CN111871281A - Stirring device for honey processing production and production process thereof - Google Patents
Stirring device for honey processing production and production process thereof Download PDFInfo
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- CN111871281A CN111871281A CN202010777853.1A CN202010777853A CN111871281A CN 111871281 A CN111871281 A CN 111871281A CN 202010777853 A CN202010777853 A CN 202010777853A CN 111871281 A CN111871281 A CN 111871281A
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- 238000003756 stirring Methods 0.000 title claims abstract description 135
- 235000012907 honey Nutrition 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000001954 sterilising effect Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 17
- 238000001914 filtration Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 238000004659 sterilization and disinfection Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 7
- 239000013078 crystal Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 230000000249 desinfective effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 4
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- 238000005516 engineering process Methods 0.000 description 3
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- 235000009508 confectionery Nutrition 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 241000256837 Apidae Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 241000218922 Magnoliophyta Species 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 150000002772 monosaccharides Chemical class 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/80—Mixers with rotating receptacles rotating about a substantially vertical axis
- B01F29/83—Mixers with rotating receptacles rotating about a substantially vertical axis with rotary paddles or arms, e.g. movable out of the receptacle
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/20—Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
- A23L21/25—Honey; Honey substitutes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
- B01D35/027—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks rigidly mounted in or on tanks or reservoirs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/40—Parts or components, e.g. receptacles, feeding or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Jellies, Jams, And Syrups (AREA)
Abstract
The invention discloses a stirring device for honey processing production and a production process thereof, which comprises a frame structure for adjusting support, a stirring tank body arranged at the top of the frame structure, the frame structure comprises a bottom cushion plate, hydraulic cylinders are symmetrically arranged on two sides of the top of the bottom cushion plate, the output end of the hydraulic cylinder is vertically connected with a bearing plate, the middle of the top of the bearing plate is provided with a frame body corresponding to the stirring tank body, the outer wall of the frame body is provided with a plurality of supporting arms at equal intervals, the bottom end of the supporting arm is connected with the bearing plate, the supporting plate is vertically connected on the left upper side of the bearing plate, the support plate is L-shaped, the top of the right end of the support plate is provided with a first motor, the output end of the first motor is connected with a rotary fluted disc, the stirring tank body is integrally cylindrical, and an annular rack surface is arranged on the outer wall of the central axis. The honey stirring device can fully stir and mix honey, can prevent adhesion, and has the advantages of uniform stirring and high processing efficiency.
Description
Technical Field
The invention relates to the technical field of honey processing, in particular to a stirring device for honey processing and production and a production process thereof.
Background
Honey is a natural sweet substance obtained by honey bees from flowers of flowering plants through full brewing in a honeycomb. The smell is fragrant and rich, and the taste is pure and sweet. The bees collect nectar or secretion with water content of 75% from flowers of plants, store it in their second stomach, and under the action of several conversions in bodies of bees, the converted nectar or secretion is stored in the nest hole by worker bees and sealed by beeswax. Through repeated brewing for about 15 days, various vitamins, minerals and amino acids are enriched to a certain value, and simultaneously, the polysaccharide in the nectar is converted into monosaccharide glucose and fructose which can be directly absorbed by a human body. Whereas nectar or secretions with a moisture content of less than 23% are honey.
Present honey need carry out intensive mixing in the course of working, and more raw materials are easily adhered to traditional agitator tank body, and traditional equipment stirring is not even enough, influences the honey quality to traditional processing technology needs multiple equipment to carry out the combination and distributes processing, and unable integration processing leads to machining efficiency to be lower. For this reason, a corresponding technical scheme needs to be designed to solve the existing technical problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a stirring device for honey processing production and a production process thereof, and solves the problems that: present honey need carry out intensive mixing in the course of working, and more raw materials are easily adhered to traditional agitator tank body, and traditional equipment stirring is not even enough, influences the honey quality to traditional processing technology needs multiple equipment to carry out the combination and distributes processing, and unable integration processing leads to the lower problem of machining efficiency.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a stirring device for honey processing production comprises a rack structure for adjusting support and a stirring tank body arranged at the top of the rack structure, wherein the rack structure comprises a bottom cushion plate, hydraulic cylinders are symmetrically arranged on two sides of the top of the bottom cushion plate, the output end of the hydraulic cylinders is vertically connected with a bearing plate, a frame body corresponding to the stirring tank body is arranged in the middle of the top of the bearing plate, a plurality of supporting arms are arranged on the outer wall of the frame body at equal intervals, the bottom ends of the supporting arms are connected with the bearing plate, the upper left side of the bearing plate is vertically connected with a supporting plate, the supporting plate is L-shaped, the top of the right end of the supporting plate is provided with a motor I, the output end of the motor I is connected with a rotary fluted disc, the stirring tank body is integrally cylindrical, the outer wall of a central axis is provided with an annular rack face, and the, a heating resistor is embedded in the inner wall of the stirring tank body;
the top of the agitator tank body is provided with motor two, be connected with the puddler on the output shaft of motor two, the top and the horizontally connected of puddler have two poles, two the pole keeps symmetry and outer end to be connected with protruding slat, protruding slat and agitator tank body keep highly uniform to go and the inner wall of the agitator tank body is laminated mutually, the cross section of protruding slat keeps arc shape and both ends to keep outside protruding being sharp-pointed form.
As a further preferable mode of the present invention, the circumferential surface of the upper side of the stirring rod is equidistantly provided with a plurality of bar rods, the bar rods are regularly long and keep inclined with the stirring rod, the bottom ends of the stirring rod are obliquely connected with a plurality of convex columns, the bottom ends of the plurality of convex columns are commonly connected with a ring disc, and the outer side of the circumferential surface of the ring disc is equidistantly connected with a plurality of buckling plates.
As a further preferable mode of the invention, a port for feeding is arranged on the left upper side of the top of the stirring tank body, a discharge port is arranged inside the stirring tank body, slotted holes are formed in the bottom end of the frame body and the bearing plate, a discharge column pipe is inserted inside the slotted holes, the top end of the discharge column pipe is connected with the discharge port, and the bottom end of the discharge column pipe is connected with a storage tank body.
As a further preferable mode of the invention, the storage tank body is rectangular and the top end is open, a filter screen plate is arranged in the middle of the inside of the storage tank body, and a plurality of disinfection lamps are arranged on the inner wall of the storage tank body.
As a further preferred mode of the present invention, the specific production process comprises the steps of,
s1, firstly, inspecting the honey raw materials, pouring qualified honey into the stirring tank, firstly, controlling the honey to be fully heated, controlling the temperature to be 40-45 ℃, keeping the temperature for 5min, and stirring and processing when the temperature is kept uniform;
s2, during the stirring process of the honey, until the crystals in the honey are completely melted, stirring by external driving can be performed in advance, the external slow stirring is controlled by using a first motor, and then a second motor is started to be matched with the inner part of the stirring tank body for full stirring;
s3, pouring the stirred honey into a filter screen plate with 40-120 meshes, filtering for 3-5 times to remove impurities in the honey, and fully disinfecting by matching with a disinfection lamp in the filtering process;
s4, finally, feeding the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the water content is below 18%;
and S5, quantitatively storing the honey by using a filling machine after the honey is finished, then externally packaging the honey, and storing the honey at normal temperature.
As a further preferable mode of the invention, in the step S1, the honey can be rotated in coordination with the first motor during the heating process, and the rotation speed is controlled at 120-240 r/min.
As a further preferable mode of the invention, in step S2, the stirring direction of the stirring tank body driven by the motor is opposite to the rotation direction of the stirring rod driven by the motor II, the rotation stirring of the motor II is intermittent, the stirring time is controlled to be 15-20S each time, then the stirring tank body is kept still for 10S, the stirring speed is controlled to be 150r/min-580r/min, and the stirring tank body is rotated centrifugally.
(III) advantageous effects
The invention provides a stirring device for honey processing production and a production process thereof. The method has the following beneficial effects:
(1) according to the invention, the rack structure is added at the bottom of the stirring tank body, the height can be adjusted by using the hydraulic cylinder as power, so that the height of the stirring tank body is controlled, and meanwhile, the motor I and the rotary fluted disc can be matched with the outer part of the stirring tank body to drive the stirring tank body to integrally rotate, so that the stirring effect is improved.
(2) According to the invention, the column rod and the convex strip rod are added on the stirring rod, and can be attached to the inner wall of the stirring tank body through rotation, so that the inside of the stirring tank body can be sufficiently cleaned, and the phenomenon of adhesion is prevented.
(3) According to the invention, the material storage tank body is added at the middle bottom of the frame structure, so that the material can be rapidly discharged for filtering and disinfection, and the production and processing efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the construction of the stirring rod of the present invention;
FIG. 3 is a schematic top view of a raised strip plate according to the present invention;
FIG. 4 is a schematic bottom view of the ring plate of the present invention;
fig. 5 is a schematic view of the internal structure of the storage tank body of the invention.
In the figure, 1-a frame structure, 2-a stirring tank body, 3-a hydraulic cylinder, 4-a bearing plate, 5-a frame body, 6-a supporting arm, 7-a supporting plate, 8-a motor I, 9-a rotating fluted disc, 10-a rack surface, 11-a heating resistor, 12-a motor II, 13-a stirring rod, 14-a column rod, 15-a convex strip plate, 16-a column rod, 17-a convex column, 18-a ring disc, 19-a buckle plate, 20-a discharge port, 21-a storage tank body, 22-a filter screen plate and 23-a disinfection lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: a stirring device for honey processing production comprises a frame structure 1 for adjusting support and a stirring tank body 2 arranged at the top of the frame structure, wherein the frame structure 1 comprises a bottom base plate, hydraulic cylinders 3 are symmetrically arranged on two sides of the top of the bottom base plate, the output end of each hydraulic cylinder 3 is vertically connected with a bearing plate 4, a frame body 5 corresponding to the stirring tank body 2 is arranged in the middle of the top of each bearing plate 4, a plurality of supporting arms 6 are equidistantly arranged on the outer wall of each frame body 5, the bottom ends of the supporting arms 6 are connected with the bearing plates 4, a supporting plate 7 is vertically connected to the upper left side of each bearing plate 4, the supporting plate 7 is L-shaped, a motor I8 is arranged at the top of the right end of each supporting plate 7, the output end of the motor I8 is connected with a rotary fluted disc 9, the stirring tank body 2 is integrally cylindrical, an annular rack surface, the rotary fluted disc is used for transmitting power to the rack surface 10 on the stirring tank body 2, so that the whole outside of the stirring tank body 2 is promoted to rotate, the rotary fluted disc 9 is meshed with the rack surface 10 on the outer wall of the stirring tank body 2, and the heating resistor 11 is embedded in the inner wall of the stirring tank body 2; the top of agitator tank body 2 is provided with motor two 12, is connected with puddler 13 on the output shaft of motor two 12, and the top and the horizontally connected of puddler 13 have two poles 14, and two poles 14 keep symmetry and the outer end to be connected with raised strip board 15, and raised strip board 15 keeps highly uniform with agitator tank body 2 to go and the inner wall of agitator tank body 2 is laminated mutually, and raised strip board 15's cross section keeps the arc shape and both ends to keep outside protruding being sharp-pointed form.
Further, please refer to fig. 2, a plurality of bar rods 16 are equidistantly arranged on the circumferential surface of the upper side of the stirring rod 13, the bar rods 16 are in a regular strip shape and keep inclined with the stirring rod 13, the bottom ends of the stirring rod 13 are obliquely connected with a plurality of convex columns 17, the bottom ends of the convex columns 17 are commonly connected with a ring disc 18, the outer side of the circumferential surface of the ring disc 18 is equidistantly connected with a plurality of buckling plates 19, and the stirring effect can be integrally enhanced by using the bar rods 16 and the ring disc 18 through the design.
Further, please refer to fig. 1, the upper left side of the top of the stirring tank body 2 is provided with a port for feeding, the inside of the stirring tank body 2 is provided with a discharge outlet 20, the bottom end of the frame body 5 and the bearing plate are both provided with a slotted hole, a discharge column pipe is inserted into the slotted hole, the top end of the discharge column pipe is connected with the discharge outlet 20, and the bottom end is connected with a storage tank body 21, and the raw materials are discharged from the stirring tank body 2 by using the discharge outlet 20.
Further, please refer to fig. 5, the storage tank 21 is a rectangular body with an open top, a filter screen plate 22 is disposed in the middle of the inside of the storage tank 21, and a plurality of disinfection lamps 23 are disposed on the inner wall of the storage tank 21, and the filter screen plate 22 is used for fully filtering and cooperating with the disinfection lamps 23 for fully disinfecting.
The specific production process comprises the following steps of,
s1, firstly, inspecting the honey raw materials, pouring qualified honey into the stirring tank, firstly, controlling the honey to be fully heated, controlling the temperature to be 40-45 ℃, keeping the temperature for 5min, and stirring and processing when the temperature is kept uniform;
s2, during the stirring process of the honey, until the crystals in the honey are completely melted, stirring by external driving can be performed in advance, the external slow stirring is controlled by using a first motor, and then a second motor is started to be matched with the inner part of the stirring tank body for full stirring;
s3, pouring the stirred honey into a filter screen plate with 40-120 meshes, filtering for 3-5 times to remove impurities in the honey, and fully disinfecting by matching with a disinfection lamp in the filtering process;
s4, finally, feeding the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the water content is below 18%;
and S5, quantitatively storing the honey by using a filling machine after the honey is finished, then externally packaging the honey, and storing the honey at normal temperature.
In the step S1, the honey is heated by rotating with the first motor at a speed of 120-240 r/min.
In step S2, the stirring direction of the stirring tank body driven by the motor is opposite to the rotation direction of the stirring rod driven by the motor II, the rotation stirring of the motor II is in an intermittent mode, the stirring time is controlled for 15-20S each time, then the stirring tank body is kept still for 10S, the stirring speed is controlled to be 150-580 r/min, and the stirring tank body rotates centrifugally.
Example 1
Pouring 50kg of qualified honey into a stirring tank, controlling the honey to be fully heated, controlling the temperature to be 40 ℃, keeping the temperature for 5min, stirring and processing the honey when the temperature is kept uniform, performing stirring until crystals in the honey are completely melted in the stirring process of the honey, performing external driving stirring in advance, controlling the external slow stirring by using a motor I, then starting a motor II to be fully stirred in a matching stirring tank, pouring the stirred honey into a 40-mesh filter screen plate, performing filtering for 3 times, removing impurities in the honey, fully sterilizing by matching a sterilizing lamp in the filtering process, finally sending the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the moisture content reaches 18%, rotating by matching with the motor I in the heating process of the honey, controlling the rotating speed to be 120r/min, and finally sterilizing the solution, after the honey is finished, the honey is quantitatively stored by a filling machine, then is externally packaged, is stored at normal temperature and is packaged according to the weight of 0.5 kg.
Example 2
Pouring 50kg of qualified honey into a stirring tank, controlling the honey to be fully heated, controlling the temperature to be 45 ℃, keeping the temperature for 5min, stirring and processing the honey when the temperature is kept uniform, performing external driving stirring in advance until crystals in the honey are completely melted in the stirring process of the honey, controlling the external slow stirring by using a motor I, then starting a motor II to be fully stirred in a matching stirring tank, pouring the stirred honey into a 120-mesh filter screen plate, performing filtration for 5 times, removing impurities in the honey, fully sterilizing the honey by matching a sterilizing lamp in the filtering process, finally sending the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the moisture content is below 16 percent, rotating the motor I in a matching manner in the heating process of the honey, controlling the rotating speed to be 240r/min, and finally sterilizing the solution, after the honey is finished, the honey is quantitatively stored by a filling machine, then is externally packaged, is stored at normal temperature and is packaged according to the weight of 0.5 kg.
Example 3
Pouring 50kg of qualified honey into a stirring tank, controlling the honey to be fully heated, controlling the temperature to be 42 ℃, keeping the temperature for 5min, stirring and processing the honey when the temperature is kept uniform, performing stirring until crystals in the honey are completely melted in the stirring process of the honey, performing external driving stirring in advance, controlling the external slow stirring by using a motor I, then starting a motor II to be fully stirred in a matching stirring tank, pouring the stirred honey into a filter screen plate with 85 meshes, filtering for 3 times, removing impurities in the honey, fully sterilizing by matching a sterilizing lamp in the filtering process, finally sending the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the moisture content reaches 15%, rotating by matching with the motor I in the heating process of the honey, controlling the rotating speed to be 180r/min, and finally sterilizing the solution, after the honey is finished, the honey is quantitatively stored by a filling machine, then is externally packaged, is stored at normal temperature and is packaged according to the weight of 0.5 kg.
Experimental data:
the invention relates to a honey processing machine, which comprises a machine frame 1, a stirring tank 2, a hydraulic cylinder 3, a bearing plate 4, a frame 5, a support arm 6, a support plate 7, a motor I8, a rotary fluted disc 9, a rack face 10, a heating resistor 11, a motor II 12, a stirring rod 13, a column rod 14, a convex strip plate 15, a column rod 16, a convex column 17, a ring disc 18, a buckle plate 19, a discharge port 20, a storage tank 21, a filter screen plate 22 and a sterilizing lamp 23, wherein the components are all universal standard components or components known by technical staff in the field, the structure and the principle of the components are known by the technical staff or conventional experimental methods, and the honey processing machine solves the problem that the existing honey needs to be fully stirred in the processing process, the traditional stirring tank body is easy to adhere more raw materials, the traditional equipment is not uniform in stirring, the honey quality is influenced, and the traditional processing technology needs various equipment to carry out combined distribution processing and cannot carry out integrated processing, so that the processing efficiency is low, the invention has the problems that through the mutual combination of the components, the invention adds the frame structure at the bottom of the stirring tank body, the height can be adjusted by using a hydraulic cylinder as power, so as to control the height of the stirring tank body, meanwhile, the outer part of the stirring tank body can be matched with a motor I and a rotating fluted disc to drive the stirring tank body to integrally rotate, so as to improve the stirring effect, the invention can fully clean the inner part and prevent the adhesion phenomenon by adding the column rod and the convex rod on the stirring rod and attaching to the inner wall of the stirring tank body through rotation, and the invention adds the storage tank body at the middle bottom of the frame structure, the quick discharging of the material is convenient for filtering and sterilizing, and the production and processing efficiency is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a agitating unit is used in honey processing production which characterized in that: comprises a frame structure (1) for adjusting and supporting and a stirring tank body (2) arranged at the top of the frame structure, wherein the frame structure (1) comprises a bottom base plate, hydraulic cylinders (3) are symmetrically arranged at the two sides of the top of the bottom base plate, the output end of each hydraulic cylinder (3) is vertically connected with a bearing plate (4), a frame body (5) corresponding to the stirring tank body (2) is arranged in the middle of the top of the bearing plate (4), a plurality of supporting arms (6) are equidistantly arranged on the outer wall of the frame body (5), the bottom ends of the supporting arms (6) are connected with the bearing plate (4), a supporting plate (7) is vertically connected at the upper left side of the bearing plate (4), the supporting plate (7) is in an L shape, a first motor (8) is arranged at the top of the right end of the supporting plate (7), and the output end, the stirring tank body (2) is integrally cylindrical, an annular rack surface (10) is arranged on the outer wall of the central axis, the rotary fluted disc (9) is meshed with the rack surface (10) on the outer wall of the stirring tank body (2), and a heating resistor (11) is embedded in the inner wall of the stirring tank body (2);
the top of agitator tank body (2) is provided with motor two (12), be connected with puddler (13) on the output shaft of motor two (12), the top and the horizontally connect of puddler (13) have two posts (14), two post (14) keep symmetry and outer end to be connected with protruding slat (15), protruding slat (15) and agitator tank body (2) keep highly uniform to go and the inner wall of agitator tank body (2) is laminated mutually, the cross section of protruding slat (15) keeps circular arc shape and both ends to keep outside arch to be sharp-pointed form.
2. A stirring device for honey processing and production according to claim 1, characterized in that: the utility model discloses a stirring rod, including puddler (13), a plurality of column pole (16) are provided with to the upside periphery equidistance of puddler (13), column pole (16) are regular rectangular form and keep the slope with puddler (13), are located a plurality of projection (17) are connected in the bottom slope of puddler (13), and the bottom of a plurality of projection (17) is connected with ring dish (18) jointly, the periphery outside equidistance of ring dish (18) is connected with a plurality of buckle (19).
3. A stirring device for honey processing and production according to claim 1, characterized in that: the upside down side in the top left side of agitator tank body (2) is provided with the port that is used for the feeding, the inside of agitator tank body (2) is provided with bin outlet (20), the slotted hole has all been seted up to the bottom and the bearing plate of framework (5), the inside grafting of slotted hole has row material column pipe, the top of arranging the material column pipe links to each other with bin outlet (20), and the bottom is connected with the storage tank body (21).
4. A stirring device for honey processing and production according to claim 1, characterized in that: the storage tank body (21) is rectangular body and the top is open, is located be provided with filter screen board (22) in the middle of the inside of the storage tank body (21), be provided with a plurality of sterilamp (23) on the inner wall of the storage tank body (21).
5. A honey processing production process according to claim 1, wherein: the specific production process comprises the following steps of,
s1, firstly, inspecting the honey raw materials, pouring qualified honey into the stirring tank, firstly, controlling the honey to be fully heated, controlling the temperature to be 40-45 ℃, keeping the temperature for 5min, and stirring and processing when the temperature is kept uniform;
s2, during the stirring process of the honey, until the crystals in the honey are completely melted, stirring by external driving can be performed in advance, the external slow stirring is controlled by using a first motor, and then a second motor is started to be matched with the inner part of the stirring tank body for full stirring;
s3, pouring the stirred honey into a filter screen plate with 40-120 meshes, filtering for 3-5 times to remove impurities in the honey, and fully disinfecting by matching with a disinfection lamp in the filtering process;
s4, finally, feeding the filtered honey into a vacuum concentrator for concentration and sterilization to ensure that the water content is below 18%;
and S5, quantitatively storing the honey by using a filling machine after the honey is finished, then externally packaging the honey, and storing the honey at normal temperature.
6. A honey processing production process according to claim 5, wherein: in the step S1, the honey is heated by rotating with the first motor at a speed of 120-240 r/min.
7. A honey processing production process according to claim 5, wherein: in step S2, the stirring direction of the stirring tank body driven by the motor is opposite to the rotation direction of the stirring rod driven by the motor II, the rotation stirring of the motor II is in an intermittent mode, the stirring time is controlled for 15-20S each time, then the stirring tank body is kept still for 10S, the stirring speed is controlled to be 150-580 r/min, and the stirring tank body rotates centrifugally.
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| CN202010777853.1A CN111871281A (en) | 2020-08-05 | 2020-08-05 | Stirring device for honey processing production and production process thereof |
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| CN202010777853.1A CN111871281A (en) | 2020-08-05 | 2020-08-05 | Stirring device for honey processing production and production process thereof |
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