CN111873578A - Intelligent household half-lens surface control panel and corresponding manufacturing process thereof - Google Patents
Intelligent household half-lens surface control panel and corresponding manufacturing process thereof Download PDFInfo
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- CN111873578A CN111873578A CN202010903025.8A CN202010903025A CN111873578A CN 111873578 A CN111873578 A CN 111873578A CN 202010903025 A CN202010903025 A CN 202010903025A CN 111873578 A CN111873578 A CN 111873578A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- Surface Treatment Of Glass (AREA)
Abstract
The invention provides an intelligent household semi-transparent mirror surface control panel, which enables a glass assembly to be manufactured quickly and conveniently, ensures a mirror surface effect, has small chromatic aberration between a window area and a non-window area and meets high-quality requirements. The anti-reflection FILM comprises a glass layer, wherein a contact coating FILM layer is coated on the relative outer surface of the glass layer, a silvery coating FILM layer is coated on the relative inner surface of the glass layer, an AR FILM layer of a high-transmittance and reflection FILM is coated on the relative inner surface of the silvery coating FILM layer, the AR FILM layer comprises a PET layer of a substrate, a printing layer is printed on the inner surface of the PET layer, and the outer surface of the AR FILM layer and the inner surface of the silvery coating FILM layer are coated to form an integral structure.
Description
Technical Field
The invention relates to the technical field of control panels, in particular to an intelligent household half-lens control panel.
Background
When the semi-transparent mirror effect is required to be manufactured, the existing intelligent control panel cannot obtain the effect layer on the surface of the glass by prefabricating the effect layer on the surface of the glass, so that the manufacturing cost of the whole piece of optical glass is high, the chromatic aberration of the window area and the non-window area of the control panel formed by manufacturing is relatively large, and the high-quality requirement cannot be met.
Disclosure of Invention
Aiming at the problems, the invention provides an intelligent household semi-transparent mirror surface control panel, which enables the glass assembly to be manufactured quickly and conveniently, ensures the mirror surface effect, has small chromatic aberration between a window area and a non-window area and meets the high-quality requirement.
The utility model provides an intelligence house half lens face control panel which characterized in that: the anti-reflection FILM comprises a glass layer, wherein a contact coating FILM layer is coated on the relative outer surface of the glass layer, a silvery coating FILM layer is coated on the relative inner surface of the glass layer, an AR FILM layer of a high-transmittance and reflection FILM is coated on the relative inner surface of the silvery coating FILM layer, the AR FILM layer comprises a PET layer of a substrate, a printing layer is printed on the inner surface of the PET layer, and the outer surface of the AR FILM layer and the inner surface of the silvery coating FILM layer are coated to form an integral structure.
It is further characterized in that: the glass layer is specifically a strengthened glass layer subjected to chemical strengthening treatment, and the shape of the glass layer is arranged in a shape of a designed control panel in a copying manner;
the printing layer specifically comprises a window hollow printing layer adhered to the inner surface of the PET layer and an ALS semi-permeable printing layer located on the inner surface area of the fabrication hole, and the ALS semi-permeable printing layer covers the inner surface area of the fabrication hole.
The processing technology of the intelligent household half-lens surface control panel is characterized in that: the method comprises the steps of obtaining a glass layer with a set shape in advance, polishing two sides of the glass layer after the glass layer is subjected to ultrasonic cleaning, strengthening the strength of the glass layer through chemical strengthening of the polished glass, and performing surface precision optical coating NCVM + AF treatment on the surface of the glass layer after the surface of the glass layer is subjected to ultrasonic cleaning and appearance full inspection to achieve the purpose that a product reaches a silver mirror surface; the AR FILM layer specifically comprises a PET layer of a substrate and a printing layer located on the inner surface of the PET, the printing layer is formed on the inner surface of the PET layer through a printing process, the printing layer is formed on the inner surface layer of the PET in advance through hollow printing of a window in the printing process, then the ALS layer is formed on the inner surface area of a process hole of the printing layer through ALS semi-permeable printing, the ALS layer covers the inner surface area of the process hole, and finally the outer surface of the AR FILM layer and the inner surface of the silver coating layer are automatically attached and covered to form an integral structure.
It is further characterized in that:
the glass body of the glass is cut to obtain a corresponding shape, and then a corresponding hole and an outer contour edge are formed through the processing of a finishing carving machine to form a glass layer;
after ultrasonic cleaning, the outer surface of the chemically strengthened glass layer is plated with a contact coating layer by an AF process, and the inner surface is plated with a silver coating layer by an NCVM process, so that a mirror surface effect is achieved;
the window hollow printing is specifically that diluted ink is placed on meshes of a corresponding set area of a screen printing plate, the screen printing plate has a fixed mesh number, a scraper moves to extrude the ink under a fixed air pressure parameter, and the ink is uniformly printed on the inner surface of a PET layer through mesh holes of the screen printing plate;
the ALS semi-permeable printing specifically comprises covering an ALS layer on the inner surface of a process hole of the printing layer and screen-printing diluted ink on the inner surface of the ALS layer.
After the invention is adopted, the whole structure comprises a glass layer, an AR FILM layer, an NCVM and AF layer assembly which are combined, after the surface of the glass layer is coated with a FILM, the glass layer and the printed AR FILM layer are compounded into an integral structure, and the corresponding assemblies are respectively produced in batch, so that the assembly of the assemblies is labor-saving and time-saving, the cost of the optical glass assembly is reduced, and the service life of an effective protection component is ensured; b. the appearance mirror surface displays the pictures and texts in the power-on window area; the appearance of the whole product is mirror-integrated when the power is off, and the color difference between a window area and a non-window area is DE94 > 0.5; the product after the NCVM process is matched and combined with the AR FILM process to realize the corresponding color and the transmission characteristic of the product; the whole control panel has a semi-transparent mirror effect in appearance, and the image and text in the electrified window area are displayed; the appearance of the whole product is mirror-surface integrated when the power is off, so that the industrial competitiveness of the appearance piece of the smart home is realized; the glass component is fast and convenient to manufacture, the mirror surface effect is ensured, the color difference between the window area and the non-window area is small, and the high-quality requirement is met.
Drawings
FIG. 1 is a schematic cross-sectional view of a semi-transparent mirror control panel of an intelligent home;
the names corresponding to the sequence numbers in the figure are as follows:
the glass layer 1, the contact coating layer 2, the silver coating layer 3, the AR FILM layer 4, the PET layer 41, the window hollow printing layer 42, the technical hole 43 and the ALS semi-permeable printing layer 44.
Detailed Description
A smart home half-lens control panel is shown in figure 1: it includes glass layer 1, and glass layer 1's relative surface covers has contact coating FILM layer 2, and glass layer 1's relative internal surface covers silver coating FILM layer 3, and silver coating FILM layer 3's relative internal surface covers the AR FILM layer 4 of closing high transflective FILM, and AR FILM layer 4 includes basal PET layer 41, and the internal surface printing on PET layer 41 has the printing layer, and AR FILM layer 4's the surface covers with silver coating FILM layer 3's internal surface and closes and form overall structure.
The glass layer 1 is a strengthened glass layer after chemical strengthening treatment, and the shape of the glass layer 1 is arranged along the shape of a designed control panel;
the printing layer specifically comprises a window hollow printing layer 42 attached to the inner surface of the PET layer 41 and an ALS semi-transparent printing layer 44 located on the inner surface area of the fabrication hole 43, wherein the ALS semi-transparent printing layer 44 covers the inner surface area of the fabrication hole 43.
A processing technology of an intelligent household half-lens control panel comprises the following steps: the method comprises the steps of obtaining a glass layer with a set shape in advance, polishing two sides of the glass layer after the glass layer is subjected to ultrasonic cleaning, strengthening the strength of the glass layer through chemical strengthening of the polished glass, and performing surface precision optical coating NCVM + AF treatment on the surface of the glass layer after the surface of the glass layer is subjected to ultrasonic cleaning and appearance full inspection to achieve the purpose that a product reaches a silver mirror surface;
the AR FILM layer specifically comprises a PET layer of a substrate and a printing layer located on the inner surface of the PET, the printing layer is formed on the inner surface of the PET inner layer through a printing process, the printing layer is formed on the inner surface layer of the PET in advance through window hollowed-out printing in the printing process, then the ALS layer is formed on the inner surface area of the fabrication hole of the printing layer through ALS semi-transparent printing, the ALS layer covers the inner surface area of the fabrication hole,
and finally, automatically attaching and laminating the outer surface of the AR FILM layer and the inner surface of the silver coating layer to form an integral structure.
The glass body of the glass is cut to obtain a corresponding shape, and then a corresponding hole and an outer contour edge are formed through the processing of a finishing carving machine to form a glass layer;
after ultrasonic cleaning, the outer surface of the chemically strengthened glass layer is plated with a contact coating layer by an AF process, and the inner surface is plated with a silver coating layer by an NCVM process, so that a mirror surface effect is achieved;
the window hollow printing is specifically that diluted ink is placed on meshes of a corresponding set area of a screen printing plate, the screen printing plate has a fixed mesh number, a scraper moves to extrude the ink under a fixed air pressure parameter, and the ink is uniformly printed on the inner surface of a PET layer through mesh holes of the screen printing plate;
the ALS semi-permeable printing specifically comprises covering an ALS layer on the inner surface of a process hole of a printing layer and screen-printing diluted ink on the inner surface of the ALS layer.
After the invention is adopted, the whole structure comprises a glass layer, an AR FILM layer, an NCVM and AF layer assembly which are combined, after the surface of the glass layer is coated with a FILM, the glass layer and the printed AR FILM layer are compounded into an integral structure, and the corresponding assemblies are respectively produced in batch, so that the assembly of the assemblies is labor-saving and time-saving, the cost of the optical glass assembly is reduced, and the service life of an effective protection component is ensured; b. the appearance mirror surface displays the pictures and texts in the power-on window area; the appearance of the whole product is mirror-integrated when the power is off, and the color difference between a window area and a non-window area is DE94 > 0.5; the product after the NCVM process is matched and combined with the AR FILM process to realize the corresponding color and the transmission characteristic of the product; the whole control panel has a semi-transparent mirror effect in appearance, and the image and text in the electrified window area are displayed; the appearance of the whole product is mirror-surface integrated when the power is off, so that the industrial competitiveness of the appearance piece of the smart home is realized; the glass assembly is fast and convenient to manufacture, the mirror surface effect is ensured, the color difference between the window area and the non-window area is small, and the high-quality requirement is met.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides an intelligence house half lens face control panel which characterized in that: the anti-reflection FILM comprises a glass layer, wherein a contact coating FILM layer is coated on the relative outer surface of the glass layer, a silvery coating FILM layer is coated on the relative inner surface of the glass layer, an AR FILM layer of a high-transmittance and reflection FILM is coated on the relative inner surface of the silvery coating FILM layer, the AR FILM layer comprises a PET layer of a substrate, a printing layer is printed on the inner surface of the PET layer, and the outer surface of the AR FILM layer and the inner surface of the silvery coating FILM layer are coated to form an integral structure.
2. The intelligent home half-lens surface control panel according to claim 1, wherein: the glass layer is specifically a strengthened glass layer after chemical strengthening treatment, and the shape of the glass layer is arranged in a shape of a designed control panel.
3. The intelligent home half-lens surface control panel according to claim 1 or 2, wherein: the printing layer specifically comprises a window hollow printing layer adhered to the inner surface of the PET layer and an ALS semi-permeable printing layer located on the inner surface area of the fabrication hole, and the ALS semi-permeable printing layer covers the inner surface area of the fabrication hole.
4. The processing technology of the intelligent household half-lens surface control panel is characterized in that: the method comprises the steps of obtaining a glass layer with a set shape in advance, polishing two sides of the glass layer after the glass layer is subjected to ultrasonic cleaning, strengthening the strength of the glass layer through chemical strengthening of the polished glass, and performing surface precision optical coating NCVM + AF treatment on the surface of the glass layer after the surface of the glass layer is subjected to ultrasonic cleaning and appearance full inspection to achieve the purpose that a product reaches a silver mirror surface; the AR FILM layer specifically comprises a PET layer of a substrate and a printing layer located on the inner surface of the PET, the printing layer is formed on the inner surface of the PET layer through a printing process, the printing layer is formed on the inner surface layer of the PET in advance through hollow printing of a window in the printing process, then the ALS layer is formed on the inner surface area of a process hole of the printing layer through ALS semi-permeable printing, the ALS layer covers the inner surface area of the process hole, and finally the outer surface of the AR FILM layer and the inner surface of the silver coating layer are automatically attached and covered to form an integral structure.
5. The processing technology of the intelligent household half-lens surface control panel according to claim 4, characterized in that: the glass body of the glass is cut to obtain a corresponding shape, and then a corresponding hole and an outer contour edge are formed by an engraving machine to form a glass layer.
6. The processing technology of the intelligent household half-lens surface control panel according to claim 4, characterized in that: after ultrasonic cleaning, the outer surface of the chemically strengthened glass layer is plated with a contact coating layer by an AF process, and the inner surface is plated with a silver coating layer by an NCVM process, so that the mirror surface effect is achieved.
7. The processing technology of the intelligent household half-lens surface control panel according to claim 4, characterized in that: the window hollow printing is specifically that diluted ink is placed on meshes of a corresponding set area of a screen printing plate, the screen printing plate has a fixed mesh number, a scraper moves to extrude the ink under a fixed air pressure parameter, and the ink is uniformly printed on the inner surface of a PET layer through mesh holes of the screen printing plate.
8. The processing technology of the intelligent household half-lens surface control panel according to claim 7, characterized in that: the ALS semi-permeable printing specifically comprises covering an ALS layer on the inner surface of a process hole of the printing layer and screen-printing diluted ink on the inner surface of the ALS layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010903025.8A CN111873578A (en) | 2020-09-01 | 2020-09-01 | Intelligent household half-lens surface control panel and corresponding manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010903025.8A CN111873578A (en) | 2020-09-01 | 2020-09-01 | Intelligent household half-lens surface control panel and corresponding manufacturing process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN111873578A true CN111873578A (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010903025.8A Withdrawn CN111873578A (en) | 2020-09-01 | 2020-09-01 | Intelligent household half-lens surface control panel and corresponding manufacturing process thereof |
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| CN (1) | CN111873578A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263825A (en) * | 2021-06-28 | 2021-08-17 | 苏州安洁科技股份有限公司 | Vehicle-mounted display screen mirror surface integration process |
| CN117069386A (en) * | 2023-08-21 | 2023-11-17 | 苏州安洁科技股份有限公司 | AG glass integral color printing process |
-
2020
- 2020-09-01 CN CN202010903025.8A patent/CN111873578A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263825A (en) * | 2021-06-28 | 2021-08-17 | 苏州安洁科技股份有限公司 | Vehicle-mounted display screen mirror surface integration process |
| CN117069386A (en) * | 2023-08-21 | 2023-11-17 | 苏州安洁科技股份有限公司 | AG glass integral color printing process |
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Application publication date: 20201103 |
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