CN111853423A - A pipeline branch detection system - Google Patents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/40—Constructional aspects of the body
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/954—Inspecting the inner surface of hollow bodies, e.g. bores
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/56—Cameras or camera modules comprising electronic image sensors; Control thereof provided with illuminating means
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/57—Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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Abstract
本发明涉及一种管道支管检测系统,包括检测装置、可行走的爬行器、支管线缆装置和主管线缆装置,检测装置位于爬行器的一端,用于检测支管,支管线缆装置和主管线缆装置均位于爬行器的另一端,其均用于收纳线缆,支管线缆装置上线缆的一端与检测装置连接,主管线缆装置上线缆的一端与爬行器连接;爬行器用于推送支管线缆装置上的线缆,并带动检测装置移动。本发明的有益效果是主要应用于水中或淤泥中多种复杂环境中管道的检测,尤其是没有设置检查井的小口径及光线暗的管道内的检测,同时还可以应用于普通管道,应用前景广阔,目前国内本领域还没有合适的检测设备,本发明填补了国内在这一领域内的空白。
The invention relates to a pipe branch detection system, comprising a detection device, a walkable crawler, a branch pipe cable device and a main pipe cable device. The detection device is located at one end of the crawler and is used for detecting the branch pipe, the branch pipe cable device and the main line The cable devices are located at the other end of the crawler, which are used to store cables. One end of the cable on the branch cable device is connected to the detection device, and one end of the cable on the main cable device is connected to the crawler; the crawler is used to push The cable on the branch pipe cable device drives the detection device to move. The beneficial effect of the invention is that it is mainly applied to the detection of pipelines in various complex environments in water or silt, especially the detection of small-diameter and dark pipelines without inspection wells, and can also be applied to ordinary pipelines, with application prospects Broadly, at present, there is no suitable detection equipment in this field in China, and the present invention fills the blank in this field in China.
Description
技术领域technical field
本发明涉及管道支管检测技术领域,具体涉及一种管道支管检测系统。The invention relates to the technical field of pipeline branch pipe detection, in particular to a pipeline branch pipe detection system.
背景技术Background technique
管道内窥检测设备目前已广泛应用于排水管线,电力管线、无损检测、市政、考古等行业。主要用于石油石化、市政排水管道内部快速检测和诊断,该设备配备强力照明光源和便携式控制系统,非常适合野外和移动工作场所,传输线缆可以根据用户需求配备,可将设备送至所需工作位置。CCTV是一种管道内窥摄像检测设备,由主控制器,电缆盘,爬行器,及镜头四部分组成。通过操作主控制器人机界面,可实现控制爬行器在管道内行走,爬行器搭载摄像头,爬行器在管线中行走。同时采集到的管道内部图像通过线缆实时传输到主控制器进行实时监视、存储。在监视图像时如果发现管线有损坏,可以通过主控制器键盘输入字符进行标识,实时的叠加在视频上,实现录像存储的设备。Pipeline endoscopy testing equipment has been widely used in drainage pipelines, power pipelines, non-destructive testing, municipal, archaeological and other industries. It is mainly used for rapid detection and diagnosis of petroleum and petrochemical and municipal drainage pipelines. The equipment is equipped with a powerful lighting source and a portable control system, which is very suitable for field and mobile workplaces. work location. CCTV is a pipeline endoscopy camera inspection equipment, which consists of a main controller, a cable reel, a crawler, and a lens. By operating the man-machine interface of the main controller, the crawler can be controlled to walk in the pipeline, the crawler is equipped with a camera, and the crawler walks in the pipeline. At the same time, the internal images of the pipeline collected are transmitted to the main controller in real time through the cable for real-time monitoring and storage. When monitoring the image, if the pipeline is found to be damaged, it can be identified by inputting characters through the keyboard of the main controller, and superimposed on the video in real time to realize the equipment for video storage.
目前,市场上的CCTV都是采用轮式的管道检测装置主要是用于设置有检测井管道的检测,对于没有设置检查井的则无法进行检测;而且在进行管道支管路检测时,由于管道支管路管径小,传统管道爬行器无法进入检测,而进行小管道检测的硬质推杆管道内窥镜又无法准确进入支管路导致支管检测无法进行。At present, the CCTVs on the market all use wheeled pipeline detection devices, which are mainly used for the detection of pipelines with inspection wells, and cannot be detected for those without inspection wells; The diameter of the pipeline is small, and the traditional pipeline crawler cannot enter and detect, and the rigid push rod pipeline endoscope for small pipeline detection cannot accurately enter the branch pipeline, so that the branch pipeline detection cannot be carried out.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种管道支管检测系统,旨在解决上述技术问题。The technical problem to be solved by the present invention is to provide a pipeline branch detection system, which aims to solve the above-mentioned technical problems.
本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the above-mentioned technical problems is as follows:
一种管道支管检测系统,包括检测装置、可行走的爬行器、支管线缆装置和主管线缆装置,所述检测装置位于所述爬行器的一端,用于检测支管,所述支管线缆装置和所述主管线缆装置均位于所述爬行器的另一端,其均用于收纳线缆,所述支管线缆装置上线缆的一端与所述检测装置连接,所述主管线缆装置上线缆的一端与所述爬行器连接;所述爬行器用于推送所述支管线缆装置上的线缆,并带动所述检测装置移动。A pipeline branch pipe detection system, comprising a detection device, a walkable crawler, a branch pipe cable device and a main pipe cable device, the detection device is located at one end of the crawler and is used for detecting branch pipes, the branch pipe cable device The main cable device and the main cable device are both located at the other end of the crawler, which are both used for receiving cables. One end of the cable on the branch pipe cable device is connected to the detection device, and the main cable device is connected to the detection device. One end of the cable is connected with the crawler; the crawler is used to push the cable on the branch pipe cable device and drive the detection device to move.
本发明的有益效果是:检测时,通过支管线缆装置和主管线缆装置分别为检测装置和爬行器提供线缆,且爬行器能够向前推送支管线缆装置上的线缆,实现检测装置在管道中长距离的移动;另外,爬行器可准确的将检测装置送入支管路内,以便检测支管,精准度高。本发明结构紧凑,可实现检测装置在管道内长距离的移动,且可准确进入小口径支管路中进行检测,精准度高;本发明主要应用于水中或淤泥中多种复杂环境中管道的检测,尤其是没有设置检查井的小口径及光线暗的管道内的检测,同时还可以应用于普通管道,应用前景广阔,目前国内本领域还没有合适的检测设备,本发明填补了国内在这一领域内的空白。The beneficial effects of the present invention are: during detection, the branch pipe cable device and the main pipe cable device provide cables for the detection device and the crawler respectively, and the crawler can push the cables on the branch pipe cable device forward to realize the detection device. Long-distance movement in the pipeline; in addition, the crawler can accurately send the detection device into the branch pipeline, so as to detect the branch pipeline with high accuracy. The invention has a compact structure, can realize the long-distance movement of the detection device in the pipeline, and can accurately enter the small-diameter branch pipeline for detection, with high precision; the invention is mainly applied to the detection of pipelines in various complex environments in water or silt. , especially the detection in small-diameter and dark pipelines without inspection wells, and can also be applied to ordinary pipelines, with broad application prospects. At present, there is no suitable detection equipment in this field in China. blanks within the field.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述爬行器包括搭载车体,所述搭载车体上安装有用于将线缆从其一端推送至另一端的推送装置,所述搭载车体上至少安装有一个用于监测线缆推送状态的监测装置。Further, the crawler includes a vehicle body on which a pushing device for pushing the cable from one end to the other end is installed, and at least one device for monitoring the push of the cable is installed on the vehicle body Status monitoring device.
采用上述进一步方案的有益效果是推送装置推送线缆,实现线缆向前输送;通过上述搭载车体与推送装置的配合,实现线缆在管道内长距离的输送,以便实现管道的检测,尤其是小口径和光线暗的管道内的检测;线缆推送过程中,通过监测装置实时监测线缆推送的状态,以便工作人员及时获知线缆的推送状态。The beneficial effect of adopting the above-mentioned further scheme is that the pusher pushes the cable, so that the cable can be transported forward; through the cooperation of the above-mentioned vehicle body and the pusher, the cable can be transported in the pipeline for a long distance, so as to realize the detection of the pipeline, especially It is the detection in the pipeline with small diameter and dark light; during the cable push process, the monitoring device monitors the cable push status in real time, so that the staff can know the cable push status in time.
进一步,所述搭载车体靠近所述检测装置的一端安装有杯碗,所述杯碗位于所述检测装置和所述搭载车体的一端之间,其可分别在竖直方向和水平方向上旋转;所述杯碗的一端敞口,另一端设有供线缆穿过的穿线孔,线缆的一端穿过所述穿线孔后与所述检测装置连接。Further, a cup and bowl are installed at one end of the vehicle body close to the detection device, and the cup and bowl are located between the detection device and one end of the vehicle body, which can be in the vertical direction and the horizontal direction respectively. Rotating; one end of the cup and bowl is open, and the other end is provided with a threading hole for the cable to pass through, and one end of the cable is connected to the detection device after passing through the threading hole.
采用上述进一步方案的有益效果是通过实现杯碗在竖直方向和水平方向上的旋转,以便适用于不同支管的检测,适用范围较广。The beneficial effect of adopting the above-mentioned further solution is to realize the rotation of the cup and bowl in the vertical direction and the horizontal direction, so as to be suitable for the detection of different branch pipes, and the application range is wide.
进一步,所述搭载车体上靠近其一端的位置水平固定设有安装通道,所述安装通道靠近所述搭载车体一端的一端敞口;所述安装通道内可转动的安装有固定套筒,所述固定套筒内安装有带动所述杯碗在竖直方向上旋转的驱动组件。Further, an installation channel is fixed horizontally at a position close to one end of the vehicle body, and one end of the installation channel close to one end of the vehicle body is open; a fixed sleeve is rotatably installed in the installation channel, A drive assembly for driving the cup and bowl to rotate in a vertical direction is installed in the fixed sleeve.
采用上述进一步方案的有益效果是通过驱动组件带动杯碗在竖直方向上旋转0-90°,同时通过本领域技术人员所能想到的方式使得固定套筒带动驱动组件和杯碗转动,以实现杯碗在水平方向上的360°旋转,以便调整杯碗的角度,以便适用于不同支管的检测,使用范围较广,使用方便。The beneficial effect of adopting the above-mentioned further solution is to drive the cup and bowl to rotate by 0-90° in the vertical direction through the drive assembly, and at the same time, the fixed sleeve drives the drive assembly and the cup and bowl to rotate by means that those skilled in the art can think of, so as to realize The cup and bowl are rotated 360° in the horizontal direction, so as to adjust the angle of the cup and bowl, so as to be suitable for the detection of different branch pipes, with a wide range of use and convenient use.
进一步,所述驱动组件包括丝杆,所述丝杆水平可转动的安装在所述固定套筒内,其上螺纹套设有丝杆套筒;所述丝杆套筒的一端水平延伸出所述安装通道的敞口端,并通过至少一根垂直旋转杆与所述杯碗连接,所述垂直旋转杆的两端分别与所述丝杆套筒的一端以及所述杯碗的另一端转动连接。Further, the drive assembly includes a screw rod, which is horizontally rotatably installed in the fixed sleeve, and a screw rod sleeve is threaded on the screw rod; one end of the screw rod sleeve horizontally extends out of the fixed sleeve. The open end of the installation channel is connected to the cup and bowl through at least one vertical rotating rod, and the two ends of the vertical rotating rod rotate with one end of the screw sleeve and the other end of the cup and bowl respectively. connect.
采用上述进一步方案的有益效果是丝杆转动并将其自身的转动转变为丝杆套筒的直线移动,丝杆套筒通过垂直旋转杆带动杯碗在竖直方向上旋转,从而改变杯碗在竖直方向上的角度,以便适用于不同的小口径支管的检测,结构简单,操作简便。The beneficial effect of adopting the above-mentioned further scheme is that the screw rotates and converts its own rotation into the linear movement of the screw sleeve, and the screw sleeve drives the cup and bowl to rotate in the vertical direction through the vertical rotation rod, thereby changing the position of the cup and bowl in the vertical direction. The angle in the vertical direction is suitable for the detection of different small-diameter branch pipes, and the structure is simple and the operation is simple.
进一步,所述固定套筒外套设有可水平旋转的旋转套筒,所述旋转套筒的一端水平延伸出所述安装通道的敞口端外,并通过至少一根水平旋转杆与所述杯碗连接,所述水平旋转杆的两端分别与所述旋转套筒的一端以及所述杯碗的另一端转动连接。Further, the fixed sleeve outer sleeve is provided with a horizontally rotatable rotating sleeve, one end of the rotating sleeve horizontally extends out of the open end of the installation channel, and is connected to the cup through at least one horizontal rotating rod. The bowl is connected, and the two ends of the horizontal rotating rod are respectively rotatably connected with one end of the rotating sleeve and the other end of the cup and bowl.
采用上述进一步方案的有益效果是通过本领域技术人员所能想到的方式转动旋转套筒,并带动水平旋转杆以及固定套筒及其内部部件360°旋转,从而改变杯碗在水平方向上的角度,以便适用于不同的小口径支管的检测,结构简单,操作简便。The beneficial effect of adopting the above-mentioned further solution is to rotate the rotating sleeve in a way that those skilled in the art can think of, and drive the horizontal rotating rod, the fixed sleeve and its internal components to rotate 360°, thereby changing the angle of the cup and bowl in the horizontal direction , in order to be suitable for the detection of different small-diameter branch pipes, with simple structure and easy operation.
进一步,所述监测装置包括摄像头和用于给所述摄像头照明的照明灯,所述摄像头固定安装在所述搭载车体上表面的一端上,其镜头朝向所述搭载车体的一端外;所述照明灯固定安装在所述搭载车体上表面的一端上,其朝向所述搭载车体的一端外,并位于所述摄像头的一侧,线缆位于所述摄像头和所述照明灯之间。Further, the monitoring device includes a camera and an illuminating lamp for illuminating the camera, the camera is fixedly installed on one end of the upper surface of the vehicle body, and its lens faces outside of one end of the vehicle body; so The lighting lamp is fixedly installed on one end of the upper surface of the vehicle body, which faces the outside of one end of the vehicle body, and is located on the side of the camera, and the cable is located between the camera and the lighting lamp. .
采用上述进一步方案的有益效果是通过摄像头实时采集线缆推送的图片,并将对应的视频发送给控制器,控制器接收对应的视频,并判断分析线缆的推送是否出现故障,以便工作人员及时了解线缆推送的具体情况;线缆推送监测的过程中,通过照明灯为摄像头照明,提高摄像头采集的视频的质量,以便控制器更加精准的分析判断线缆推送的具体情况,精准度更高。The beneficial effect of adopting the above-mentioned further scheme is to collect the picture pushed by the cable in real time through the camera, and send the corresponding video to the controller. The controller receives the corresponding video, and judges and analyzes whether the push of the cable is faulty so that the staff can timely Understand the specific situation of cable push; in the process of cable push monitoring, the camera is illuminated by lights to improve the quality of the video collected by the camera, so that the controller can more accurately analyze and judge the specific situation of cable push, with higher accuracy .
进一步,所述推送装置包括至少一个主动轮以及与所述主动轮一一对应的被动轮,所述主动轮和所述被动轮沿与线缆推送方向垂直的方向相对设置在所述搭载车体上,并分别与所述搭载车体水平转动连接;线缆位于所述主动轮和所述被动轮之间,其两侧分别与所述主动轮和所述被动轮相贴。Further, the pushing device includes at least one driving wheel and a driven wheel corresponding to the driving wheel one-to-one, and the driving wheel and the driven wheel are oppositely arranged on the carrying vehicle body along a direction perpendicular to the cable pushing direction The cables are respectively connected to the vehicle body in horizontal rotation; the cables are located between the driving wheels and the driven wheels, and the two sides of the cables are respectively attached to the driving wheels and the driven wheels.
采用上述进一步方案的有益效果是线缆推送的过程中,通过本领域技术人员所能想到的方式使得主动轮转动,主动轮利用其与线缆之间以及线缆与被动轮之间的摩擦力带动线缆移动,从而实现线缆的输送,结构简单,输送方便。The beneficial effect of adopting the above-mentioned further scheme is that in the process of pushing the cable, the driving wheel is rotated in a way that those skilled in the art can think of, and the driving wheel utilizes the friction force between it and the cable and between the cable and the driven wheel Drive the cable to move, so as to realize the transportation of the cable, the structure is simple, and the transportation is convenient.
进一步,所述支管线缆装置包括电控箱和线缆盘,所述电控箱一端的底部设有贯通的穿线口;所述线缆盘包括同轴设置的静轮盘和动轮盘,所述静轮盘包括水平固定安装在所述电控箱内的固定轴以及同轴固定套设在所述固定轴两端的静圆盘,所述动轮盘包括芯轴以及同轴套设于所述芯轴两端的两个动圆盘,所述芯轴内部中空且两端均敞口,其同轴转动的套设在所述固定轴外,并位于两个所述静圆盘之间;软线缆缠绕在所述动轮盘)上,硬质线缆缠绕与依次缠绕在所述动轮盘和所述静轮盘上;所述电控箱一端的中部设有贯通的开口,所述开口处可定位的上下翻转的安装有用于导线的导线臂组件,所述导线臂组件可向上翻转以收纳于所述开口处,或向下翻转至倾斜状态以进行导线。Further, the branch pipe cable device includes an electric control box and a cable reel, and the bottom of one end of the electric control box is provided with a through threading port; The stationary wheel disc includes a fixed shaft fixed horizontally and fixedly installed in the electric control box, and a stationary disc coaxially fixedly sleeved on both ends of the fixed shaft, and the movable wheel disc includes a mandrel and a coaxial sleeve on the fixed shaft. Two movable discs at both ends of the mandrel, the interior of the mandrel is hollow and both ends are open, and the coaxial rotation is sleeved outside the fixed shaft, and is located between the two static discs; soft The cable is wound on the moving wheel), and the hard cable is wound and wound on the moving wheel and the stationary wheel in turn; the middle part of one end of the electric control box is provided with a through opening, and the opening is The positionable flip-up is mounted with a wire arm assembly for the wire that can be flipped up to be received at the opening, or flipped down to a tilted position for wire access.
采用上述进一步方案的有益效果是收纳时,首先软线缆和硬质线缆依次收纳于动轮盘上,多余的硬质线缆则缠绕于静轮盘上,静轮盘可防止硬质线缆滑脱。本发明结构简单,可实现软硬线缆的收纳,节省空间;导线臂组件可向下翻转至穿线口处,以实现线缆的导向和快速输送;导线臂组件向上翻转至开口处,以实现自身的收纳,节省空间,方便搬运和储存。The beneficial effect of adopting the above-mentioned further scheme is that, when storing, firstly, the flexible cable and the rigid cable are stored on the moving wheel disc in turn, and the redundant rigid cable is wound on the stationary wheel disc, which can prevent the hard cable from slipping off. . The invention has a simple structure, can realize the storage of soft and hard cables, and saves space; the wire arm assembly can be turned down to the threading opening to realize the guidance and rapid transportation of the cable; the wire arm assembly can be turned up to the opening to realize Its own storage, saving space, easy to carry and store.
进一步,所述主管线缆装置包括箱体,所述箱体内水平可转动的安装有用于收纳线缆的收纳盘;所述箱体的一端上设有贯通的出线口,所述出线口处可定位的上下翻转的安装有用于导线的导线组件,所述导线组件可向上翻转以收纳于所述出线口处,或向下翻转至倾斜状态以进行导线。Further, the main cable device includes a box body, and a storage tray for accommodating cables is installed horizontally and rotatably in the box body; one end of the box body is provided with a through wire outlet, and the wire outlet can be The positioned upside down is installed with a wire assembly for the wire, the wire assembly can be turned up to be received at the wire outlet, or turned down to an inclined state for wire.
采用上述进一步方案的有益效果是线缆收纳于收纳盘上,使用时线缆的一端穿过出线口后与相应的设备连接,结构简单,收线方便。The beneficial effect of adopting the above-mentioned further scheme is that the cable is stored on the storage tray, and one end of the cable is connected to the corresponding equipment after passing through the cable outlet during use, the structure is simple, and the cable is convenient to take up.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明搭载车体、检测装置、推送装置及监测装置的配合图;Fig. 2 is the coordination diagram of the vehicle body, the detection device, the push device and the monitoring device of the present invention;
图3为图2中A-A向的内部结构示意图;Fig. 3 is the internal structure schematic diagram of A-A in Fig. 2;
图4为图3中B的放大图;Fig. 4 is the enlarged view of B in Fig. 3;
图5为本发明中推送装置与搭载车体配合的结构示意图;FIG. 5 is a schematic structural diagram of the cooperation between the push device and the carrying vehicle body in the present invention;
图6为本发明中支管线缆装置的整体结构示意图;6 is a schematic diagram of the overall structure of the branch pipe cable device in the present invention;
图7为本发明中线缆盘的结构示意图;7 is a schematic structural diagram of a cable tray in the present invention;
图8为本发明中线缆盘的内部结构示意图;8 is a schematic diagram of the internal structure of the cable tray in the present invention;
图9为本发明中主管线缆装置的整体结构示意图;9 is a schematic diagram of the overall structure of the main pipe cable device in the present invention;
图10为本发明中主管线缆装置的内部结构示意图。FIG. 10 is a schematic diagram of the internal structure of the main pipe cable device in the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、搭载车体,2、线缆,3、摄像头,4、照明灯,5、主动轮,6、被动轮,7、皮带,8、端盖,9、限位块,10、轮子,11、杯碗,12、固定套筒,13、丝杆,14、丝杆套筒,15、垂直旋转杆,16、旋转套筒,17、水平旋转杆,19、辅助照明灯,20、检测装置,21、电控箱,22、穿线口,23、静轮盘,24、动轮盘,25、导杆,26、开口,27、导线框架,28、导线杆,29、连杆,30、定位钩,31、定位环,32、刹车组件,33、计米组件,34、软线缆,35、硬质线缆,36、控制面板,37、支撑框,38、动力组件,39、箱体,40、收纳盘,41、出线口,42、导线架,43、导线杆体,44、连接杆,45、摇臂,46、导向辊,47、提手,48、控制器,49、显示器,50、操控器。1. Car body, 2. Cable, 3. Camera, 4. Lighting, 5. Driving wheel, 6. Passive wheel, 7. Belt, 8. End cover, 9. Limit block, 10. Wheel, 11. , Cup and bowl, 12, Fixed sleeve, 13, Screw, 14, Screw sleeve, 15, Vertical rotating rod, 16, Rotating sleeve, 17, Horizontal rotating rod, 19, Auxiliary lighting, 20, Detection device , 21, electric control box, 22, threading port, 23, static wheel, 24, moving wheel, 25, guide rod, 26, opening, 27, lead frame, 28, lead rod, 29, connecting rod, 30, positioning Hook, 31, Positioning ring, 32, Brake assembly, 33, Meter assembly, 34, Flexible cable, 35, Hard cable, 36, Control panel, 37, Support frame, 38, Power assembly, 39, Box , 40, storage tray, 41, outlet, 42, lead frame, 43, lead rod body, 44, connecting rod, 45, rocker arm, 46, guide roller, 47, handle, 48, controller, 49, display, 50. Controller.
具体实施方式Detailed ways
以下结合附图及具体实施例对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings and specific embodiments. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
如图1至图10所示,本发明提供一种管道支管检测系统,包括检测装置20、可行走的爬行器、支管线缆装置和主管线缆装置,检测装置20位于爬行器的一端,用于检测支管,支管线缆装置和主管线缆装置均位于爬行器的另一端,其均用于收纳线缆2,支管线缆装置上线缆2的一端与检测装置20连接,主管线缆装置上线缆2的一端与爬行器连接;爬行器用于推送支管线缆装置上的线缆2,并带动检测装置20移动。检测时,通过支管线缆装置和主管线缆装置分别为检测装置20和爬行器提供线缆2,且爬行器能够向前推送支管线缆装置上的线缆2,实现检测装置20在管道中长距离的移动;另外,爬行器可准确的将检测装置20送入小口径的支管路内,以便检测支管,精准度高。本发明结构紧凑,可实现检测装置20在管道内长距离的移动,且可准确进入支管路中进行检测,精准度高。本发明主要应用于水中或淤泥中多种复杂环境中管道的检测,尤其是没有设置检查井的小口径及光线暗的管道内的检测,同时还可以应用于普通管道,应用前景广阔,目前国内本领域还没有合适的检测设备,本发明填补了国内在这一领域内的空白。As shown in FIG. 1 to FIG. 10 , the present invention provides a pipeline branch detection system, which includes a
需要说明的是,上述支管线缆装置上的线缆2包括硬质线缆35和软线缆34,硬质线缆35的一端穿过爬行器后与检测装置20的一端连接,硬质线缆35既可以实现供电,也可以推送检测装置20在支管内前进;主管线缆装置上收纳的线缆2为软线缆,其一端与爬行器上的电子设备连接,用于供电。It should be noted that the
上述检测装置优先采用检测摄像头,检测摄像头与线缆2的一端固定连接,此处的线缆2为硬质线缆35。The above detection device preferably adopts a detection camera, and the detection camera is fixedly connected to one end of the
上述搭载车体1的底部均匀间隔安装有多个轮子10,优选四个轮子10,四个轮子10两两相对安转在搭载车体1的两端。位于搭载车体1同一端的两个轮子10之间通过转轴连接,转轴与搭载车体1的一端转动连接;搭载车体1的一端上通过螺栓固定安装有电机,电机的驱动端与转轴的一端传动连接,具体方式可以为:电机的驱动端上和转轴的一端上分别同轴固定套设有齿轮,两个齿轮之间通过链条传动连接;也可以将齿轮均换成皮带轮,两个皮带轮之间分别通过皮带传动连接。A plurality of
需要说明的是,本发明还包括控制器48,上述监测装置和推送装置分别与控制器48连接,通过线缆2连接或无线通讯连接均可。It should be noted that the present invention also includes a
另外,上述各个电子设备的供电可以采用外接电源,也可以采用在搭载车体1上固定安装蓄电池。In addition, the power supply of each of the above-mentioned electronic devices may be an external power supply, or a battery may be fixedly mounted on the
实施例1Example 1
在上述结构的基础上,本实施例中,爬行器包括搭载车体1,搭载车体1上安装有用于将线缆2从其一端推送至另一端的推送装置,搭载车体1上至少安装有一个用于监测线缆2推送状态的监测装置。检测时,推送装置推送线缆2,实现线缆2向前输送;通过上述搭载车体1与推送装置的配合,实现线缆2在管道内长距离的输送,以便实现管道的检测;同时,线缆2推送过程中,通过监测装置实时监测线缆2推送的状态,以便工作人员及时获知线缆2的推送状态。On the basis of the above structure, in this embodiment, the crawler includes a
实施例2Example 2
在实施例一的基础上,本实施例中,搭载车体1靠近检测装置20的一端安装有杯碗11,杯碗11位于检测装置20和搭载车体1的一端之间,其可分别在竖直方向和水平方向上旋转;杯碗11的一端敞口,另一端设有供线缆2穿过的穿线孔,线缆2的一端穿过穿线孔后与检测装置20连接。运行时,通过实现杯碗11在竖直方向和水平方向上的旋转,从而带动检测装置20旋转,从而根据需求调整检测摄像头的位置,以便适用于不同小口径的支管的检测,适用范围较广。On the basis of the first embodiment, in this embodiment, a cup and
需要说明的是,上述检测装置20优先采用摄像头,摄像头可以采用普通的摄像头,也可以采用可旋转的摄像头,例如360°全景摄像头。检测前工作人员根据需求可更换合适的摄像头。It should be noted that the above-mentioned
实施例3Example 3
在实施例二的基础上,本实施例中,搭载车体1上靠近其一端的位置水平固定设有安装通道,安装通道与搭载车体1一体成型,安装通道靠近搭载车体1一端的一端敞口;安装通道内可转动的安装有固定套筒12,固定套筒12内安装有带动杯碗11在竖直方向上旋转的驱动组件。运行时,通过驱动组件带动杯碗11在竖直方向上旋转0-90°,同时通过本领域技术人员所能想到的方式使得固定套筒12带动驱动组件和杯碗11转动,以实现杯碗11在水平方向上的360°旋转,以便调整杯碗11的角度,以便适用于不同小口径的支管的检测,使用范围较广,使用方便。On the basis of the second embodiment, in this embodiment, an installation channel is fixed horizontally at the position near one end of the
实施例4Example 4
在实施例三的基础上,本实施例中,驱动组件包括丝杆13,丝杆13水平可转动的安装在固定套筒12内,其上螺纹套设有丝杆套筒14;丝杆套筒14的一端水平延伸出安装通道的敞口端,并通过至少一根垂直旋转杆15与杯碗11连接,垂直旋转杆15的两端分别与丝杆套筒14的一端以及杯碗11的另一端转动连接,通常采用铰链或转轴连接。运行时,丝杆13转动并将其自身的转动转变为丝杆套筒14的直线移动,丝杆套筒14通过垂直旋转杆15带动杯碗11在竖直方向上旋转,从而改变杯碗11在竖直方向上的角度,以便适用于不同小口径的支管的检测,结构简单,操作简便。On the basis of the third embodiment, in this embodiment, the drive assembly includes a
优选地,本实施例中,垂直旋转杆15的数量均为两根,两根垂直旋转杆15分别位于杯碗11的两侧,增加杯碗11在旋转过程中的稳定性。Preferably, in this embodiment, the number of the vertical
上述丝杆13旋转的驱动方式可以为:固定套筒12远离安装通道敞口端的一端上通过螺栓固定安装有电机,电机的驱动端与丝丝杆13的一端直接焊接。The above-mentioned rotation driving mode of the
实施例5Example 5
在实施例三的基础上,本实施例中,固定套筒12外套设有可水平旋转的旋转套筒16,旋转套筒16的一端水平延伸出安装通道的敞口端外,并通过至少一根水平旋转杆17与杯碗11连接,水平旋转杆17的两端分别与旋转套筒16的一端以及杯碗11的另一端转动连接,通常采用铰链或转轴连接。运行时,通过本领域技术人员所能想到的方式转动旋转套筒16,并带动水平旋转杆17以及固定套筒12及其内部的部件360°旋转,从而改变杯碗11在水平方向上的角度,以便适用于不同小口径的支管的检测,结构简单,操作简便。On the basis of the third embodiment, in this embodiment, the fixed
优选地,本实施例中,水平旋转杆17的数量为两根,两根水平旋转杆17均分别位于杯碗11的两侧,增加杯碗11在旋转过程中的稳定性。Preferably, in this embodiment, the number of the horizontal
上述旋转套筒16的旋转驱动方式可以为:安装通道内通过螺栓固定安装有电机,电机的驱动端上固定套设有齿轮或带轮,旋转套筒16的一端上同轴固定套设有齿轮或带轮,两个齿轮之间通过链条连接或者两个带轮之间通过皮带连接。The rotation driving mode of the above-mentioned
需要说明的是,两根垂直旋转杆15均位于两根水平旋转杆17内,四根旋转杆中,相邻两根旋转杆间隔设置,且彼此之间并不会影响。It should be noted that the two vertical
实施例6Example 6
在上述结构的基础上,本实施例中,监测装置包括摄像头3,摄像头3通过螺栓固定安装在搭载车体1的一端上,其镜头朝向搭载车体1的一端外。线缆2推送的过程中,通过摄像头3实时采集线缆2推送的视频,并将对应的视频发送给控制器48,控制器48接收对应的视频,并判断分析线缆2的推送是否出现故障,以便工作人员及时了解线缆2推送的具体情况。Based on the above structure, in this embodiment, the monitoring device includes a
实施例7Example 7
在实施例六的基础上,本实施例中,监测装置还包括为摄像头3照明的照明灯4,通过螺栓照明灯4固定安装在搭载车体1的一端上,其朝向搭载车体1的一端外,并位于摄像头3的一侧。线缆2推送监测的过程中,通过照明灯4为摄像头3照明,提高摄像头3采集的视频的质量,以便控制器48更加精准的分析判断线缆2推送的具体情况,精准度更高。On the basis of the sixth embodiment, in this embodiment, the monitoring device further includes a
优选地,上述照明灯4优选LED灯,节能效果较佳。Preferably, the above-mentioned
除上述结构外,监测装置也可以采用红外摄像头,红外摄像头可以直接在黑暗的管道内采集视频。In addition to the above structure, the monitoring device can also use an infrared camera, and the infrared camera can directly collect video in the dark pipe.
实施例8Example 8
在实施例七的基础上,本实施例中,摄像头3和照明灯4相对设置在线缆2的两侧,结构简单,设计合理,即可实现线缆2推送状态的监测,同时也不影响线缆2的推送,节省空间。On the basis of the seventh embodiment, in this embodiment, the
除了上述分布方式,摄像头3和照明灯4也可以设置在线缆2的同一侧,但是这种设置方式线缆2的稳定性不如上述方案。In addition to the above distribution method, the
实施例9Example 9
在上述结构的基础上,本实施例中,监测装置的数量为两个,两个监测On the basis of the above structure, in this embodiment, the number of monitoring devices is two, two monitoring devices
机构分别位于搭载车体1的两端,分别用于监测搭载车体1两端线缆2的推送状态。线缆2推送的过程中,通过两个监测装置分别监测搭载车体1两端的线缆2的推送状态,监测更为全面。The mechanisms are respectively located at both ends of the
另外,搭载车体1上还通过螺栓固定安装有辅助照明灯19,辅助照明灯优先安装在其中一个监测装置上,用于辅助摄像头3采集线缆2推送的视频,进一步确保视频采集的想过,优先采用LED灯。In addition, an auxiliary lighting lamp 19 is also installed on the
实施例10Example 10
在上述结构的基础上,本实施例中,推送装置包括至少一个主动轮5以及与主动轮5一一对应的被动轮6,主动轮5和被动轮6沿与线缆2推送方向垂直的方向相对设置在搭载车体1上,并分别通过芯轴与搭载车体1水平转动连接;线缆2位于主动轮5和被动轮6之间,其两侧分别与主动轮5和被动轮6相贴。线缆2推送的过程中,通过本领域技术人员所能想到的方式使得主动轮5转动,主动轮5利用其与线缆2之间以及线缆2与被动轮6之间的摩擦力带动线缆2移动,从而实现线缆2的输送,结构简单,输送方便。On the basis of the above structure, in this embodiment, the pushing device includes at least one
优选地,本实施例中,主动轮5和被动轮6的数量均为两个,两个主动轮5与两个被动轮6两两相对设置;两个主动轮5之间以及两个被动轮6之间分别通过皮带7传动连接;线缆2位于两条皮带7之间,其两侧分别与两条皮带7相贴。两个主动轮5和两个被动轮6同时配合,上述设置方式可增大线缆2推送的动力,从而实现线缆2的正常推送;另外,利用皮带7输送线缆2,减小对线缆2的损伤,保证线缆2的质量。Preferably, in this embodiment, the number of the
实施例11Example 11
在实施例十的基础上,本实施例中,搭载车体1上位于主动轮5下方的位置通过螺栓固定安装有电机,搭载车体1上设有容纳电机的安装槽;电机的驱动端竖直向上,并与其中一个主动轮5芯轴的下端固定连接,通常采用焊接或螺栓连接的方式。线缆2输送的过程中,通过电机驱动其中一个主动轮5转动,从而利用其与线缆2之间以及线缆2与被动轮6之间的摩擦力实现线缆2的主动推送,省时省力。On the basis of
除了上述驱动方式外,电机也可以通过齿轮与对应的主动轮5传动连接,具体为:对应的主动轮5芯轴的一端上以及电机的驱动端上分别同轴固定套设有齿轮,两个齿轮之间通过链条传动连接。In addition to the above-mentioned driving methods, the motor can also be connected to the
实施例12Example 12
在上述结构的基础上,本实施例中,搭载车体1上可翻转的安装有用于覆盖住推送装置的端盖8,端盖8的一侧与搭载车体1的一侧转动连接,通常采用铰链或合页连接,另一侧可翻转至搭载车体1的另一侧并扣住。线缆2输送时,通过端盖8覆盖住整个推送装置,增加整个设备的美观性;另外,端盖8还可避免灰尘影响推送装置的工作性能。On the basis of the above structure, in this embodiment, an
上述端盖8另一侧的中心处一体成型有卡扣一,搭载车体1的另一侧上一体成型有卡扣二,卡扣二与卡扣一配合,实现端盖8另一侧与搭载车体1另一侧的连接,结构简单,操作简便,省时省力。The center of the other side of the above-mentioned
实施例13Example 13
在上述结构的基础上,本实施例中,监测装置靠近搭载车体1的一端上可定位的上下翻转的安装有用于对线缆2进行限位的限位块9,限位块9优先设置在搭载车体1的一端,通过限位块9对线缆2进行限位,避免线缆2滑脱而影响线缆2的输送。On the basis of the above structure, in this embodiment, a
上述限位块9优先设置在对应的摄像头3和照明灯4之间,摄像头3的外壳或照明灯4的外壳靠近搭载车体1对应端的一端上设有两侧均敞口的凹槽,限位块9的一端通过铰链与凹槽内壁的一侧转动连接,另一端可翻转至与照明灯4的外壳或摄像头3的外壳贴合,以对线缆2进行限位。The above-mentioned limiting
另外,限位块9可以直接利用其与凹槽内壁之间的摩擦力进行限位,也可以通过螺栓,即限位块9的一端上设有贯通的螺孔一,螺孔一内螺纹连接有螺栓,凹槽的底部设有螺孔二;翻转限位块9至水平状态,使得螺孔二与螺孔一连通,然后通过螺栓将限位块9锁紧。In addition, the
实施例14Example 14
如图6至图8所示,在上述结构的基础上,本实施例中,支管线缆装置包括电控箱21和线缆盘,电控箱21一端的底部设有贯通的穿线口22;线缆盘包括同轴设置的静轮盘23和动轮盘24,静轮盘23包括水平固定安装在电控箱21内的固定轴以及同轴固定套设在固定轴两端的静圆盘,两个静圆盘直接焊接在固定轴的两端,固定轴的两端分别通过螺栓与电控箱21的两侧固定连接;动轮盘24包括芯轴以及同轴套设于芯轴两端的两个动圆盘,芯轴内部中空且两端均敞口,其同轴转动的套设在固定轴外,并位于两个静圆盘之间,两个动圆盘分别直接焊接在芯轴的两端;软线缆34缠绕在动轮盘24上,硬质线缆35缠绕与依次缠绕在动轮盘24和静轮盘23上。本发明中的线缆为末段为软线缆34,前端为硬质线缆35;收纳时,首先软线缆34和硬质线缆35由内之外依次收纳于动轮盘24上,多余的硬质线缆35则缠绕于静轮盘23上,静轮盘23可防止硬质线缆35从线缆盘上滑脱。本发明结构简单,可实现软硬线缆的收纳,节省空间。As shown in FIG. 6 to FIG. 8 , on the basis of the above structure, in this embodiment, the branch pipe cable device includes an
实施例15Example 15
在实施例十四的基础上,本实施例中,静轮盘23的两个静圆盘的边缘之间沿其周向间隔分布有多根导杆25,两个静圆盘分别同轴固定套设于固定轴的两端上;每根导杆25均水平设置,其两端分别与静轮盘23两侧的静圆盘边缘连接,用于防止线缆滑脱。通过多个导杆25可对线缆盘上的线缆进行限位,防止硬质线缆从线缆盘上滑脱,结构简单,线缆收纳效果较佳。On the basis of the fourteenth embodiment, in this embodiment, a plurality of
实施例16Example 16
在实施例十五的基础上,本实施例中,每根导杆25的两端分别与静轮盘23两侧静圆盘的边缘转动连接,每根导杆25的两端分别通过转轴与静轮盘23两侧静圆盘的边缘转动连接,两个转轴均与导杆25一体成型,两个静圆盘的边缘上相对设有与两个转轴配合的转孔。每根导杆25均与静轮盘23转动连接,将硬质线缆35与导杆25之间的静摩擦转变为转动摩擦,有效减小硬质线缆35与导杆25之间的摩擦,避免硬质线缆35发生破损,保护硬质线缆35。On the basis of the fifteenth embodiment, in this embodiment, the two ends of each
上述导杆25可以转动设置,也可以固定设置,导杆25固定设置时其与硬质线缆35之间的摩擦力明显大于其转动时的摩擦力,转动设置的方案更佳。The
实施例17Example 17
在实施例十四的基础上,本实施例中,电控箱21一端的中部设有贯通的开口26,开口26优选为方向开口;开口26处可定位的上下翻转的安装有用于导线的导线臂组件,导线臂组件可向上翻转以收纳于开口26处,或向下翻转至倾斜状态以进行导线。线缆放线的过程中,通过导线臂组件可实现线缆的导向,实现线缆的快速输送;另外,导线臂可向上翻转收纳于开口26处,节省空间,方便搬运和储存。On the basis of the fourteenth embodiment, in this embodiment, the middle part of one end of the
实施例18Example 18
在实施例十七的基础上,本实施例中,导线臂组件包括导线框架27,导线框架27的一端与开口26的下端转动连接,通常采用铰链或转轴连接,另一端可向下翻转至穿线口22的一侧以导线,或向上翻转至与开口26的上端相抵以收拢;导线框架27的另一端上水平转动的安装有用于导线的导线杆28。放线时,导线框架27可向下翻转至穿线口22处,以实现线缆的导向和快速输送;不使用时,导线框架27向上翻转至开口26处,以实现自身的收纳,节省空间,方便搬运和储存。On the basis of the seventeenth embodiment, in this embodiment, the wire arm assembly includes a
另外,电控箱21一端位于开口26下方的位置通过螺栓固定安装有支撑框37,支撑框37上设有与穿线口22贯通的缺口。放线时,导线框架27向下翻转至与支撑框37相抵,支撑框37托住导线框架27,使得导线框架27呈倾斜状态,以便更好地进行导线。In addition, one end of the
除上述结构外,也可以是电控箱21一端敞口,支撑框37覆盖在电控箱21一端的底部,穿线口22位于支撑框37上。In addition to the above structure, one end of the
为了增加导线框架27自身的稳定性,其两侧之间通过至少一根加固杆连接。In order to increase the stability of the
实施例19Example 19
在实施例十八的基础上,本实施例中,导线框架27至少一侧通过连杆29与开口26的两侧连接,连杆29的两端分别与导线框架27和开口26的同一侧转动连接,通常采用铰链或转轴连接。导线框架27上下翻转的过程中,通过连杆29实现导线框架27与开口26连接,增加导线框架27的稳定性。On the basis of the eighteenth embodiment, in this embodiment, at least one side of the
优选地,本实施例中,连杆29的数量优选为两个,两个连杆29分别位于导线框架27的两侧,每个连杆29的两端分别与导线框架27和开口26的同一侧转动连接,增加导线框架27上下翻转的稳定性。Preferably, in this embodiment, the number of the connecting
另外,每个连杆29的一端与导线框架27一侧的中部转动连接,另一端与开口26对应侧的下部转动连接,方便收纳导线框架27。In addition, one end of each
除上述结构外,开口26和导线框架27之间也可以不设置连杆29In addition to the above structure, the connecting
实施例20Example 20
如图6所示,在实施例十七的基础上,本实施例中,开口26的上端沿水平方向间隔安装有至少一个定位钩30,定位钩30与电控箱21一体成型,或者通过螺栓连接;导线框架27的另一端上沿水平方向间隔设有与定位钩30一一对应的定位环31,定位环31与导线框架27一体成型;向上翻转导线框架27至其另一端与开口26的上端相抵,将定位钩30钩入定位环31内,以固定住导线框架27。不使用时,通过开口26上端的定位钩30与导线框架27另一端的定位环31配合,实现导线框架27的快速定位,结构简单,操作简便,省时省力。As shown in FIG. 6 , on the basis of the seventeenth embodiment, in this embodiment, at least one
优选地,本实施例中,定位钩30和定位环31的数量均为两个,两个定位钩30和两个定位环31两两相对设置在开口26两端的两侧,增加导线框架27的稳定性。Preferably, in this embodiment, the number of the positioning hooks 30 and the
除上述结构外,导线框架27也可以采用螺栓与电控箱21连接,此时电控箱21上的对应位置已经导线框架27的另一端上均设有螺孔(如图2所示)。In addition to the above structure, the
实施例21Example 21
在上述结构的基础上,本实施例中,电控箱21内安装有控制器48和用于驱动动轮盘24转动的动力组件38,动力组件38与动轮盘24的芯轴传动连接,并通过线路与控制器48连接;控制器48通过螺栓固定安装在电控箱21内。通过控制器48控制动力组件38带动动轮盘24正向或反向转动,实现线缆的收纳或释放,自动化程度高,省时省力。On the basis of the above structure, in this embodiment, a
上述动力组件38可以为电机,电机通过螺栓固定在电控箱21内,其驱动端上固定套设有齿轮,动轮盘24上的套筒的一端上同轴固定套设有齿轮,两个齿轮之间通过链条连接;也可以采用电机与皮带组件配合,皮带组件的装配方式与齿轮和链条的装配方式相同。The above-mentioned
实施例22Example 22
在实施例二十一的基础上,本实施例中,电控箱21上还安装有用于刹住动轮盘24的刹车组件32,刹车12通过线路与控制器48连接。通过控制器48控制刹车组件32及时刹住动轮盘24,以满足不同的需求,避免线缆释放过度。On the basis of the twenty-first embodiment, in this embodiment, the
需要说明的是,刹车组件32采用的是现有技术,即汽车的刹车片,此处的动轮盘24相当于汽车的车轮,通过刹车片刹车动轮盘24的轮毂即可。It should be noted that the
实施例23Example 23
在实施例二十一的基础上,本实施例中,电控箱21内位于穿线口22一侧的位置通过螺栓固定安装有计米组件33,计米组件33通过线路与控制器48连接。线缆放线的过程中,通过计米组件33实时监测线缆释放的长度,精准度更高。On the basis of the twenty-first embodiment, in this embodiment, a meter-counting
另外,电控箱21的外壁上还固定安装有控制面板36,控制面板36上安装有多个控制上述各个部件作业的控制按钮。In addition, a
需要说明的是,上述计米组件33采用现有技术中的电子计米器,在此不再赘述其结构原理。It should be noted that the above-mentioned
另外,本发明可以采用外接电源供电,也可以采用在电控箱21内安装蓄电池,以为上述各个部件供电。In addition, in the present invention, an external power supply can be used for power supply, or a battery can be installed in the
实施例24Example 24
在上述结构的基础上,本实施例中,主管线缆装置包括箱体39,箱体39内水平可转动的安装有用于收纳线缆的收纳盘40;箱体39的一端上设有贯通的出线口41,出线口41处可定位的上下翻转的安装有用于导线的导线组件,导线组件可向上翻转以收纳于出线口41处。On the basis of the above structure, in this embodiment, the main cable device includes a
另外,出线口41内从上至下水平转动的间隔安装有两个导向辊46,收纳盘40上的线缆2的一端穿过两个导向辊46之间。In addition, two
需要说明的是,两个导向辊46不会影响导线架42的翻转。It should be noted that the two
实施例25Example 25
在实施例十七的基础上,本实施例中,导线组件包括导线架42,导线架42的一端与出线口41的下端转动连接,通常采用铰链或转轴连接,另一端可向下翻转以导线,或向上翻转至与出线口41的上端相抵以收拢;导线架42的另一端上水平转动的安装有用于导线的导线杆体43。放线时,导线架42可向下翻转至设定位置,以实现线缆2的导向和快速输送;不使用时,导线架42向上翻转至出线口41处,以实现自身的收纳,节省空间,方便搬运和储存。On the basis of the seventeenth embodiment, in this embodiment, the wire assembly includes a
实施例26Example 26
在实施例二十五的基础上,本实施例中,导线架42至少一侧通过连接杆44与出线口41的两侧连接,连接杆44的两端分别与导线架42和出线口41的同一侧转动连接,通常采用铰链或转轴连接。导线架42上下翻转的过程中,通过连接杆44实现导线架42与出线口41连接,增加导线架42的稳定性。On the basis of the twenty-fifth embodiment, in this embodiment, at least one side of the
优选地,本实施例中,连接杆44的数量优选为两个,两个连接杆分别位于导线架42的两侧,每个连接杆44的两端分别与导线架42和出线口41的同一侧转动连接,增加导线架42上下翻转的稳定性。Preferably, in this embodiment, the number of the connecting
另外,每个连接杆44的一端与导线架42一侧的中部转动连接,另一端与出线口41对应侧的下部转动连接,方便收纳导线架42。In addition, one end of each connecting
除上述结构外,出线口41和导线架42之间也可以不设置连接杆44,此时导线架42的稳定性差于设置连接杆44的方案。In addition to the above structure, the connecting
实施例27Example 27
如图6所示,在实施例二十五的基础上,本实施例中,出线口41的上端沿水平方向间隔安装有至少一个定位钩30,定位钩30与箱体39一体成型,或者通过螺栓连接;导线架42的另一端上沿水平方向间隔设有与定位钩30一一对应的定位环31,定位环31与导线架42一体成型;向上翻转导线架42至其另一端与出线口41的上端相抵,将定位钩30钩入定位环31内,以固定住导线架42。不使用时,通过出线口41上端的定位钩30与导线架42另一端的定位环31配合,实现导线架42的快速定位,结构简单,操作简便,省时省力。As shown in FIG. 6 , on the basis of the twenty-fifth embodiment, in this embodiment, at least one
优选地,本实施例中,定位钩30和定位环31的数量均为两个,两个定位钩30和两个定位环31两两相对设置在出线口41两端的两侧,增加导线架42的稳定性。Preferably, in this embodiment, the number of the positioning hooks 30 and the positioning rings 31 is two, and the two positioning hooks 30 and the two positioning rings 31 are arranged on both sides of the two ends of the
除上述结构外,导线架42也可以采用螺栓与箱体39连接,此时箱体39上的对应位置已经导线架42的另一端上均设有螺孔。In addition to the above structure, the
实施例28Example 28
在上述结构的基础上,本实施例中,箱体39内安装有控制器48和用于驱动收纳盘40转动的动力组件38,动力组件38与收纳盘40的芯轴传动连接,并通过线路与控制器48连接;控制器48通过螺栓固定安装在箱体39内。通过控制器48控制动力组件38带动收纳盘40正向或反向转动,实现线缆2的收纳或释放,自动化程度高,省时省力。On the basis of the above structure, in this embodiment, a
上述动力组件38可以为电机,电机通过螺栓固定在箱体39内,其驱动端上固定套设有齿轮,动轮盘24上的套筒的一端上同轴固定套设有齿轮,两个齿轮之间通过链条连接;也可以采用电机与皮带组件配合,皮带组件的装配方式与齿轮和链条的装配方式相同。The above-mentioned
另外,为了防止出现故障时动力组件38无法工作,箱体39上还安装有摇臂45,摇臂45的一端与收纳盘40芯轴的一端固定连接,箱体39侧壁的对应位置处设有供摇臂45的一端穿过的圆孔。In addition, in order to prevent the
而且,箱体39顶部的两侧相对固定焊接有两个提手47,方便搬运箱体39。Moreover, two
实施例29Example 29
在实施例二十一的基础上,本实施例中,箱体39上还安装有用于刹住收纳盘40的刹车组件32,刹车组件32通过线路与控制器48连接。通过控制器48控制刹车组件32及时刹住收纳盘40,以满足不同的需求,避免线缆2释放过度。On the basis of the twenty-first embodiment, in this embodiment, a
需要说明的是,刹车组件32采用的是现有技术,即汽车的刹车片,此处的动轮盘24相当于汽车的车轮,通过刹车片刹车动轮盘24的轮毂即可。It should be noted that the
实施例30Example 30
在实施例二十四的基础上,本实施例中,箱体39的外壁上还固定安装有控制面板36,控制面板36上安装有多个控制上述各个部件作业的控制按钮。On the basis of the twenty-fourth embodiment, in this embodiment, a
另外,本发明可以采用外接电源供电,也可以采用在箱体39内安装蓄电池,以为上述各个部件供电。In addition, in the present invention, an external power supply can be used for power supply, or a battery can be installed in the
本发明中,检测时,支管线缆装置和主管线缆装置均位于检测车辆中,爬行器带着检测装置20在管道内移动。检测车辆内安装有操控器50,优先采用桌面操控器和/或手持操控器,桌面控制器48和/或手持控制器48与各个设备中的控制器48通讯连接。In the present invention, during detection, both the branch pipe cable device and the main pipe cable device are located in the detection vehicle, and the crawler moves in the pipeline with the
另外,检测车辆内还设置有两个显示器49,两个显示器49分别用于显示支管线缆装置和主管线缆装置线缆推送的情况。In addition, two displays 49 are also provided in the detection vehicle, and the two displays 49 are respectively used to display the cable push of the branch pipe cable device and the main pipe cable device.
需要说明的是,本发明主要应用于狭小密闭的小口径管道内的探测,尤其是管道内有水或淤泥的情况下,因此上述各个电子器件均具有防水功能,确保正常运行。It should be noted that the present invention is mainly used for detection in narrow and closed small-diameter pipelines, especially when there is water or silt in the pipeline. Therefore, each of the above electronic devices has a waterproof function to ensure normal operation.
本发明的工作原理如下:The working principle of the present invention is as follows:
不使用时,支管线缆装置和主管线缆装置中的导线臂组件和导线组件分别通过上述方式收纳于开口26和出线口41内;使用时,人工手动将导线臂组件和导线组件分别从开口26和出线口41内翻转出来;When not in use, the wire arm assembly and wire assembly in the branch pipe cable device and the main cable device are respectively received in the
检测时,首先通过对应的电机驱动主动轮5转动,主动轮5利用其与线缆2以及线缆2与被动轮6之间的摩擦力实现线缆2的推送;在此过程中,分别通过两个照明灯4为两个摄像头3照明,两个摄像头3分别采集搭载车体1两端的线缆2推送视频,并发送给控制器48,控制器48接收对应的视频并分析线缆2推送的状态,以便工作人员及时了解线缆2推送的状态;During detection, the
然后,通过对应的电机驱动丝杆13转动,丝杆13转动并将其自身的转动转变为丝杆套筒14的直线移动,丝杆套筒14通过垂直旋转杆15带动杯碗11在竖直方向上旋转,从而改变杯碗11在竖直方向上的角度;Then, the
同时,通过对应的电机驱动旋转套筒16旋转,并带动水平旋转杆17以及固定套筒12及其内部的部件360°旋转,从而改变杯碗11在水平方向上的角度,使得检测装置20精准伸入支管内,以便适用于不同小口径的支管的检测,结构简单,操作简便。At the same time, the corresponding motor drives the
需要说明的是,本发明所涉及到的电机(型号YE-2)、摄像头(型号DS-IPC-T12H)以及LED灯(型号E-NLED0024)均采用现有技术,并且上述各个部件与控制器(型号TC-SCR)电连接,控制器与各个部件之间的控制电路为现有技术。It should be noted that the motor (model YE-2), the camera (model DS-IPC-T12H) and the LED lamp (model E-NLED0024) involved in the present invention all adopt the prior art, and the above-mentioned components and the controller (Model TC-SCR) is electrically connected, and the control circuit between the controller and each component is in the prior art.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
Claims (10)
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