CN111863359B - High-low voltage circuit insulator manufacturing, processing and treating system - Google Patents
High-low voltage circuit insulator manufacturing, processing and treating system Download PDFInfo
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- CN111863359B CN111863359B CN202010835718.8A CN202010835718A CN111863359B CN 111863359 B CN111863359 B CN 111863359B CN 202010835718 A CN202010835718 A CN 202010835718A CN 111863359 B CN111863359 B CN 111863359B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/02—Drying; Impregnating
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Abstract
The invention relates to a high-low voltage circuit insulator manufacturing and processing system which comprises a workbench, a belt conveyor, a drying device and a heating device, wherein the belt conveyor is installed at the upper end of the left side of the workbench, the drying device is installed at the upper end of the right side of the workbench, the heating device is installed at the right end of the drying device, and the drying device comprises a motor I, a gear, a rotating disc, a clamping frame, an air inlet pipe, an inverted C-shaped frame, a rotating frame, a telescopic support and a positioning column.
Description
Technical Field
The invention relates to the technical field of insulators, in particular to a high-low voltage circuit insulator manufacturing, processing and treating system.
Background
The insulator is a device which is installed between conductors with different electric potentials or between the conductor and a grounding component and can withstand the action of voltage and mechanical stress, is a special insulating control and can play an important role in overhead transmission lines, is mostly used for telegraph poles and high-voltage wire connecting towers, and is usually made of glass or ceramics for the main purpose of increasing creepage distance.
In the process of processing the insulator, due to the structural limitation of the insulator, the following problems exist in the actual operation process:
(1) traditional insulator drying process equipment generally adopts the insulator of stewing to carry out drying process, and drying time is longer, and drying rate is slower, and needs the manual work to transport the insulator to heating department, and machining efficiency is lower.
(2) Traditional insulator drying process equipment is when carrying out the drying to the insulator, can't dry to the insulator inside fast, very easily leads to the insulator dry inhomogeneous.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a high-low voltage circuit insulator manufacturing and processing system.
The technical scheme adopted by the invention to solve the technical problem is as follows: a high-low voltage circuit insulator manufacturing and processing system comprises a workbench, a belt conveyor, a drying device and a heating device, wherein the belt conveyor is mounted at the upper end of the left side of the workbench, the drying device is mounted at the upper end of the right side of the workbench, and the heating device is mounted at the right end of the drying device; wherein:
the drying device comprises a motor I, a gear, a rotating disc and a clamping frame, the air inlet pipe, the C-shaped frame, the rotating frame, telescopic bracket and positioning column, the lower end of the right side of the workbench is fixedly provided with a motor I through a motor base, an output shaft at the upper end of the motor I is fixedly provided with a gear through a coupler, the front side and the back side of the gear are symmetrically and fixedly provided with gears through rotating shafts, adjacent gears are meshed with each other, the upper end of the gear is fixedly provided with a rotating disc through the rotating shaft, the rotating disc is connected with the workbench in a sliding fit manner, the upper end of the rotating disc is provided with a clamping frame, the right end of the rotating disc is provided with the air inlet pipe, the tail end of the air inlet pipe is fixedly provided with a conical barrel, the upper end of the air inlet pipe is fixedly connected with a heating device, the upper end of the right side of the workbench is provided with the C-shaped frame, the upper end of the right side of the C-shaped frame is provided with the rotating frame, the lower end of the rotating frame is fixedly provided with the telescopic bracket, and the lower end of the positioning column is fixedly provided with the positioning column; rotate through motor drive gear, thereby drive all rolling discs and rotate, thereby accelerate the dry speed of insulator, fix a position the insulator through clamping frame, simultaneously carry out the heat conduction to insulator surface, heat in with heating device through the intake pipe lets in the rolling disc, and finally get into clamping frame and carry out the heat conduction to the insulator, fix the rolling frame through falling C shape frame, horizontal displacement through rolling frame control telescopic bracket and reference column, vertical displacement through telescopic bracket control reference column, thereby fix a position the insulator middle part, heat to in the heating device simultaneously lets in clamping frame.
The heating device comprises a heating box, a closing frame, extrusion columns, a containing plate, a rotating plate and a lead plate, the heating box is installed at the right end of the drying device, the heating frame is uniformly and fixedly installed on the inner surface of the heating box, cylindrical through holes are uniformly formed in the upper end of the heating box, the closing frame is installed in the cylindrical through holes, springs are symmetrically and fixedly arranged at the lower ends of the left side and the right side of the closing frame, the extrusion columns are fixedly installed at the lower ends of the springs, the containing plate is fixedly installed at the lower end of the heating box, fan-shaped grooves matched with the fan-shaped blocks are uniformly formed in the upper end of the containing plate, the rectangular through holes are formed in the right end of the heating box, the rotating plate is installed at the inner end of the upper side of each rectangular through hole through a rotating shaft, and the lead plate is fixedly installed in the middle of the lower end of each rotating plate; seal the insulator heating environment through the heating box, in order to prevent the heat loss, lead to the waste of resource, heat the insulator through the heating frame, cooperate with the reference column through the closure frame, make the insulator get into the heating box smoothly, when the insulator is installed on holding the board, reference column upward movement, the closure frame is closed this moment, make the heating box sealed, cooperate through spring and extrusion post and fix a position the insulator of installing on holding the board, cooperate with the sector block on the reference column through holding the fan-shaped recess on the board, extrude the sector block, thereby make the insulator break away from with the reference column mutually, install the rotor plate of stereotype through the downside, utilize gravity to make the rotor plate when not receiving the effect of external force, be in encapsulated situation with the heating box, in order to reach the purpose that prevents the heat loss.
The clamping frame comprises a fixed shaft, a torsional spring, a semicircular cylinder, a heat insulation plate, a semicircular long plate, an air outlet pipe, a check valve and a metal thin plate, wherein the lower end of the inverted C-shaped frame is provided with a semicircular column, the upper end of a rotating disc is fixedly provided with the fixed shaft, the upper end of the fixed shaft is uniformly sleeved with the torsional spring, the front end and the rear end of the torsional spring are symmetrically and fixedly provided with the semicircular cylinder, the outer surface of the semicircular cylinder is fixedly provided with the heat insulation plate, the lower end of the upper side of the middle part of the semicircular cylinder is fixedly provided with the semicircular long plate, the surface of the semicircular long plate is uniformly provided with cylindrical through holes along the circumferential direction, the outer end of the cylindrical through hole of the upper side is fixedly provided with the air outlet pipe, the inner side end of the air outlet pipe is fixedly provided with the check valve, the lower end of the semicircular long plate is fixedly provided with the metal thin plate, the lower end of the metal thin plate is fixedly connected with the upper end of the semicircular cylinder, and the shape of the metal thin plate is the same as that of the insulator; fix a position the torsional spring through the fixed axle, fix a position the semicircle tube of front and back both sides through the torsional spring, when the semicircle tube is not atress, the semicircle tube of both sides is further closed around making through the torsional spring, heat in the semicircle tube is kept warm through the heated board, transport the heat through semi-circular long slab, fix the sheet metal upper end through semi-circular long slab, transport the heat through the outlet duct, prevent the heat in the semicircle tube to flow in the reference column through the check valve, heat drying is carried out to the insulator through the sheet metal, and simultaneously, because the sheet metal is the same with the appearance profile of insulator, when the semicircle tube rotates, the insulator can not take place to warp.
The positioning column comprises a bearing, a round long column, a round pipe, a sector block, a rubber ring, a small spring, an arc block and a rubber block, the bearing is fixedly arranged at the lower end of the telescopic support, the round long column is fixedly arranged at the inner end of the lower side of the bearing, the round pipe is fixedly arranged at the lower end of the round long column, the sector block is uniformly and fixedly arranged on the lower end surface of the round pipe along the circumferential direction, the rubber ring is fixedly arranged on the outer surface of the round pipe, cylindrical through holes with the same diameter as the cylindrical through holes on the semi-round long plate are uniformly and circumferentially arranged on the outer surfaces of the round pipe and the rubber ring, small cylindrical grooves are uniformly and circumferentially arranged on the outer surface of the rubber ring, the small spring is fixedly arranged in the small cylindrical grooves, the arc block is fixedly arranged at the tail end of the small spring, and the rubber block is fixedly arranged on the outer surface of the arc block; when the rolling disc rotates through the bearing, circular long post rotates with the pipe simultaneously, can not interfere telescopic bracket's motion, fix the pipe through circular long post, fix a position the inside focus of insulator through the pipe, transport the heat simultaneously, match through fan-shaped piece and the disc board and fix a position the pipe, elasticity through the rubber ring makes the inside in close contact with of pipe surface and insulator, through the little spring, the arc piece cooperatees with the rubber block, make the rubber ring further with the inside in close contact with of insulator.
According to a preferred technical scheme, a right-angled trapezoidal groove is formed in the upper end face of the right side of the workbench, rectangular long grooves are uniformly formed in the upper end of the inclined plane of the left side of the right-angled trapezoidal groove, and the upper surfaces of the rectangular long grooves are smooth; the insulator is positioned through the rectangular long groove with the smooth surface, the friction force between the insulator and the workbench is reduced, and the insulator smoothly moves to the right to the rotating disc through the inclined plane on the left side of the right trapezoid groove.
As a preferable aspect of the present invention, the rotating disk includes a disk plate, the circular tube and the small ball, the upper end of the gear is fixedly provided with a disc plate through a rotating shaft, arc grooves are symmetrically and uniformly formed in the front side and the rear side of the upper end of the disc plate, the small ball is connected in the arc grooves in a sliding fit manner, a cylindrical groove is formed in the middle of the disc plate, sector grooves are uniformly formed in the upper side of the cylindrical groove along the circumferential direction, the sector grooves are matched with sector blocks on the circular tube, inclined cylindrical grooves are uniformly formed in the outer surface of the cylindrical groove along the circumferential direction, a circular ring groove is formed in the tail end of each inclined cylindrical groove, a circular tube is connected in the circular ring groove in a sliding fit manner, an annular groove is formed in the inner end of the circular tube, the outer surface of the circular tube is fixedly connected with a workbench, a cylindrical through hole is formed in the right end of the circular tube, and the right end of the cylindrical through hole is fixedly connected with the left end of the air inlet tube; through disc board and ring tube cooperation, make in the inlet tube gas move to the semicircle tube smoothly, can not interfere the rotation of disc board simultaneously, reduce the frictional force between semicircle tube and the disc board through little ball.
As a preferred technical scheme of the invention, the inverted C-shaped frame comprises an inverted C-shaped plate, an electric telescopic rod, a C-shaped long plate, a positioning rod, a cylindrical spring, an arc-shaped plate, a small round ball and an arc-shaped long plate, the inverted C-shaped plate is installed at the upper end of the right side of the workbench, the electric telescopic rod is fixedly installed in the middle of the left end of the right side of the inverted C-shaped plate, the rectangular long plate is fixedly installed at the left end of the electric telescopic rod, the C-shaped long plate is fixedly installed at the left end of the rectangular long plate, the positioning rod is uniformly and fixedly installed on the left end surface of the C-shaped long plate, the cylindrical spring is sleeved on the positioning rod, the right end of the cylindrical spring is fixedly connected with the left end surface of the arc-shaped long plate, the arc-shaped plate is fixedly installed at the left side of the arc-shaped long plate in a sliding fit manner, the arc-shaped long plate is symmetrically installed at the middles of the front side and the back side of the C-shaped long plate through a pin shaft, the left end of the arc-shaped long plate is connected with the right end of the semi-cylindrical tube in a sliding fit manner, a T-shaped plate is fixedly arranged at the left end of the arc-shaped long plate; fix electric telescopic handle through the type of falling C shaped plate, cooperate the horizontal displacement of all C shape rectangular plates of control through electric telescopic handle and rectangle rectangular plate, fix a position cylindrical spring through the locating lever, cooperate through cylindrical spring and arc and small circle ball, make small circle ball and arc rectangular plate right-hand member face in close contact with to fix a position the arc rectangular plate, cooperate through arc rectangular plate and semicircle tube, in order to reach the control semicircle tube and open and shut.
According to a preferred technical scheme, the rotating frame is a thick cylindrical plate, a fixing cylinder is fixedly arranged in the middle of the thick cylindrical plate, a long cylindrical plate is connected to the upper end of the fixing cylinder in a sliding fit mode, a second motor is fixedly mounted on the right side of the upper end of the thick cylindrical plate through a motor base, a conical gear is fixedly mounted on an output shaft at the left end of the second motor through a coupler, a circular groove is formed in the lower end of the long cylindrical plate, tooth grooves are uniformly formed in the lower end face of the circular groove along the circumferential direction, and the tooth grooves are meshed with the conical gear; fix the fixed cylinder through the cylinder thick plate, fix a position the cylinder long slab through fixed cylinder, drive the bevel gear through motor two and rotate to control the cylinder long slab and rotate.
As a preferred technical scheme of the invention, the outer end of the upper side of the sector block is fixedly provided with a spring, and the outer end of the spring is fixedly provided with an arc-shaped stop block with a right-angled triangle section; cooperate through spring and arc dog, fix a position the insulator to prevent that the insulator from receiving the effect of gravity in the transportation, thereby drop, cooperate with the fan-shaped recess that holds on the board simultaneously, extrude the arc dog through fan-shaped recess, thereby make the reference column break away from with the insulator mutually.
According to a preferred technical scheme, the closing frame comprises a large spring, a rectangular column, a semi-circular plate, an inverted L-shaped column and a thick rubber plate, wherein the left side and the right side of a cylindrical through hole in the upper end of the heating box are oppositely provided with a rectangular long groove, the large spring is fixedly arranged in the rectangular long groove, the tail end of the large spring is fixedly provided with the rectangular column, the tail end of the rectangular column is fixedly provided with the semi-circular plate, the right end and the left end of the semi-circular plate on the left side and the right side are symmetrically provided with inclined grooves, matched key grooves are uniformly formed in the inclined grooves, the upper end of the rectangular long groove in the heating box is provided with the rectangular long through hole, the upper end of the rectangular column is fixedly provided with the inverted L-shaped column, the lower side of the inverted L-shaped column is connected with the rectangular long through hole in a sliding fit manner, the tail end of the inverted L-shaped column is fixedly provided with an arc-shaped groove, and the thick rubber plate is fixedly arranged on the outer end surface of the arc-shaped groove; fix the rectangle post through big spring, through the fixed semicircle board of rectangle post, through the slope keyway on the semicircle board, fix a position the semicircle board of the left and right sides, cooperate with the rubber thick plate through falling L shape post, when the location post drove the insulator downstream, the insulator at first contacted with the rubber thick plate to extrude falling L shape post, make the semicircle board phase separation, make the insulator get into in the heating box smoothly.
As a preferred technical scheme of the invention, the right ends of the semi-cylinders at the front side and the rear side are both provided with arc grooves with T-shaped sections, and the upper end and the lower end in the arc grooves are uniformly provided with small cylinders through pin shafts; the arc-shaped long plate is positioned through the arc-shaped groove with the T-shaped cross section, and the friction force between the arc-shaped long plate and the semi-cylinder is reduced through the small cylinder.
Compared with the prior art, the invention has the following advantages:
1. according to the high-low voltage circuit insulator manufacturing and processing system, the drying device is used for drying the interior and the surface of the insulator, the insulator drying speed is increased, the insulator is heated uniformly, the dried insulator is dried through the heating device, heat in the heating device is introduced into the drying device to dry the insulator, the resource utilization rate is improved, and the processing cost is reduced.
2. According to the invention, the torsion spring is positioned through the fixed shaft by the drying device, the upper end of the metal thin plate is fixed through the semicircular long plate, heat is transported through the air outlet pipe, the heat in the semicircular cylinder is prevented from flowing into the positioning column through the one-way valve, and the insulator is heated and dried through the metal thin plate.
3. According to the invention, through the arranged drying device, the round long column is used for fixing the round pipe, the center of gravity inside the insulator is positioned through the round pipe, heat is transported simultaneously, the round pipe is positioned through the matching of the fan-shaped block and the fan-shaped groove on the disc plate, the outer surface of the round pipe is in close contact with the inside of the insulator through the elastic force of the rubber ring, and the rubber ring is further in close contact with the inside of the insulator through the matching of the small spring and the arc-shaped block and the rubber block.
4. According to the invention, through the drying device, the disc plate is matched with the circular tube, so that gas in the gas inlet pipe smoothly moves into the semi-cylinder, the rotation of the disc plate cannot be interfered, the friction force between the semi-cylinder and the disc plate is reduced through the small ball, and the small ball is matched with the arc-shaped plate and the small ball through the cylindrical spring, so that the small ball is tightly contacted with the right end surface of the arc-shaped long plate, the arc-shaped long plate is positioned, and the semi-cylinder is controlled to be opened and closed through the matching of the arc-shaped long plate and the semi-cylinder.
5. According to the invention, the semicircular plates on the left side and the right side are positioned through the inclined key grooves on the semicircular plates by the arranged heating device, the inverted L-shaped column is matched with the thick rubber plate, and when the positioning column drives the insulator to move downwards, the insulator is firstly contacted with the thick rubber plate, so that the inverted L-shaped column is extruded, the semicircular plates are separated, and the insulator smoothly enters the heating box.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic plan view of the present invention in front elevation;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 of the present invention;
FIG. 3 is an enlarged view of a portion of the present invention at N of FIG. 1;
FIG. 4 is an enlarged fragmentary view of the invention at M of FIG. 1;
FIG. 5 is an enlarged fragmentary view of the invention at E of FIG. 1;
fig. 6 is a partial enlarged view of the present invention at F of fig. 2.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 6.
A high-low voltage circuit insulator manufacturing and processing system comprises a workbench 1, a belt conveyor 2, a drying device 3 and a heating device 4, wherein the belt conveyor 2 is installed at the upper end of the left side of the workbench 1, the drying device 3 is installed at the upper end of the right side of the workbench 1, and the heating device 4 is installed at the right end of the drying device 3; wherein:
the drying device 3 comprises a motor I31, a gear 32, a rotating disc 33, a clamping frame 34, an air inlet pipe 35, an inverted-C-shaped frame 36, a rotating frame 37, a telescopic support 38 and a positioning column 39, wherein the lower end of the right side of the workbench 1 is fixedly provided with the motor I31 through a motor base, an output shaft at the upper end of the motor I31 is fixedly provided with the gear 32 through a coupling, the front side and the rear side of the gear 32 are symmetrically and fixedly provided with the gear 32 through a rotating shaft, the adjacent gears 32 are meshed with each other, the upper end of the gear 32 is fixedly provided with the rotating disc 33 through the rotating shaft, the rotating disc 33 is connected with the workbench 1 in a sliding fit manner, the rotating disc 33 comprises a disc plate 331, a circular tube 332 and small balls 333, the upper end of the gear 32 is fixedly provided with a disc plate 331 through the rotating shaft, the front side and the rear side of the upper end of the disc plate 331 are symmetrically and uniformly provided with arc-shaped grooves, and the small balls 333 are connected in the sliding fit manner, a cylindrical groove is formed in the middle of the disc plate 331, fan-shaped grooves are uniformly formed in the circumferential direction on the upper side of the cylindrical groove, the fan-shaped grooves are matched with fan-shaped blocks 394 on the circular tube 393, inclined cylindrical grooves are uniformly formed in the circumferential direction on the outer surface of the cylindrical groove, a circular ring groove is formed at the tail end of each inclined cylindrical groove, a circular ring tube 332 is connected in the circular ring groove in a sliding fit manner, an annular groove is formed at the inner end of the circular ring tube 332, the outer surface of the circular ring tube 332 is fixedly connected with the workbench 1, a cylindrical through hole is formed in the right end of the circular ring tube 332, the right end of the cylindrical through hole is fixedly connected with the left end of the air inlet tube 35, a clamping frame 34 is mounted at the upper end of the rotating disc 33, an air inlet tube 35 is mounted at the right end of the air inlet tube 35, the upper end of the air inlet tube 35 is fixedly connected with the heating device 4, an inverted C-shaped frame 36 is mounted at the upper end of the right side of the workbench 1, a rotating frame 37 is mounted at the upper end of the right side of the inverted C-shaped frame 36, the rotating frame 37 is a thick cylindrical plate, a fixed cylinder is fixedly arranged in the middle of the thick cylindrical plate, a long cylindrical plate is connected to the upper end of the fixed cylinder in a sliding fit mode, a second motor is fixedly mounted on the right side of the upper end of the thick cylindrical plate through a motor base, a conical gear is fixedly mounted on an output shaft at the left end of the second motor through a coupler, a circular groove is formed in the lower end of the long cylindrical plate, tooth grooves are uniformly formed in the circumferential direction in the lower end face of the circular groove, the tooth grooves are meshed with the conical gear, a telescopic support 38 is fixedly mounted at the lower end of the rotating frame 37, and a positioning column 39 is fixedly mounted at the lower end of the telescopic support 38; the first motor 31 drives the gear 32 to rotate, all the rotating discs 33 are driven to rotate, the drying speed of the insulator is accelerated, the disc plate 331 is matched with the circular ring tube 332, gas in the air inlet pipe 35 smoothly moves into the semi-cylinder 343 without interfering the rotation of the disc plate 331, the friction force between the semi-cylinder 343 and the disc plate 331 is reduced through the small balls 333, the insulator is positioned through the clamping frame 34, the surface of the insulator is simultaneously conducted with heat, the heat in the heating device 4 is led into the rotating discs 33 through the air inlet pipe 35 and finally enters the clamping frame 34 to conduct heat to the insulator, the rotating frame 37 is fixed through the inverted C-shaped frame 36, the horizontal displacement of the telescopic frame 38 and the positioning column 39 is controlled through the rotating frame 37, the fixing column is fixed through the thick cylindrical plate, the long cylindrical plate is positioned through the fixing column, the conical gear is driven to rotate through the second motor, thereby controlling the rotation of the cylindrical long plate and controlling the vertical displacement of the positioning column 39 through the telescopic bracket 38, thereby positioning the middle part of the insulator and simultaneously introducing heat in the heating device 4 into the clamping frame 34.
The clamping frame 34 comprises a fixed shaft 341, a torsion spring 342, a semi-cylinder 343, an insulation board 344, a semi-circular long plate 345, an air outlet pipe 346, a one-way valve 347 and a metal thin plate 348, wherein the lower end of the inverted C-shaped frame 36 is provided with a semi-cylinder, the upper end of the rotating disc 33 is fixedly provided with the fixed shaft 341, the upper end of the fixed shaft 341 is uniformly sleeved with the torsion spring 342, the front end and the rear end of the torsion spring 342 are symmetrically and fixedly provided with the semi-cylinder 343, the right ends of the semi-cylinder 343 at the front side and the rear side are respectively provided with an arc-shaped groove with a T-shaped cross section, the upper end and the lower end in the arc-shaped groove are respectively and uniformly provided with a small cylinder through a pin shaft, the outer surface of the semi-cylinder 343 is fixedly provided with the insulation board 344, the lower end of the upper side of the semi-cylinder 343 is fixedly provided with the semi-circular long plate 345, the surface of the semi-circular long plate 345 is circumferentially and the outer end of the cylindrical through hole at the upper side is fixedly provided with the air outlet pipe 346, and the one-way valve 347 is fixedly provided at the inner side end of the air outlet pipe 346, a metal thin plate 348 is fixedly arranged at the lower end of the semicircular long plate 345, the lower end of the metal thin plate 348 is fixedly connected with the upper end of the semicircular cylinder 343, and the shape outline of the metal thin plate 348 is the same as that of the insulator; the torsion spring 342 is positioned by the fixing shaft 341, the semi-cylinders 343 on the front and rear sides are positioned by the torsion spring 342, when the semi-cylinders 343 are not stressed, the semi-cylinders 343 on the front and rear sides are further closed by the torsion spring 342, heat in the semi-cylinders 343 is preserved by the heat preservation plate 344, the arc-shaped long plate 368 is positioned by the arc-shaped groove with a T-shaped cross section, the friction force between the arc-shaped long plate 368 and the semi-cylinders 343 is reduced by the small cylinder, the heat is transported by the semi-shaped long plate 345, the upper end of the metal thin plate 348 is fixed by the semi-shaped long plate 345, the heat is transported by the air outlet pipe 346, the heat in the semi-cylinders 343 is prevented from flowing into the positioning post 39 by the check valve 347, the insulator is heated and dried by the metal thin plate 348, meanwhile, because the metal thin plate 348 has the same outline as that of the insulator, when the semi-cylinders 343 rotate, the insulator will not deform.
The inverted-C-shaped frame 36 comprises an inverted-C-shaped plate 361, an electric telescopic rod 362, a C-shaped long plate 363, a positioning rod 364, a cylindrical spring 365, an arc-shaped plate 366, a small round ball 367 and an arc-shaped long plate 368, the inverted-C-shaped plate 361 is installed at the upper end of the right side of the workbench 1, the electric telescopic rod 362 is fixedly installed in the middle of the left end of the right side of the inverted-C-shaped plate 361, the rectangular long plate 362 is fixedly provided with the rectangular long plate at the left end, the C-shaped long plate 363 is fixedly installed at the left end face of the rectangular long plate 363, the positioning rod 364 is uniformly and fixedly installed at the left end face of the C-shaped long plate 363, the cylindrical spring 365 is sleeved on the positioning rod 364, the right end of the cylindrical spring 365 is fixedly connected with the left end face of the arc-shaped long plate 368, the arc-shaped plate 366 is fixedly installed at the left side of the arc-shaped plate 366 in a sliding fit manner, the arc-shaped long plate 368 is symmetrically installed with the arc-shaped long plate 368 through a pin shaft, the middle of the front side and the back side of the C-shaped long plate 363 are connected with the semi-cylindrical tube 343 in a sliding fit manner, a T-shaped plate is fixedly arranged at the left end of the arc-shaped long plate 368; fix electric telescopic handle 362 through the shape of falling C361, cooperate the horizontal displacement of all C shape long board 363 of control through electric telescopic handle 362 and the long board of rectangle, fix a position cylinder spring 365 through locating lever 364, cooperate through cylinder spring 365 and arc 366 and little ball 367, make little ball 367 and the long board 368 right-hand member face in close contact with of arc, thereby fix a position the long board 368 of arc, cooperate with the semicircle barrel 343 through the long board 368 of arc, open and shut in order to reach control semicircle barrel 343.
The heating device 4 comprises a heating box 41, a closing frame 42, an extrusion column 43, a containing plate 44, a rotating plate 45 and a lead plate 46, the heating box 41 is installed at the right end of the drying device 3, the heating frame is evenly and fixedly installed on the inner surface of the heating box 41, a cylindrical through hole is evenly formed in the upper end of the heating box 41, the closing frame 42 is installed in the cylindrical through hole, the closing frame 42 comprises a large spring 421, a rectangular column 422, a semi-circular plate 423, an inverted L-shaped column 424 and a thick rubber plate 425, rectangular long grooves are formed in the left side and the right side of the cylindrical through hole in the upper end of the heating box 41 in an opposite mode, the large spring 421 is fixedly installed in the rectangular long grooves, the rectangular column 422 is fixedly installed at the tail end of the large spring 421, the semi-circular plate 423 is fixedly installed at the tail end of the rectangular column 422, inclined grooves are symmetrically formed at the right end and the left end of the semi-circular plate 423 on the left side, key grooves matched with each other, the upper ends of the rectangular long grooves on the heating box 41 are formed in an opposite mode, an inverted L-shaped column 424 is fixedly mounted at the upper end of the rectangular column 422, the lower side of the inverted L-shaped column 424 is connected with the rectangular long through hole in a sliding fit mode, an arc-shaped groove is fixedly formed in the tail end of the inverted L-shaped column 424, a thick rubber plate 425 is fixedly arranged on the outer end face of the arc-shaped groove, springs are symmetrically and fixedly arranged at the lower ends of the left side and the right side of the closed frame 42, an extrusion column 43 is fixedly mounted at the lower end of each spring, a containing plate 44 is fixedly mounted at the lower end of the heating box 41, fan-shaped grooves matched with the fan-shaped blocks 394 are uniformly formed in the upper end of the containing plate 44, a rectangular through hole is formed in the right end of the heating box 41, a rotating plate 45 is mounted at the inner end of the upper side of the rectangular through hole through a rotating shaft, and a lead plate 46 is fixedly mounted in the middle of the lower end of the rotating plate 45; the insulator heating environment is sealed through the heating box 41 to prevent heat loss and resource waste, the insulator is heated through the heating frame, the insulator smoothly enters the heating box 41 through the matching of the closing frame 42 and the positioning column 39, when the insulator is installed on the containing plate 44, the positioning column 39 moves upwards, the closing frame 42 is closed at the moment, the heating box 41 is sealed, the rectangular column 422 is fixed through the big spring 421, the semicircular plate 423 is fixed through the rectangular column 422, the semicircular plates 423 on the left side and the right side are positioned through the inclined key grooves on the semicircular plate 423, the insulator is matched with the thick rubber plate 425 through the inverted L-shaped column 424, when the positioning column 39 drives the insulator to move downwards, the insulator is firstly contacted with the thick rubber plate 425 to extrude the inverted L-shaped column 424, the semicircular plate 423 is separated, the insulator smoothly enters the heating box 41, the insulator is positioned through the matching of the spring and the extrusion column 43 on the containing plate 44, the sector block 394 on the positioning column 39 is extruded by the matching of the sector groove on the holding plate 44 and the sector block 394, so that the insulator is separated from the positioning column 39, and the rotating plate 45 with the lead plate 46 mounted on the lower side is in a sealing state with the heating box 41 by gravity when the rotating plate 45 is not under the action of external force, thereby achieving the purpose of preventing heat loss.
The positioning column 39 comprises a bearing 391, a round long column 392, a round tube 393, a sector 394, a rubber ring 395, a small spring 396, an arc 397 and a rubber 398, the bearing 391 is fixedly installed at the lower end of the telescopic bracket 38, the round long column 392 is fixedly installed at the inner end of the lower side of the bearing 391, the round tube 393 is fixedly installed at the lower end of the round long column 392, the sector 394 is uniformly and fixedly installed at the lower end surface of the round tube 393 along the circumferential direction, the spring is fixedly installed at the outer end of the upper side of the sector 394, an arc stopper with a right-angled triangle section is fixedly installed at the outer end of the spring, the rubber ring 395 is fixedly installed at the outer surface of the round tube 393, cylindrical through holes with the same diameter as the cylindrical through holes on the semi-circular long plate 345 are uniformly formed at the outer surfaces of the round tube 393 and the rubber ring 395 along the circumferential direction, small cylindrical grooves are uniformly formed at the outer surface of the rubber ring 395, the small spring 396 is fixedly installed in the small cylindrical grooves, the tail end of the small spring 396 is fixedly provided with an arc-shaped block 397, and the outer surface of the arc-shaped block 397 is fixedly provided with a rubber block 398; when the rotating disc 33 rotates through the bearing 391, the round long column 392 and the round tube 393 rotate simultaneously, the movement of the telescopic bracket 38 cannot be interfered, the round tube 393 is fixed through the round long column 392, the center of gravity inside the insulator is positioned through the round tube 393, heat is transported at the same time, the round tube 393 is positioned through the matching of the sector blocks 394 and the sector grooves on the disc plate 331, the insulator is positioned through the matching of springs and the arc-shaped stoppers, the insulator is prevented from being influenced by gravity in the transportation process and falling off, the arc-shaped stoppers are matched with the sector grooves on the containing plate 44 and extruded through the sector grooves, so that the positioning column 39 is separated from the insulator, the outer surface of the round tube 393 is in close contact with the inside of the insulator through the elasticity of the rubber ring 395, and the arc-shaped blocks 397 are matched with the rubber blocks 398 through the small springs 396, the rubber ring 395 is further brought into close contact with the inside of the insulator.
The upper end surface of the right side of the workbench 1 is provided with a right-angled trapezoidal groove, the upper end of the inclined surface of the left side of the right-angled trapezoidal groove is uniformly provided with a rectangular long groove, and the upper surface of the rectangular long groove is smooth; the insulator is positioned through the rectangular long groove with the smooth surface, the friction force between the insulator and the workbench 1 is reduced, and the insulator smoothly moves to the right to the rotating disc 33 through the inclined plane on the left side of the right trapezoid groove.
During the operation, the semi-cylinders 343 on the front side and the rear side are separated and rotated rightwards through the electric telescopic rod 362, the damaged insulator is placed on the surface of the belt conveyor 2 and transported rightwards until the damaged insulator moves to the upper end of the rotating disc 33, the semi-cylinders 343 are closed through the electric telescopic rod 362, the positioning column 39 is driven by the telescopic bracket 38 to move downwards until the damaged insulator contacts with the rotating disc 33, hot air in the heating device 4 is introduced into the semi-cylinders 343 through the air inlet pipe 35, the rotating disc 33 is driven to rotate through the motor I31, the drying speed of the insulator is accelerated, after the insulator is dried, the insulator and the positioning column 39 are driven by the rotating frame 37 to rotate rightwards, after the positioning column 39 and the insulator move for a half circle, the positioning column 39 is driven by the telescopic bracket 38 to move downwards, so that the closed frame 42 is separated, and the insulator is separated from the positioning column 39 through the containing plate 44, and heating the insulator, and taking out the insulator after heating is finished.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a high-low voltage circuit insulator preparation processing system, includes workstation (1), belt conveyor (2), drying device (3) and heating device (4), its characterized in that: a belt conveyor (2) is mounted at the upper end of the left side of the workbench (1), a drying device (3) is mounted at the upper end of the right side of the workbench (1), and a heating device (4) is mounted at the right end of the drying device (3); wherein:
the drying device (3) comprises a motor I (31), a gear (32), a rotating disc (33), a clamping frame (34), an air inlet pipe (35), an inverted C-shaped frame (36), a rotating frame (37), a telescopic support (38) and a positioning column (39), the motor I (31) is fixedly installed at the lower end of the right side of the workbench (1) through a motor base, the gear (32) is fixedly installed at an output shaft at the upper end of the motor I (31) through a coupler, the gears (32) are symmetrically and fixedly installed at the front side and the rear side of the gear (32) through rotating shafts, the adjacent gears (32) are meshed with each other, the rotating disc (33) is fixedly installed at the upper end of the gear (32) through the rotating shafts, the rotating disc (33) is connected with the workbench (1) in a sliding fit manner, the clamping frame (34) is installed at the upper end of the rotating disc (33), the air inlet pipe (35) is installed at the right end of the rotating disc (33), and a conical barrel is fixedly arranged at the tail end of the air inlet pipe (35), the upper end of the air inlet pipe (35) is fixedly connected with the heating device (4), the upper end of the right side of the workbench (1) is provided with an inverted C-shaped frame (36), the upper end of the right side of the inverted C-shaped frame (36) is provided with a rotating frame (37), the lower end of the rotating frame (37) is fixedly provided with a telescopic support (38), and the lower end of the telescopic support (38) is fixedly provided with a positioning column (39);
the heating device (4) comprises a heating box (41), a closing frame (42), an extrusion column (43), a containing plate (44), a rotating plate (45) and a lead plate (46), a heating box (41) is installed at the right end of the drying device (3), a heating frame is uniformly and fixedly installed on the inner surface of the heating box (41), cylindrical through holes are uniformly formed in the upper end of the heating box (41), a closing frame (42) is installed in each cylindrical through hole, springs are symmetrically and fixedly arranged at the lower ends of the left side and the right side of the closing frame (42), an extrusion column (43) is fixedly installed at the lower end of each spring, a containing plate (44) is fixedly installed at the lower end of the heating box (41), fan-shaped grooves matched with the fan-shaped blocks (394) are uniformly formed in the upper end of the containing plate (44), a rectangular through hole is formed in the right end of the heating box (41), a rotating plate (45) is installed at the inner end of the upper side of the rectangular through hole through a rotating shaft, and a lead plate (46) is fixedly installed in the middle of the lower end of the rotating plate (45);
the clamping frame (34) comprises a fixing shaft (341), a torsion spring (342), a semi-cylinder (343), an insulation board (344), a semi-circular long plate (345), an air outlet pipe (346), a one-way valve (347) and a metal thin plate (348), the lower end of the inverted-C-shaped frame (36) is provided with a semi-cylinder, the upper end of the rotating disc (33) is fixedly provided with the fixing shaft (341), the upper end of the fixing shaft (341) is uniformly sleeved with the torsion spring (342), the front end and the rear end of the torsion spring (342) are symmetrically and fixedly provided with the semi-cylinder (343), the outer surface of the semi-cylinder (343) is fixedly provided with the insulation board (344), the lower end of the upper side of the middle part of the semi-cylinder (343) is fixedly provided with the semi-circular long plate (345), the surface of the semi-circular long plate (345) is uniformly provided with cylindrical through holes along the circumferential direction, the outer end of the cylindrical through hole on the upper side is fixedly provided with the air outlet pipe (346), and the one-way valve (347) is fixedly arranged on the inner side of the air outlet pipe (346), a metal thin plate (348) is fixedly arranged at the lower end of the semicircular long plate (345), the lower end of the metal thin plate (348) is fixedly connected with the upper end of the semicircular cylinder (343), and the outline of the metal thin plate (348) is the same as that of the insulator;
the positioning column (39) comprises a bearing (391), a round long column (392), a round tube (393), a sector block (394), a rubber ring (395), a small spring (396), an arc block (397) and a rubber block (398), the lower end of the telescopic support (38) is fixedly provided with the bearing (391), the inner end of the lower side of the bearing (391) is fixedly provided with the round long column (392), the lower end of the round long column (392) is fixedly provided with the round tube (393), the lower end face of the round tube (393) is uniformly and fixedly provided with the sector block (394) along the circumferential direction, the outer surface of the round tube (393) is fixedly provided with the rubber ring (395), the outer surfaces of the round tube (393) and the rubber ring (395) are uniformly and circumferentially provided with a cylindrical through hole with the same diameter as that of the cylindrical through hole on the semi-round long plate (345), the outer surface of the rubber ring (395) is uniformly and circumferentially provided with small cylindrical grooves, the small spring (396) is fixedly arranged in the small cylindrical grooves, the tail end of the small spring (396) is fixedly provided with an arc-shaped block (397), and the outer surface of the arc-shaped block (397) is fixedly provided with a rubber block (398).
2. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the right-angle trapezoidal groove is formed in the upper end face of the right side of the workbench (1), the rectangular long groove is uniformly formed in the upper end of the inclined plane of the left side of the right-angle trapezoidal groove, and the upper surface of the rectangular long groove is smooth.
3. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the rotary disc (33) comprises a disc plate (331), a circular ring tube (332) and small balls (333), the upper end of the gear (32) is fixedly provided with the disc plate (331) through a rotary shaft, arc grooves are symmetrically and uniformly formed in the front side and the rear side of the upper end of the disc plate (331), the small balls (333) are connected in the arc grooves in a sliding fit manner, cylindrical grooves are formed in the middle of the disc plate (331), sector grooves are uniformly formed in the upper side of the cylindrical grooves along the circumferential direction, the sector grooves are matched with sector blocks (394) on a circular tube (393), inclined cylindrical grooves are uniformly formed in the outer surfaces of the cylindrical grooves along the circumferential direction, circular ring grooves are formed in the tail ends of the inclined cylindrical grooves, the circular ring tube (332) is connected in the circular ring grooves in a sliding fit manner, annular grooves are formed in the inner ends of the circular ring tube (332), the outer surfaces of the circular ring tube (332) are fixedly connected with the workbench (1), the right end of the circular ring pipe (332) is provided with a cylindrical through hole, and the right end of the cylindrical through hole is fixedly connected with the left end of the air inlet pipe (35).
4. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the inverted-C-shaped frame (36) comprises an inverted-C-shaped plate (361), an electric telescopic rod (362), a C-shaped long plate (363), a positioning rod (364), a cylindrical spring (365), an arc-shaped plate (366), a small round ball (367) and an arc-shaped long plate (368), the inverted-C-shaped plate (361) is installed at the upper end of the right side of the workbench (1), the electric telescopic rod (362) is fixedly installed in the middle of the left end of the right side of the inverted-C-shaped plate (361), the rectangular long plate is fixedly arranged at the left end of the electric telescopic rod (362), the C-shaped long plate (363) is fixedly installed at the left end of the rectangular long plate, the positioning rod (364) is uniformly and fixedly installed on the left end face of the C-shaped long plate (363), the cylindrical spring (365) is sleeved on the positioning rod (364), the right end of the cylindrical spring (365) is fixedly connected with the left end face of the arc-shaped long plate (368), the arc-shaped plate (366) is fixedly installed on the tail end of the cylindrical spring (365), the left side of the arc-shaped plate (366) is connected with the small round ball (367) in a sliding fit manner, the middle parts of the front side and the rear side of the C-shaped long plate (363) are symmetrically provided with an arc-shaped long plate (368) through a pin shaft, the left end of the arc-shaped long plate (368) is connected with the right end of the semi-cylinder (343) in a sliding fit mode, and the left end of the arc-shaped long plate (368) is fixedly provided with a T-shaped plate.
5. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: rotating turret (37) are the cylinder thick plate, and the fixed cylinder that is provided with in cylinder thick plate middle part, the long board of cylinder is connected with sliding fit's mode in the fixed cylinder upper end, and there is motor two on the right side of cylinder thick plate upper end through motor cabinet fixed mounting, and two left end output shafts of motor have bevel gear through shaft coupling fixed mounting, and the ring recess has been seted up to the long board lower extreme of cylinder, and the tooth's socket has evenly been seted up along circumference to the terminal surface under the ring recess, tooth's socket and bevel gear to the meshing.
6. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the outer end of the upper side of the fan-shaped block (394) is fixedly provided with a spring, and the outer end of the spring is fixedly provided with an arc-shaped stop block with a right-angled triangle section.
7. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the closing frame (42) comprises a large spring (421), a rectangular column (422), a semi-circular plate (423), an inverted L-shaped column (424) and a thick rubber plate (425), wherein the left side and the right side of a cylindrical through hole at the upper end of the heating box (41) are paired to form a rectangular long groove, the large spring (421) is fixedly arranged in the rectangular long groove, the rectangular column (422) is fixedly arranged at the tail end of the large spring (421), the semi-circular plate (423) is fixedly arranged at the tail end of the rectangular column (422), inclined grooves are symmetrically arranged at the right and left ends of the semi-circular plate (423) at the left side and the right side of the semi-circular plate (423), key grooves matched with each other are uniformly arranged in the inclined grooves, the rectangular long through hole is arranged at the upper end of the rectangular long groove on the heating box (41), the inverted L-shaped column (424) is fixedly arranged at the upper end of the rectangular column (422), the lower side of the inverted L-shaped column (424) is connected with the rectangular long through hole in a sliding fit manner, and an arc-shaped groove (424) is fixedly arranged at the tail end of the inverted L-shaped column (424), the outer end face of the arc-shaped groove is fixedly provided with a thick rubber plate (425).
8. The system for manufacturing, processing and treating the high-low voltage circuit insulator according to claim 1, wherein: the right ends of the semi-cylinders (343) on the front side and the rear side are provided with arc-shaped grooves with T-shaped sections, and small cylinders are uniformly arranged at the upper end and the lower end in the arc-shaped grooves through pin shafts.
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| CN202010835718.8A CN111863359B (en) | 2020-08-19 | 2020-08-19 | High-low voltage circuit insulator manufacturing, processing and treating system |
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| CN112382451A (en) * | 2020-11-30 | 2021-02-19 | 郑付梅 | Glass insulator forming system |
| CN112599344B (en) * | 2020-12-04 | 2022-10-25 | 国网安徽省电力有限公司蚌埠供电公司 | Dry-type transformer shell manufacturing and forming process |
| CN112967879B (en) * | 2021-02-01 | 2022-12-06 | 新昌县新明实业有限公司 | Forming processing technology for insulating material electroceramic of transformer |
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