CN111883295B

CN111883295B - Production process of flexible cable for intelligent equipment

Info

Publication number: CN111883295B
Application number: CN202010759079.1A
Authority: CN
Inventors: 程阳; 鲍时福; 张安林; 缪世群
Original assignee: Anhui Carenano Cable Technology Co ltd
Current assignee: Anhui Carenano Cable Technology Co ltd
Priority date: 2020-07-31
Filing date: 2020-07-31
Publication date: 2021-10-29
Anticipated expiration: 2040-07-31
Also published as: CN111883295A

Abstract

The invention provides a flexible cable for intelligent equipment, which comprises four first power wire core groups, a second reinforced power wire core group, two first control wire core groups and two second control wire core groups, wherein the four first power wire core groups are connected with the two second reinforced power wire core groups; four first power wire core group is the quartering arrangement setting, two first control wire core group and two second control wire core group sets up adjacent two respectively between the first power wire core group, and two first control wire core group and two second control wire core group all is the symmetry setting, and two adjacent wire core groups carry out the separation through first reinforcement, and the second is strengthened power wire core group and is run through first reinforcement, first reinforcement outside rubber layer, the rubber layer parcel is four first power wire core group, two first control wire core groups of telling and two second control wire core group.

Description

Production process of flexible cable for intelligent equipment

Technical Field

The invention relates to the technical field of cable production, and mainly relates to a production process of a flexible cable for intelligent equipment.

Background

The power cable is used for transmitting and distributing electric energy, and is commonly used for urban underground power grids, power station leading-out lines, power supply inside industrial and mining enterprises and power transmission lines under river-crossing seawater. In the power lines, the cable is increasing in specific gravity. Power cables are cable products used in the trunk lines of power systems to transmit and distribute high power electrical energy, including various voltage classes, 1-500KV and above, and various insulated power cables.

The prior power cable is correspondingly filled with rubber filler in the production process, thereby realizing the whole fullness,

however, the cable is composed of a plurality of cables, and therefore, the cable is damaged to a certain extent when used for a long time and bent, and therefore, a certain insulation blocking effect is required to be performed by the filler.

Disclosure of Invention

The invention provides a production process of a flexible cable for an intelligent device, which is used for solving the technical problem that a filler is required to perform certain insulation blocking due to the fact that the cable is composed of a plurality of cables and is damaged to a certain extent under the conditions of long-time use and bending.

In order to achieve the purpose, the invention provides the following technical scheme: a flexible cable for intelligent equipment comprises four first power wire core groups, a second reinforced power wire core group, two first control wire core groups and two second control wire core groups;

four first power wire core group is the quartering arrangement setting, two first control wire core group and two second control wire core group sets up adjacent two respectively between the first power wire core group, and two first control wire core group and two second control wire core group all is the symmetry setting, and two adjacent wire core groups carry out the separation through first reinforcement, and the second is strengthened power wire core group and is run through first reinforcement, first reinforcement outside rubber layer, the rubber layer parcel is four first power wire core group, two first control wire core groups of telling and two second control wire core group.

Furthermore, first reinforcement includes first rubber ring, the first rubber ring outside is equipped with a plurality of rubber partition boards, four first power core group, two first control core groups of telling and two second control core group are located two adjacently respectively rubber partition board middle parts.

Further, a production process of the flexible cable for the intelligent equipment comprises the following steps:

s1, preparing a first power wire core, a second reinforced power wire core, a first control wire core and a second control wire core;

s2: then winding the multi-line group according to the standard to form a first control wire core group and two second control wire core groups;

s3: performing corresponding enamelling operation on the wound and formed wire group, and then performing corresponding rolling;

s4: the multi-strand cable is drawn under the action of the tractor, the corresponding first reinforcing part is installed at a certain distance in front of the tractor, filling processing is carried out simultaneously, then secondary enamelling is carried out, and finally a flexible cable is formed by frame rolling.

Further, the tractor that says so in S4 includes lift supports, it all is equipped with first backup pad, two from top to bottom all to be equipped with belt conveyer on the last one side that is equipped with of lift supports, all can dismantle a plurality of pneumatic tractive structures of connection on the belt conveyer.

Further, the lifting support frame comprises a plurality of first supporting legs, the first supporting legs are multiple in number, an L-shaped plate is arranged at the upper ends of the first supporting legs, a plurality of first cylinders are detachably connected to the upper portion of the L-shaped plate, and the first cylinders are detachably connected to the upper portion of the first cylinders.

Further, belt conveyer includes two first driving motor, two first driving motor sets up first backup pad both ends, just first driving motor drive bearing connects first rotation wheel, the belt is connected in the transmission of first rotation wheel outside, just belt sliding connection first backup pad.

It is further, a plurality of pneumatic tractive structure all includes first connecting plate, the connection can be dismantled to first connecting plate the belt, be equipped with a plurality of first spouts on the first connecting plate, it is a plurality of all be equipped with the rubber pad in the first spout, the rubber pad middle part is equipped with the head rod, and is a plurality of first stripper plate can be dismantled to the head rod upper end, just first connecting pipe can be dismantled to first spout below, second connecting pipe and third connecting pipe can be dismantled to the first connecting pipe, be equipped with the check valve on the second connecting pipe, be equipped with the rotary valve on the third connecting pipe, just first backup pad side is equipped with portable air entrainment structure, portable air entrainment structure sliding connection the second connecting pipe.

Furthermore, the movable gas filling structure comprises a first screw rod and a first slide rod, a second chute is arranged on the side edge of the first support plate, the first screw rod and the first slide rod are both in bearing connection in the second chute, and a second driving motor is arranged at one end of the first screw rod;

first lead screw with first slide bar all rotates connects the second slide, second slide one side below is equipped with first air pump, first air pump can be dismantled and connect the fourth connecting pipe, the connection third spout can be dismantled to the fourth connecting pipe, be equipped with first rubber slab in the third spout, first rubber slab middle part is equipped with first pipe, first pipe one end is equipped with the second rubber dish, second rubber dish sliding connection the second connecting pipe, just the first pipe outside is equipped with first connection dish, first connection dish lateral symmetry is equipped with two first telescopic links, two the connection can be dismantled to first telescopic link the second slide.

Further, be equipped with two second telescopic links, two below the first pipe the second slide on the second telescopic link can dismantle and connect the second connection pad, first rotation pole is connected to second connection pad middle part bearing, first rotation pole one end is equipped with the groove type pipe, groove type pipe sliding fit connects the rotary valve, be equipped with a plurality of gas pockets on the groove type pipe, first rotation pole one end is equipped with two first draw runner, be equipped with the cavity in the second spout, the fifth connecting pipe is connected to the cavity inner bearing, the fifth connecting pipe inner wall is equipped with two third spouts, two first draw runner sliding connection the third spout, just the fifth connecting pipe outside is equipped with first tooth shape dish, be equipped with second driving motor in the cavity, second driving motor drive shaft interlock is connected the tooth shape dish.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the first reinforcing pieces are arranged in the cable at intervals, so that the flexibility of the cable is kept and the conductivity of the whole structure is better by utilizing the interval arrangement of the reinforcing pieces;

meanwhile, the tractor is arranged, corresponding extrusion is carried out by utilizing air pressure during preparation, and then corresponding movement is carried out by conveying the belt, so that traction is carried out at a uniform speed.

Drawings

FIG. 1 is a schematic view of a cable construction of the present invention;

FIG. 2 is a schematic view of the lifting support frame of the present invention;

FIG. 3 is a schematic view of the pneumatic pulling mechanism of the present invention;

fig. 4 is a schematic view of a mobile air entrainment structure of the present invention.

In the figure: 1-a lifting support frame, 11-a first support leg, 12-an L-shaped plate, 13-a first cylinder, 2-a first support plate, 21-a second chute, 3-a belt conveyor, 31-a first driving motor, 32-a first rotating wheel, 33-a belt, 4-a pneumatic traction structure, 41-a first connecting plate, 411-a first chute, 412-a rubber pad, 413-a first connecting rod, 414-a first extrusion plate, 42-a first connecting pipe, 421-a second connecting pipe, 422-a third connecting pipe, 423-a one-way valve, 424-a rotating valve, 5-a movable air-entrapping structure, 51-a first screw rod, 52-a first sliding rod, 53-a second driving motor, 54-a second sliding plate, 541-a second telescopic rod, 542-second connecting plate, 543-first rotating rod, 544-grooved tube, 545-air hole, 546-first sliding bar, 547-cavity, 548-fifth connecting tube, 548 a-third sliding groove, 548 b-first toothed plate, 549-second driving motor, 55-first air pump, 551-fourth connecting tube, 552-third sliding groove, 553-first rubber plate, 554-first conduit, 555-second rubber plate, 556-first connecting plate, 557-first telescopic rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment of the invention relates to a flexible cable for intelligent equipment, which comprises four first power wire core groups, one second reinforced power wire core group, two first control wire core groups and two second control wire core groups, wherein the first power wire core groups are connected with the second reinforced power wire core groups;

In an embodiment, referring to fig. 1, the first reinforcement member includes a first rubber ring, a plurality of rubber partition plates are disposed outside the first rubber ring, and four first power cord core groups, two first control cord core groups and two second control cord core groups are respectively located in the middle of two adjacent rubber partition plates.

Referring to fig. 2 to 4, a process for manufacturing a flexible cable for a smart device includes:

In an embodiment, referring to fig. 2-4, the tractor described in S4 includes a lifting support frame 1, the lifting support frame 1 is provided with a first support plate 2 on one side, the upper and lower first support plates 2 are provided with belt conveyors 3, and the belt conveyors 3 are detachably connected to a plurality of pneumatic traction structures 4.

In an embodiment, referring to fig. 1 to 6, the lifting support frame 1 includes a plurality of first support legs 11, a plurality of L-shaped plates 12 are disposed at upper ends of the plurality of first support legs 11, a plurality of first cylinders 13 are detachably connected above the L-shaped plates 12, and upper ends of the plurality of first cylinders 13 are detachably connected to the L-shaped plates 12.

Referring to fig. 2, the belt conveyor 3 includes two first driving motors 31, the two first driving motors 31 are disposed at two ends of the first supporting plate 2, the first driving motors 31 are connected to first rotating wheels 32 through driving bearings, a belt 33 is connected to the outer side of the first rotating wheels 32 in a driving manner, and the belt 33 is slidably connected to the first supporting plate 2.

In an embodiment, referring to fig. 3, each of the plurality of pneumatic pulling structures 4 includes a first connecting plate 41, the first connecting plate 41 is detachably connected to the belt 33, the first connecting plate 41 is provided with a plurality of first sliding grooves 411, each of the plurality of first sliding grooves 411 is provided with a rubber pad 412 therein, the middle of the rubber pad 412 is provided with a first connecting rod 413, the upper ends of the plurality of first connecting rods 413 are detachably connected to a first pressing plate 414, the lower portions of the first sliding grooves 411 are detachably connected to a first connecting pipe 42, the first connecting pipe 42 is detachably connected to a second connecting pipe 421 and a third connecting pipe 422, the second connecting pipe 421 is provided with a check valve 423, the third connecting pipe 422 is provided with a rotating valve 424, the side of the first supporting plate 2 is provided with a movable air-entrapping structure 5, and the movable air-entrapping structure 5 is slidably connected to the second connecting pipe 421.

Referring to fig. 4, in an embodiment, the movable gas filling structure 5 includes a first lead screw 51 and a first slide rod 52, a second sliding groove 21 is formed in a side edge of the first support plate 2, both the first lead screw 51 and the first slide rod 52 are connected in the second sliding groove 21 through bearings, and a second driving motor 53 is arranged at one end of the first lead screw 51;

the first screw rod 51 and the first slide rod 52 are both rotatably connected with a second slide plate 54, a first air pump 55 is arranged below one side of the second slide plate 54, the first air pump 55 is detachably connected with a fourth connecting pipe 551, the fourth connecting pipe 551 is detachably connected with a third sliding chute 552, a first rubber plate 553 is arranged in the third sliding chute 552, a first guide pipe 554 is arranged in the middle of the first rubber plate 553, a second rubber disc 555 is arranged at one end of the first guide pipe 554, the second rubber disc 555 is slidably connected with the second connecting pipe 421, a first connecting disc 556 is arranged outside the first guide pipe 554, two first telescopic rods 557 are symmetrically arranged on one side of the first connecting disc 556, and the two first telescopic rods 557 are detachably connected with the second slide plate 54.

Referring to fig. 4, two second telescopic rods 541 are disposed below the first conduit 554 and on the second sliding plate 54, the two second telescopic rods 541 are detachably connected to the second connecting plate 542, a middle bearing of the second connecting plate 542 is connected to the first rotating rod 543, one end of the first rotating rod 543 is provided with a slot-shaped tube 544, the slot-shaped tube 544 is connected to the rotating valve 424 in a sliding fit manner, the slot-shaped tube 544 is provided with a plurality of air holes 545, one end of the first rotating rod 543 is provided with two first sliding bars 546, the second sliding plate 54 is provided with a cavity 547, an inner bearing of the cavity 547 is connected to a fifth connecting tube 548, an inner wall of the fifth connecting tube 548 is provided with two third sliding grooves 548a, the two first sliding bars 546 are connected to the third sliding grooves 548a in a sliding manner, a first toothed disc 548b is disposed outside the fifth connecting tube 548, a second driving motor 549 is disposed in the cavity 547, the second drive motor 549 has a drive shaft that is in meshing engagement with the first toothed disc 548 b.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The production process of the flexible cable for the intelligent equipment is characterized by comprising the following steps of: including a flexible cable for smart device: the device comprises four first power wire core groups, a second reinforced power wire core group, two first control wire core groups and two second control wire core groups; the four first power wire core groups are arranged in a regular quartering manner, two first control wire core groups and two second control wire core groups are respectively arranged between two adjacent first power wire core groups, the two first control wire core groups and the two second control wire core groups are symmetrically arranged, two adjacent wire core groups are blocked by the first reinforcing piece, and the second reinforced power wire core group penetrates through the first reinforcing part and the rubber layer outside the first reinforcing part, the rubber layer is wrapped by four first power wire core groups, two first control wire core groups and two second control wire core groups, the first reinforcing part comprises a first rubber ring, a plurality of rubber partition plates are arranged on the outer side of the first rubber ring, and four first power line core groups, two first control line core groups and two second control line core groups are respectively positioned in the middle of two adjacent rubber partition plates;

and the process for producing the cable design:

s4: carry out the tractive to strand cable under the effect of tractor, the tractor the place ahead carries out the distance installation of the first reinforcement that corresponds, fills the processing simultaneously, then and then the secondary varnished cloth, and last frame is rolled up and is formed flexible cable, the tractor includes lift support frame (1), it all is equipped with first backup pad (2) to be equipped with one side on lift support frame (1), two from top to bottom all be equipped with band conveyer (3) on first backup pad (2), all can dismantle on band conveyer (3) and connect a plurality of pneumatic tractive structures (4).

2. The production process of the flexible cable for the intelligent equipment, according to claim 1, is characterized in that: lift supports (1) includes a plurality of first supporting leg (11), and is a plurality of first supporting leg (11) upper end all is equipped with L template (12), L template (12) top can be dismantled and connect a plurality of first cylinders (13), and is a plurality of first cylinder (13) upper end can be dismantled and connect L template (12).

3. The production process of the flexible cable for the intelligent equipment, according to claim 1, is characterized in that: belt conveyer (3) include two first driving motor (31), two first driving motor (31) set up first backup pad (2) both ends, just first driving motor (31) drive bearing connects first rotation wheel (32), belt (33) is connected in first rotation wheel (32) outside transmission, just belt (33) sliding connection first backup pad (2).

4. The production process of the flexible cable for the intelligent equipment, according to claim 3, is characterized in that: a plurality of the pneumatic traction structures (4) comprise first connecting plates (41), the first connecting plates (41) are detachably connected with the belt (33), a plurality of first sliding grooves (411) are arranged on the first connecting plates (41), a plurality of rubber pads (412) are arranged in the first sliding grooves (411), a first connecting rod (413) is arranged in the middle of each rubber pad (412), the upper ends of the first connecting rods (413) are detachably connected with first extrusion plates (414), a first connecting pipe (42) is detachably connected below each first sliding groove (411), the first connecting pipe (42) is detachably connected with a second connecting pipe (421) and a third connecting pipe (422), a one-way valve (423) is arranged on each second connecting pipe (421), a rotary valve (424) is arranged on each third connecting pipe (422), and a movable air-adding structure (5) is arranged on the side edge of each first supporting plate (2), the movable gas filling structure (5) is connected with the second connecting pipe (421) in a sliding mode.

5. The production process of the flexible cable for the intelligent equipment, according to claim 4, is characterized in that: the movable gas filling structure (5) comprises a first screw rod (51) and a first sliding rod (52), a second sliding groove (21) is formed in the side edge of the first supporting plate (2), the first screw rod (51) and the first sliding rod (52) are connected into the second sliding groove (21) in a bearing mode, and a second driving motor (53) is arranged at one end of the first screw rod (51);

the first screw rod (51) and the first slide rod (52) are both rotationally connected with a second sliding plate (54), a first air pump (55) is arranged below one side of the second sliding plate (54), the first air pump (55) is detachably connected with a fourth connecting pipe (551), the fourth connecting pipe (551) is detachably connected with a third sliding chute (552), a first rubber plate (553) is arranged in the third sliding chute (552), a first guide pipe (554) is arranged in the middle of the first rubber plate (553), a second rubber disc (555) is arranged at one end of the first guide pipe (554), the second rubber disc (555) is connected with the second connecting pipe (421) in a sliding way, and a first connecting disc (556) is arranged on the outer side of the first guide pipe (554), two first telescopic rods (557) are symmetrically arranged on one side of the first connecting disc (556), and the two first telescopic rods (557) are detachably connected with the second sliding plate (54).

6. The production process of the flexible cable for the intelligent equipment, according to claim 5, is characterized in that: two second telescopic rods (541) are arranged below the first guide pipe (554) and on the second sliding plate (54), the two second telescopic rods (541) are detachably connected with a second connecting disc (542), a bearing at the middle part of the second connecting disc (542) is connected with a first rotating rod (543), one end of the first rotating rod (543) is provided with a groove-shaped pipe (544), the groove-shaped pipe (544) is connected with the rotating valve (424) in a sliding fit manner, the groove-shaped pipe (544) is provided with a plurality of air holes (545), one end of the first rotating rod (543) is provided with two first sliding strips (546), a cavity (547) is arranged in the second sliding plate (54), the inner bearing of the cavity (547) is connected with a fifth connecting pipe (548), the inner wall of the fifth connecting pipe (548) is provided with two third sliding grooves (548 a), and the two first sliding strips (546) are connected with the third sliding grooves (548 a) in a sliding manner, and a first toothed disc (548 b) is arranged on the outer side of the fifth connecting pipe (548), a second driving motor (549) is arranged in the cavity (547), and a driving shaft of the second driving motor (549) is in meshing connection with the first toothed disc (548 b).