each intelligent acquisition unit acquires the running state information of a plurality of devices connected with the intelligent acquisition unit, wherein the running state information at least comprises ID information, temperature information and power consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server; the master station server generates monitoring result information according to the running state information of the devices and the address information of each intelligent acquisition unit, and the technical problem that the existing device fault monitoring mode is low in efficiency and causes untimely monitoring is solved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a flowchart of a monitoring method for a device based on a power line high-speed carrier according to a first embodiment of the present invention; and
fig. 2 is a schematic diagram of a monitoring system of a power line high-speed carrier-based device according to a second embodiment of the present invention.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
Example one
As shown in fig. 1, the present solution provides a method for monitoring a device based on a power line high-speed carrier, where the method may include the following steps:
step S12, each intelligent acquisition unit acquires the operation state information of the plurality of devices connected with the intelligent acquisition unit, wherein the operation state information at least comprises the ID information, the temperature information and the electricity consumption information of each device.
Specifically, in this scheme, the device may be one or more of mass devices operating in a factory, the multiple devices may be multiple factory devices in an area of the factory, it should be noted that the multiple factory devices in each area may be connected to an intelligent acquisition unit through a 485 communication bus, the intelligent acquisition unit may acquire operating state information of the multiple factory devices in the area where the intelligent acquisition unit is located through the 485 communication bus in real time, ID information in the operating state information may be an ID code of each factory device, temperature information in the operating state information may be a real-time temperature parameter of each factory device, and power consumption information in the operating state information may be power consumption of each factory device in a certain time period.
The equipment in this embodiment may be a plurality of plant equipments, instruments, devices, such as an air conditioner, a pulverizer, an air conditioner, etc., which operate in a plant, or may be equipment operating in any scene other than the plant. The real-time temperature parameter of every above-mentioned mill's equipment also can be, and the mill's equipment is when moving, and the temperature of casing temperature or embedded PCB board can be provided with a plurality of sensors in this scheme factory's equipment for gather the different regional temperature parameter of worker's bank equipment, then send to the intelligent acquisition unit rather than being connected through 485 communication bus.
And step S14, each intelligent acquisition unit sends the running state information of the plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time.
Specifically, in this scheme, the intelligent acquisition units may include an HPLC module (power line high speed carrier communication module), and the intelligent acquisition units are connected to the concentrator in a power line high speed carrier communication manner, and it should be noted that, because the intelligent acquisition units in the factory can be reduced or increased along with different requirements, in the method provided by this scheme, the concentrator updates the address information of each intelligent acquisition unit according to preset time, for example, the concentrator can update the address information of the intelligent acquisition units 1 time every 1 day, that is, in this scheme, the concentrator can store the address information of a plurality of intelligent acquisition units, and when the addresses of the plurality of intelligent acquisition units change (for example, the intelligent acquisition units are added or removed), the concentrator can be updated timely.
It should be noted that, in this scheme, the concentrator is connected with a plurality of intelligent acquisition units, and every intelligent acquisition unit is in an area of mill, and every intelligent acquisition unit is connected with a plurality of factory equipment, can adopt the high-speed carrier communication mode of power line to communicate between intelligent acquisition unit and the concentrator, can adopt 485 communication bus's mode to communicate between factory equipment and the intelligent acquisition unit.
And step S16, the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server.
Specifically, in the present solution, the concentrator may send the operating state information of the multiple devices and the address information of each intelligent acquisition unit to the master station server through the communication module (preferably, a 4G wireless communication module), and the master station server may be a specific data processing and analyzing service terminal, and is configured to receive data, analyze the data, and then generate an instruction.
And step S18, the master station server generates monitoring result information according to the running state information of the plurality of devices and the address information of each intelligent acquisition unit.
Specifically, in this scheme, the main website server can be according to the temperature of a plurality of equipment, the address automatic generation monitoring result information of power consumption and intelligent acquisition unit, the address information of the mill's equipment that has specifically broke down has been included in the monitoring result information that main website server generated, in this scheme, need not that the staff scene goes to the inside investigation of mill to every mill's equipment, intelligent acquisition unit automatic acquisition equipment operating parameter in this scheme, monitor the analysis through HPLC module with data transmission to main website server, because the HPLC module is the power line carrier mode communication, it is less by environmental impact factor, main website server can be quick acquires the running state and the address of every equipment in order to carry out the analysis and monitoring of equipment.
It should be noted that the monitoring of the equipment in the present embodiment may include monitoring of multiple dimensions of the plant equipment, such as, for example, monitoring of an operating condition, monitoring of data, or monitoring of a fault. It should be further noted that the intelligent acquisition unit in the present application may be an information acquisition device with an HPLC chip.
Therefore, in the scheme, the running state information of the plurality of connected devices is collected through each intelligent collection unit, wherein the running state information at least comprises the ID information, the temperature information and the electricity consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server; the master station server generates monitoring result information according to the running state information of the devices and the address information of each intelligent acquisition unit, and the technical problem that the existing device monitoring mode is low in efficiency and causes untimely monitoring is solved.
Optionally, the step of updating, by the concentrator according to the preset time in step S14, the address information of each intelligent acquisition unit includes:
and step S141, the concentrator sends an address acquisition instruction to each intelligent acquisition unit through the power line high-speed carrier communication module at preset time, wherein each intelligent acquisition unit is provided with a GPS module.
And step S143, each intelligent acquisition unit controls the GPS module to generate address information according to the address acquisition instruction.
And S145, each intelligent acquisition unit feeds the address information back to the concentrator through the power line high-speed carrier communication module for storage.
Specifically, in the scheme, the concentrator can send acquisition instructions to the intelligent acquisition unit at intervals through the HPLC module, the intelligent acquisition unit comprises a GPS module which can generate position information (namely address information) constantly, feeding back the real-time position information to the concentrator for storage according to the acquisition instruction, it should be noted that, as the intelligent acquisition unit and the factory equipment can be changed at any time according to the requirements of the factory, including operations of moving positions, deleting, adding and the like, therefore, the scheme can update the address information of the intelligent acquisition unit in real time to acquire the latest information of the intelligent acquisition unit and the information of a plurality of factory devices connected with the intelligent acquisition unit, in this scheme promptly, this scheme also can solve factory's equipment, intelligent acquisition unit and change, the unsafe technical problem of fault monitoring.
Optionally, in this scheme, the multiple devices may include at least a first device, where, in step S18, the step in which the master station server generates the fault monitoring result information according to the operating state information of the multiple devices and the address information of each intelligent acquisition unit may include:
and step S181, the master station server obtains the standard operating temperature of the first device and the standard power consumption of the first device according to the ID information of the first device.
And step S183, under the condition that the temperature of the first equipment exceeds the standard operating temperature and/or the electricity consumption of the first equipment exceeds the standard electricity consumption, the master station server judges that the first equipment is the fault equipment.
Specifically, in this scheme, can do accurate failure analysis to the particular case of different equipment, because there may be different grade type, different models, the equipment of different live time in the mill, the standard operating parameter of above-mentioned a plurality of equipment is different, and this scheme can be stored different models, the standard operating parameter of the equipment of different live time to main website server in advance, and this scheme carries out the accurate analysis of trouble respectively to the equipment of different grade type, different models, different live time promptly, does not adopt a fixed standard parameter to judge.
In step S185, the master station server obtains address information of the first intelligent acquisition unit connected to the first device from the concentrator.
In step S187, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal device.
Specifically, in this scheme, above-mentioned terminal equipment can be the handheld terminal equipment of maintenance personnel of mill, and the master station server is judging above-mentioned first equipment to have the trouble after, can send the position of above-mentioned intelligent acquisition unit and the ID code of first equipment to staff's handheld terminal, and staff can be according to the quick first equipment that breaks down of finding of the position of intelligent acquisition unit and the ID code of first equipment, then carries out subsequent maintenance operation.
It should be noted that, in this scheme, because every intelligent acquisition unit is in different regions, moreover, every intelligent acquisition unit is connected with a plurality of factory equipment, so the staff can find the region of equipment that breaks down earlier according to the position of intelligent acquisition unit, then finds the equipment that breaks down fast according to the ID code of the equipment that breaks down. This scheme intelligence acquisition unit divides the region, and every intelligence acquisition unit is connected with a plurality of equipment in its region, at intelligence acquisition unit side-mounting GPS module, comes the position of location trouble equipment through the position of intelligence acquisition unit, thereby has avoided the problem at every mill's equipment fixing GPS module increase cost.
Optionally, in step S187, the step of sending, by the master station server, the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal device includes:
step S1871, the master station server obtains the address information of the terminal device.
And S1873, under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
Specifically, in this scheme, the master station server can compare the position of the intelligent acquisition unit in the area where the first device that breaks down is located with the positions of a plurality of workers, and under the condition that the position of the intelligent acquisition unit in the area where the first device is located and the position of a worker are smaller than the preset distance, then send the address information of the first intelligent acquisition unit and the ID information of the first device to the worker terminal device, that is, in this scheme, the master station server can send the position of the intelligent acquisition unit in the area where the first device that breaks down is located to the handheld terminal of the worker nearest to this device area to notify, and in this mode, the device that breaks down can be overhauled at the fastest.
It should be noted that, this scheme sends the position of intelligent acquisition unit and the ID number of equipment to the staff nearest apart from simultaneously, on the one hand at intelligent acquisition unit side installation GPS module, come the location of location trouble-occurring device through the position of intelligent acquisition unit, thereby the problem of the cost-up has been avoided installing the GPS module at every mill's equipment, on the other hand, on some occasions, the operating condition parameter of equipment has taken place unusually, also can be that intelligent acquisition unit has taken place the trouble, therefore, through this scheme, the staff can fix a position intelligent acquisition unit earlier, whether the maintenance intelligence acquisition unit takes place unusually earlier, then overhaul equipment again, the technological effect of accurate monitoring has been reached.
Optionally, the present solution further includes the following steps:
step S1875, under the condition that the address information of the terminal device and the first address information of the first intelligent acquisition unit do not accord with the preset condition, the master station server acquires the first terminal device associated with the terminal device.
Step S1876, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first device to the first terminal device.
Specifically, in this scheme, if the distance between the position of the terminal device of the worker and the occurrence of the first intelligent acquisition unit is far, the master station server can send the address information of the first intelligent acquisition unit and the ID information of the first device to the first terminal device, it needs to be explained that there is an association relationship between the first terminal device and the terminal device, and the first terminal device can be a superior handheld terminal of the worker.
It should be noted that the HPLC carrier communication module in this embodiment may include a high-speed carrier chip, a carrier receiving circuit, a carrier transceiver circuit, a FLASH memory circuit, a protection circuit, a zero-crossing detection circuit, and a power supply circuit, so as to implement high-speed carrier communication over a power line.
In summary, the operation state information of the multiple devices connected with the intelligent acquisition unit is acquired through each intelligent acquisition unit, wherein the operation state information at least comprises the ID information, the temperature information and the power consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server; the main station server generates fault monitoring result information according to the running state information of the devices and the address information of each intelligent acquisition unit, and the technical problem that the existing device fault monitoring mode is low in efficiency and causes untimely fault monitoring is solved.
Example two
The present disclosure also provides a device monitoring system based on a power line high-speed carrier, where the system may be used to implement the method in the first embodiment, as shown in fig. 2, the system may include:
the intelligent acquisition unit 22 is configured to acquire operation status information of the plurality of devices connected thereto, where the operation status information at least includes ID information, temperature information, and power consumption information of each device 20.
Specifically, in this scheme, the device may be one or more of mass devices operating in a factory, the multiple devices may be multiple factory devices in an area of the factory, it should be noted that the multiple factory devices in each area may be connected to an intelligent acquisition unit through a 485 communication bus, the intelligent acquisition unit may acquire operating state information of the multiple factory devices in the area where the intelligent acquisition unit is located through the 485 communication bus in real time, ID information in the operating state information may be an ID code of each factory device, temperature information in the operating state information may be a real-time temperature parameter of each factory device, and power consumption information in the operating state information may be power consumption of each factory device in a certain time period.
The equipment in this embodiment may be a plurality of plant equipments, instruments, devices, such as an air conditioner, a pulverizer, an air conditioner, etc., which operate in a plant, or may be equipment operating in any scene other than the plant. The real-time temperature parameter of every above-mentioned mill's equipment also can be, and the mill's equipment is when moving, and the temperature of casing temperature or embedded PCB board can be provided with a plurality of sensors in this scheme factory's equipment for gather the different regional temperature parameter of worker's bank equipment, then send to the intelligent acquisition unit rather than being connected through 485 communication bus.
It should be further noted that, in this scheme, a plurality of factory devices in this scheme may communicate with the intelligent acquisition unit through the 485 bus.
And a concentrator 24 connected to the intelligent acquisition units through a power line high-speed carrier communication channel, for receiving operation state information of the plurality of devices, wherein the concentrator updates address information of each intelligent acquisition unit according to a preset time.
Specifically, in this scheme, the intelligent acquisition units may include an HPLC module (power line high speed carrier communication module), and the intelligent acquisition units are connected to the concentrator in a power line high speed carrier communication manner, and it should be noted that, because the intelligent acquisition units in the factory can be reduced or slightly increased along with different requirements, in the method provided in this scheme, the concentrator updates the address information of each intelligent acquisition unit according to a preset time, for example, the concentrator can update the address information of the intelligent acquisition units every 1 day, that is, in this scheme, the concentrator can store the address information of a plurality of intelligent acquisition units, and when the addresses of the plurality of intelligent acquisition units change (for example, the intelligent acquisition units are added or removed), the concentrator can be updated in time.
It should be noted that, in this scheme, the concentrator is connected with a plurality of intelligent acquisition units, and every intelligent acquisition unit is in an area of mill, and every intelligent acquisition unit is connected with a plurality of factory equipment, can adopt the high-speed carrier communication mode of power line to communicate between intelligent acquisition unit and the concentrator, can adopt 485 communication bus's mode to communicate between factory equipment and the intelligent acquisition unit.
And the master station server 26 is configured to receive the operation state information of the multiple devices and the address information of each intelligent acquisition unit sent by the concentrator, and generate monitoring result information according to the operation state information of the multiple devices and the address information of each intelligent acquisition unit.
Specifically, in the scheme, the concentrator may send the operating state information of the multiple devices and the address information of each intelligent acquisition unit to the master station server through a communication mode (preferably, 4G wireless communication), and the master station server may be a specific data processing and analyzing service terminal, and is configured to receive data, analyze the data, and then generate an instruction.
It should be noted that, in this scheme, the master station server can be according to the temperature of a plurality of equipment, the monitoring result information is generated automatically to power consumption and the address of intelligent acquisition unit, the monitoring result information that master station server generated has included the address information of the concrete mill's equipment that breaks down, in this scheme, need not that the staff scene goes to the inside of mill and examines each mill's equipment, intelligent acquisition unit in this scheme gathers operating parameter, send data transmission concentrator through the HPLC module, send to master station server via the concentrator again and analyze, because the HPLC module is the power line carrier mode communication, it is less by environmental impact factor, the running state and the address of every equipment of acquireing that master station server can be quick are in order to carry out analysis monitoring.
Therefore, in the scheme, the running state information of the plurality of connected devices is collected through each intelligent collection unit, wherein the running state information at least comprises the ID information, the temperature information and the electricity consumption information of each device; each intelligent acquisition unit sends the running state information of a plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time; the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to the master station server; the master station server generates monitoring result information according to the running state information of the devices and the address information of each intelligent acquisition unit, and the technical problem that the existing device monitoring mode is low in efficiency and causes untimely monitoring is solved.
Optionally, each intelligent acquisition unit includes a GPS module, wherein the concentrator is configured to send an address acquisition instruction to each intelligent acquisition unit through the power line high-speed carrier communication module at a preset time; each intelligent acquisition unit is used for controlling the GPS module to generate address information according to the address acquisition instruction and feeding the address information back to the concentrator through the power line high-speed carrier communication module for storage.
Optionally, the system further includes a terminal device, which establishes a communication relationship with the master station server, where the master station server is configured to obtain a standard operating temperature of the first device and a standard power consumption of the first device according to the ID information of the first device; the method comprises the steps that a master station server judges that first equipment is fault equipment under the condition that the temperature of the first equipment exceeds a standard operation temperature and/or the electricity consumption of the first equipment exceeds a standard electricity consumption; the master station server is further used for acquiring address information of the first intelligent acquisition unit connected with the first equipment from the concentrator, and sending the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal equipment.
Optionally, the master station server is configured to obtain address information of the terminal device; and under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
Optionally, the system further includes a first terminal device, and the first terminal device establishes a communication relationship with the master station server, where the master station server is configured to acquire the first terminal device associated with the terminal device and send the address information of the first intelligent acquisition unit and the ID information of the first device to the first terminal device when the address information of the terminal device and the first address information of the first intelligent acquisition unit do not meet a preset condition.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (10)
1. A device monitoring method based on a power line high-speed carrier is characterized by comprising the following steps:
each intelligent acquisition unit acquires operation state information of a plurality of devices connected with the intelligent acquisition unit, wherein the operation state information at least comprises ID information, temperature information and power consumption information of each device;
each intelligent acquisition unit sends the running state information of the plurality of devices to a concentrator through a power line high-speed carrier communication module, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time;
the concentrator sends the running state information of the plurality of devices and the address information of each intelligent acquisition unit to a master station server;
and the master station server generates monitoring result information according to the running state information of the plurality of devices and the address information of each intelligent acquisition unit.
2. The method of claim 1, wherein the step of updating, by the concentrator, the address information of each smart acquisition unit according to a preset time comprises:
the concentrator sends an address acquisition instruction to each intelligent acquisition unit through a power line high-speed carrier communication module at the preset time, wherein each intelligent acquisition unit is provided with a GPS module;
each intelligent acquisition unit controls the GPS module to generate the address information according to the address acquisition instruction;
and each intelligent acquisition unit feeds the address information back to the concentrator through a power line high-speed carrier communication module for storage.
3. The method of claim 2, wherein the plurality of devices includes at least a first device, and wherein the generating, by the master station server, monitoring result information according to the operating status information of the plurality of devices and the address information of each intelligent acquisition unit comprises:
the master station server acquires the standard operating temperature of the first equipment and the standard power consumption of the first equipment according to the ID information of the first equipment;
the master station server judges that the first equipment is fault equipment under the condition that the temperature of the first equipment exceeds the standard operating temperature and/or the power consumption of the first equipment exceeds the standard power consumption;
the master station server acquires address information of a first intelligent acquisition unit connected with the first equipment from the concentrator;
and the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to terminal equipment.
4. The method of claim 3, wherein the master station server sending the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to a terminal device comprises:
the master station server acquires address information of the terminal equipment;
and under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
5. The method of claim 4, comprising:
under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit do not accord with preset conditions, the master station server acquires first terminal equipment related to the terminal equipment;
and the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the first terminal equipment.
6. A power line high speed carrier based device monitoring system, the system comprising:
the intelligent acquisition unit is used for acquiring the running state information of a plurality of devices connected with the intelligent acquisition unit, wherein the running state information at least comprises ID information, temperature information and power consumption information of each device;
the concentrator is connected with the intelligent acquisition units through a power line high-speed carrier communication channel and used for receiving the running state information of the plurality of devices, wherein the concentrator updates the address information of each intelligent acquisition unit according to preset time;
and the master station server is used for receiving the running state information of the plurality of devices and the address information of each intelligent acquisition unit sent by the concentrator, and generating monitoring result information according to the running state information of the plurality of devices and the address information of each intelligent acquisition unit.
7. The system of claim 6, wherein each of said smart acquisition units comprises a GPS module, wherein,
the concentrator is used for sending an address acquisition instruction to each intelligent acquisition unit through a power line high-speed carrier communication module at the preset time;
each intelligent acquisition unit is used for controlling the GPS module to generate the address information according to the address acquisition instruction and feeding the address information back to the concentrator through the power line high-speed carrier communication module for storage.
8. The system of claim 7, wherein the plurality of devices includes at least a first device, the system further comprising a terminal device in communication relationship with the master server, wherein,
the master station server is used for acquiring the standard operating temperature of the first equipment and the standard power consumption of the first equipment according to the ID information of the first equipment;
the master station server judges that the first equipment is fault equipment under the condition that the temperature of the first equipment exceeds the standard operating temperature and/or the power consumption of the first equipment exceeds the standard power consumption;
the master station server is further used for acquiring address information of a first intelligent acquisition unit connected with the first equipment from the concentrator, and sending the address information of the first intelligent acquisition unit and the ID information of the first intelligent acquisition unit to the terminal equipment.
9. The system of claim 8,
the master station server is used for acquiring address information of the terminal equipment; and under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit accord with preset conditions, the master station server sends the address information of the first intelligent acquisition unit and the ID information of the first equipment to the terminal equipment.
10. The system of claim 9, further comprising a first terminal device that establishes a communication relationship with the master server, wherein,
and the master station server is used for acquiring the first terminal equipment associated with the terminal equipment and sending the address information of the first intelligent acquisition unit and the ID information of the first equipment to the first terminal equipment under the condition that the address information of the terminal equipment and the first address information of the first intelligent acquisition unit do not accord with a preset condition.
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