CN111874718A - Automatic double-sided tape sticking machine - Google Patents
Automatic double-sided tape sticking machine Download PDFInfo
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- CN111874718A CN111874718A CN202010786526.2A CN202010786526A CN111874718A CN 111874718 A CN111874718 A CN 111874718A CN 202010786526 A CN202010786526 A CN 202010786526A CN 111874718 A CN111874718 A CN 111874718A
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- unwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
- B65H16/103—Arrangements for effecting positive rotation of web roll in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/28—Registering, tensioning, smoothing or guiding webs longitudinally by longitudinally-extending strips, tubes, plates, or wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
- B65H43/08—Photoelectric devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
- B65H2701/3772—Double-sided
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- Adhesive Tape Dispensing Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及胶带粘贴机械领域,具体是一种双面胶带自动粘贴机,能够实现双面胶带的自动上料、自动粘贴和胶带背纸的自动收卷。The invention relates to the field of tape sticking machinery, in particular to an automatic double-sided tape sticking machine, which can realize automatic feeding, automatic sticking of double-sided tape and automatic winding of tape backing paper.
背景技术Background technique
随着全球工业的快速发展,胶带粘贴在汽车、电子等工业领域逐步成为产品生产工艺中的重要一环,胶带粘贴技术快速提升,包括双面胶带粘贴机在内的多种胶带粘贴设备层出不穷。目前,双面胶带粘贴设备虽能实现胶带的自动粘贴,但应用在汽车、电子等领域的胶带用量较大,胶带换卷频繁,导致设备在运行过程中需经常停机,降低工作效率,且每次粘贴之后直线切断的胶带切割方式导致刀片经常出现积胶现象,影响切割效果,造成胶带重叠或翘边。With the rapid development of the global industry, adhesive tape has gradually become an important part of the production process in the automotive, electronics and other industrial fields. At present, although the double-sided tape sticking equipment can realize the automatic sticking of tape, the amount of tape used in automobiles, electronics and other fields is large, and the tape is changed frequently, resulting in frequent shutdown of the equipment during operation, reducing work efficiency, and every time The tape cutting method that is cut in a straight line after the first paste causes the blade to often accumulate glue, which affects the cutting effect and causes the tape to overlap or warp.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服上述背景技术的不足,提供一种全自动双面胶带粘贴机,该机无需频繁更换胶卷,可实现长期自动送胶,同时点接触滚刀切胶方法及聚四氟乙烯不粘胶材料的使用降低设备中的积胶现象,优化贴胶工艺,提升贴胶效率。The object of the present invention is to overcome the deficiencies of the above-mentioned background technology, and to provide a fully automatic double-sided tape sticking machine, which does not require frequent replacement of film rolls, can realize long-term automatic glue feeding, and simultaneously point-contact hob cutting method and polytetrafluoroethylene. The use of non-adhesive materials reduces the accumulation of glue in the equipment, optimizes the glue application process, and improves the glue application efficiency.
本发明提供的技术方案是:The technical scheme provided by the present invention is:
全自动双面胶带粘贴机,其特征在于:所述全自动双面胶带粘贴机包括安装在移动平台上的胶带粘贴装置和向胶带粘贴装置输送胶带的胶带放卷装置;The automatic double-sided tape sticking machine is characterized in that: the automatic double-sided tape sticking machine includes a tape sticking device installed on a mobile platform and a tape unwinding device that conveys the tape to the tape sticking device;
所述胶带粘贴装置包括固定在固定板上的收卷机构和粘贴机构,固定在安装板和粘贴机构上的粘贴导向机构;The tape sticking device includes a winding mechanism and a sticking mechanism fixed on the fixing plate, and a sticking guide mechanism fixed on the mounting plate and the sticking mechanism;
所述胶带放卷装置包括固定在机架上的放卷机构、张力反馈机构、放卷导向机构以及止回机构。The tape unwinding device includes an unwinding mechanism fixed on the frame, a tension feedback mechanism, an unwinding guide mechanism and a non-return mechanism.
所述放卷机构包括通过放卷电机安装板固定在机架上的放卷电机、固定在放卷电机输出轴上的一对胶带托盘以及固定在放卷电机安装板上以支撑放卷电机输出轴的轴承,The unwinding mechanism includes an unwinding motor fixed on the frame through the unwinding motor mounting plate, a pair of tape trays fixed on the output shaft of the unwinding motor, and a pair of tape trays fixed on the unwinding motor mounting plate to support the output of the unwinding motor shaft bearings,
所述张力反馈机构包括竖直固定在机架上且带有滑块的直线导轨,固定在滑块上且可沿直线导轨上下往复运动的放胶滑动板、固定在放胶滑动板上的一对放卷导向组件与光电开关挡片、固定在机架上并位于直线导轨上中下三个部位且可与运动中的光电开关挡片分别遮挡配合的光电开关以及分别导通光电开关与放卷电机的控制器。The tension feedback mechanism includes a linear guide rail that is vertically fixed on the frame and has a slider, a glue release sliding plate fixed on the slider and can reciprocate up and down along the linear guide rail, and a glue release sliding plate fixed on the glue release sliding plate. For the unwinding guide assembly and the photoelectric switch blocking plate, the photoelectric switch fixed on the frame and located in the upper, middle and lower parts of the linear guide rail and can be shielded and matched with the moving photoelectric switch blocking plate respectively, and the photoelectric switch and the unwinding switch are respectively turned on. Controller for the roll motor.
所述放卷导向机构包括若干放卷导向组件,每个放卷导向组件均包括放卷导轮轴、通过一对放卷导轮轴承套接在放卷导轮轴上的放胶导轮。The unwinding guide mechanism includes several unwinding guide assemblies, each unwinding guide assembly includes an unwinding guide wheel shaft, and an unwinding guide wheel sleeved on the unwinding guide wheel shaft through a pair of unwinding guide wheel bearings.
所述止回机构包括固定在机架上的止回轮固定板、固定在止回轮固定板上的放卷导向组件、通过一对止回轮回转轴承套接在止回轮固定板上的止回轮回转轴、固定在止回轮回转轴前后两端的一对止回轮安装板、固定在一对止回轮安装板之间的止回轮安装轴、通过一对止回轮安装轴承套接在回轮安装轴上的止回轮以及固定在止回轮固定板上并与止回轮配合的止回板。The non-return mechanism includes a non-return wheel fixing plate fixed on the frame, an unwinding guide assembly fixed on the non-return wheel fixing plate, and a pair of non-return wheel slewing bearings sleeved on the non-return wheel fixing plate. Check wheel rotating shaft, a pair of check wheel mounting plates fixed on the front and rear ends of the check wheel rotating shaft, a check wheel mounting shaft fixed between a pair of check wheel mounting plates, and a pair of check wheel mounting bearings are sleeved together A non-return wheel on the installation shaft of the return wheel and a non-return plate fixed on the non-return wheel fixing plate and matched with the non-return wheel.
所述收卷机构包括固定在固定板上的气动马达以及固定在气动马达输出轴上的收卷轴,收卷轴上还固定着前挡片、收卷压头和一对收卷片,收卷压头上还固定着后挡片以及穿过后挡片固定在收卷轴上的限位旋钮。The rewinding mechanism includes an air motor fixed on the fixing plate and a rewinding shaft fixed on the output shaft of the air motor. The rewinding shaft is also fixed with a front baffle, a rewinding pressure head and a pair of rewinding slices. The head is also fixed with a rear baffle and a limit knob fixed on the take-up shaft through the rear baffle.
所述粘贴机构包括固定在固定板上且带有滑块的直线导轨、固定在滑块上可沿直线导轨往复滑动的安装板;安装板上固定着压胶组件、切胶组件、贴胶组件、缓冲组件以及限位块;固定在固定板上的限位板与限位块配合以对粘贴机构的往复滑动进行限位。The sticking mechanism includes a linear guide rail fixed on a fixed plate and with a slider, a mounting plate fixed on the slider and slidable along the linear guide rail; the mounting plate is fixed with a pressing component, a cutting component, and a gluing component , buffer assembly and limit block; the limit plate fixed on the fixed plate cooperates with the limit block to limit the reciprocating sliding of the sticking mechanism.
所述压胶组件包括通过压胶安装块固定在安装板上的压胶气缸以及固定在压胶气缸活塞杆端部并与压胶安装块滑动配合的压胶头。The gluing assembly includes a gluing cylinder fixed on the mounting plate by a gluing installation block, and a gluing head fixed on the end of the piston rod of the gluing cylinder and slidingly matched with the gluing installation block.
所述切胶组件包括固定在切胶安装板上的切胶气缸、与固定在切胶气缸端部的气缸推头连接并固定在直线导轨上的连接板以及固定在切胶安装板上且可跟随滑块在直线导轨上往复滑动的滚刀安装块、通过一对滚动轴承可转动地定位在滚刀安装块中的滚刀轴以及安装在滚刀轴下端的一对滚刀轴套夹紧滚刀。The glue cutting assembly includes a glue cutting cylinder fixed on the glue cutting installation plate, a connecting plate connected with the cylinder pusher fixed at the end of the glue cutting cylinder and fixed on the linear guide rail, and a glue cutting installation plate fixed on the glue cutting installation plate and can be A hob mounting block that reciprocates on the linear guide with the slider, a hob shaft rotatably positioned in the hob mounting block through a pair of rolling bearings, and a pair of hob bushings mounted on the lower end of the hob shaft to clamp the roller Knife.
所述贴胶组件包括固定在安装板上的贴胶安装板、固定在贴胶安装板右侧的上胶带导向板、通过调节螺栓连接在贴胶安装板上且定位于上胶带导向板下方的切割底板、固定在贴胶安装板上并位于切割底板下方的下胶带导向板、分别固定在贴胶安装板下方前后两端的一对贴胶轮安装板、分别固定在一对贴胶轮安装板内侧的一对胶带挡板以及套接在贴胶轮轴上且设置在一对贴胶轮安装板下方的贴胶轮;转向轮固定架固定在贴胶安装板左上方,转向轮轴固定在转向轮固定架上,转向轮通过一对转向轮轴承套接在固定在转向轮轴上;所述止回板材料为聚四氟乙烯不粘胶材料。The glue sticking assembly includes a sticker sticker mounting plate fixed on the mounting plate, an upper tape guide plate fixed on the right side of the sticker mounting plate, and an upper tape guide plate that is connected to the sticker mounting plate by adjusting bolts and positioned below the upper tape guide plate. The cutting bottom plate, the lower tape guide plate fixed on the adhesive mounting plate and located under the cutting bottom plate, a pair of adhesive wheel mounting plates respectively fixed on the front and rear ends of the bottom of the adhesive mounting plate, respectively fixed on a pair of adhesive roller mounting plates A pair of tape baffles on the inner side and the glue wheel sleeved on the glue wheel shaft and arranged under the pair of glue wheel mounting plates; the steering wheel fixing frame is fixed on the upper left of the glue mounting plate, and the steering wheel shaft is fixed on the steering wheel On the fixing frame, the steering wheel is sleeved and fixed on the steering wheel shaft through a pair of steering wheel bearings; the material of the non-return plate is a polytetrafluoroethylene non-adhesive material.
所述粘贴机构的贴胶组件中上胶带导向板和下胶带导向板表面均采用齿状表面结构,材料为聚四氟乙烯不粘胶材料。The surfaces of the upper tape guide plate and the lower tape guide plate in the glue sticking component of the sticking mechanism adopt tooth-like surface structures, and the material is polytetrafluoroethylene non-adhesive material.
所述胶带放卷装置和胶带粘贴装置中的导向轮材料为聚四氟乙烯不粘胶材料。The guide wheel material in the tape unwinding device and the tape sticking device is a polytetrafluoroethylene non-adhesive material.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明工作过程稳定可靠,能够实现双面胶带的全自动粘贴。胶带放卷装置能够同时供应多台胶带粘贴装置长时间的用胶量,无需频繁更换胶带,提升胶带粘贴工作效率;点接触的滚刀切胶方法可抑止刀片上的积胶现象,提升切割效果;聚四氟乙烯不粘胶材料的使用优化了贴胶工艺,降低了胶带粘贴机中导向组件上的粘胶现象,提升设备检修周期。本发明应用在具体的工业领域中能够提升产品的生产效率,降低生产成本,提高经济效益。The working process of the invention is stable and reliable, and can realize the automatic pasting of the double-sided adhesive tape. The tape unwinding device can simultaneously supply the glue consumption of multiple tape sticking devices for a long time, without the need to replace the tape frequently, and improve the work efficiency of tape sticking; the point-contact hob cutting method can prevent the accumulation of glue on the blade and improve the cutting effect. ; The use of PTFE non-stick material optimizes the sticking process, reduces the sticking phenomenon on the guide components in the tape sticking machine, and improves the equipment maintenance cycle. The application of the present invention in specific industrial fields can improve the production efficiency of products, reduce production costs and improve economic benefits.
附图说明Description of drawings
图1是本发明的主视结构示意图。FIG. 1 is a schematic view of the front structure of the present invention.
图2是本发明胶带放卷装置的主视结构示意图。FIG. 2 is a schematic structural view of the front view of the tape unwinding device of the present invention.
图3是本发明胶带放卷装置中放卷机构的爆炸结构放大示意图。3 is an enlarged schematic view of the explosion structure of the unwinding mechanism in the tape unwinding device of the present invention.
图4是本发明胶带放卷装置中张力反馈机构的立体结构放大示意图。4 is an enlarged schematic view of the three-dimensional structure of the tension feedback mechanism in the tape unwinding device of the present invention.
图5是本发明胶带放卷装置中止回机构的立体结构放大示意图。5 is an enlarged schematic view of the three-dimensional structure of the non-return mechanism in the tape unwinding device of the present invention.
图6是本发明胶带粘贴装置的主视结构放大示意图。6 is an enlarged schematic view of the front structure of the adhesive tape sticking device of the present invention.
图7是本发明胶带粘贴装置的立体结构放大示意图。7 is an enlarged schematic view of the three-dimensional structure of the adhesive tape sticking device of the present invention.
图8是本发明胶带粘贴装置中收卷机构的爆炸结构放大示意图。FIG. 8 is an enlarged schematic view of the explosion structure of the winding mechanism in the adhesive tape sticking device of the present invention.
图9是本发明胶带粘贴装置中粘贴机构的立体结构放大示意图。9 is an enlarged schematic view of the three-dimensional structure of the sticking mechanism in the adhesive tape sticking device of the present invention.
图10是本发明压胶组件的爆炸结构放大示意图。FIG. 10 is an enlarged schematic view of the explosion structure of the glue assembly of the present invention.
图11是本发明切胶组件的立体结构放大示意图。11 is an enlarged schematic view of the three-dimensional structure of the glue cutting assembly of the present invention.
图12是本发明粘贴导向机构的爆炸结构放大示意图。Fig. 12 is an enlarged schematic view of the explosion structure of the sticking guide mechanism of the present invention.
图13是本发明贴胶组件的爆炸结构放大示意图。FIG. 13 is an enlarged schematic view of the explosion structure of the glue sticking assembly of the present invention.
图14至图19是本发明贴胶过程示意图;其中:14 to 19 are schematic diagrams of the gluing process of the present invention; wherein:
图14为本发明中的胶带缠绕安装示意图。Figure 14 is a schematic diagram of the tape winding installation in the present invention.
图15为本发明中的胶带背纸缠绕安装示意图。Figure 15 is a schematic diagram of the wrapping and installation of the tape backing paper in the present invention.
图16为本发明中胶纸按照移动轨迹与工件粘贴的工作状态示意图。FIG. 16 is a schematic diagram of the working state of the adhesive tape sticking to the workpiece according to the movement track in the present invention.
图17为本发明中张力反馈机构的工作状态示意图。FIG. 17 is a schematic diagram of the working state of the tension feedback mechanism in the present invention.
图18为本发明中光电开关挡片与光电开关配合的工作状态示意图。FIG. 18 is a schematic diagram of the working state of the photoelectric switch blocking plate and the photoelectric switch in the present invention.
图19为本发明中滚刀切割胶纸的工作状态示意图。FIG. 19 is a schematic diagram of the working state of the hob cutting tape in the present invention.
具体实施方式Detailed ways
以下结合附图所示的实施例进一步说明。Further description will be given below in conjunction with the embodiments shown in the accompanying drawings.
如图1所示的全自动双面胶带粘贴机包括胶带放卷装置1和胶带粘贴装置 2,胶带放卷装置向胶带粘贴装置输送胶带。如图6和图7所示的胶带粘贴装置包括固定在固定板2-1上的收卷机构2-2和粘贴机构2-3,固定在粘贴机构的安装板上的粘贴导向机构2-4。The fully automatic double-sided tape sticking machine shown in Figure 1 includes a
如图2所示的胶带放卷装置包括机架1-1,机架上固定有放卷机构1-2,张力反馈机构1-3,放卷导向机构1-4和止回机构1-5。As shown in Figure 2, the tape unwinding device includes a frame 1-1, on which is fixed an unwinding mechanism 1-2, a tension feedback mechanism 1-3, an unwinding guide mechanism 1-4 and a non-return mechanism 1-5 .
如图3所示的放卷机构中,放卷电机1-2-2通过放卷电机安装板1-2-1固定在机架上,带有轴承的轴承座1-2-3套接在放卷电机输出轴上并固定在放卷电机安装板上,一对胶带托盘1-2-4固定在放卷电机输出轴上。In the unwinding mechanism shown in Figure 3, the unwinding motor 1-2-2 is fixed on the frame through the unwinding motor mounting plate 1-2-1, and the bearing seat 1-2-3 with the bearing is sleeved on the frame. The output shaft of the unwinding motor is fixed on the mounting plate of the unwinding motor, and a pair of tape trays 1-2-4 are fixed on the output shaft of the unwinding motor.
如图4所示的张力反馈机构中,直线导轨1-3-1竖直固定在机架上,与直线导轨配合的滑块1-3-2可滑动地定位在直线导轨上,放胶滑动板1-3-3固定在滑块上并且可沿直线导轨上下往复运动;放胶滑动板上固定着一对放卷导向组件,光电开关挡片1-3-4固定在放胶滑动板上,直线导轨上部、中部以及下部分别固定着光电开关1-3-5;光电开关挡片随着放胶滑动板上下往复移动过程中,能够分别进入固定在直线导轨上的三个光电开关的U型感应区,使光电开关产生开关信号。控制器根据不同光电开关发出的信号,控制放卷电机的转速,进而调整收卷张力。In the tension feedback mechanism as shown in Figure 4, the linear guide 1-3-1 is vertically fixed on the frame, the slider 1-3-2 matched with the linear guide is slidably positioned on the linear guide, and the glue is placed and slid Plate 1-3-3 is fixed on the slider and can reciprocate up and down along the linear guide rail; a pair of unwinding guide components are fixed on the glue release sliding plate, and the photoelectric switch shutter 1-3-4 is fixed on the glue release sliding plate , the upper, middle and lower parts of the linear guide are respectively fixed with photoelectric switches 1-3-5; during the reciprocating movement of the photoelectric switch block along with the sliding plate of the glue release, it can enter the U of the three photoelectric switches fixed on the linear guide respectively. Type induction area, so that the photoelectric switch generates switching signals. The controller controls the speed of the unwinding motor according to the signals from different photoelectric switches, and then adjusts the winding tension.
如图4所示放卷导向机构包括若干放卷导向组件,每个放卷导向组件均包括放卷导轮轴1-4-1,通过一对放卷导轮轴承1-4-2套接在放卷导轮轴上的放胶导轮1-4-3。As shown in Figure 4, the unwinding guide mechanism includes a number of unwinding guide assemblies, each of which includes an unwinding guide wheel shaft 1-4-1, which is sleeved on a pair of unwinding guide wheel bearings 1-4-2. Unwinding guide rollers 1-4-3 on the unwinding guide roller shaft.
如图5所示的止回机构中,止回轮固定板1-5-1固定在机架上,放卷导向组件固定在止回轮固定板上,止回轮回转轴1-5-3通过一对止回轮回转轴承1-5-2套接在止回轮固定板上,一对止回轮安装板1-5-4固定在止回轮回转轴前后两端,止回轮安装轴1-5-5固定在一对止回轮安装板之间,止回轮1-5-7通过一对止回轮安装轴承1-5-6套接在回轮安装轴上,止回板1-5-8固定在止回轮固定板上并且与止回轮配合。止回板材料优选为聚四氟乙烯不粘胶材料。In the non-return mechanism shown in Figure 5, the non-return wheel fixing plate 1-5-1 is fixed on the frame, the unwinding guide assembly is fixed on the non-return wheel fixing plate, and the non-return wheel rotating shaft 1-5-3 passes through A pair of check wheel slewing bearings 1-5-2 are sleeved on the check wheel fixing plate, a pair of check wheel mounting plates 1-5-4 are fixed on the front and rear ends of the check wheel rotary shaft, and the check wheel mounting shaft 1 -5-5 is fixed between a pair of check wheel mounting plates, check wheel 1-5-7 is sleeved on the return wheel mounting shaft through a pair of check wheel mounting bearings 1-5-6, check plate 1 -5-8 are fixed on the non-return wheel fixing plate and cooperate with the non-return wheel. The material of the non-return plate is preferably a polytetrafluoroethylene non-adhesive material.
如图8所示的收卷机构(现有技术)中,气动马达2-2-1固定在固定板上,收卷轴2-2-2固定在气动马达输出轴上;收卷轴上还固定着前挡片2-2-3、收卷压头2-2-4和一对收卷片2-2-5;收卷压头上还固定有后挡片2-2-6,限位旋钮 2-2-7则穿过后挡片固定在收卷轴上。In the rewinding mechanism (the prior art) shown in Figure 8, the air motor 2-2-1 is fixed on the fixing plate, the rewinding shaft 2-2-2 is fixed on the output shaft of the air motor; Front baffle 2-2-3, rewinding head 2-2-4 and a pair of rewinding slices 2-2-5; rear baffle 2-2-6 is also fixed on the rewinding head, limit knob 2-2-7 is fixed on the take-up reel through the rear stopper.
如图9所示的粘贴机构中,直线导轨2-3-1固定在固定板上,直线导轨上带有相配合的滑块2-3-2;安装板2-3-3固定在滑块上因而可沿直线导轨往复滑动;安装板上还固定着压胶组件2-3-4、切胶组件2-3-5、贴胶组件2-3-6、缓冲组件2-3-7和限位块2-3-8。固定在固定板上的限位板2-3-9与限位块相配合,对粘贴机构的往复滑动进行限位。图中还显示:粘贴导向组件固定在粘贴机构安装板上,并位于压胶组件左端,可与伸出的压胶头配合以压紧胶带。In the pasting mechanism as shown in Figure 9, the linear guide 2-3-1 is fixed on the fixed plate, and the linear guide is provided with a matching sliding block 2-3-2; the mounting plate 2-3-3 is fixed on the sliding block Therefore, it can slide back and forth along the linear guide rail; the mounting plate is also fixed with the glue assembly 2-3-4, the glue cutting assembly 2-3-5, the glue assembly 2-3-6, the buffer assembly 2-3-7 and the Limit blocks 2-3-8. The limit plate 2-3-9 fixed on the fixed plate is matched with the limit block to limit the reciprocating sliding of the sticking mechanism. The figure also shows that the sticking guide assembly is fixed on the mounting plate of the sticking mechanism and is located at the left end of the glue assembly, which can cooperate with the sticking glue head to compress the tape.
如图10所示的压胶组件中,压胶气缸2-3-4-1通过压胶安装块2-3-4-2固定在安装板上,压胶安装块上固定有复合轴承2-3-4-3,压胶头2-3-4-4固定在压胶气缸活塞杆端部并且可与复合轴承滑动配合。In the glue assembly shown in Figure 10, the glue cylinder 2-3-4-1 is fixed on the mounting plate by the glue installation block 2-3-4-2, and the composite bearing 2- 3-4-3, the gluing head 2-3-4-4 is fixed on the end of the piston rod of the gluing cylinder and can be slidably matched with the composite bearing.
如图11所示的切胶组件中,切胶气缸2-3-5-3通过气缸固定板2-3-5-2固定在切胶安装板2-3-5-1上,连接板2-3-5-5与固定在切胶气缸端部的气缸推头2-3-5-4连接并固定在直线导轨2-3-5-6上,直线导轨与固定在切胶安装板上的滑块2-3-5-7配合,可沿滑块往复滑动;滚刀安装块2-3-5-8固定在直线导轨上,滚刀安装块上下两端安装着一对滚动轴承2-3-5-9,滚刀轴2-3-5-10 套接在这一对滚动轴承的内孔中;滚刀2-3-5-12由一对滚刀轴套2-3-5-11夹紧安装在滚刀轴下端。In the glue cutting assembly shown in Figure 11, the glue cutting cylinder 2-3-5-3 is fixed on the glue cutting installation plate 2-3-5-1 through the cylinder fixing plate 2-3-5-2, and the connecting plate 2 -3-5-5 is connected with the cylinder pusher 2-3-5-4 fixed on the end of the rubber cutting cylinder and fixed on the linear guide 2-3-5-6, and the linear guide is fixed on the rubber cutting installation board The sliding block 2-3-5-7 of the hob is matched, and can slide back and forth along the sliding block; the hob mounting block 2-3-5-8 is fixed on the linear guide rail, and a pair of rolling bearings are installed at the upper and lower ends of the hob mounting block 2- 3-5-9, the hob shaft 2-3-5-10 is sleeved in the inner hole of the pair of rolling bearings; the hob 2-3-5-12 is connected by a pair of hob shaft sleeves 11 is clamped and mounted on the lower end of the hob shaft.
如图12所示的粘贴导向机构,包括若干固定在安装板和粘贴机构上的粘贴导向组件(常规部件),每个粘贴导向组件均包括粘贴导向轮轴2-4-1,通过一对粘贴导向轮轴承2-4-3套接在粘贴导向轮轴上的粘贴导向轮2-4-2。As shown in Figure 12, the sticking guide mechanism includes several sticking guide assemblies (conventional components) fixed on the mounting plate and the sticking mechanism. Each sticking guide assembly includes sticking guide wheel shafts 2-4-1. The wheel bearing 2-4-3 is sleeved on the pasting guide wheel 2-4-2 on the pasting guide wheel shaft.
如图13所示的贴胶组件中,贴胶安装板2-3-6-1固定在安装板上,上胶带导向板2-3-6-2固定在贴胶安装板右侧,切割底板2-3-6-3通过调节螺栓 2-3-6-4连接在贴胶安装板上且定位于上胶带导向板下方;下胶带导向板 2-3-6-5固定在贴胶安装板上并位于切割底板下方,一对贴胶轮安装板2-3-6-6 分别固定在贴胶安装板下方的前后两端,一对胶带挡板2-3-6-7分别固定在一对贴胶轮安装板内侧。贴胶轮2-3-6-8通过一对贴胶轴承2-3-6-9套接在贴胶轮轴2-3-6-10上,并位于一对贴胶轮安装板中间,贴胶轮轴固定在一对贴胶轮安装板下方。转向轮固定架2-3-6-11固定在贴胶安装板左上方,转向轮轴 2-3-6-12固定在转向轮固定架上,转向轮2-3-6-13通过一对转向轮轴承 2-3-6-14套接在固定在转向轮轴上。As shown in Figure 13, the adhesive mounting plate 2-3-6-1 is fixed on the mounting plate, the upper tape guide plate 2-3-6-2 is fixed on the right side of the adhesive mounting plate, and the bottom plate is cut. 2-3-6-3 is connected to the adhesive mounting plate by adjusting bolts 2-3-6-4 and positioned below the upper tape guide plate; the lower tape guide plate 2-3-6-5 is fixed to the adhesive mounting plate A pair of glue wheel mounting plates 2-3-6-6 are respectively fixed at the front and rear ends below the glue sticking plate, and a pair of tape baffles 2-3-6-7 are respectively fixed on a To the inside of the glue wheel mounting plate. The glue wheel 2-3-6-8 is sleeved on the glue wheel shaft 2-3-6-10 through a pair of glue bearings 2-3-6-9, and is located in the middle of a pair of glue wheel mounting plates. The rubber wheel shaft is fixed under a pair of glue wheel mounting plates. Steering wheel fixing frame 2-3-6-11 is fixed on the upper left of the adhesive mounting plate, steering wheel shaft 2-3-6-12 is fixed on the steering wheel fixing frame, steering wheel 2-3-6-13 is steered by a pair of The wheel bearing 2-3-6-14 is sleeved and fixed on the steering wheel shaft.
图13中还显示:粘贴机构的贴胶组件中上胶带导向板和下胶带导向板表面均采用齿状表面结构,材料为聚四氟乙烯不粘胶材料。Fig. 13 also shows that the surfaces of the upper tape guide plate and the lower tape guide plate in the glue sticking assembly of the sticking mechanism both adopt a toothed surface structure, and the material is a polytetrafluoroethylene non-adhesive material.
如图9所示的缓冲组件中,缓冲轴座2-3-7-1固定在固定板上,缓冲轴 2-3-7-2竖直固定在安装板上并穿插在缓冲轴座中,缓冲弹簧2-3-7-3套接在缓冲轴和缓冲轴座之间并且具有往下施力于缓冲轴的预紧力。In the buffer assembly shown in Figure 9, the buffer shaft seat 2-3-7-1 is fixed on the fixing plate, the buffer shaft 2-3-7-2 is vertically fixed on the installation plate and inserted into the buffer shaft seat, The buffer spring 2-3-7-3 is sleeved between the buffer shaft and the buffer shaft seat, and has a pre-tightening force that exerts downward force on the buffer shaft.
胶带放卷装置和胶带粘贴装置中的导向轮材料为聚四氟乙烯不粘胶材料。The material of the guide wheel in the tape unwinding device and the tape sticking device is PTFE non-adhesive material.
本发明的工作方式如下:The working mode of the present invention is as follows:
首先,本发明处于初始状态,胶带粘贴装置安装在移动平台上(常规机构,图中省略),胶卷放入放卷机构的胶带托盘上,并按图14中绕胶带方式将胶带(图中用虚线表示)缠绕至胶带粘贴装置中粘贴机构的贴胶轮上,胶带背纸(图中用点画线表示)按图15中缠绕方式通过转向轮以及若干导向轮子绕至粘贴装置中收卷机构的收卷压头上,并将其固定在收卷压头上,压胶组件中压胶气缸动作,推动压胶头将胶带压紧在与其对应的粘贴导向组件的导向轮上,气动马达通气,但压胶头压紧胶带到导向轮上,致使气动马达过载,不发生转动。First of all, the present invention is in the initial state, the tape sticking device is installed on the moving platform (conventional mechanism, omitted in the figure), the film is placed on the tape tray of the unwinding mechanism, and the tape (in the figure with Indicated by the dashed line), it is wound onto the glue wheel of the pasting mechanism in the tape pasting device, and the tape backing paper (represented by a dotted line in the figure) is wound to the winding mechanism in the pasting device through the steering wheel and several guide wheels according to the winding method shown in Figure 15. On the rewinding head, and fix it on the rewinding head, the gluing cylinder in the gluing assembly acts to push the gluing head to press the tape on the guide wheel of the corresponding paste guide assembly, and the air motor is ventilated, But the gluing head presses the tape onto the guide wheel, which makes the air motor overload and does not rotate.
然后,移动平台移动胶带粘贴装置到工件位置,贴胶轮接触工件时,压胶气缸拉动压胶头回缩,气动马达带动收卷机构转动;在收卷背纸过程中拉动紧贴在贴胶轮上的胶带,在贴胶轮底部,背纸与胶纸因受力方向不同而剥离,移动平台按照特定轨迹移动胶带粘贴装置,即可将胶纸按照移动轨迹粘贴在工件上,如图16所示。粘胶过程中,胶带滑过贴胶组件上的上胶带导向板和下胶带导向板的表面均为齿状结构,材料为聚四氟乙烯不粘胶材料,因此胶带滑动过程中不会产生胶液堆积(积胶现象),保证每次粘胶均具有较好的效果。在粘贴胶带过程中,若工件表面凹凸不平,粘贴机构中的缓冲组件能够被动调节该机构在竖直方向上的位置(缓冲弹簧2-3-7-3通过缓冲轴往下施力于安装板,使得固定于安装板的贴胶轮具有一定幅度的上下调节余地),使本发明适应多种表面的胶带粘贴。Then, the mobile platform moves the tape sticking device to the position of the workpiece. When the glue wheel contacts the workpiece, the glue cylinder pulls the glue head to retract, and the air motor drives the rewinding mechanism to rotate; during the process of winding the backing paper, pull the glue close to the glue stick. The tape on the wheel, at the bottom of the glue wheel, the backing paper and the tape are peeled off due to the different direction of force, the mobile platform moves the tape sticking device according to a specific trajectory, and the tape can be pasted on the workpiece according to the moving trajectory, as shown in Figure 16 shown. During the gluing process, the surfaces of the upper tape guide plate and the lower tape guide plate on the glue sticking assembly are all tooth-like structures, and the material is PTFE non-adhesive material, so no glue will be produced during the sliding process of the tape. Liquid accumulation (glue accumulation phenomenon), to ensure that each glue has a better effect. In the process of pasting the tape, if the surface of the workpiece is uneven, the buffer assembly in the pasting mechanism can passively adjust the position of the mechanism in the vertical direction (the buffer spring 2-3-7-3 exerts downward force on the mounting plate through the buffer shaft). , so that the glue sticking wheel fixed on the installation board has a certain range of up and down adjustment room), so that the present invention is suitable for the adhesive tape on various surfaces.
在图16中粘贴胶带的同时,胶带放卷装置中放卷电机启动,带动胶卷转动释放胶带。但若放卷速度过快导致胶带粘贴装置中收卷机构在背纸收卷过程中张力过小,胶带放卷装置中张力反馈机构的放胶滑动板向下滑动,固定在放胶滑动板上的光电开关挡片进入固定在机架下部的光电开关U型感应区,使光电开关信号中断;此时,控制器根据变化的光电开关信号控制放卷电机,使其转动速度减小、收卷张力变大,如图17所示。若放卷速度过慢则会致使收卷张力过大,放胶滑动板向上滑动,光电开关挡片进入固定在机架上部的光电开关U 型感应区使光电开关信号中断,此时,控制器根据变化的光电开关信号控制放卷电机,使其转动速度增大、收卷张力变小,如图18所示。若光电开关挡片在机架中部的光电开关U型区附近上下往复移动,表明收卷张力正常,无需调节胶带放卷速度。When the tape is pasted in Figure 16, the unwinding motor in the tape unwinding device starts to drive the film to rotate to release the tape. However, if the unwinding speed is too fast, the tension of the rewinding mechanism in the tape sticking device is too small during the rewinding process of the backing paper, and the glue releasing sliding plate of the tension feedback mechanism in the tape unwinding device slides down and is fixed on the glue releasing sliding plate. The photoelectric switch block of the photoelectric switch enters the photoelectric switch U-shaped induction area fixed at the lower part of the frame, so that the photoelectric switch signal is interrupted; at this time, the controller controls the unwinding motor according to the changed photoelectric switch signal, so that the rotation speed is reduced and the winding speed is reduced. The tension becomes larger, as shown in Figure 17. If the unwinding speed is too slow, the winding tension will be too large, the glue release sliding plate slides upward, and the photoelectric switch block enters the photoelectric switch U-shaped induction area fixed on the upper part of the frame, so that the photoelectric switch signal is interrupted. At this time, the controller According to the changed photoelectric switch signal, the unwinding motor is controlled to increase the rotation speed and reduce the winding tension, as shown in Figure 18. If the photoelectric switch block moves up and down near the photoelectric switch U-shaped area in the middle of the frame, it indicates that the winding tension is normal, and there is no need to adjust the tape unwinding speed.
最后,每次胶带粘贴完成之后,胶带粘贴装置中的切胶组件对胶带进行切割。切胶气缸动作,通过气缸推头和连接板带动直线导轨在固定的滑块内滑动,安装在滚刀固定块上的滚刀在前后滑动过程中切割胶纸,如图19所示。由于胶带上胶纸和背纸均有较大厚度,调节滚刀的位置可实现只对背纸进行切割。滚刀在切割胶纸时与胶纸是点接触,因此滚刀上不会积存胶液(积胶现象),切割效果较好。同时止回机构中止回轮和止回板相互作用防止胶带回卷。Finally, after the adhesive tape is pasted each time, the adhesive cutting assembly in the adhesive tape pasting device cuts the adhesive tape. The rubber cutting cylinder acts to drive the linear guide rail to slide in the fixed slider through the cylinder pusher and the connecting plate. Since both the adhesive paper and the backing paper on the tape are thick, adjusting the position of the reel can cut only the backing paper. The hob is in point contact with the tape when cutting the tape, so glue will not accumulate on the hob (glue accumulation), and the cutting effect is better. At the same time, the non-return mechanism stops the interaction between the non-return wheel and the non-return plate to prevent the tape from rewinding.
本发明中导向轮、止回板、胶带挡板和贴胶轮等聚四氟乙烯不粘胶材料零件的使用,极大提升了胶带粘贴效率和设备检修周期,改善贴胶工艺。同时,胶带放卷装置中的胶卷可根据实际用量放置,能够保证长时间的用胶量,无需频繁更换胶卷,提升粘胶效率。The use of PTFE non-adhesive material parts such as guide wheels, non-return plates, tape baffles and glue sticking wheels in the present invention greatly improves the adhesive tape sticking efficiency and equipment maintenance cycle, and improves the sticking process. At the same time, the film in the tape unwinding device can be placed according to the actual amount, which can ensure the amount of glue used for a long time, without frequent replacement of the film, and improve the glue efficiency.
最后,需要注意的是,以上列举的仅是本发明的具体实施例。显然,本发明不限于以上实施例,还可以有很多变形。本领域的普通技术人员能从本发明公开的内容中直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should be noted that the above enumerations are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many modifications are possible. All deformations that those of ordinary skill in the art can directly derive or associate from the disclosed content of the present invention shall be considered as the protection scope of the present invention.
Claims (10)
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Cited By (1)
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| CN114803735A (en) * | 2022-04-02 | 2022-07-29 | 安徽富日智能装备有限公司 | Full-automatic double-labeling mechanism |
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| CN114803735A (en) * | 2022-04-02 | 2022-07-29 | 安徽富日智能装备有限公司 | Full-automatic double-labeling mechanism |
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Address after: Building 1, 5500 Yuanjiang Road, Minhang District, Shanghai 201100 Applicant after: Shanghai Shengpu Intelligent Equipment Co.,Ltd. Applicant after: Shanghai Shengpu fluid equipment Co.,Ltd. Address before: Building 1, 5500 Yuanjiang Road, Minhang District, Shanghai 201100 Applicant before: Shanghai Shengpu Intelligent Equipment Co.,Ltd. Applicant before: SHANGHAI SHENGPU MACHINERY MANUFACTURING CO.,LTD. |
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Application publication date: 20201103 |