CN111878214A - Method and system for adaptive control of piston cooling nozzle - Google Patents
Method and system for adaptive control of piston cooling nozzle Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 153
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- 239000010705 motor oil Substances 0.000 claims abstract description 28
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/06—Arrangements for cooling pistons
- F01P3/08—Cooling of piston exterior only, e.g. by jets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
- F01P7/167—Controlling of coolant flow the coolant being liquid by thermostatic control by adjusting the pre-set temperature according to engine parameters, e.g. engine load, engine speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P2007/146—Controlling of coolant flow the coolant being liquid using valves
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Abstract
Description
技术领域technical field
本申请涉及发动机控制领域,特别涉及一种活塞冷却喷嘴自适应控制方法及系统。The present application relates to the field of engine control, and in particular, to a method and system for adaptive control of a piston cooling nozzle.
背景技术Background technique
发动机润滑系统起着为发动机各系统用油器提供润滑及保护的作用,发动机上安装活塞冷却喷嘴,以减轻活塞的热负加强对活塞销连杆轴承的润滑。The engine lubricating system plays the role of providing lubrication and protection for the oilers of various engine systems. Piston cooling nozzles are installed on the engine to reduce the thermal load of the piston and strengthen the lubrication of the piston pin connecting rod bearing.
现有公开技术在根据冷却喷嘴开闭与转速、扭矩(负荷)和油温参数间标定的关系曲线,控制活塞冷却喷嘴的开闭;且在出现爆震和早燃时控制活塞冷却喷嘴的开启。In the prior art, the opening and closing of the piston cooling nozzle is controlled according to the calibration relationship curve between the opening and closing of the cooling nozzle and the parameters of rotational speed, torque (load) and oil temperature; and the opening and closing of the piston cooling nozzle is controlled when knocking and pre-ignition occur. .
但是在实际上发动机转速、负荷的变化是突变的,活塞冷却喷嘴的开启和关闭频率过于频繁,导致活塞冷却间断频繁而导致过热风险并影响活塞冷却喷嘴和电子控制阀的寿命。However, in fact, the changes of engine speed and load are sudden changes, and the frequency of opening and closing of the piston cooling nozzle is too frequent, which leads to frequent intermittent cooling of the piston, which leads to the risk of overheating and affects the life of the piston cooling nozzle and electronic control valve.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种活塞冷却喷嘴自适应控制方法及系统,以解决相关技术中活塞冷却喷嘴的开启和关闭频率过于频繁,而引发过热风险并降低活塞冷却喷嘴和电子控制阀的寿命的问题。Embodiments of the present application provide an adaptive control method and system for a piston cooling nozzle, so as to solve the problem in the related art that the frequency of opening and closing of the piston cooling nozzle is too frequent, which causes the risk of overheating and reduces the life of the piston cooling nozzle and the electronic control valve. .
一方面,本申请实施例提供了一种活塞冷却喷嘴自适应控制方法,其包括如下步骤:On the one hand, an embodiment of the present application provides an adaptive control method for a piston cooling nozzle, which includes the following steps:
发动机上电、运行或停机时,活塞冷却喷嘴默认关闭;When the engine is powered on, running or stopped, the piston cooling nozzle is closed by default;
获取发动机机油温度;Get the engine oil temperature;
判断发动机机油温度是否低于关闭温度限值;Determine whether the engine oil temperature is lower than the shutdown temperature limit;
当所述发动机机油温度低于关闭温度限值时,根据发动机转速、负荷、爆震和早燃情况确定是否开启活塞冷却喷嘴。When the engine oil temperature is lower than the shutdown temperature limit, it is determined whether to open the piston cooling nozzle according to the engine speed, load, knocking and pre-ignition conditions.
一些实施例中,所述判断发动机机油温度是否低于关闭温度限值之后,还包括如下步骤:In some embodiments, after judging whether the engine oil temperature is lower than the shutdown temperature limit, the following steps are further included:
当发动机机油温度超过开启温度限值时,活塞冷却喷嘴开启;When the engine oil temperature exceeds the opening temperature limit, the piston cooling nozzle is opened;
当发动机机油温度处于关闭温度限值与开启温度限值之间时,维持活塞冷却喷嘴当前开闭状态不变。When the engine oil temperature is between the closing temperature limit and the opening temperature limit, the current opening and closing state of the piston cooling nozzle is maintained unchanged.
一些实施例中,所述当所述发动机机油温度低于关闭温度限值时,根据发动机转速、负荷、爆震和早燃情况确定是否开启活塞冷却喷嘴,具体包括如下步骤:In some embodiments, when the engine oil temperature is lower than the shutdown temperature limit, determining whether to open the piston cooling nozzle according to the engine speed, load, knocking and pre-ignition conditions specifically includes the following steps:
对当前时刻发动机转速进行一阶低通滤波处理得到滤波后的发动机转速;Perform first-order low-pass filtering on the engine speed at the current moment to obtain the filtered engine speed;
对当前时刻发动机负荷进行一阶低通滤波处理得到滤波后的发动机负荷;Perform first-order low-pass filtering on the engine load at the current moment to obtain the filtered engine load;
根据滤波后的发动机转速、滤波后的发动机负荷及相应的映射表确定是否开启活塞冷却喷嘴;Determine whether to open the piston cooling nozzle according to the filtered engine speed, the filtered engine load and the corresponding mapping table;
实时判断发动机是是否出现爆震或早燃;Real-time judgment of whether the engine has knocking or pre-ignition;
一旦出现爆震或早燃,活塞冷却喷嘴开启。In the event of knocking or pre-ignition, the piston cooling jets are turned on.
一些实施例中,所述对当前时刻发动机转速进行一阶低通滤波处理得到滤波后的发动机转速,具体包括以下步骤:In some embodiments, performing first-order low-pass filtering processing on the engine speed at the current moment to obtain the filtered engine speed specifically includes the following steps:
当当前发动机转速大于上一时刻的滤波后的发动机转速,根据n(N)=C1×[nAct-n(N-1)]+n(N-1),将N时刻的发动机转速进行一阶低通滤波处理,其中N=1,2,3...,n(N-1)为N-1时刻滤波后发动机转速;n(N)为N时刻的滤波后发动机转速;此时,一阶低通滤波系数为发动机转速滤波系数C1,时刻N-1与时刻N的时间差为固定更新周期ΔT;nAct为N时刻的实际发动机转速;When the current engine speed is greater than the filtered engine speed at the previous moment, according to n(N)=C1×[n Act -n(N-1)]+n(N-1), the engine speed at time N is calculated by one Order low-pass filtering processing, where N=1, 2, 3..., n(N-1) is the engine speed after filtering at time N-1; n(N) is the engine speed after filtering at time N; at this time, The first-order low-pass filter coefficient is the engine speed filter coefficient C1, the time difference between time N-1 and time N is the fixed update period ΔT; n Act is the actual engine speed at time N;
当当前发动机转速不大于上一时刻的滤波后的发动机转速,根据n(N)=C2×[nAct-n(N-1)]+n(N-1)将N时刻的发动机转速进行滤波处理,其中N=1,2,3...,n(N-1)为N-1时刻的滤波后发动机转速;n(N)为N时刻的滤波后发动机转速;此时,一阶低通滤波系数为发动机转速滤波系数C2,时刻N-1与时刻N的时间差为固定更新周期ΔT;nAct为N时刻的实际发动机转速,C1>C2,0<C1<1,0<C2<1。When the current engine speed is not greater than the filtered engine speed at the previous moment, filter the engine speed at time N according to n(N)=C2×[n Act -n(N-1)]+n(N-1) processing, where N=1, 2, 3..., n(N-1) is the filtered engine speed at time N-1; n(N) is the filtered engine speed at time N; at this time, the first-order low The pass filter coefficient is the engine speed filter coefficient C2, the time difference between time N-1 and time N is the fixed update period ΔT; n Act is the actual engine speed at time N, C1>C2, 0<C1<1, 0<C2<1 .
一些实施例中,所述对当前时刻发动机负荷进行一阶低通滤波处理得到滤波后的发动机负荷,具体包括如下步骤:In some embodiments, performing first-order low-pass filtering processing on the engine load at the current moment to obtain the filtered engine load specifically includes the following steps:
当当前发动机负荷大于上一时刻的滤波后的发动机负荷,对N时刻的发动机负荷按照下式进行一阶低通滤波处理:When the current engine load is greater than the filtered engine load at the previous moment, the first-order low-pass filtering process is performed on the engine load at the N moment according to the following formula:
rho(N)=C3×[rhoAct-rho(N-1)]+rho(N-1),其中N=1,2,3...,rho(N-1)为N-1时刻的滤波后发动机负荷;rho(N)为N时刻的滤波后发动机负荷;此时一阶低通滤波系数为发动机转速滤波系数C3,时刻N-1与时刻N的时间差为固定更新周期ΔT;rhoAct为N时刻的实际发动机负荷;rho(N)=C3×[rho Act -rho(N-1)]+rho(N-1), where N=1,2,3..., rho(N-1) is the time at the time of N-1 Filtered engine load; rho(N) is the filtered engine load at time N; at this time, the first-order low-pass filter coefficient is the engine speed filter coefficient C3, and the time difference between time N-1 and time N is the fixed update period ΔT; rho Act is the actual engine load at time N;
如果当前发动机负荷不大于上一时刻的滤波后的发动机负荷,对N时刻的发动机负荷按照下式进行一阶低通滤波处理:If the current engine load is not greater than the filtered engine load at the previous moment, the first-order low-pass filtering process is performed on the engine load at the N moment according to the following formula:
rho(N)=C4×[rhoAct-rho(N-1)]+rho(N-1),其中N=1,2,3...,rho(N-1)为N-1时刻的滤波后发动机负荷;rho(N)为N时刻的滤波后发动机负荷;此时一阶低通滤波系数为发动机负荷滤波系数C4,时刻N-1与时刻N的时间差为固定更新周期ΔT;rhoAct为N时刻的实际发动机负荷,其中,C3>C4,0<C3<1,0<C4<1。rho(N)=C4×[rho Act -rho(N-1)]+rho(N-1), where N=1,2,3..., rho(N-1) is the time at the time of N-1 Filtered engine load; rho(N) is the filtered engine load at time N; at this time, the first-order low-pass filter coefficient is the engine load filter coefficient C4, and the time difference between time N-1 and time N is the fixed update period ΔT; rho Act is the actual engine load at time N, where C3>C4, 0<C3<1, and 0<C4<1.
一些实施例中,所述根据滤波后的发动机转速、滤波后的发动机负荷及相应的映射表确定是否开启活塞冷却喷嘴,具体包括如下步骤:In some embodiments, the determining whether to open the piston cooling nozzle according to the filtered engine speed, the filtered engine load and the corresponding mapping table specifically includes the following steps:
建立发动机转速和发动机负荷映射表;Establish engine speed and engine load mapping table;
根据滤波后的发动机转速查上述映射表确定活塞冷却喷嘴开启的发动机负荷上限限值,以及根据滤波后的发动机转速查所述映射表表确定活塞冷却喷嘴关闭的发动机负荷下限限值;Look up the above mapping table according to the filtered engine speed to determine the upper limit value of the engine load for opening the piston cooling nozzle, and look up the mapping table according to the filtered engine speed to determine the lower limit value of the engine load for closing the piston cooling nozzle;
当滤波后的发动机负荷大于发动机负荷上限限值,则活塞冷却喷嘴开启;When the filtered engine load is greater than the upper limit of the engine load, the piston cooling nozzle is opened;
当滤波后的发动机负荷在发动机负荷下限限值与发动机负荷上限限值之间时,活塞冷却喷嘴开闭状态维持当前状态不变;When the filtered engine load is between the lower limit value of the engine load and the upper limit value of the engine load, the open and closed state of the piston cooling nozzle remains unchanged at the current state;
当滤波后的发动机负荷小于发动机负荷下限限值,根据爆震和早燃情况,开启或关闭活塞冷却喷嘴。When the filtered engine load is less than the lower limit of the engine load, the piston cooling nozzle is turned on or off according to the knock and pre-ignition conditions.
一些实施例中,所述一旦出现爆震或早燃,活塞冷却喷嘴开启之后,还包括如下步骤:In some embodiments, once knocking or pre-ignition occurs, after the piston cooling nozzle is opened, the following steps are further included:
判断发动机是否发生高强度爆震;Determine whether the engine has high-intensity knocking;
当发生高强度爆震,开启活塞冷却喷嘴的同时更新当前滤波转速下发动机负荷上限限值,将该发动机负荷上限限值减去一负荷修正值,且由于高强度爆震导致的当前滤波转速下的发动机负荷上限限值更新一次或多次,在发动机下电后恢复初始值。When high-intensity knocking occurs, open the piston cooling nozzle and update the upper limit of the engine load at the current filter speed, subtract a load correction value from the upper limit of the engine load, and at the current filter speed due to high-intensity knocking The upper limit value of the engine load is updated one or more times, and the initial value is restored after the engine is powered off.
一些实施例中,所述一旦出现爆震或早燃,活塞冷却喷嘴开启之后,还包括如下步骤:In some embodiments, once knocking or pre-ignition occurs, after the piston cooling nozzle is opened, the following steps are further included:
累计不同滤波后发动机转速和不同滤波后发动机负荷下发动机早燃次数;Accumulate the number of engine pre-ignitions under different filtered engine speeds and different filtered engine loads;
当某一滤波转速和滤波负荷下的早燃次数超过次数极限值,则在开启活塞冷却喷嘴的同时更新当前滤波转速下发动机负荷上限限值,将该负荷上限限值减去一负荷修正值,且当前滤波转速下的负荷上限限值由于早燃导致的更新一次或多次,在发动机下电后恢复初始值;When the number of pre-ignitions under a certain filter speed and filter load exceeds the limit value of the number of times, the upper limit value of the engine load at the current filter speed is updated while the piston cooling nozzle is opened, and a load correction value is subtracted from the upper limit value of the load. And the load upper limit value at the current filter speed is updated one or more times due to pre-ignition, and the initial value is restored after the engine is powered off;
如果未超过次数极限值,则不更新负荷上限限值,仅开启活塞冷却喷嘴。If the number limit is not exceeded, the upper load limit is not updated and only the piston cooling jets are turned on.
一些实施例中,在活塞冷却喷嘴从开启到关闭时,PWM占空比控制延迟一段时间预设值后设定为0。In some embodiments, when the piston cooling nozzle is turned on to off, the PWM duty cycle control is set to 0 after delaying a preset value for a period of time.
另一方面,本申请实施例还提供了应用如上所述的活塞冷却喷嘴自适应控制方法的系统,其包括油泵、温度传感器、活塞冷却喷嘴、电子控制阀和控制器,所述油泵被配置为向发动机提供油;温度传感器被配置为检测发动机机油的温度,活塞冷却喷嘴被配置为将来自所述发动机的油的射流引向所述发动机的活塞;电子控制阀被配置为控制到所述活塞冷却喷嘴的油流;控制器被配置为当所述温度传感器测量发动机机油的温度超过开启温度限值时,控制所述电子控制阀以向所述活塞冷却喷嘴提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴;On the other hand, an embodiment of the present application also provides a system applying the above-mentioned adaptive control method for a piston cooling nozzle, which includes an oil pump, a temperature sensor, a piston cooling nozzle, an electronic control valve and a controller, the oil pump is configured to oil is supplied to the engine; a temperature sensor is configured to detect the temperature of the engine oil, piston cooling nozzles are configured to direct a jet of oil from the engine to a piston of the engine; an electronic control valve is configured to control the piston oil flow to the cooling jets; the controller is configured to control the electronically controlled valve to provide a flow rate to the piston cooling jets at a flow rate above a threshold flow rate when the temperature sensor measures an engine oil temperature exceeding an opening temperature limit oil to achieve opening of the piston cooling nozzle;
当所述温度传感器测量发动机机油的温度处于开启温度限值和关闭温度限值之间时,维持电子控制阀向活塞冷却喷嘴提供油的流率不变;以及maintaining a constant flow rate of oil from the electronically controlled valve to the piston cooling jets when the temperature sensor measures the temperature of the engine oil between the opening temperature limit and the closing temperature limit; and
当所述温度传感器测量发动机机油的温度低于关闭温度限值时,控制器根据发动机转速、负荷、爆震和早燃情况来确定是否需要控制所述电子控制阀向所述活塞冷却喷嘴提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴。When the temperature sensor measures the temperature of the engine oil below the shut-off temperature limit, the controller determines whether it is necessary to control the electronic control valve to provide flow to the piston cooling nozzle based on engine speed, load, knock and pre-ignition conditions A flow rate of oil above a threshold flow rate to achieve opening of the piston cooling jets.
一些实施例中,所述系统还包括转速检测单元、负荷检测单元、爆震检测单元、早燃检测单元和计数器,所述转速检测单元被配置为检测发动机的转速;负荷检测单元被配置为检测发动机的负荷;爆震检测单元被配置为检测发动机的爆震情况;早燃检测单元被配置为检测发动机的早燃情况;计数器被配置为统计早燃次数;控制器接收转速检测单元、负荷检测单元、爆震检测单元、早燃检测单元和计数器的的转速信息、负荷信息、爆震信息、早燃信息和早燃次数,用于根据转速信息、负荷信息、爆震信息、早燃信息和早燃次数控制电子控制阀向活塞冷却喷嘴是否提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴。In some embodiments, the system further includes a rotational speed detection unit, a load detection unit, a knock detection unit, a pre-ignition detection unit and a counter, the rotational speed detection unit is configured to detect the rotational speed of the engine; the load detection unit is configured to detect The load of the engine; the knock detection unit is configured to detect the knock condition of the engine; the pre-ignition detection unit is configured to detect the pre-ignition condition of the engine; the counter is configured to count the number of pre-ignitions; the controller receives the rotational speed detection unit, the load detection unit unit, the knock detection unit, the pre-ignition detection unit and the counter's rotational speed information, load information, knock information, pre-ignition information, and pre-ignition times, which are used according to the rotational speed information, load information, knock information, pre-ignition information and The number of pre-ignitions controls whether the electronic control valve provides oil with a flow rate higher than a threshold flow rate to the piston cooling nozzle, so as to realize the opening of the piston cooling nozzle.
本申请提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by this application include:
本申请实施例提供了一种活塞冷却喷嘴自适应控制方法及系统,通过对发动机机油进行实时检测,在其低于关闭温度限值时,根据发动机转速、负荷、爆震和早燃情况确定是否开启活塞冷却喷嘴,因此,避免了发动机工况发生改变时单因素触发的活塞冷却喷嘴的频繁开启和关闭,避免间断频繁操作活塞冷却喷嘴导致的过热风险的发生,有利于延长活塞冷却喷嘴和电子控制阀的寿命。Embodiments of the present application provide an adaptive control method and system for a piston cooling nozzle. By detecting engine oil in real time, when it is lower than a shutdown temperature limit, it is determined whether to Open the piston cooling nozzle, therefore, avoid the frequent opening and closing of the piston cooling nozzle triggered by a single factor when the engine operating conditions change, avoid the risk of overheating caused by intermittent and frequent operation of the piston cooling nozzle, and is conducive to extending the piston cooling nozzle and electronic Control valve life.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本申请实施例提供的活塞冷却喷嘴自适应控制方法流程图;FIG. 1 is a flowchart of an adaptive control method for a piston cooling nozzle provided by an embodiment of the present application;
图2为本申请实施例提供的活塞冷却喷嘴自适应控制系统的功能模块框图。FIG. 2 is a functional block diagram of a piston cooling nozzle adaptive control system provided by an embodiment of the present application.
图中:1、油泵;2、发动机;31、转速检测单元;32、负荷检测单元;33、爆震检测单元;34、早燃检测单元;35、计数器;4、控制器;5、电子控制阀;6、活塞冷却喷嘴。In the figure: 1, oil pump; 2, engine; 31, rotational speed detection unit; 32, load detection unit; 33, knock detection unit; 34, pre-ignition detection unit; 35, counter; 4, controller; 5, electronic control valve; 6. Piston cooling nozzle.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
本申请实施例提供了一种活塞冷却喷嘴6自适应控制方法及系统,其能解决以解决相关技术中活塞冷却喷嘴6的开启和关闭频率过于频繁,而引发过热风险并降低活塞冷却喷嘴6电子控制阀5的寿命的问题。The embodiments of the present application provide an adaptive control method and system for the
一方面,本申请实施例提供了一种活塞冷却喷嘴6自适应控制方法,其包括如下步骤:On the one hand, an embodiment of the present application provides an adaptive control method for the
发动机2上电、运行或停机时,活塞冷却喷嘴6默认关闭;When the
获取发动机2机油温度;Get
判断发动机2机油温度是否低于关闭温度限值;Determine whether the oil temperature of
当所述发动机2机油温度低于关闭温度限值时,根据发动机转速、负荷、爆震和早燃情况确定是否开启活塞冷却喷嘴6。When the engine oil temperature of the
可知的是,活塞冷却喷嘴6电子控制阀5控制活塞冷却喷嘴6的开启和关闭。电子控制阀5是PWM控制,PWM占空比越大,单位时间内控制活塞冷却喷嘴6开启的时间越长;PWM占空比越小,单位时间内控制活塞冷却喷嘴6开启的时间越短。PWM为100%时,活塞冷却喷嘴6一直开启状态;PWM为0%时,活塞冷却喷嘴6一直处于关闭状态。It can be known that the
如上所述,根据本申请,当活塞冷却喷嘴6开启,PWM为固定占空比PWMMax,PWMMax小于等于100%。As described above, according to the present application, when the
一些实施例中,所述判断发动机2机油温度是否低于关闭温度限值之后,还包括如下步骤:In some embodiments, after judging whether the oil temperature of the
当发动机2机油温度超过开启温度限值时,活塞冷却喷嘴6开启;When the oil temperature of the
当发动机2机油温度处于关闭温度限值与开启温度限值之间时,维持活塞冷却喷嘴6当前开闭状态不变。When the oil temperature of the
一些实施例中,所述当所述发动机2机油温度低于关闭温度限值时,根据发动机转速、负荷、爆震和早燃情况确定是否开启活塞冷却喷嘴6,具体包括如下步骤:In some embodiments, when the engine oil temperature of the
对当前时刻发动机转速进行一阶低通滤波处理得到滤波后的发动机转速,用于抑制发动机转速工况突变造成活塞冷却间断频繁而导致过热风险和降低活塞冷却喷嘴6电子控制阀5的寿命;The first-order low-pass filtering process is performed on the engine speed at the current moment to obtain the filtered engine speed, which is used to suppress the sudden change of the engine speed and the frequent intermittent cooling of the piston, which leads to the risk of overheating and reduces the life of the
对当前时刻发动机负荷进行一阶低通滤波处理得到滤波后的发动机负荷,用于抑制发动机负荷工况突变造成活塞冷却间断频繁而导致过热风险和降低活塞冷却喷嘴6和电子控制阀5的寿命;First-order low-pass filtering is performed on the engine load at the current moment to obtain the filtered engine load, which is used to suppress the sudden change of the engine load condition and cause frequent intermittent cooling of the piston, resulting in the risk of overheating and reducing the life of the
根据滤波后的发动机转速、滤波后的发动机负荷及相应的映射表确定是否开启活塞冷却喷嘴6;Determine whether to open the
实时判断发动机2是是否出现爆震或早燃;Determine in real time whether the
一旦出现爆震或早燃,活塞冷却喷嘴6开启。In the event of knocking or pre-ignition, the
一些实施例中,所述对当前时刻发动机转速进行一阶低通滤波处理得到滤波后的发动机转速,具体包括以下步骤:In some embodiments, performing first-order low-pass filtering processing on the engine speed at the current moment to obtain the filtered engine speed specifically includes the following steps:
当当前发动机转速大于上一时刻的滤波后的发动机转速,根据n(N)=C1×[nAct-n(N-1)]+n(N-1),将N时刻的发动机转速进行一阶低通滤波处理,其中N=1,2,3...,n(N-1)为N-1时刻滤波后发动机转速;n(N)为N时刻的滤波后发动机转速;此时,一阶低通滤波系数为发动机转速滤波系数C1,时刻N-1与时刻N的时间差为固定更新周期ΔT;nAct为N时刻的实际发动机转速;When the current engine speed is greater than the filtered engine speed at the previous moment, according to n(N)=C1×[n Act -n(N-1)]+n(N-1), the engine speed at time N is calculated by one Order low-pass filtering processing, where N=1, 2, 3..., n(N-1) is the engine speed after filtering at time N-1; n(N) is the engine speed after filtering at time N; at this time, The first-order low-pass filter coefficient is the engine speed filter coefficient C1, the time difference between time N-1 and time N is the fixed update period ΔT; n Act is the actual engine speed at time N;
当当前发动机转速不大于上一时刻的滤波后的发动机转速,根据n(N)=C2×[nAct-n(N-1)]+n(N-1)将N时刻的发动机转速进行滤波处理,其中N=1,2,3...,n(N-1)为N-1时刻的滤波后发动机转速;n(N)为N时刻的滤波后发动机转速;此时,一阶低通滤波系数为发动机转速滤波系数C2,时刻N-1与时刻N的时间差为固定更新周期ΔT;nAct为N时刻的实际发动机转速,其中,滤波系数C1或C2越小,发动机转速越平缓,且C1>C2,即发动机转速降低时,更能真实反映其变化,0<C1<1,0<C2<1。When the current engine speed is not greater than the filtered engine speed at the previous moment, filter the engine speed at time N according to n(N)=C2×[n Act -n(N-1)]+n(N-1) processing, where N=1, 2, 3..., n(N-1) is the filtered engine speed at time N-1; n(N) is the filtered engine speed at time N; at this time, the first-order low The pass filter coefficient is the engine speed filter coefficient C2, the time difference between time N-1 and time N is a fixed update period ΔT; n Act is the actual engine speed at time N, where the smaller the filter coefficient C1 or C2, the smoother the engine speed, And C1>C2, that is, when the engine speed decreases, it can more truly reflect its changes, 0<C1<1, 0<C2<1.
一些实施例中,所述对当前时刻发动机负荷进行一阶低通滤波处理得到滤波后的发动机负荷,具体包括如下步骤:In some embodiments, performing first-order low-pass filtering processing on the engine load at the current moment to obtain the filtered engine load specifically includes the following steps:
当当前发动机负荷大于上一时刻的滤波后的发动机负荷,对N时刻的发动机负荷按照下式进行一阶低通滤波处理:When the current engine load is greater than the filtered engine load at the previous moment, the first-order low-pass filtering process is performed on the engine load at the N moment according to the following formula:
rho(N)=C3×[rhoAct-rho(N-1)]+rho(N-1),其中N=1,2,3...,rho(N-1)为N-1时刻的滤波后发动机负荷;rho(N)为N时刻的滤波后发动机负荷;此时一阶低通滤波系数为发动机转速滤波系数C3,时刻N-1与时刻N的时间差为固定更新周期ΔT;rhoAct为N时刻的实际发动机负荷;rho(N)=C3×[rho Act -rho(N-1)]+rho(N-1), where N=1,2,3..., rho(N-1) is the time at the time of N-1 Filtered engine load; rho(N) is the filtered engine load at time N; at this time, the first-order low-pass filter coefficient is the engine speed filter coefficient C3, and the time difference between time N-1 and time N is the fixed update period ΔT; rho Act is the actual engine load at time N;
如果当前发动机负荷不大于上一时刻的滤波后的发动机负荷,对N时刻的发动机负荷按照下式进行一阶低通滤波处理:If the current engine load is not greater than the filtered engine load at the previous moment, the first-order low-pass filtering process is performed on the engine load at the N moment according to the following formula:
rho(N)=C4×[rhoAct-rho(N-1)]+rho(N-1),其中N=1,2,3...,rho(N-1)为N-1时刻的滤波后发动机负荷;rho(N)为N时刻的滤波后发动机负荷;此时一阶低通滤波系数为发动机负荷滤波系数C4,时刻N-1与时刻N的时间差为固定更新周期ΔT;rhoAct为N时刻的实际发动机负荷,其中,C3>C4,0<C3<1,0<C4<1,滤波系数C3或C4越小,发动机负荷越平缓,且C3>C4,即发动机负荷降低时,更能真实反映其变化。rho(N)=C4×[rho Act -rho(N-1)]+rho(N-1), where N=1,2,3..., rho(N-1) is the time at the time of N-1 Filtered engine load; rho(N) is the filtered engine load at time N; at this time, the first-order low-pass filter coefficient is the engine load filter coefficient C4, and the time difference between time N-1 and time N is the fixed update period ΔT; rho Act is the actual engine load at time N, where C3>C4, 0<C3<1, 0<C4<1, the smaller the filter coefficient C3 or C4, the smoother the engine load, and C3>C4, that is, when the engine load decreases, more realistically reflect its changes.
如上所述,根据本申请,C1大于C2的目的和C3大于C4的目标是一样的,为了推迟在活塞冷却喷嘴6从开启到关闭的时刻,减少活塞过热的风险且C1大于C3,C2大于C4.因为通过试验发现,发动机转速的变化相对于负荷的变化对活塞温度升高更为明显,因此需要更加进一步减少发动机转速波动造成的活塞冷却喷嘴6过热的风险。发动机转速或负荷在降低时滤波系数更小的原因是为了推迟在活塞冷却喷嘴6从开启到关闭的时刻,减少活塞过热的风险。As mentioned above, according to the present application, the purpose of C1 being greater than C2 is the same as that of C3 being greater than C4, in order to delay the moment when the
一些实施例中,所述根据滤波后的发动机转速、滤波后的发动机负荷及相应的映射表确定是否开启活塞冷却喷嘴6,具体包括如下步骤:In some embodiments, the determining whether to open the
建立发动机转速和发动机负荷映射表;Establish engine speed and engine load mapping table;
根据滤波后的发动机转速查上述映射表确定活塞冷却喷嘴6开启的发动机负荷上限限值,以及根据滤波后的发动机转速查所述映射表表确定活塞冷却喷嘴6关闭的发动机负荷下限限值;According to the filtered engine speed, the above mapping table is used to determine the upper limit value of the engine load at which the
当滤波后的发动机负荷大于发动机负荷上限限值,则活塞冷却喷嘴6开启;When the filtered engine load is greater than the upper limit of the engine load, the
当滤波后的发动机负荷在发动机负荷下限限值与发动机负荷上限限值之间时,活塞冷却喷嘴6开闭状态维持当前状态不变;When the filtered engine load is between the lower limit value of the engine load and the upper limit value of the engine load, the open and closed state of the
当滤波后的发动机负荷小于发动机负荷下限限值,根据爆震和早燃情况,开启或关闭活塞冷却喷嘴6。When the filtered engine load is less than the lower limit value of the engine load, the
一些实施例中,所述一旦出现爆震或早燃,活塞冷却喷嘴6开启之后,还包括如下步骤:In some embodiments, once knocking or pre-ignition occurs, after the
判断发动机2是否发生高强度爆震;Determine whether high-intensity knocking occurs in
当发生高强度爆震,开启活塞冷却喷嘴6的同时更新当前滤波转速下发动机负荷上限限值,将该发动机负荷上限限值减去一负荷修正值,且由于高强度爆震导致的当前滤波转速下的发动机负荷上限限值更新一次或多次,在发动机2下电后恢复初始值。用于在高强度爆震时,增大活塞冷却喷嘴6开启的区域,进一步降低出现爆震、造成的活塞过热风险。以克服在增压发动机2高强度爆震出现时,仅仅是控制活塞冷却喷嘴6的开启是不一定能降低过热风险的技术缺陷问题。When a high-intensity knock occurs, the
如上所述,根据本申请,判断发动机2是否发生高强度爆震具体包括如下步骤:As described above, according to the present application, judging whether high-intensity knocking occurs in the
在某一滤波转速和滤波负荷(nK(N),rhoK(N))下的爆震推迟的点火角变化量不小于爆震推迟前的点火角与最小点火角设定值之差;在某一滤波转速和滤波负荷(nK(N),rhoK(N))下的爆震发生时,爆震推迟的点火角变化量达到爆震推迟的最大点火角变化量设定值时,两个条件至少满足其一,发动机发生高强度爆震。Under a certain filter speed and filter load (n K (N), rho K (N)), the ignition angle change of the knock retardation is not less than the difference between the ignition angle before the knock retardation and the minimum ignition angle setting value; When knocking occurs under a certain filter speed and filter load (n K (N), rho K (N)), the ignition angle change of knock delay reaches the set value of the maximum ignition angle change of knock delay , at least one of the two conditions is satisfied, and the engine has high-intensity knocking.
一些实施例中,所述一旦出现爆震或早燃,活塞冷却喷嘴6开启之后,还包括如下步骤:In some embodiments, once knocking or pre-ignition occurs, after the
累计不同滤波后发动机转速和不同滤波后发动机负荷下发动机2早燃次数;Accumulate the number of pre-ignition times of
当某一滤波转速和滤波负荷下的早燃次数超过次数极限值,则在开启活塞冷却喷嘴6的同时更新当前滤波转速下发动机负荷上限限值,将该负荷上限限值减去一负荷修正值,且当前滤波转速下的负荷上限限值由于早燃导致的更新一次或多次,在发动机2下电后恢复初始值;用于早燃次数较多时,增大活塞冷却喷嘴6开启的区域,进一步降低早燃造成的活塞过热风险。以克服在早燃次数频繁出现时,仅仅是控制活塞冷却喷嘴6的开启是不一定能降低过热风险的技术缺陷。When the number of pre-ignitions under a certain filter speed and filter load exceeds the limit value of the number of times, the upper limit value of the engine load at the current filter speed is updated while the
如果未超过次数极限值,则不更新负荷上限限值,仅开启活塞冷却喷嘴6。If the number of times limit is not exceeded, the load upper limit value is not updated, and only the
一些实施例中,在活塞冷却喷嘴6从开启到关闭时,活塞冷却喷嘴6电子控制阀5PWM占空比设定为PWMMedium一段时间TMedium后,设定PWMLow一段时间TLow后,设定PWM占空比为0;其中所述时间TMedium和时间TLow均为推迟时间预设值,在活塞冷却喷嘴6从开启到关闭时,占空比控制延迟一段时间预设值后设定为0,用于在发动机转速或负荷降低时推迟关闭活塞冷却喷嘴6,过渡控制进一步防止立即冷却活塞冷却出现过热风险。In some embodiments, when the
另一方面,请参考图2,本申请实施例还提供了应用如上所述方法的系统,其包括油泵1、温度传感器、活塞冷却喷嘴6、电子控制阀5和控制器4,所述油泵1被配置为向发动机2提供油;温度传感器被配置为检测发动机2机油的温度,活塞冷却喷嘴6被配置为将来自所述发动机2的油的射流引向所述发动机2的活塞;电子控制阀5被配置为控制到所述活塞冷却喷嘴6的油流;控制器4被配置为当所述温度传感器测量发动机2机油的温度超过开启温度限值时,控制所述电子控制阀5以向所述活塞冷却喷嘴6提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴6;当所述温度传感器测量发动机2机油的温度处于开启温度限值和关闭温度限值之间时,维持电子控制阀5向活塞冷却喷嘴6提供油的流率不变;以及当所述温度传感器测量发动机2机油的温度低于关闭温度限值时,控制器4根据发动机转速、负荷、爆震和早燃情况来确定是否需要控制所述电子控制阀5向所述活塞冷却喷嘴6提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴6。On the other hand, referring to FIG. 2 , an embodiment of the present application also provides a system applying the above method, which includes an
一些实施例中,请参考图2,所述系统还包括转速检测单元31、负荷检测单元32、爆震检测单元33、早燃检测单元34和计数器35,所述转速检测单元31被配置为检测发动机2的转速;负荷检测单元32被配置为检测发动机2的负荷;爆震检测单元33被配置为检测发动机2的爆震情况;早燃检测单元34被配置为检测发动机2的早燃情况;计数器35被配置为统计早燃次数;控制器4接收转速检测单元31、负荷检测单元32、爆震检测单元33、早燃检测单元34和计数器35的的转速信息、负荷信息、爆震信息、早燃信息和早燃次数,用于根据转速信息、负荷信息、爆震信息、早燃信息和早燃次数控制电子控制阀5向活塞冷却喷嘴6是否提供流率高于阀值流率的油,以实现开启所述活塞冷却喷嘴6。In some embodiments, please refer to FIG. 2 , the system further includes a rotational
通过发动机转速和负荷改善发动机2工况突变变化对活塞冷却喷嘴6控制的影响,且在发动机转速或负荷降低时推迟关闭活塞冷却喷嘴6,降低活塞过热风险;且在出现早燃和爆震时开启活塞冷却喷嘴6,并在高强度爆震和早燃次数较多时,增大活塞冷却喷嘴6开启的区域,进一步降低出现爆震、早燃造成的活塞过热风险。Improve the influence of sudden changes in the
在本申请的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和控制,因此不能理解为对本申请的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the application and simplifying the description, Rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and controlled in a particular orientation, it should not be construed as a limitation of the present application. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
需要说明的是,在本申请中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者控制与另一个实体或控制区分开来,而不一定要求或者暗示这些实体或控制之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this application, relational terms such as "first" and "second" etc. are only used to distinguish one entity or control from another entity or control, and do not necessarily require or imply that Any such actual relationship or sequence exists between these entities or controls. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, this application is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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