CN111861166A - Asset health management method, device, system, computer equipment and storage medium - Google Patents

Asset health management method, device, system, computer equipment and storage medium Download PDF

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Publication number
CN111861166A
CN111861166A CN202010642955.2A CN202010642955A CN111861166A CN 111861166 A CN111861166 A CN 111861166A CN 202010642955 A CN202010642955 A CN 202010642955A CN 111861166 A CN111861166 A CN 111861166A
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index
management
option
equipment
health
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张文化
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Guangdong Deer Smart Factory Technology Co Ltd
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Guangdong Deer Smart Factory Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313Resource planning in a project environment
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0635Risk analysis of enterprise or organisation activities
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06393Score-carding, benchmarking or key performance indicator [KPI] analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention belongs to the technical field of data management, and particularly relates to an asset health management method, an asset health management device, an asset health management system, a computer device and a storage medium, wherein the asset health management method comprises the following steps: acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system; generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote regulation and control content; detecting health item weight setting instructions made for reliability indexes, safety indexes, environmental protection indexes, energy saving indexes and cost indexes; acquiring health item weight setting contents according to the health item weight setting instruction; performing health management calculation to obtain an asset comprehensive health index; and generating an asset health management interface according to the asset comprehensive health index. The invention judges whether the whole system is safe and reliable according to the comprehensive asset health index, realizes the comprehensive assessment and systematic management of assets and health conditions, improves the asset management efficiency, saves the cost and improves the production efficiency.

Description

Asset health management method, device, system, computer equipment and storage medium
Technical Field
The invention belongs to the technical field of data management, and particularly relates to an asset health management method, an asset health management device, an asset health management system, computer equipment and a storage medium.
Background
At present, a traditional manufacturing factory is large in construction area, multiple in hardware equipment and wide in distribution area, centralized monitoring and management are needed, and labor and management cost is reduced. In the operation process of the equipment, the real-time performance of regular maintenance, manual detection and arrangement is not high, and a system is required to automatically detect the operation condition of the equipment so as to avoid the situations of overdue, insufficient, excessive maintenance and the like. The energy consumption data of each device also needs to be collected and analyzed in real time, and an energy-saving control basis is provided. In addition, technical data of each device in the factory needs to be shared, so as to determine whether the conventional manufacturing factory is in a healthy operation state.
However, there is no reliable scheme in the market to manage and evaluate the assets and health status of the system in the traditional factory, and then the assets management situation of the traditional manufacturing factory cannot be accurately obtained, which results in low assets management efficiency of the system in the factory and further low production efficiency.
Disclosure of Invention
The invention aims to provide an asset health management method, an asset health management device, an asset health management system, computer equipment and a storage medium, and aims to solve the technical problem that in the prior art, the production efficiency is low due to low asset management efficiency of a system in a factory.
To achieve the above object, an embodiment of the present invention provides an asset health management method, where the method includes:
acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
acquiring health item weight setting contents according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
performing health management calculation based on the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, and the health weight value, and obtaining an asset comprehensive health index;
And generating an asset health management interface according to the asset comprehensive health index, wherein the asset health management interface is used for displaying the asset comprehensive health index.
An embodiment of the present invention further provides an asset health management device, where the device includes:
the data regulation and control content acquisition module is used for acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
the health index data generation module is used for generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
a health item weight setting instruction acquisition module for detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
the health item weight setting content acquisition module is used for acquiring health item weight setting contents according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
The asset comprehensive health index generation module is used for performing health management calculation based on the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index and the health weight value to obtain an asset comprehensive health index;
and the asset health management interface generating module is used for generating an asset health management interface according to the asset comprehensive health index, and the asset health management interface is used for displaying the asset comprehensive health index.
The embodiment of the invention also provides an asset health management system, which comprises the asset health management device; the system also comprises a dehumidifier remote monitoring subsystem, wherein the dehumidifier remote monitoring subsystem comprises:
the dehumidifier state information acquisition module is used for acquiring the running state information of the dehumidifier in real time;
the display interface generating module is used for generating a dehumidifier running state display interface of the dehumidifier according to the dehumidifier running state information; the dehumidifier running state display interface is used for displaying the dehumidifier running state information and dehumidifier remote regulation and control options;
the regulation and control content acquisition module is used for acquiring remote regulation and control content of the dehumidifier made according to the remote regulation and control option of the dehumidifier;
And the regulation and control instruction generating module is used for generating a remote dehumidifier regulation and control instruction according to the remote dehumidifier regulation and control content and sending the remote dehumidifier regulation and control instruction to the dehumidifier, and the remote dehumidifier regulation and control instruction is used for remotely controlling the dehumidifier to operate in an operation mode matched with the remote dehumidifier regulation and control content.
The invention also provides a computer device comprising a memory and a processor, the memory storing a computer program, characterized in that the processor implements the steps of the asset health management method when executing the computer program.
The present invention also provides a computer readable storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, performs the steps of the asset health management method.
One or more technical solutions in the asset health management method, apparatus, system, computer device and storage medium provided by the embodiments of the present invention have at least one of the following technical effects:
firstly, acquiring equipment structure image data, real-time operation parameter data and remote control content of equipment in each system, and then generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of equipment, then a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index is detected, and health item weight setting content is obtained according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, health management calculation is carried out on the basis of the health weight values of the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, an asset comprehensive health index is obtained, and finally an asset health management interface is generated according to the asset comprehensive health index and is used for displaying the asset comprehensive health index; therefore, the method comprises the steps of firstly obtaining various index data of health management, then carrying out weight setting on the various index data, then carrying out health management calculation to obtain an asset comprehensive health index, and judging whether the whole system is safe and reliable or not according to the asset comprehensive health index, so that the comprehensive assessment and systematic management of assets and health conditions of the system are realized, the asset management efficiency is improved, the cost is saved, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a flow chart of an asset health management method provided by an embodiment of the present invention;
FIG. 2 is a diagram of an interface for resetting a health option according to an embodiment of the present invention;
FIG. 3 is a flowchart illustrating steps S310-S360 of a method for asset health management provided by an embodiment of the present invention;
FIG. 4 is an interface diagram for resetting the reliability index according to an embodiment of the present invention;
FIG. 5 is an interface diagram for resetting the security index according to an embodiment of the present invention;
FIG. 6 is a flowchart illustrating steps S321-S322 of a method for asset health management provided by an embodiment of the present invention;
FIG. 7 is a flowchart illustrating steps S331-S332 of a method for asset health management provided by an embodiment of the present invention;
FIG. 8 is an interface diagram for resetting the environmental protection index according to the embodiment of the present invention;
FIG. 9 is a flowchart illustrating steps S341-S342 of a method for asset health management according to an embodiment of the present invention;
FIG. 10 is an interface diagram for resetting the power saving indicators according to an embodiment of the present invention;
FIG. 11 is a flowchart illustrating steps S351-S352 of a method for asset health management according to an embodiment of the present invention;
FIG. 12 is an interface diagram for the cost index re-weighting timing according to an embodiment of the present invention;
FIG. 13 is a flowchart illustrating steps S410-S430 of a method for asset health management provided by an embodiment of the present invention;
FIG. 14 is an interface diagram of an asset health management display interface provided by an embodiment of the present invention;
FIG. 15 is a flowchart illustrating steps S510-S530 of a method for asset health management provided by an embodiment of the present invention;
FIG. 16 is an interface diagram illustrating health management calculations performed by the asset health management method provided by an embodiment of the present invention;
FIG. 17 is a flowchart illustrating steps S110-S120 of a method for asset health management provided by an embodiment of the present invention;
FIG. 18 is a flowchart illustrating steps S110-S120 of a method for asset health management provided by an embodiment of the present invention;
FIG. 19 is a flowchart illustrating steps S121-S14 of a method for asset health management according to an embodiment of the present invention;
FIG. 20 is a flowchart illustrating steps S1211-S1214 of a method for asset health management according to an embodiment of the invention;
FIG. 21 is a flowchart illustrating steps S1215-S1216 of a method for asset health management provided by an embodiment of the present invention;
FIG. 22 is a flowchart illustrating steps S1201-S1203 of an asset health management method according to an embodiment of the present invention;
FIG. 23 is a flowchart illustrating steps S12021-S12025 of a method for asset health management according to an embodiment of the invention;
FIG. 24 is a block diagram of an asset health management device according to an embodiment of the present invention;
fig. 25 is a block diagram of a remote monitoring subsystem of a dehumidifier according to an embodiment of the present invention;
fig. 26 is a block diagram illustrating a structure of a display interface generating module in the remote monitoring subsystem of the dehumidifier according to the embodiment of the present invention;
fig. 27 is a structural image of the dehumidifier itself according to the embodiment of the present invention;
fig. 28 is a block diagram of a remote monitoring subsystem of a dehumidifier according to another embodiment of the present invention;
FIG. 29 is an interface schematic of a real-time plot of acquisition points provided by an embodiment of the present invention;
FIG. 30 is a block diagram of an asset health management system provided by an embodiment of the present invention;
fig. 31 is an interface diagram of a lighting device regulation subsystem provided by an embodiment of the present invention;
fig. 32 is an interface diagram of an air compressor unit regulation subsystem according to an embodiment of the present invention;
Fig. 33 is an interface diagram of a regulation and control subsystem of the heat exchanger unit according to the embodiment of the present invention;
FIG. 34 is an interface diagram of a conditioning subsystem of a dust collection assembly provided in an embodiment of the present invention;
FIG. 35 is an interface diagram of a vacuum assembly regulation subsystem provided by an embodiment of the present invention;
FIG. 36 is an interface diagram of a nitrogen generator set regulation subsystem provided in an embodiment of the present invention;
FIG. 37 is an interface diagram of a conditioning subsystem of an exhaust treatment unit provided in accordance with an embodiment of the present invention;
FIG. 38 is an interface diagram of a cleanroom conditioning subsystem provided in accordance with an embodiment of the present invention;
FIG. 39 is a flow chart of a remote conditioning analysis system according to an embodiment of the present invention;
FIG. 40 is a block diagram of an item management apparatus according to an embodiment of the present invention;
FIG. 41 is a block diagram of a risk assessment interface according to an embodiment of the present invention;
FIG. 42 is a block diagram of a project change interface provided by an embodiment of the present invention;
fig. 43 is a block diagram illustrating a device for distributing and managing repair tasks according to an embodiment of the present invention;
FIG. 44 is an interface diagram of a task evaluation interface provided by an embodiment of the present invention;
fig. 45 is an interface diagram of a history query interface according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
Reference throughout this specification to "one embodiment" or "some embodiments," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," or the like, in various places throughout this specification are not necessarily all referring to the same embodiment, but rather "one or more but not all embodiments" unless specifically stated otherwise. The terms "comprising," "including," "having," and variations thereof mean "including, but not limited to," unless expressly specified otherwise.
In one embodiment of the present invention, as shown in FIG. 1, there is provided an asset health management method, the method comprising:
step S100: acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
in this step, when the asset health management method of the present invention is applied to a factory or an office building, each of the systems may be different systems in different areas in the factory or the office building, such as an air conditioning system, a lighting system, a dehumidification system, an air compression system, a heat exchange system, a dust removal system, a vacuum system, or a nitrogen generation system in the factory or the office building.
The device structure image data is image data of each device in different systems in different areas in a factory or an office building, and if the device structure image data is for an air conditioning system, the device structure image data is structure image data of different air conditioners in the system area.
The real-time operation parameter data is real-time operation parameters of each device in different systems in different areas in a factory or office building.
And the remote control content is the remote control of the equipment by the user according to the equipment structure image data and the real-time operation parameter data.
Step S200: generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
in this step, the health index data is generated through the device structure image data, the real-time operation parameter data and the remote control, and the health index data includes a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the device, so that the health index data can reflect the reliability index, the safety, the environmental protection, the energy saving and the cost of the device, thereby realizing comprehensive and comprehensive evaluation of the system and accurate evaluation and management of asset health management.
Step S300: detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
step S400: acquiring health item weight setting contents according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
In this step, after obtaining the health item weight setting instruction, the user sets the health item weight for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index, and after the weight setting is completed, the health item weight setting content can be obtained. Wherein the health item weight setting content includes each health weight value of the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index.
Specifically, as shown in fig. 2, in the present embodiment, the "reliability index" weight is set to 20; the "safety index" weight is set to 10; the "environmental index" weight is set to 20; the "energy saving index" weight is set to 20 and the "cost index" weight is set to 20.
Step S500: performing health management calculation based on the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, and the health weight value, and obtaining an asset comprehensive health index;
in this step, the asset health status is reflected by the asset integrated health index. After setting and comprehensive evaluation of various indexes, the state of the system is comprehensively reflected from multiple aspects through the health management calculation, and the accuracy of asset management is improved.
Step S600: and generating an asset health management interface according to the asset comprehensive health index, wherein the asset health management interface is used for displaying the asset comprehensive health index.
Firstly, acquiring equipment structure image data, real-time operation parameter data and remote control content of equipment in each system, and then generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of equipment, then a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index is detected, and health item weight setting content is obtained according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, health management calculation is carried out on the basis of the health weight values of the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, an asset comprehensive health index is obtained, and finally an asset health management interface is generated according to the asset comprehensive health index and is used for displaying the asset comprehensive health index; therefore, the method comprises the steps of firstly obtaining various index data of health management, then carrying out weight setting on the various index data, then carrying out health management calculation to obtain an asset comprehensive health index, and judging whether the whole system is safe and reliable or not according to the asset comprehensive health index, so that the comprehensive assessment and systematic management of assets and health conditions of the system are realized, the asset management efficiency is improved, the cost is saved, and the production efficiency is improved.
In an embodiment of the present invention, as shown in fig. 3 to fig. 4, the reliability index includes a device management _ maintenance plan _ completion rate option, a device management _ maintenance plan _ maintenance efficiency option, a device management _ repair management _ completion rate option, a device management _ repair management _ maintenance efficiency option, a spare part management _ inventory amount early warning option, a monitoring management _ shutdown alarm option, a monitoring management _ early warning option, and a monitoring management _ alarm option;
the equipment management _ maintenance plan _ completion rate option is used for reflecting the completion rate of equipment after maintenance, the equipment management _ maintenance plan _ maintenance efficiency option reflects the maintenance efficiency of the equipment, the equipment management _ repair management _ completion rate option reflects the completion rate of the equipment after repair, the equipment management _ repair management _ maintenance efficiency option reflects the maintenance efficiency of the equipment, the spare part management _ inventory amount early warning option reflects the number of storage early warning times of the equipment, the monitoring management _ shutdown alarm option reflects the number of shutdown alarm times of the equipment, the monitoring management _ early warning option reflects the monitoring early warning times of the equipment, and the monitoring management _ alarm option reflects the number of alarm times of the equipment.
Further, the detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index specifically includes:
Step S310: detecting a reliability weight setting instruction made to an equipment management _ maintenance plan _ completion rate option, the equipment management _ maintenance plan _ maintenance efficiency option, the equipment management _ repair management _ completion rate option, the equipment management _ repair management _ maintenance efficiency option, the spare part management _ inventory amount early warning option, the monitoring management _ shutdown alarm option, the monitoring management _ early warning option and the monitoring management _ alarm option;
therefore, different weights of all the options are set by setting the weights of the options reflecting the reliability of the equipment, so that the health management result is comprehensively and accurately reflected.
Step S320: detecting a security weight setting instruction made to the security index;
step S330: detecting an environmental protection weight setting instruction made on the environmental protection index;
step S340: detecting an energy-saving weight setting instruction made for the energy-saving index;
step S350: detecting a cost weight setting instruction made for the cost index;
step S360: and summarizing the reliability weight setting instruction, the safety weight setting instruction, the environmental protection weight setting instruction, the energy saving weight setting instruction and the cost weight setting instruction to obtain the health item weight setting instruction.
In this way, through steps S310 to S360, the acquisition of the health item weight setting instruction is realized.
In one embodiment of the present invention, as shown in fig. 5-6, the security index includes a security management system certificate option, a device management security parameter option, a security management significant hazard source identification option, a security management significant hazard source security assessment option, a security management significant hazard source personnel physical examination option, a security management significant hazard source personnel training option, a security management industrial injury option, and a device management inspection option;
the safety management _ system certificate option is used for reflecting the weight occupied by a system certificate of equipment, the equipment management _ safety parameter option is used for reflecting the weight occupied by a safety parameter of the equipment, the safety management _ major hazard source _ identification option is used for reflecting the weight occupied by the identification of a major hazard source of the equipment, the safety management _ major hazard source _ safety evaluation option is used for reflecting the weight occupied by safety data of the equipment, the safety management _ major hazard source _ physical examination option is used for reflecting the weight occupied by physical examination data, the safety management _ major hazard source _ personnel training option is used for reflecting the weight occupied by personnel training data, and the safety management _ work injury option and the equipment management _ inspection option are used for respectively reflecting the weight occupied by the work injury data and the inspection data brought by the equipment.
Therefore, the safety data of the system is comprehensively reflected through a plurality of data, and the comprehensiveness of asset health management of the system is further ensured.
The detecting a security weight setting instruction made to the security index specifically includes:
step S321: detecting a first weight setting trigger action made to the security management system certificate option, the device management safety parameter option, the security management major hazard source identification option, the security management major hazard source safety assessment option, the security management major hazard source personnel physical examination option, the security management major hazard source personnel training option, the security management industrial injury option, and the device management inspection option;
step S322: and generating the safety weight setting instruction according to the first weight setting triggering operation.
In this manner, the security weight setting instruction is acquired through steps S321 to S322.
In an embodiment of the present invention, as shown in fig. 7 to 8, the environmental protection index includes an environmental management _ system certificate option, a monitoring management _ three-waste discharge option, a monitoring management _ noise collection option, and a monitoring management _ indoor air option;
Specifically, the environment management _ system certificate option, the monitoring management _ three-waste discharge option, the monitoring management _ noise collection option, and the monitoring management _ indoor air option respectively reflect parameters of environment management.
The detecting an environmental protection weight setting instruction made to the environmental protection index specifically includes:
step S331: detecting second weight setting triggering operation made on an environment management _ system certificate option, the monitoring management _ three-waste emission option, the monitoring management _ noise collection option and the monitoring management _ indoor air option;
step S332: generating the environmental protection weight setting instruction according to the second weight setting triggering operation;
in this manner, the security weight setting instruction is acquired through steps S331 to S332.
In an embodiment of the present invention, as shown in fig. 9-10, the energy saving index includes an energy management _ organization structure option, an energy management _ staff organization option, an energy management _ capacity load option, an energy management _ energy consumption option, and an energy management _ energy consumption coefficient option;
specifically, parameters of energy saving indexes are comprehensively reflected by setting the energy management _ organization structure option, the energy management _ personnel organization option, the energy management _ capacity load option, the energy management _ energy consumption option and the energy management _ energy consumption coefficient option.
The detecting an energy saving weight setting instruction made to the energy saving index specifically includes:
step S341: detecting a third weight setting triggering operation made on the energy management _ organization structure option, the energy management _ personnel organization option, the energy management _ capacity load option, the energy management _ energy consumption option and the energy management _ energy consumption coefficient option;
step S342: and generating the energy-saving weight setting instruction according to the third weight setting triggering operation.
Thus, the acquisition of the energy saving weight setting instruction is realized by steps S341 to S342.
In one embodiment of the present invention, as shown in fig. 11-12, the cost indicators include an actual operating cost energy consumption cost option, a service maintenance personnel cost option, a service fitting cost option, a management amortization cost option, and a construction cost option;
specifically, the actual operation cost and energy consumption cost option, the maintenance personnel cost option, the maintenance part cost option, the management apportionment cost option, and the construction cost option are respectively used for reflecting the cost indexes of each device in the system.
The detecting a cost weight setting instruction made to the cost index specifically includes:
Step S351: detecting a fourth weight setting triggering operation made on the actual operation cost energy consumption cost option, the maintenance personnel cost option, the maintenance accessory cost option, the management allocation cost option and the construction cost option;
step S352: and generating the cost weight setting instruction according to the fourth weight setting triggering operation.
Thus, the setting of the weights of the cost indexes is realized through the steps S351-S352, on one hand, the cost-related multipoint option is realized through the setting of the actual operation cost energy consumption cost option, the maintenance personnel cost option, the maintenance accessory cost option, the management allocation cost option and the construction cost option,
further, the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index in the system are realized through steps S321-S322, steps S331-S332, steps S341-S342 and steps S351-S352
In an embodiment of the present invention, as shown in fig. 13, fig. 4, fig. 5, fig. 8, fig. 10 and fig. 12, the acquiring health item weight setting contents according to the health item weight setting instruction specifically includes:
step S410: generating a health item weight setting interface according to the health item weight setting instruction; the health item weight setting interface is used for displaying each index setting option in the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
Specifically, the health item weight setting interface includes a reliability index weight setting interface, a safety index weight setting interface, an environmental protection index weight setting interface, an energy saving index weight setting interface, and a cost index weight setting interface. The reliability index weight setting interface, the safety index weight setting interface, the environmental protection index weight setting interface, the energy saving index weight setting interface and the cost index weight setting interface all comprise a plurality of index setting options.
Step S420: detecting actual setting options made for each of the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
specifically, after the user sets the weight, the actual setting option can be obtained.
Step S430: and generating the weight setting content of the health items according to the actual setting options.
Specifically, taking an environmental protection index as an example, as shown in fig. 8, a user sets the weights of the environmental management _ system certificate option, the monitoring management _ three-waste discharge option, the monitoring management _ noise collection option, and the monitoring management _ indoor air option to 10%; therefore, the health item weight setting content is each index reflecting the environmental protection performance, and each weight is 10%.
Further, as shown in fig. 14, the method further includes: and generating an asset health management display interface according to the health item weight setting content, wherein the asset health management display interface is used for displaying the indexes of the reliability, safety, environmental protection, energy conservation and cost of the reflection system generated according to the health item weight setting content.
In an embodiment of the present invention, as shown in fig. 15-16, the health weight value is calculated based on the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, and an asset comprehensive health index is obtained; the method specifically comprises the following steps:
step S510: respectively calibrating specific index ranges corresponding to the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index in advance; each specific index range corresponds to a specific index score;
specifically, in this step, the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index are respectively calibrated to a specific specified range.
As shown in fig. 16, taking the reliability index as an example, the specific index range of the reliability index is set to 0< ═ x (x) < 60; the score of the specific index corresponding to the specific index range is 7; further alternatively, taking the safety index as an example, the specific index range of the safety index is set to 60< ═ x <80, and the specific index score corresponding to the specific index range is 8. Where x represents an actual reliability index or safety index.
Step S520: respectively judging whether the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index are in the range of each corresponding specific index;
specifically, this step is used to determine whether the actual reliability index or safety index is within the corresponding specific index range.
Step S530: if the judgment result is yes, multiplying the specific index value and the health weight value in each specific index range respectively to obtain asset health values corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index respectively;
specifically, when it is determined that the actual reliability index or safety index is within the corresponding specific index range, that is, the actual reliability index is within the range of 0< (x) <60, or when it is determined that the actual safety index is within the range of 60< (x) <80, that is, the corresponding score is multiplied by the corresponding weight.
Further, if the weight of the set reliability index is 20%, the weight of the safety index is 10%; therefore, the score of the reliability index is: 7 by 20%; the scores for the safety indices were: 8 by 10%.
The corresponding score is the asset health value.
Other indexes in the application are consistent with the index calculation method and are not described one by one.
Step S540: and summarizing the asset health numerical values to obtain the asset comprehensive health index.
Further, through steps S510-S530, the asset health value is obtained through health management calculation, asset health management of the plant system is realized according to the asset health value, and it is also possible to determine whether the entire system is safe and reliable.
Furthermore, by means of numerical value display, visual display of the assets after health management is achieved, and direct business scene display is provided for production operation and management personnel.
In an embodiment of the present invention, as shown in fig. 17 to 18, the acquiring device structure image data, real-time operation parameter data, and remote control content of devices in each system specifically includes:
step S110: acquiring equipment running state information of equipment in each system; the equipment running state information comprises the equipment structure image data of each equipment in each system and the real-time running parameter data corresponding to the equipment structure image data;
When the remote regulation and analysis method is applied to a factory or an office building, each system can be different systems in different areas in the factory or the office building, such as an air conditioning system, a lighting system, a dehumidification system, an air compression system, a heat exchange system, a dust removal system, a vacuum system or a nitrogen making system and the like in the factory or the office building. The equipment running state information is running parameters of specific equipment in each system in actual running. Taking an air conditioning system as an example, as shown in fig. 2, the device configuration image data in the air conditioning system is configuration image data of each configuration in the air conditioning system, such as a host, a # 1 refrigerant pump, a # 2 refrigerant pump, and a cooling tower; real-time operation parameter data corresponding to the equipment configuration image data, such as a host operation time, a # 1 freeze pump frequency and cumulative operation actual, a # 2 freeze pump frequency, and cumulative operation actual and cooling tower operation time.
Step S120: acquiring a remote control instruction for remotely controlling the fault equipment according to the equipment structure image data and the real-time operation parameter data in each system; wherein the remote control instruction comprises the remote control content for remotely controlling the equipment.
In this step, after the device structure image data and the real-time operation parameter data are obtained, whether the corresponding device fails or not can be judged, and if the corresponding device fails, the device does not need to be regulated and controlled; if the fault occurs, remote regulation and control are needed to be carried out on the fault equipment, and the remote regulation and control instruction is obtained after the regulation and control; when the frequency of the 1# refrigerating pump is adjusted from 32.67HZ to 36.78HZ in the air conditioning system, a remote control instruction for adjusting the frequency of the 1# refrigerating pump is obtained, wherein the remote control instruction comprises the content of adjusting the frequency from 32.67HZ to 36.78HZ, namely the remote control instruction comprises the remote control content of remotely controlling the equipment.
In an embodiment of the present invention, after obtaining a remote control instruction for remotely controlling a faulty device, the method further includes:
sending the remote regulation and control instruction to the fault equipment; the remote regulation and control instruction is used for controlling the fault equipment to operate in a working mode matched with the remote regulation and control content;
specifically, after the remote regulation and control instruction is sent to the fault equipment, the fault equipment operates according to the remote regulation and control content in the remote regulation and control instruction, so that the remote regulation and control of the fault equipment are realized
In an embodiment of the present invention, as shown in fig. 19, the remote control instruction for remotely controlling the faulty device is obtained according to the device configuration image data and the real-time operation parameter data in each system; the method specifically comprises the following steps:
step S121: screening fault equipment with faults in each system according to the equipment structure image data and the real-time operation parameter data in each system;
and when the fault equipment is screened out, the fault equipment needs to be remotely regulated so as to obtain the remote regulation trigger instruction in the step.
When the instruction output by the user is matched with the remote control triggering instruction, starting the next step; and when the instruction input by the user is not matched with the remote control trigger instruction, reminding the user to input the instruction again.
Step S122: receiving a remote control trigger instruction for remotely controlling the fault equipment;
step S123: generating remote control content for remotely controlling the fault equipment according to the remote control trigger instruction;
step S124: and generating the remote regulation and control instruction according to the remote regulation and control content.
In an embodiment of the present invention, as shown in fig. 20 and 18, the screening of the faulty devices in each system according to the device configuration image data and the real-time operation parameter data in each system; the method specifically comprises the following steps:
Step S1211: judging whether the equipment structure image data and the real-time operation parameter data in each system are matched with a preset standard equipment structure image and a preset standard operation parameter;
specifically, referring to fig. 18, in the present embodiment, the normal operating range of the frequency of the # 1 cryopump is preset to 35.0HZ to 38.0HZ, and the structural image of the # 1 cryopump is set to blue when the # 1 cryopump is in the normal operating state; namely, the standard equipment structure image of the 1# freezing pump is preset to be blue, and the standard operation parameters of the 1# freezing pump are 35.0HZ-38.0 HZ.
Further, in the determination, the acquired actual equipment structure image data of the 1# freezing pump is compared with a standard equipment structure image of the 1# freezing pump, and the acquired real-time operation parameter data of the actual 1# freezing pump is compared with a standard operation parameter of the 1# freezing pump.
Step S1212: if the judgment result is yes, generating a normal operation instruction of the equipment, wherein the normal operation instruction of the equipment is used for reminding a user that the equipment does not need to be remotely regulated and controlled;
in this step, when the actual device configuration image data of the # 1 cryopump is displayed in blue and the actual operating frequency of the # 1 cryopump is within a range of 35.0HZ to 38.0HZ, the determination result is yes. The device is normal at this time.
Step S1213: if the judgment result is negative, generating an equipment operation fault instruction;
and when the actual equipment structure image data of the 1# freezing pump is not displayed in blue, and the actual working frequency of the 1# freezing pump is not in the range of 35.0HZ-38.0HZ, judging that the result is negative.
Further, as the actual device configuration image data of the # 1 freezing pump is displayed in red, and the actual operating frequency of the # 1 freezing pump is 42.1HZ, the device failure is indicated, so that the device operation failure instruction is generated.
Step S1214: and screening out the corresponding fault equipment according to the equipment fault instruction.
Specifically, the corresponding device with the fault is queried through the device fault instruction, that is, the device with the fault screened out in this step is the corresponding device with the fault.
Thus, through the steps S1211-S1214, the fault equipment with faults in each system is screened by acquiring the equipment structure image data and the real-time operation parameter data, so that the function of automatically detecting the fault equipment is realized while automatic monitoring is realized, thereby greatly improving the monitoring and controlling efficiency, saving labor and improving the production efficiency.
In an embodiment of the present invention, as shown in fig. 21, after screening out the corresponding faulty device according to the device fault instruction, the method further includes:
step S1215: acquiring the equipment failure time, the equipment failure reason and the position of the equipment, wherein the equipment failure time, the equipment failure reason and the equipment are acquired in real time;
step S1216: generating a real-time alarm recording interface based on the equipment fault time, the equipment fault reason and the position of the equipment; the implementation alarm recording interface is used for displaying the equipment failure time, the equipment failure reason and the position of equipment of failed equipment in real time.
Further, as shown in FIG. 14, the real-time alarm recording interface is disposed in the lower right corner of the asset health management presentation interface.
Thus, through the steps S1215 to S1216, the device failure time, the device failure reason, and the device location position of the failed device are obtained and displayed, so that the user can visually and quickly know the device failure time, the device failure reason, and the device location position of the failed device when the failed device fails, and further, the user can conveniently notify the relevant maintenance personnel of the time for going to the failed device according to the device failure time plan, specify the corresponding maintenance plan in advance according to the device failure reason, and go to the failed device according to the device location position to maintain the failed device, thereby realizing the maintenance efficiency of the subsequent failed device, improving the production efficiency, and further improving the health management efficiency through a monitoring and displaying mode.
In an embodiment of the present invention, as shown in fig. 22 and fig. 18, the obtaining a remote control instruction for remotely controlling a faulty device according to the device structure image data and the real-time operation parameter data in each system specifically includes:
step S1201: generating an equipment operation state display interface according to the equipment structure image data and the real-time operation parameter data; the equipment running state display interface is used for displaying manual remote control options;
specifically, through the equipment running state display interface, the structural image data and the implementation running parameter data of the equipment are displayed more intuitively.
Step S1202: receiving a current regulation and control option selected from the manual remote regulation and control options, and acquiring current regulation and control content corresponding to the current regulation and control option based on the current regulation and control option;
specifically, when a user needs to remotely control the equipment, the user only needs to directly reset each real-time operation parameter data, taking the air conditioning system in fig. 18 as an example, the operating frequency of the # 2 cooling pump is set to 30.00HZ, and the user only needs to directly set the operating frequency of the # 2 cooling pump. After setting, the current regulation and control option can be realized, and the current regulation and control content is generated according to the current regulation and control option. Of course, the current regulation and control option can be a specific option for the user to select.
Step S1203: and generating the remote regulation and control instruction according to the current regulation and control content.
In this way, through steps S1201-S1203, the generation of the remote regulation and control instruction through the operation of the user manual mode is realized. Through user's manual mode operation, possessed the advantage that the adjustability is strong. The user can do specific remote control according to actual conditions, convenient and fast and regulation and control efficient, has also increased the function of asset health management, improves management efficiency.
In one embodiment of the present invention, as shown in fig. 23, the manual remote control options include a device start option and a device stop option;
the receiving a current regulation and control option selected from the manual remote regulation and control options, and acquiring current regulation and control content corresponding to the current regulation and control option based on the current regulation and control option specifically include:
step S12021: receiving the device start option or the device stop option selected from the manual remote manipulation options;
step S12022: generating a management authority login interface according to the received equipment starting option or the received equipment stopping option; the management authority login interface is used for displaying an account input field and a login password field of a manager;
Step S12023: acquiring a manager account and a login password which are input according to the manager account input field and the login password field;
step S12024: judging whether regulation and control authority is met or not according to the administrator account and the login password;
step S12025: and if so, generating the current regulation and control content.
Specifically, through steps S12021-S12025, it is achieved that the device is remotely controlled by the administrator having the authority by setting the account number and the password. Therefore, the false opening operation of the dehumidifier caused by the false touch of the irrelevant personnel on the equipment start-stop option is avoided, the remote control of the equipment is guaranteed, the accuracy of the remote control is improved, and the intelligent level of the health management is also improved.
In another embodiment of the present invention, as shown in fig. 24, there is also provided an asset health management device, including:
the data regulation and control content acquisition module 11 is used for acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
a health index data generation module 12, configured to generate health index data based on the device structure image data, the real-time operation parameter data, and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
A health item weight setting instruction obtaining module 13, configured to detect a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
a health item weight setting content obtaining module 14, configured to obtain health item weight setting content according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
an asset comprehensive health index generation module 15, configured to perform health management calculation based on the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index, and obtain an asset comprehensive health index;
and the asset health management interface generating module 16 is configured to generate an asset health management interface according to the asset comprehensive health index, where the asset health management interface is used to display the asset comprehensive health index.
In another embodiment of the present invention, the health item weight setting instruction obtaining module 13 is further configured to execute the steps S310 to S360 in the method of the present application. Specifically, the steps in steps S321-S322, steps S331-S332, steps S341-S342, and steps S351-S35 may be performed, respectively.
In another embodiment of the present invention, the health item weight setting content obtaining module 14 is further configured to execute the steps S410-S430 in this application.
In another embodiment of the present invention, the asset combination health index generation module 15 is further configured to perform the steps of steps S510-S530 of the present application.
In another embodiment of the present invention, the data regulation content acquiring module 11 is further configured to execute the steps S110 to S120 in the present application.
In another embodiment of the present invention, there is also provided a computer apparatus comprising a memory storing a computer program and a processor implementing the steps in the asset health management method when the processor executes the computer program.
In another embodiment of the present invention, there is also provided a computer readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps in the asset health management method.
In another embodiment of the present invention, as shown in fig. 25, there is also provided an asset health management system including the asset health management apparatus described above.
The asset health management system further comprises a dehumidifier remote monitoring subsystem, wherein the dehumidifier remote monitoring subsystem comprises:
a dehumidifier state information obtaining module 21, configured to obtain dehumidifier operation state information of the dehumidifier in real time;
the display interface generating module 22 is configured to generate a dehumidifier operation state display interface of the dehumidifier according to the dehumidifier operation state information; the dehumidifier running state display interface is used for displaying the dehumidifier running state information and dehumidifier remote regulation and control options;
the regulation and control content acquisition module 23 is used for acquiring remote regulation and control content of the dehumidifier made according to the remote regulation and control option of the dehumidifier;
and the regulation and control instruction generating module 24 is configured to generate a dehumidifier remote regulation and control instruction according to the dehumidifier remote regulation and control content, and send the dehumidifier remote regulation and control instruction to the dehumidifier, where the dehumidifier remote regulation and control instruction is used to remotely control the dehumidifier to operate in an operation mode matched with the dehumidifier remote regulation and control content.
Further, as shown in fig. 26 and 27, the dehumidifier operation state information includes dehumidifier body structure information and dehumidifier operation parameter information corresponding to the dehumidifier body structure information;
The display interface generating module 22 further includes:
the dehumidifier body structure image generating module 221 is used for generating a dehumidifier body structure image according to the dehumidifier body structure information;
the structural image of the dehumidifier itself is shown in fig. 27, and in this embodiment, the dehumidifier body structure includes a dehumidifying rotor, and the dehumidifying rotor divides the dehumidifier into a processing region and a regeneration region. In fig. 27, the left side of the dehumidifying rotor is a treatment zone, and the right side of the dehumidifying rotor is a regeneration zone.
Furthermore, the dehumidifier body structure in the treatment area comprises a primary filter screen, a front surface cooler, a fresh air blower, a middle surface cooler and a middle-efficiency filter screen.
The dehumidifier in the regeneration area structurally comprises an electric heating device, a regulating valve and a regeneration fan.
Furthermore, the dehumidifier operation parameter information comprises primary filter screen pressure difference data, front surface cooling opening data, front surface cooling temperature data, fresh air blower start-stop data, middle surface cooling opening data, middle surface cooling temperature data, middle filter screen pressure difference data, electric heating opening data, regeneration fan start-stop data, temperature data after the rotating wheel, temperature data before regeneration and temperature data after regeneration.
A dehumidifier operation state display interface generating module 222, configured to generate the dehumidifier operation state display interface after the dehumidifier operation parameter information corresponds to the dehumidifier body structure displayed by the dehumidifier body structure image one to one.
In this embodiment, the obtained pressure difference data of the primary filter screen, the front surface cooling opening data, the front surface cooling temperature data, the start and stop data of the fresh air blower, the middle surface cooling opening data, the middle surface cooling temperature data, the pressure difference data of the middle filter screen, the electric heating opening data, and the electric heating opening data are obtained, the dehumidifier operation state display interface is generated by one-to-one correspondence of the regenerative fan start-stop data, the temperature data after the rotating wheel, the temperature data before regeneration and the temperature data after regeneration in the dehumidifier body structure displayed by the structural image of the dehumidifier, namely the primary filter screen, the front surface air cooler, the fresh air blower, the middle surface air cooler, the middle surface filter screen, the electric heating device, the regulating valve and the regenerative fan, as shown in fig. 27.
Further, as shown in fig. 28-29, the dehumidifier remote monitoring subsystem further comprises:
An information acquisition time acquisition module 25, configured to acquire parameter information acquisition time corresponding to the dehumidifier operation parameter information;
the acquisition time of the parameter information is acquired and then combined with the running parameter information of the dehumidifier, so that the running states of the dehumidifier in different time periods are acquired, and the running parameters of the dehumidifier in running can be reflected more comprehensively.
And the acquisition point real-time curve graph generating module 26 is used for generating an acquisition point real-time curve graph according to the parameter information acquisition time and the dehumidifier operation parameter information.
Specifically, the real-time curve graph of the acquisition point visually reflects that the dehumidifier corresponds to different operation parameters at different time.
In another embodiment of the present invention, as shown in fig. 30 and 18, the asset health management system further includes an air conditioning unit regulation subsystem, a lighting device regulation subsystem, an air compressor unit regulation subsystem, a heat exchanger unit regulation subsystem, a dust removal unit regulation subsystem, a vacuum unit regulation subsystem, a nitrogen making unit regulation subsystem, a waste gas treatment unit regulation subsystem, and a dust-free shop regulation subsystem.
Further, the air conditioning unit regulation and control subsystem, the lighting equipment regulation and control subsystem, the air compressor unit regulation and control subsystem, the heat exchange unit regulation and control subsystem, the dust removal unit regulation and control subsystem, the vacuum unit regulation and control subsystem, the nitrogen making unit regulation and control subsystem, the waste gas treatment unit regulation and control subsystem and the dust-free workshop regulation and control subsystem all comprise a remote regulation and control analysis device.
Wherein, the remote regulation and control analysis device comprises:
the control instruction acquisition module is used for acquiring a remote control instruction for remotely controlling the fault equipment according to the equipment structure image data and the real-time operation parameter data in each system; the remote regulation and control instruction comprises remote regulation and control content for remotely regulating and controlling the equipment;
the regulation and control instruction sending module is used for sending the remote regulation and control instruction to the fault equipment; the remote regulation and control instruction is used for controlling the fault equipment to operate in a working mode matched with the remote regulation and control content;
the index data generation module is used for summarizing the equipment structure image data, the real-time operation parameter data and the remote control content in each system and generating health index data; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
a result interface generating module, configured to generate a remote regulation and control analysis result interface based on the reliability index, the security index, the environmental protection index, the energy saving index, and the cost index; the remote regulation and control analysis result interface is used for displaying the reliability, safety, environmental protection, energy conservation and cost data of the equipment.
Furthermore, each system in the remote regulation and analysis device is the air conditioning unit regulation and control subsystem, the lighting equipment regulation and control subsystem, the air compressor unit regulation and control subsystem, the heat exchange unit regulation and control subsystem, the dust removal unit regulation and control subsystem, the vacuum unit regulation and control subsystem, the nitrogen making unit regulation and control subsystem, the waste gas treatment unit regulation and control subsystem and the dust-free workshop regulation and control subsystem.
Further, the air conditioning unit regulation and control subsystem further comprises structural image data of the host, structural image data of the 1# refrigeration pump, structural image data of the 2# refrigeration pump and structural image data of the cooling tower.
Wherein, the 1# freezing pump and the 2# freezing pump are both two. In this embodiment, the two # 1 refrigeration pumps are a first # 1 refrigeration pump and a second # 1 refrigeration pump, respectively; the two # 2 refrigeration pumps are a first # 2 refrigeration pump and a second # 2 refrigeration pump respectively.
Specifically, first # 1 cryopump with first # 2 cryopump all with the refrigerated water supply end of host computer is connected, first # 1 cryopump with first # 2 cryopump still is connected with office or factory building, office or factory building still with the host computer is connected.
And the second 1# freezing pump and the second 2# freezing pump are both connected with a cooling water return end of the main machine, and the second 1# freezing pump and the second 2# freezing pump are also both connected with the cooling tower.
In this embodiment, the air conditioning unit regulation and control subsystem further includes real-time operation parameter data corresponding to the host, the # 1 refrigerant pump, the # 2 refrigerant pump, and the cooling tower.
Specifically, the real-time operation parameter data corresponding to the host is as follows: the system comprises a host machine running time, a freezing water supply temperature, a freezing water supply pressure, a cooling water return pressure, a freezing water return temperature and a freezing water return pressure.
The real-time operation parameter data corresponding to the two first # 1 freezing pumps and the two second # 2 freezing pumps are as follows: operating frequency and accumulated running time.
The real-time operating parameter data corresponding to the cooling tower is as follows: cooling tower operation time, cooling water supply pressure, cooling water supply temperature and cooling return water temperature.
Further, the air conditioning unit regulation and control subsystem also has the following functions:
(1) acquiring equipment running state information of equipment in an air conditioning unit regulation subsystem; the equipment running state information comprises structural image data of a host, a 1# refrigerating pump, a 2# refrigerating pump and a cooling tower in the air conditioning unit regulation and control subsystem and real-time running parameter data corresponding to the host, the 1# refrigerating pump, the 2# refrigerating pump and the cooling tower;
(2) Acquiring a remote control instruction for remotely controlling the fault equipment according to the equipment structure image data and the real-time operation parameter data in the air conditioning unit control subsystem; the remote regulation and control instruction comprises remote regulation and control content for remotely regulating and controlling the equipment;
(3) sending the remote regulation and control instruction to the fault equipment; the remote regulation and control instruction is used for controlling the fault equipment to operate in a working mode matched with the remote regulation and control content;
(4) summarizing the equipment structure image data, the real-time operation parameter data and the remote control content of the air conditioning unit control subsystem, and generating health index data; the health index data comprises reliability indexes, safety indexes, environmental protection indexes, energy saving indexes and cost indexes of the host, the 1# refrigerating pump, the 2# refrigerating pump and the cooling tower;
(5) generating a remote regulation and control analysis result interface based on the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index; and the remote control analysis result interface is used for displaying the reliability, safety, environmental protection, energy conservation and cost data of the host, the 1# refrigerating pump, the 2# refrigerating pump and the cooling tower.
Therefore, the running state information of the dehumidifier is obtained in real time; generating a dehumidifier running state display interface of the dehumidifier according to the dehumidifier running state information; the dehumidifier running state display interface is used for displaying the dehumidifier running state information and dehumidifier remote regulation and control options; obtaining remote dehumidifier regulation and control contents made according to the remote dehumidifier regulation and control options; generating a dehumidifier remote regulation and control instruction according to the dehumidifier remote regulation and control content, and sending the dehumidifier remote regulation and control instruction to a dehumidifier, wherein the dehumidifier remote regulation and control instruction is used for remotely controlling the dehumidifier to operate in an operation mode matched with the dehumidifier remote regulation and control content; and then, the high-efficiency real-time monitoring and real-time regulation and control of various operation parameters of the dehumidifier are realized, so that the monitoring and regulation and control efficiency of the dehumidifier is improved, a large amount of manpower is saved, the production efficiency is improved, and the asset health management efficiency of a system in a factory is also improved.
In another embodiment of the present invention, as shown in fig. 31, the lighting device regulation subsystem further comprises: structural image data of the floor environment and structural image data of the individual lighting devices within the floor.
Wherein, as shown in fig. 31, the floor environment may include environments of different floors. The lighting device is a middle light control lamp and a plurality of small lamps. Specifically, the fan-shaped pattern in fig. 31 is the central light control lamp, and each circle is the small lamp.
The lighting device regulation and control subsystem further comprises real-time operating parameter data corresponding to the middle light-operated lamp and the plurality of small lamps.
In this embodiment, the real-time operation parameter data of the middle light-operated lamp and the plurality of small lamps are displayed by colors. For example, when the middle light control lamp and the plurality of small lamps are turned on, yellow is displayed; and if the middle light-operated lamp and the small lamps are turned off, the display is white.
Furthermore, the lighting device regulation and control subsystem is used for receiving the operation information of each lighting device in the lighting device regulation and control subsystem and remotely regulating and controlling each lighting device.
In another embodiment of the present invention, as shown in fig. 32, the air compressor set regulation subsystem further includes: the data of the structure image of the air compressor, the data of the structure image of the air storage tank, the data of the structure image of the freezing chamber dryer and the data of the structure image of the adsorption dryer.
The air compressor unit regulation and control subsystem further comprises pressure parameter data corresponding to the air compressor, the air storage tank, the freezing chamber dryer and the adsorption dryer.
In another embodiment of the present invention, as shown in fig. 33, the heat exchanger set regulation subsystem further includes: the structure image data of the steam valve and the structure image data of the heat exchanger host.
The heat exchange unit regulation and control subsystem further comprises steam valve opening parameters and pressure data parameters corresponding to the steam valve and the heat exchange unit host.
In another embodiment of the present invention, as shown in fig. 34, the dust removing unit controlling subsystem further includes: the structural image data of the main body of the dust remover and the structural image data of the primary and middle effect filter screen.
Specifically, the real-time operation parameter data corresponding to the main body of the dust remover are pressure data, temperature data and frequency data.
And the real-time operation parameter data corresponding to the primary and intermediate efficiency filter screens is valve opening data.
In another embodiment of the present invention, as shown in fig. 35, the vacuum unit regulation subsystem further includes: structural image data of the gas tank and structural image data of the vacuum machine.
The system also comprises real-time operation parameter data information corresponding to the gas storage tank and the vacuum unit.
Specifically, the real-time operation parameter data information is pressure data.
In another embodiment of the present invention, as shown in fig. 36, the nitrogen generator set regulation and control subsystem further includes: structural image data of an adsorption bucket, structural image data of a nitrogen making machine and structural image data of a gas storage tank;
and real-time operating parameter data corresponding to the adsorption barrel, the nitrogen making machine and the gas storage tank.
Specifically, the real-time operation parameter data is pressure data.
In another embodiment of the present invention, as shown in fig. 37, the exhaust treatment unit regulation subsystem further comprises: structural image data of a spray tower, structural image data of a plasma purifier and structural image data of an activated carbon filter;
and real-time operating parameter data corresponding to the spray tower, the plasma purifier and the activated carbon filter.
In particular, the real-time operating parameter data includes pressure data, temperature data, and frequency data.
In another embodiment of the present invention, as shown in FIG. 38, the cleanroom conditioning subsystem further comprises:
The structure image data of the primary filter screen, the structure image data of the intermediate filter screen, the structure image data of the cold coil pipe, the structure image data of the electric heating and the structure image data of the humidifier;
and real-time operation parameter data corresponding to the primary filter screen, the intermediate filter screen, the cold coil, the electric heater and the humidifier.
Specifically, the real-time operation parameter data comprises temperature data, humidity data and pressure data formed after the primary filter screen, the intermediate filter screen, the cold coil pipe, the electric heater and the humidifier work together.
In another embodiment of the present invention, as shown in fig. 39, the remote regulated analysis system further comprises an NMP regulation subsystem that also includes the remote regulated analysis device.
Wherein the NMP regulation subsystem comprises structural image data of a heater and structural image data of a cold coil;
and real-time operating parameter data corresponding to the heater and the cold coil.
Specifically, the real-time operating parameter data includes dew point data and temperature data.
Therefore, by arranging the air conditioning unit regulation and control subsystem, the lighting equipment regulation and control subsystem, the air compressor unit regulation and control subsystem, the heat exchange unit regulation and control subsystem, the dust removal unit regulation and control subsystem, the vacuum unit regulation and control subsystem, the nitrogen making unit regulation and control subsystem, the waste gas treatment unit regulation and control subsystem and the dust-free workshop regulation and control subsystem, the remote regulation and control analysis system has the advantage of strong compatibility, and meanwhile, the cooperative compatibility and the system remote regulation and control of a plurality of subsystems are realized, so that the function of wide application range is realized, and the functions of regulation and control and data analysis of the air conditioning unit regulation and control subsystem and the heat exchange unit regulation and control subsystem and the dust-free workshop regulation and control subsystem can be realized through the.
In another embodiment of the present invention, as shown in fig. 40, the asset health management system further comprises a project management means, the project management means comprising:
the basic information acquisition module 31 is configured to acquire project basic information of a project, and generate an information entry completion instruction according to the project basic information, where the information entry completion instruction is used to prompt a user that entry of the basic information of the project is completed;
the acquiring of the project basic information is to collect the project basic information. Specifically, the item information includes: the project management system comprises a project number, a project name, project content, project progress, project state, a view exception bar, a project setting date, a planned start date, an actual start date, a design unit, a construction unit and an acceptance date.
Thus, the basic information of the project is counted and summarized through the input of the information, and the project management efficiency is improved.
Further, after the user finishes inputting the basic information of the project, clicking 'submit immediately', and displaying 'submit finish', namely generating the information input finishing instruction.
A splitting information obtaining module 32, configured to split the project according to the project basic information and obtain project splitting information, and generate a project splitting completion instruction according to the project splitting information, where the project splitting information completion instruction is used to prompt a user to complete splitting and entry of the project;
In the actual project process, each project needs to be subpackaged to other suppliers, statistics needs to be carried out after splitting, and therefore the completeness of project statistical data is guaranteed through acquisition of project splitting information.
Specifically, the project splitting information includes a splitting project number, a splitting project name, splitting project content, a splitting project progress, a splitting project state, a splitting viewing exception column, and a splitting project standing date.
A status information acquiring module 33, configured to acquire the item splitting information and acquire the item status information of each split item, and acquire item modification information according to the item status information;
after the project is split, project follow-up needs to be carried out on the split project to acquire the state information of the project, and whether the project needs to be modified or not is judged according to the state information of the project.
Further, when the project is completed in stages or integrally, if the project construction quality, such as workmanship, impression and the like, does not meet the requirements of customers, does not meet the construction specifications, use requirements and the like, the part which does not meet the requirements needs to be turned over, namely the project is modified.
The project rectification information at least comprises rectification content, rectification units, rectification reasons, follow-up persons and penalty information. Therefore, the statistics and the management of the project correction information are realized, and the project management efficiency is improved.
A progress information obtaining module 34, configured to obtain project progress update information in a project proceeding process according to the project rectification information;
and the data acquisition module 35 is configured to acquire project data management data according to the project progress update information.
Furthermore, the project management device of the invention realizes effective management, control, coordination and overall planning of projects from beginning to end, and comprises project information, risk assessment, project splitting, project rectifying and reforming, project changing, progress updating and data management; further improving the level of intelligence and compatibility of asset health management for the plant system.
In one embodiment of the present invention, the item management apparatus is further configured to implement the following functions (1) to (4):
(1) the method is used for acquiring risk assessment information of the project.
In particular, a source of danger is necessarily present during the course of the project. In the step, risk assessment information existing in the project is obtained to prompt a project engineer to obtain a possible risk source in the project process, so that the safety of the project engineer in the project process is guaranteed, and the safety is improved.
Specifically, as shown in fig. 41 to 42, the acquiring risk assessment information about the existence of the item specifically includes:
(2) The risk assessment interface is used for displaying a project investigation content column, a project investigation conclusion column and a project investigation risk source prompt column;
when acquiring the risk assessment information, project engineers need to survey the content to be implemented by the project to acquire the actual project condition of the project, namely the project survey content; then, performing condition analysis according to the actual project condition obtained by surveying so as to obtain a conclusion of project surveying; meanwhile, a risk source in the project exploration process can be obtained. Finally, the project engineer begins to register the information obtained. Namely, a risk assessment interface is obtained, and corresponding contents are filled in the project survey content column, the project survey conclusion column and the project survey risk source prompt column which are displayed on the risk assessment interface, so that the steps are realized: and acquiring a risk assessment interface, wherein the risk assessment interface is used for displaying a project survey content column, a project survey conclusion column and a project survey risk source prompt column.
Furthermore, the project survey risk source prompt bar can also be set as a selection item for the user to select, and the 'selection risk source' is clicked, so that the user can select the risk source associated with the specific project from the pre-stored risk sources, the time is saved, and the project work management efficiency is improved.
(3) The risk content filled in according to the risk assessment interface display project survey content column, the project survey conclusion column and the project survey risk source prompt column is obtained;
in this step, the project engineering personnel fills corresponding contents in a project survey content column, a project survey conclusion column and a project survey risk source prompt column which are displayed in the risk assessment interface, so as to obtain the risk content.
(4) For generating a risk assessment report based on the risk content.
Therefore, the registration, the entry and the report generation of the risk items in the project process are realized, and compared with the prior art that the risk is avoided by depending on the experience of project engineering personnel, the risk management method and the system of the invention acquire the risk assessment information through the project management device, improve the efficiency of project management through the visual risk assessment report, provide the reference of the risk items for the project engineering personnel in the construction process, greatly improve the safety performance and further improve the intelligent level of the health management of the system.
In one embodiment of the present invention, as shown in fig. 42, the item management apparatus is further configured to realize the following functions;
a. acquiring a project change instruction in a project process;
The original position of the project change is caused by customer requirements, design missing and other reasons, the project changes, the project amount needs to be added, or the original project amount is increased or reduced. Therefore, in the actual project construction process, the project often needs to be changed.
Specifically, the step of obtaining the item change instruction means that the item change instruction is obtained when the instruction input by the user matches the item change instruction.
b. Generating a project change page according to the project change instruction, wherein the project change page is used for displaying a change project column, a change content column and a change reason column;
specifically, the change item column is used for the user to fill in the name of the change item according to the actual situation.
And the change content column is used for filling the specific change content of the change item by the user.
And the change reason column is used for filling the specific reason of the item change for the user.
Further, the project change page also includes a change date, a planned start date, an actual start date, and a projected completion date.
c. Acquiring the change content filled in a change item column, a change content column and a change reason column which are displayed according to the item change page;
d. And generating an item change registration table according to the change content.
After the user registers for multiple times, the number of the project change registration table conveniently comprises a plurality of project change contents, so that the project change information is visually managed, meanwhile, the statistics and the summarization of the project changes are realized, and the subsequent data summarization and processing after the project is finished are facilitated.
Thus, the project management device realizes the visual high-efficiency management of project change and improves the management efficiency of project management.
In an embodiment of the present invention, as shown in fig. 43, the asset health management system further includes an equipment repair task distribution management device, and the equipment repair task distribution management device includes:
the dispatch information obtaining module 41 is configured to obtain equipment repair task dispatch information; the equipment repair task dispatching information is used for dispatching to a repair task retriever;
a task retriever information obtaining module 42, configured to obtain information of an equipment repair task retriever who distributes the equipment repair task distribution information to a repair task retriever; the equipment repair task retriever information comprises a fault area of equipment to be repaired and fault problem description;
The confirmation information obtaining module 43 is configured to obtain equipment maintenance field confirmation information, which is obtained by heading to the to-be-maintained equipment fault area according to the equipment repair task retriever information to confirm the fault problem description; the equipment maintenance site confirmation information comprises field equipment state data and spare part receiving data;
a task execution information obtaining module 44, configured to obtain repair task execution information after the equipment to be repaired is repaired according to the field equipment state data and the spare part data; the repair task execution information comprises task starting time, fault reasons and equipment state after repair;
a task verification information obtaining module 45, configured to obtain task verification information indicating whether a task passes verification according to the failure cause and the state of the maintained device;
and a task verification judging module 46, configured to judge whether to complete task verification according to the task verification information, and if so, generate a task verification success instruction, where the task verification success instruction is used to prompt the task retriever that the repair task is completed.
According to the device repair task distribution management device, the device repair distribution management efficiency is improved, the informatization management degree in a factory or a group is improved, the labor cost and the information flow cost are saved, the convenience, automation and integration degree of device management is improved, and the device repair task distribution management device has an extremely bright application and popularization prospect.
In another embodiment of the present invention, the device repair task distribution management apparatus is configured to implement the following functions:
(1) judging whether the equipment to be maintained has a fault according to the field equipment state data;
specifically, when the task taker arrives at the site, it is necessary to determine whether the field device is consistent with the fault problem description, i.e., to confirm whether the state of the field device is combined with the content described in the fault problem description.
If the judgment result is yes, acquiring repair task execution information after the equipment to be repaired is repaired according to the field equipment state data and the received spare part data;
and when the judgment result is yes, the maintenance is required, so that the repair task execution information after the equipment to be maintained is maintained according to the field equipment state data and the received spare part data is obtained, namely the repair task execution information after the equipment to be maintained is maintained according to the field equipment state data and the received spare part data is obtained.
And if the judgment result is negative, generating a fault-free instruction, wherein the fault-free instruction is used for reminding a task taker of not needing to maintain the equipment.
Specifically, when the state of the field device is caused by misoperation, but not the problem of the failure of the device, the device does not need to be maintained, so that a failure-free command is generated and the task is finished.
In another embodiment of the present invention, as shown in fig. 44, the device repair task distribution management apparatus is further configured to implement the following functions:
(1) acquiring a task evaluation instruction;
after the task is completed, specifically, acquiring an instruction input by a task taker, and when the instruction is matched with a preset instruction, taking the instruction as a task evaluation instruction and starting task evaluation; and when the instruction is not matched with the preset instruction, the instruction is an error instruction, and the user is prompted to input the instruction again.
(2) Generating a task evaluation interface according to the task evaluation instruction, wherein the task evaluation interface is used for displaying task evaluation options and corresponding score options;
the task evaluation options are options for marking evaluation types, and the score options are score options corresponding to the evaluation types.
Specifically, as shown in fig. 44, the task evaluation options may be "repair quality", "completion speed", "service attitude", and "evaluation content". The point options corresponding to the "maintenance quality", the "completion speed" and the "service attitude" may be set to a specific scoring mode, or may also be set to a star rating mode. In this embodiment, a star rating mode is set. The "contents of evaluation" may be set to be manually input by the rater.
(3) Acquiring a target score option selected from the score options according to the task evaluation options displayed in the task evaluation interface;
specifically, the user may select a target score option from the score options according to the task evaluation options shown in the task evaluation interface, so as to obtain the target score option.
(4) And generating an evaluation completion evaluation finishing instruction according to the target score option.
Further, the evaluation completion instruction indicates that the task evaluation is completed. In addition, the task evaluation instruction can also generate a task evaluation report, and the task evaluation report can be recorded and filed so as to be examined for the maintenance work of a task taker in the following.
Therefore, the equipment repair task distribution management device further has the function of task evaluation, so that the feedback efficiency after the maintenance task is completed is realized according to the function, the integrity of the maintenance task is improved, and the comprehensive performance of asset health management of the system is also improved.
In another embodiment of the present invention, as shown in fig. 45, the device repair task distribution management apparatus is further configured to implement the following functions:
(1) taking a historical task query instruction;
Acquiring an instruction input by a task taker, wherein when the instruction is matched with a preset instruction, the instruction is a historical task query instruction, and historical query is started; and when the instruction is not matched with the preset instruction, the instruction is an error instruction, and the user is prompted to input the instruction again.
(2) Generating a historical query interface according to the historical task query instruction, wherein the historical query interface is used for displaying query search options;
specifically, the query search option is used for a querier to input keywords so as to perform targeted retrieval on the keywords.
(3) Acquiring search keywords input according to the query search options;
when the inquirer inputs the keyword, the search keyword can be obtained. Such as searching for "dehumidifier".
(4) And generating corresponding repair task information according to the search keyword, wherein the repair task information comprises a repair order number, a repair equipment number, a repair fault description and a repair fault area.
Specifically, as shown in fig. 45, after the query, the repair task information of the dehumidifier is displayed. And then displaying the repair order number, the repair equipment number, the repair fault description and the repair fault area corresponding to the search keyword.
Further, when the dehumidifier is input, a repair order number, a repair equipment number, a repair fault description and a repair fault area related to the dehumidifier are displayed.
So, through equipment reports and repaiies task distribution management device, when making equipment next break down and need maintain, last maintenance record of inquiry that can be convenient, and then for the maintenance of when time provides the reference, improves maintenance efficiency greatly, has also improved the intelligent management level to the system.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (21)

1. A method for asset health management, the method comprising:
acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
Detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
acquiring health item weight setting contents according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
performing health management calculation based on the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index, and the health weight value, and obtaining an asset comprehensive health index;
and generating an asset health management interface according to the asset comprehensive health index, wherein the asset health management interface is used for displaying the asset comprehensive health index.
2. The asset health management method of claim 1, wherein the reliability indicators comprise a device management _ maintenance plan _ completion rate option, a device management _ maintenance plan _ maintenance efficiency option, a device management _ repair management _ completion rate option, a device management _ repair management _ maintenance efficiency option, a spare part management _ inventory early warning option, a monitoring management _ shutdown alarm option, a monitoring management _ early warning option, and a monitoring management _ alarm option;
The detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index specifically includes:
detecting a reliability weight setting instruction made to an equipment management _ maintenance plan _ completion rate option, the equipment management _ maintenance plan _ maintenance efficiency option, the equipment management _ repair management _ completion rate option, the equipment management _ repair management _ maintenance efficiency option, the spare part management _ inventory amount early warning option, the monitoring management _ shutdown alarm option, the monitoring management _ early warning option and the monitoring management _ alarm option;
detecting a security weight setting instruction made to the security index;
detecting an environmental protection weight setting instruction made on the environmental protection index;
detecting an energy-saving weight setting instruction made for the energy-saving index;
detecting a cost weight setting instruction made for the cost index;
and summarizing the reliability weight setting instruction, the safety weight setting instruction, the environmental protection weight setting instruction, the energy saving weight setting instruction and the cost weight setting instruction to obtain the health item weight setting instruction.
3. The asset health management method of claim 2, wherein the security indicators comprise a security management system certificate option, a device management security parameter option, a security management major hazard source identification option, a security management major hazard source security assessment option, a security management major hazard source personnel health check option, a security management major hazard source personnel training option, a security management industrial injury option, and a device management inspection option;
the detecting a security weight setting instruction made to the security index specifically includes:
detecting a first weight setting trigger action made to the security management system certificate option, the device management safety parameter option, the security management major hazard source identification option, the security management major hazard source safety assessment option, the security management major hazard source personnel physical examination option, the security management major hazard source personnel training option, the security management industrial injury option, and the device management inspection option;
and generating the safety weight setting instruction according to the first weight setting triggering operation.
4. The asset health management method of claim 2, wherein the environmental metrics comprise an environmental management system certificate option, a monitor management three wastes discharge option, a monitor management noise collection option, and a monitor management indoor air option;
The detecting an environmental protection weight setting instruction made to the environmental protection index specifically includes:
detecting second weight setting triggering operation made on an environment management _ system certificate option, the monitoring management _ three-waste emission option, the monitoring management _ noise collection option and the monitoring management _ indoor air option;
and generating the environmental protection weight setting instruction according to the second weight setting triggering operation.
5. The asset health management method of claim 2, wherein the energy savings index comprises an energy management _ organizational structure option, an energy management _ staff organization option, an energy management _ capacity load option, an energy management _ energy consumption option, and an energy management _ energy consumption factor option;
the detecting an energy saving weight setting instruction made to the energy saving index specifically includes:
detecting a third weight setting triggering operation made on the energy management _ organization structure option, the energy management _ personnel organization option, the energy management _ capacity load option, the energy management _ energy consumption option and the energy management _ energy consumption coefficient option;
and generating the energy-saving weight setting instruction according to the third weight setting triggering operation.
6. The asset health management method of claim 2, wherein the cost indicators comprise an actual operating cost energy consumption cost option, a service maintenance personnel cost option, a service fitting cost option, a management amortization cost option, and a construction cost option;
the detecting a cost weight setting instruction made to the cost index specifically includes:
detecting a fourth weight setting triggering operation made on the actual operation cost energy consumption cost option, the maintenance personnel cost option, the maintenance accessory cost option, the management allocation cost option and the construction cost option;
and generating the cost weight setting instruction according to the fourth weight setting triggering operation.
7. The asset health management method according to claim 1, wherein the obtaining health item weight setting content according to the health item weight setting instruction specifically comprises:
generating a health item weight setting interface according to the health item weight setting instruction; the health item weight setting interface is used for displaying each index setting option in the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
Detecting actual setting options made for each of the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
and generating the weight setting content of the health items according to the actual setting options.
8. The asset health management method of claim 1, wherein the health weight value is calculated for health management based on the reliability index, the safety index, the environmental index, the energy savings index, and the cost index, and an asset integrated health index is obtained; the method specifically comprises the following steps:
respectively calibrating specific index ranges corresponding to the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index in advance; each specific index range corresponds to a specific index score;
respectively judging whether the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index are in the range of each corresponding specific index;
if the judgment result is yes, multiplying the specific index value and the health weight value in each specific index range respectively to obtain asset health values corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index respectively;
And summarizing the asset health numerical values to obtain the asset comprehensive health index.
9. The asset health management method according to any one of claims 1 to 8, wherein the acquiring of device configuration image data, real-time operation parameter data, and remote control content of devices in each system specifically comprises:
acquiring equipment running state information of equipment in each system; the equipment running state information comprises the equipment structure image data of each equipment in each system and the real-time running parameter data corresponding to the equipment structure image data;
acquiring a remote control instruction for remotely controlling the fault equipment according to the equipment structure image data and the real-time operation parameter data in each system; wherein the remote control instruction comprises the remote control content for remotely controlling the equipment.
10. The asset health management method according to claim 9, wherein the remote control instruction for remotely controlling the malfunctioning device is obtained based on the device configuration image data and the real-time operation parameter data in each system; the method specifically comprises the following steps:
screening fault equipment with faults in each system according to the equipment structure image data and the real-time operation parameter data in each system;
Receiving a remote control trigger instruction for remotely controlling the fault equipment;
generating remote control content for remotely controlling the fault equipment according to the remote control trigger instruction;
and generating the remote regulation and control instruction according to the remote regulation and control content.
11. The asset health management method of claim 10, wherein said screening for malfunctioning devices within each system is based on said device configuration image data and said real-time operational parameter data within each system; the method specifically comprises the following steps:
judging whether the equipment structure image data and the real-time operation parameter data in each system are matched with a preset standard equipment structure image and a preset standard operation parameter;
if the judgment result is yes, generating a normal operation instruction of the equipment, wherein the normal operation instruction of the equipment is used for reminding a user that the equipment does not need to be remotely regulated and controlled;
if the judgment result is negative, generating an equipment operation fault instruction;
and screening out the corresponding fault equipment according to the equipment fault instruction.
12. The asset health management method of claim 1, wherein after screening out the corresponding faulty devices according to the device fault command, further comprising:
Acquiring the equipment failure time, the equipment failure reason and the position of the equipment, wherein the equipment failure time, the equipment failure reason and the equipment are acquired in real time;
generating a real-time alarm recording interface based on the equipment fault time, the equipment fault reason and the position of the equipment; the implementation alarm recording interface is used for displaying the equipment failure time, the equipment failure reason and the position of equipment of failed equipment in real time.
13. The asset health management method according to claim 9, wherein the obtaining of the remote control command for remotely controlling the faulty device according to the device configuration image data and the real-time operation parameter data in each system specifically comprises:
generating an equipment operation state display interface according to the equipment structure image data and the real-time operation parameter data; the equipment running state display interface is used for displaying manual remote control options;
receiving a current regulation and control option selected from the manual remote regulation and control options, and acquiring current regulation and control content corresponding to the current regulation and control option based on the current regulation and control option;
and generating the remote regulation and control instruction according to the current regulation and control content.
14. The asset health management method of claim 13, wherein the manual remote commissioning options include a device start option and a device stop option;
the receiving a current regulation and control option selected from the manual remote regulation and control options, and acquiring current regulation and control content corresponding to the current regulation and control option based on the current regulation and control option specifically include:
receiving the device start option or the device stop option selected from the manual remote manipulation options;
generating a management authority login interface according to the received equipment starting option or the received equipment stopping option; the management authority login interface is used for displaying an account input field and a login password field of a manager;
acquiring a manager account and a login password which are input according to the manager account input field and the login password field;
judging whether regulation and control authority is met or not according to the administrator account and the login password;
and if so, generating the current regulation and control content.
15. An asset health management device, the device comprising:
the data regulation and control content acquisition module is used for acquiring equipment structure image data, real-time operation parameter data and remote regulation and control content of equipment in each system;
The health index data generation module is used for generating health index data based on the equipment structure image data, the real-time operation parameter data and the remote control content; the health index data comprises a reliability index, a safety index, an environmental protection index, an energy saving index and a cost index of the equipment;
a health item weight setting instruction acquisition module for detecting a health item weight setting instruction made for the reliability index, the safety index, the environmental protection index, the energy saving index, and the cost index;
the health item weight setting content acquisition module is used for acquiring health item weight setting contents according to the health item weight setting instruction; the health item weight setting content comprises health weight values respectively corresponding to the reliability index, the safety index, the environmental protection index, the energy saving index and the cost index;
the asset comprehensive health index generation module is used for performing health management calculation based on the reliability index, the safety index, the environmental protection index, the energy-saving index and the cost index and the health weight value to obtain an asset comprehensive health index;
And the asset health management interface generating module is used for generating an asset health management interface according to the asset comprehensive health index, and the asset health management interface is used for displaying the asset comprehensive health index.
16. An asset health management system, characterized in that said system comprises the asset health management device of claim 15; the system also comprises a dehumidifier remote monitoring subsystem, wherein the dehumidifier remote monitoring subsystem comprises:
the dehumidifier state information acquisition module is used for acquiring the running state information of the dehumidifier in real time;
the display interface generating module is used for generating a dehumidifier running state display interface of the dehumidifier according to the dehumidifier running state information; the dehumidifier running state display interface is used for displaying the dehumidifier running state information and dehumidifier remote regulation and control options;
the regulation and control content acquisition module is used for acquiring remote regulation and control content of the dehumidifier made according to the remote regulation and control option of the dehumidifier;
and the regulation and control instruction generating module is used for generating a remote dehumidifier regulation and control instruction according to the remote dehumidifier regulation and control content and sending the remote dehumidifier regulation and control instruction to the dehumidifier, and the remote dehumidifier regulation and control instruction is used for remotely controlling the dehumidifier to operate in an operation mode matched with the remote dehumidifier regulation and control content.
17. The asset health management system of claim 16, further comprising an air conditioning unit conditioning subsystem, a lighting fixture conditioning subsystem, an air compressor unit conditioning subsystem, a heat exchanger unit conditioning subsystem, a dust removal unit conditioning subsystem, a vacuum unit conditioning subsystem, a nitrogen generation unit conditioning subsystem, an exhaust gas treatment unit conditioning subsystem, and a clean room conditioning subsystem.
18. The asset health management system of claim 16, further comprising a project management means, the project management means comprising:
the basic information acquisition module is used for acquiring project basic information of a project and generating an information entry completion instruction according to the project basic information, wherein the information entry completion instruction is used for prompting a user that entry of the basic information of the project is completed;
the splitting information acquisition module is used for splitting the project according to the project basic information and acquiring project splitting information, and generating a project splitting completion instruction according to the project splitting information, wherein the project splitting information completion instruction is used for prompting a user to complete splitting and entry of the project;
a status information acquisition module for acquiring the project splitting information and acquiring the project status information of each split project, and acquiring project modification information according to the project status information;
The progress information acquisition module is used for acquiring project progress updating information in the project processing process according to the project rectification information;
and the data acquisition module is used for acquiring project data management data according to the project progress updating information.
19. The asset health management system of claim 16, further comprising equipment repair task dispatch management means, the equipment repair task dispatch management means comprising:
the distribution information acquisition module is used for acquiring equipment repair task distribution information; the equipment repair task dispatching information is used for dispatching to a repair task retriever;
the task retriever information acquisition module is used for acquiring equipment repair task retriever information after the equipment repair task distribution information is distributed to a repair task retriever; the equipment repair task retriever information comprises a fault area of equipment to be repaired and fault problem description;
the confirmation information acquisition module is used for acquiring equipment maintenance field confirmation information which is sent to the fault area of the equipment to be maintained according to the information of the equipment repair task retriever and confirms the description of the fault problem; the equipment maintenance site confirmation information comprises field equipment state data and spare part receiving data;
The task execution information acquisition module is used for acquiring repair task execution information after the equipment to be repaired is repaired according to the field equipment state data and the received spare part data; the repair task execution information comprises task starting time, fault reasons and equipment state after repair;
the task verification information acquisition module is used for acquiring task verification information for selecting whether a task passes verification according to the fault reason and the maintained equipment state;
and the task verification judging module is used for judging whether the task verification is finished according to the task verification information, if so, generating a task verification success instruction, and the task verification success instruction is used for prompting the task retriever that the repair task is finished.
20. A computer device comprising a memory and a processor, the memory storing a computer program, wherein the processor implements the steps of the method of any one of claims 1 to 14 when executing the computer program.
21. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 14.
CN202010642955.2A 2020-07-06 2020-07-06 Asset health management method, device, system, computer equipment and storage medium Pending CN111861166A (en)

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CN114046182A (en) * 2022-01-13 2022-02-15 天津国能津能滨海热电有限公司 Unit start-stop safety management method, device and system
CN114237181A (en) * 2021-12-17 2022-03-25 广东德尔智慧工厂科技有限公司 Multi-workshop health monitoring system and method
CN115358571A (en) * 2022-08-17 2022-11-18 广东德尔智慧工厂科技有限公司 Asset reliability assessment method
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