CN111873966A - Electro-hydraulic composite brake optimization control system and method - Google Patents

Electro-hydraulic composite brake optimization control system and method Download PDF

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Publication number
CN111873966A
CN111873966A CN202010780124.1A CN202010780124A CN111873966A CN 111873966 A CN111873966 A CN 111873966A CN 202010780124 A CN202010780124 A CN 202010780124A CN 111873966 A CN111873966 A CN 111873966A
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braking
unit
energy
sensor
hydraulic
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郑竹安
石小龙
熊新
翟豪瑞
胡学敏
邵俊
肖海宁
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Yancheng Institute of Technology
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Yancheng Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking
    • B60T8/176Brake regulation specially adapted to prevent excessive wheel slip during vehicle deceleration, e.g. ABS
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/18Safety devices; Monitoring
    • B60T17/22Devices for monitoring or checking brake systems; Signal devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Regulating Braking Force (AREA)

Abstract

本发明公开了一种电液复合制动优化控制系统及方法,优化控制系统包括传感器组、传感信号采集单元、ABS控制单元、CPU处理器、防抱死系统、电机制动单元、液压制动单元和能量回收系统,传感器组通过传感信号采集单元连接ABS控制单元,ABS控制单元连接CPU处理器,CPU处理器分别连接防抱死系统、电机制动单元、液压制动单元和能量回收系统,本发明工作原理简单,能够通过对电液复合制动系统的多目标优化,确保制动安全和节能控制,便于推广使用。

Figure 202010780124

The invention discloses an electro-hydraulic compound braking optimization control system and method. The optimization control system includes a sensor group, a sensor signal acquisition unit, an ABS control unit, a CPU processor, an anti-lock braking system, a motor braking unit, a hydraulic brake The sensor group is connected to the ABS control unit through the sensor signal acquisition unit, the ABS control unit is connected to the CPU processor, and the CPU processor is respectively connected to the anti-lock braking system, the motor braking unit, the hydraulic braking unit and the energy recovery system. The invention has a simple working principle, can ensure braking safety and energy-saving control through multi-objective optimization of the electro-hydraulic compound braking system, and is convenient for popularization and use.

Figure 202010780124

Description

一种电液复合制动优化控制系统及方法An electro-hydraulic composite braking optimization control system and method

技术领域technical field

本发明涉及电液复合控制技术领域,具体为一种电液复合制动优化控制系统及方法。The invention relates to the technical field of electro-hydraulic composite control, in particular to an electro-hydraulic composite braking optimization control system and method.

背景技术Background technique

相比传统的液压制动系统,电液复合制动系统拥有良好的制动稳定性和一定的能量回收率等优势,由于该系统能在制动过程中回收一部分制动能量,所以在轻度制动时,ECU可以增加电机再生制动力的比例增加能量回收率。相反,在高强度制动时,制动力可以完全由液压制动力提供,保证制动效能。Compared with the traditional hydraulic braking system, the electro-hydraulic composite braking system has the advantages of good braking stability and a certain energy recovery rate. When braking, the ECU can increase the proportion of the motor regenerative braking force to increase the energy recovery rate. On the contrary, during high-intensity braking, the braking force can be completely provided by the hydraulic braking force to ensure the braking efficiency.

目前的电液复合制动系统只能实现制动操作,无法有效的提高制动安全性和节能效果,因此,有必要进行改进。The current electro-hydraulic composite braking system can only realize braking operation, and cannot effectively improve braking safety and energy-saving effect. Therefore, it is necessary to improve it.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种电液复合制动优化控制系统及方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an electro-hydraulic composite braking optimization control system and method to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种电液复合制动优化控制系统,优化控制系统包括传感器组、传感信号采集单元、ABS控制单元、CPU处理器、防抱死系统、电机制动单元、液压制动单元和能量回收系统,所述传感器组通过传感信号采集单元连接ABS控制单元,所述ABS控制单元连接CPU处理器,所述CPU处理器分别连接防抱死系统、电机制动单元、液压制动单元和能量回收系统,所述电机制动单元连接轮毂电机,所述液压驱动单元连接液压缸。In order to achieve the above purpose, the present invention provides the following technical solutions: an electro-hydraulic composite braking optimal control system, the optimal control system includes a sensor group, a sensor signal acquisition unit, an ABS control unit, a CPU processor, an anti-lock braking system, and a motor. Braking unit, hydraulic braking unit and energy recovery system, the sensor group is connected to the ABS control unit through the sensing signal acquisition unit, the ABS control unit is connected to the CPU processor, and the CPU processor is respectively connected to the anti-lock braking system, A motor braking unit, a hydraulic braking unit and an energy recovery system, the motor braking unit is connected to a wheel hub motor, and the hydraulic drive unit is connected to a hydraulic cylinder.

优选的,所述传感器组包括制动踏板位移传感器、车速传感器、方向盘转角传感器和扭矩传感器,所述制动踏板位移传感器安装于制动踏板用于采集制动踏板的制动距离,所述车速传感器安装于车轮轴用于采集车辆行驶速率;所述方向盘转角传感器安装于汽车方向盘用于采集方向盘转向角度,所述扭矩传感器用于采集车轮轴扭矩。Preferably, the sensor group includes a brake pedal displacement sensor, a vehicle speed sensor, a steering wheel angle sensor and a torque sensor, the brake pedal displacement sensor is installed on the brake pedal for collecting the braking distance of the brake pedal, the vehicle speed The sensor is installed on the wheel axle to collect the speed of the vehicle; the steering wheel angle sensor is installed on the steering wheel of the car to collect the steering angle of the steering wheel, and the torque sensor is used to collect the wheel axle torque.

优选的,所述防抱死系统包括回路切换阀,所述回路切换阀输出端用于根据汽车的实际运行状况与电动防抱死装置或气动防抱死装置相连;所述气动防抱死装置用于将输入的制动气压缩减至预设气压以防止汽车车轮抱死;所述电动防抱死装置用于根据接收到的制动控制信号对所述制动气压进行防抱死处理,以防止所述汽车车轮抱死。Preferably, the anti-lock braking system includes a circuit switching valve, and the output end of the circuit switching valve is used to connect with an electric anti-lock braking device or a pneumatic anti-lock braking device according to the actual operating condition of the vehicle; the pneumatic anti-lock braking device It is used to reduce the input brake air pressure to a preset air pressure to prevent the wheels of the automobile from locking; the electric anti-lock brake device is used to perform anti-lock brake processing on the brake air pressure according to the received brake control signal, so as to prevent the vehicle from locking. Prevent the car wheels from locking up.

优选的,所述能量回收系统包括能量回收单元和储能单元,所述能量回收单元包括能量转换单元和逆变单元,所述能量转换单元用于将制动时的机械能转换为电能,驱动时将电能转换为驱动车辆的机械能;所述逆变单元与所述能量转换单元连接,用于将交流电与直流电之间进行转换;所述储能单元包括SOC采集单元、电池管理系统、储能电池和DC/DC转换模块,所述储能电池分别连接电池管理系统和SOC采集单元,所述DC/DC转换模块输入端与逆变单元连接,输出端连接电池管理系统。Preferably, the energy recovery system includes an energy recovery unit and an energy storage unit, the energy recovery unit includes an energy conversion unit and an inverter unit, the energy conversion unit is used for converting mechanical energy during braking into electrical energy, and when driving Converting electrical energy into mechanical energy for driving a vehicle; the inverter unit is connected to the energy conversion unit for converting between alternating current and direct current; the energy storage unit includes an SOC acquisition unit, a battery management system, and an energy storage battery and a DC/DC conversion module, the energy storage battery is respectively connected to the battery management system and the SOC acquisition unit, the input end of the DC/DC conversion module is connected to the inverter unit, and the output end is connected to the battery management system.

优选的,优化控制方法包括以下步骤:Preferably, the optimal control method includes the following steps:

A、汽车行驶过程中,车速传感器实时采集车辆速率,一旦出现紧急状态需要制动时,驾驶员踩下制动踏板,同时控制方向盘,制动踏板位移传感器采集制动踏板位移距离,若方向盘有转动,方向盘转角传感器采集方向盘转角信号,同时扭矩传感器采集车轴扭矩信号;A. During the driving process of the car, the vehicle speed sensor collects the vehicle speed in real time. Once an emergency occurs and needs to be braked, the driver depresses the brake pedal and controls the steering wheel at the same time. The brake pedal displacement sensor collects the displacement distance of the brake pedal. Turn, the steering wheel angle sensor collects the steering wheel angle signal, and the torque sensor collects the axle torque signal;

B、传感信号通过传感信号采集单元采集后发送至ABS控制单元,再传输至CPU处理器处理;B. The sensor signal is collected by the sensor signal acquisition unit and sent to the ABS control unit, and then transmitted to the CPU processor for processing;

C、CPU处理器根据接收到信号进行处理并判断制动模式,若车速大于预设值,则通过电机和液压双重制动,同时向防抱死系统发送控制指令,进行防抱死操作,防止制动力过大车轮出现抱死;C. The CPU processor processes and judges the braking mode according to the received signal. If the vehicle speed is greater than the preset value, the motor and hydraulic pressure are used for double braking, and at the same time, a control command is sent to the anti-lock braking system to perform anti-lock braking operation to prevent If the braking force is too large, the wheel locks up;

D、制动过程中,能量回收单元将制动时的机械能转换为电能,并发送至储能单元进行储能;D. During the braking process, the energy recovery unit converts the mechanical energy during braking into electrical energy, and sends it to the energy storage unit for energy storage;

E、若制动车速小于预设值,则控制电机或液压进行单一制动,防抱死系统不启动,能量回收单元继续收集制动能量并转换为电能进行储能。E. If the braking speed is less than the preset value, the motor or hydraulic pressure will be controlled to perform single braking, the anti-lock braking system will not be activated, and the energy recovery unit will continue to collect braking energy and convert it into electrical energy for energy storage.

与现有技术相比,本发明的有益效果是:本发明工作原理简单,能够通过对电液复合制动系统的多目标优化,确保制动安全和节能控制,便于推广使用;采用的防抱死系统防抱死性能优越,提高车辆安全性;采用的能量回收系统能够将电机制动能量和液压制动能量进行回收,并将制动机械能转换为电能进行回收,同时,电池管理系统能够实时监控储能电池状态,确保电池处于最佳工作状态,延长汽车电池使用寿命。Compared with the prior art, the beneficial effects of the present invention are as follows: the working principle of the present invention is simple, and the multi-objective optimization of the electro-hydraulic compound braking system can ensure braking safety and energy-saving control, and is convenient for popularization and application; The anti-lock braking performance of the dead system is superior, which improves the safety of the vehicle; the energy recovery system can recover the braking energy of the motor and the hydraulic braking energy, and convert the braking mechanical energy into electrical energy for recovery. At the same time, the battery management system can realize real-time Monitor the status of the energy storage battery to ensure that the battery is in the best working condition and prolong the service life of the car battery.

附图说明Description of drawings

图1为本发明系统原理框图;Fig. 1 is the system principle block diagram of the present invention;

图2为本发明防抱死系统原理框图;Fig. 2 is the principle block diagram of the anti-lock braking system of the present invention;

图3为本发明能量回收系统原理框图;Fig. 3 is the principle block diagram of the energy recovery system of the present invention;

图4为本发明流程图。Figure 4 is a flow chart of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

请参阅图1-4,本发明提供一种技术方案:一种电液复合制动优化控制系统,优化控制系统包括传感器组、传感信号采集单元1、ABS控制单元2、CPU处理器3、防抱死系统4、电机制动单元5、液压制动单元6和能量回收系统7,所述传感器组通过传感信号采集单元1连接ABS控制单元2,所述ABS控制单元2连接CPU处理器3,所述CPU处理器3分别连接防抱死系统4、电机制动单元5、液压制动单元6和能量回收系统7,所述电机制动单元5连接轮毂电机8,所述液压驱动单元6连接液压缸9;其中,传感器组包括制动踏板位移传感器10、车速传感器11、方向盘转角传感器12和扭矩传感器13,所述制动踏板位移传感器安装于制动踏板用于采集制动踏板的制动距离,所述车速传感器安装于车轮轴用于采集车辆行驶速率;所述方向盘转角传感器安装于汽车方向盘用于采集方向盘转向角度,所述扭矩传感器用于采集车轮轴扭矩。1-4, the present invention provides a technical solution: an electro-hydraulic composite braking optimization control system, the optimal control system includes a sensor group, a sensor signal acquisition unit 1, an ABS control unit 2, a CPU processor 3, Anti-lock braking system 4, motor braking unit 5, hydraulic braking unit 6 and energy recovery system 7, the sensor group is connected to the ABS control unit 2 through the sensing signal acquisition unit 1, and the ABS control unit 2 is connected to the CPU processor 3. The CPU processor 3 is respectively connected to the anti-lock braking system 4, the motor braking unit 5, the hydraulic braking unit 6 and the energy recovery system 7, the motor braking unit 5 is connected to the wheel hub motor 8, and the hydraulic drive unit 6. Connect the hydraulic cylinder 9; wherein, the sensor group includes a brake pedal displacement sensor 10, a vehicle speed sensor 11, a steering wheel angle sensor 12 and a torque sensor 13, and the brake pedal displacement sensor is installed on the brake pedal for collecting the brake pedal. Braking distance, the vehicle speed sensor is installed on the wheel axle to collect the speed of the vehicle; the steering wheel angle sensor is installed on the car steering wheel to collect the steering angle of the steering wheel, and the torque sensor is used to collect the wheel axle torque.

本发明中,防抱死系统4包括回路切换阀14,所述回路切换阀14输出端用于根据汽车的实际运行状况与电动防抱死装置15或气动防抱死装置16相连;所述气动防抱死装置用于将输入的制动气压缩减至预设气压以防止汽车车轮抱死;所述电动防抱死装置用于根据接收到的制动控制信号对所述制动气压进行防抱死处理,以防止所述汽车车轮抱死。In the present invention, the anti-lock braking system 4 includes a circuit switching valve 14, and the output end of the circuit switching valve 14 is used to connect with the electric anti-lock braking device 15 or the pneumatic anti-lock braking device 16 according to the actual operating condition of the automobile; the pneumatic The anti-lock device is used to reduce the input brake air pressure to a preset air pressure to prevent the wheels of the car from locking; the electric anti-lock device is used to anti-lock the brake air pressure according to the received brake control signal dead handling to prevent the car wheels from locking up.

此外,本发明中,能量回收系统7包括能量回收单元17和储能单元18,所述能量回收单元17包括能量转换单元19和逆变单元20,所述能量转换单元19用于将制动时的机械能转换为电能,驱动时将电能转换为驱动车辆的机械能;所述逆变单元20与所述能量转换单元19连接,用于将交流电与直流电之间进行转换;所述储能单元18包括SOC采集单元21、电池管理系统22、储能电池23和DC/DC转换模块24,所述储能电池23分别连接电池管理系统22和SOC采集单元21,所述DC/DC转换模块24输入端与逆变单元20连接,输出端连接电池管理系统22。In addition, in the present invention, the energy recovery system 7 includes an energy recovery unit 17 and an energy storage unit 18, the energy recovery unit 17 includes an energy conversion unit 19 and an inverter unit 20, and the energy conversion unit 19 is used for braking The mechanical energy of the inverter is converted into electrical energy, and the electrical energy is converted into mechanical energy for driving the vehicle during driving; the inverter unit 20 is connected to the energy conversion unit 19 for converting between alternating current and direct current; the energy storage unit 18 includes The SOC acquisition unit 21, the battery management system 22, the energy storage battery 23 and the DC/DC conversion module 24, the energy storage battery 23 is respectively connected to the battery management system 22 and the SOC acquisition unit 21, the input end of the DC/DC conversion module 24 It is connected to the inverter unit 20 , and the output end is connected to the battery management system 22 .

工作原理:本发明的优化控制方法包括以下步骤:Working principle: the optimal control method of the present invention comprises the following steps:

A、汽车行驶过程中,车速传感器实时采集车辆速率,一旦出现紧急状态需要制动时,驾驶员踩下制动踏板,同时控制方向盘,制动踏板位移传感器采集制动踏板位移距离,若方向盘有转动,方向盘转角传感器采集方向盘转角信号,同时扭矩传感器采集车轴扭矩信号;A. During the driving process of the car, the vehicle speed sensor collects the vehicle speed in real time. Once an emergency occurs and needs to be braked, the driver depresses the brake pedal and controls the steering wheel at the same time. The brake pedal displacement sensor collects the displacement distance of the brake pedal. Turn, the steering wheel angle sensor collects the steering wheel angle signal, and the torque sensor collects the axle torque signal;

B、传感信号通过传感信号采集单元采集后发送至ABS控制单元,再传输至CPU处理器处理;B. The sensor signal is collected by the sensor signal acquisition unit and sent to the ABS control unit, and then transmitted to the CPU processor for processing;

C、CPU处理器根据接收到信号进行处理并判断制动模式,若车速大于预设值,则通过电机和液压双重制动,同时向防抱死系统发送控制指令,进行防抱死操作,防止制动力过大车轮出现抱死;C. The CPU processor processes and judges the braking mode according to the received signal. If the vehicle speed is greater than the preset value, the motor and hydraulic pressure are used for double braking, and at the same time, a control command is sent to the anti-lock braking system to perform anti-lock braking operation to prevent If the braking force is too large, the wheel locks up;

D、制动过程中,能量回收单元将制动时的机械能转换为电能,并发送至储能单元进行储能;D. During the braking process, the energy recovery unit converts the mechanical energy during braking into electrical energy, and sends it to the energy storage unit for energy storage;

E、若制动车速小于预设值,则控制电机或液压进行单一制动,防抱死系统不启动,能量回收单元继续收集制动能量并转换为电能进行储能。E. If the braking speed is less than the preset value, the motor or hydraulic pressure will be controlled to perform single braking, the anti-lock braking system will not be activated, and the energy recovery unit will continue to collect braking energy and convert it into electrical energy for energy storage.

综上所述,本发明工作原理简单,能够通过对电液复合制动系统的多目标优化,确保制动安全和节能控制,便于推广使用;采用的防抱死系统防抱死性能优越,提高车辆安全性;采用的能量回收系统能够将电机制动能量和液压制动能量进行回收,并将制动机械能转换为电能进行回收,同时,电池管理系统能够实时监控储能电池状态,确保电池处于最佳工作状态,延长汽车电池使用寿命。To sum up, the working principle of the present invention is simple, and the multi-objective optimization of the electro-hydraulic composite braking system can ensure braking safety and energy-saving control, and is convenient for popularization and application; Vehicle safety; the adopted energy recovery system can recover motor braking energy and hydraulic braking energy, and convert braking mechanical energy into electrical energy for recovery. At the same time, the battery management system can monitor the status of the energy storage battery in real time to ensure that the battery The best working condition, prolong the service life of the car battery.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (5)

1.一种电液复合制动优化控制系统,其特征在于:优化控制系统包括传感器组、传感信号采集单元(1)、ABS控制单元(2)、CPU处理器(3)、防抱死系统(4)、电机制动单元(5)、液压制动单元(6)和能量回收系统(7),所述传感器组通过传感信号采集单元(1)连接ABS控制单元(2),所述ABS控制单元(2)连接CPU处理器(3),所述CPU处理器(3)分别连接防抱死系统(4)、电机制动单元(5)、液压制动单元(6)和能量回收系统(7),所述电机制动单元(5)连接轮毂电机(8),所述液压驱动单元(6)连接液压缸(9)。1. An optimal control system for electro-hydraulic composite braking, characterized in that: the optimal control system comprises a sensor group, a sensor signal acquisition unit (1), an ABS control unit (2), a CPU processor (3), an anti-lock brake system (4), motor braking unit (5), hydraulic braking unit (6) and energy recovery system (7), the sensor group is connected to the ABS control unit (2) through the sensing signal acquisition unit (1), so The ABS control unit (2) is connected to the CPU processor (3), and the CPU processor (3) is respectively connected to the anti-lock braking system (4), the motor braking unit (5), the hydraulic braking unit (6) and the energy In the recovery system (7), the motor braking unit (5) is connected to a wheel hub motor (8), and the hydraulic drive unit (6) is connected to a hydraulic cylinder (9). 2.根据权利要求1所述的一种电液复合制动优化控制系统,其特征在于:所述传感器组包括制动踏板位移传感器(10)、车速传感器(11)、方向盘转角传感器(12)和扭矩传感器(13),所述制动踏板位移传感器安装于制动踏板用于采集制动踏板的制动距离,所述车速传感器安装于车轮轴用于采集车辆行驶速率;所述方向盘转角传感器安装于汽车方向盘用于采集方向盘转向角度,所述扭矩传感器用于采集车轮轴扭矩。2. An electro-hydraulic composite braking optimization control system according to claim 1, characterized in that: the sensor group comprises a brake pedal displacement sensor (10), a vehicle speed sensor (11), a steering wheel angle sensor (12) and a torque sensor (13), the brake pedal displacement sensor is installed on the brake pedal for collecting the braking distance of the brake pedal, the vehicle speed sensor is installed on the wheel axle for collecting the vehicle speed; the steering wheel angle sensor It is installed on the steering wheel of the car to collect the steering angle of the steering wheel, and the torque sensor is used to collect the torque of the wheel axle. 3.根据权利要求1所述的一种电液复合制动优化控制系统,其特征在于:所述防抱死系统(4)包括回路切换阀(14),所述回路切换阀(14)输出端用于根据汽车的实际运行状况与电动防抱死装置(15)或气动防抱死装置(16)相连;所述气动防抱死装置用于将输入的制动气压缩减至预设气压以防止汽车车轮抱死;所述电动防抱死装置用于根据接收到的制动控制信号对所述制动气压进行防抱死处理,以防止所述汽车车轮抱死。3. An electro-hydraulic compound braking optimization control system according to claim 1, characterized in that: the anti-lock braking system (4) comprises a circuit switching valve (14), and the circuit switching valve (14) outputs The terminal is used to connect with an electric anti-lock braking device (15) or a pneumatic anti-lock braking device (16) according to the actual operating conditions of the car; the pneumatic anti-lock braking device is used to reduce the input brake air pressure to a preset air pressure to Prevent automobile wheels from locking; the electric anti-lock device is used to perform anti-lock processing on the brake air pressure according to the received brake control signal, so as to prevent the automobile wheels from locking. 4.根据权利要求1所述的一种电液复合制动优化控制系统,其特征在于:所述能量回收系统(7)包括能量回收单元(17)和储能单元(18),所述能量回收单元(17)包括能量转换单元(19)和逆变单元(20),所述能量转换单元(19)用于将制动时的机械能转换为电能,驱动时将电能转换为驱动车辆的机械能;所述逆变单元(20)与所述能量转换单元(19)连接,用于将交流电与直流电之间进行转换;所述储能单元(18)包括SOC采集单元(21)、电池管理系统(22)、储能电池(23)和DC/DC转换模块(24),所述储能电池(23)分别连接电池管理系统(22)和SOC采集单元(21),所述DC/DC转换模块(24)输入端与逆变单元(20)连接,输出端连接电池管理系统(22)。4. An electro-hydraulic composite braking optimization control system according to claim 1, characterized in that: the energy recovery system (7) comprises an energy recovery unit (17) and an energy storage unit (18), the energy recovery unit (18) The recovery unit (17) includes an energy conversion unit (19) and an inverter unit (20), the energy conversion unit (19) is used for converting mechanical energy during braking into electrical energy, and during driving, converting electrical energy into mechanical energy for driving the vehicle the inverter unit (20) is connected to the energy conversion unit (19) for converting between alternating current and direct current; the energy storage unit (18) includes an SOC acquisition unit (21), a battery management system (22), an energy storage battery (23) and a DC/DC conversion module (24), the energy storage battery (23) is respectively connected to the battery management system (22) and the SOC acquisition unit (21), the DC/DC conversion module (21) The input end of the module (24) is connected to the inverter unit (20), and the output end is connected to the battery management system (22). 5.实现权利要求1所述的一种电液复合制动优化控制系统的优化控制方法,其特征在于:优化控制方法包括以下步骤:5. The optimal control method for realizing a kind of electro-hydraulic compound braking optimal control system according to claim 1, characterized in that: the optimal control method comprises the following steps: A、汽车行驶过程中,车速传感器实时采集车辆速率,一旦出现紧急状态需要制动时,驾驶员踩下制动踏板,同时控制方向盘,制动踏板位移传感器采集制动踏板位移距离,若方向盘有转动,方向盘转角传感器采集方向盘转角信号,同时扭矩传感器采集车轴扭矩信号;A. During the driving process of the car, the vehicle speed sensor collects the vehicle speed in real time. Once an emergency occurs and needs to be braked, the driver depresses the brake pedal and controls the steering wheel at the same time. The brake pedal displacement sensor collects the displacement distance of the brake pedal. Turn, the steering wheel angle sensor collects the steering wheel angle signal, and the torque sensor collects the axle torque signal; B、传感信号通过传感信号采集单元采集后发送至ABS控制单元,再传输至CPU处理器处理;B. The sensor signal is collected by the sensor signal acquisition unit and sent to the ABS control unit, and then transmitted to the CPU processor for processing; C、CPU处理器根据接收到信号进行处理并判断制动模式,若车速大于预设值,则通过电机和液压双重制动,同时向防抱死系统发送控制指令,进行防抱死操作,防止制动力过大车轮出现抱死;C. The CPU processor processes and judges the braking mode according to the received signal. If the vehicle speed is greater than the preset value, the motor and hydraulic pressure are used for double braking, and at the same time, a control command is sent to the anti-lock braking system to perform anti-lock braking operation to prevent If the braking force is too large, the wheel locks up; D、制动过程中,能量回收单元将制动时的机械能转换为电能,并发送至储能单元进行储能;D. During the braking process, the energy recovery unit converts the mechanical energy during braking into electrical energy, and sends it to the energy storage unit for energy storage; E、若制动车速小于预设值,则控制电机或液压进行单一制动,防抱死系统不启动,能量回收单元继续收集制动能量并转换为电能进行储能。E. If the braking speed is less than the preset value, the motor or hydraulic pressure will be controlled to perform single braking, the anti-lock braking system will not be activated, and the energy recovery unit will continue to collect braking energy and convert it into electrical energy for energy storage.
CN202010780124.1A 2020-08-05 2020-08-05 Electro-hydraulic composite brake optimization control system and method Pending CN111873966A (en)

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