CN111849082A - Cable core wire insulating material with water resistance - Google Patents

Cable core wire insulating material with water resistance Download PDF

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Publication number
CN111849082A
CN111849082A CN202010789191.XA CN202010789191A CN111849082A CN 111849082 A CN111849082 A CN 111849082A CN 202010789191 A CN202010789191 A CN 202010789191A CN 111849082 A CN111849082 A CN 111849082A
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parts
tert
cable core
insulating material
water resistance
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Inventor
邱国军
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Wuxi Zhonghui Cable Co ltd
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Wuxi Zhonghui Cable Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention relates to a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 90-110 parts; zinc oxide: 1.8-4.2 parts; polyethylene wax: 1.8-4.3 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.2-1.2 parts; an anti-aging agent: 0.1-0.5 part; vinyltris (2-methoxyethoxy) silane: 0.3-1.4 parts; magnesium-rich powder: 85-115 parts of a solvent; calcined kaolin: 14-26 parts; operating oil: 12-24 parts; trimethylolpropane trimethacrylate: 1-2 parts; crosslinking agent TAIC: 1-2 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 1.7 to 3.4 portions. The cable core prepared from the insulating material has excellent wear resistance, aging resistance, water resistance, heat resistance and insulating property.

Description

Cable core wire insulating material with water resistance
Technical Field
The invention relates to the technical field of cables, in particular to a cable core wire insulating material with water resistance.
Background
The cable core wire is a coating layer coated outside the cable core wire, and has the performances of protecting the wire core, insulating, preventing water and the like.
Ethylene propylene diene monomer is a copolymer of ethylene, propylene and a small amount of non-conjugated diene, is one of ethylene propylene rubbers, is represented by EPDM (ethylene propylene diene monomer), has excellent aging resistance such as ozone resistance, heat resistance, weather resistance and the like because the main chain of the ethylene propylene diene monomer is composed of chemically stable saturated hydrocarbon and only contains unsaturated double bonds in the side chain, and can be widely used in the fields of automobile parts, waterproof materials for buildings, wire and cable sheaths, heat-resistant rubber tubes, adhesive tapes, automobile sealing parts and the like. Therefore, the prepared cable core wire has excellent ozone resistance, heat resistance, weather resistance and other aging resistance.
The performance of the cable core on the market is excellent, but the performance can be improved continuously, and particularly the performance of the cable core aiming at H07RN8-F is still to be further improved.
Disclosure of Invention
The technical problem to be solved is as follows: aiming at the defect that the performance of the cable core of the existing H07RN8-F cable is still to be further improved, the invention provides the cable core insulating material with water resistance, and the cable core prepared by the insulating material has excellent wear resistance, aging resistance, water resistance, heat resistance and insulating performance.
The technical scheme is as follows: a cable core wire insulating material with water resistance comprises the following components in parts by mass: ethylene propylene diene monomer: 90-110 parts; zinc oxide: 1.8-4.2 parts; polyethylene wax: 1.8-4.3 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.2-1.2 parts; an anti-aging agent: 0.1-0.5 part; vinyltris (2-methoxyethoxy) silane: 0.3-1.4 parts; magnesium-rich powder: 85-115 parts of a solvent; calcined kaolin: 14-26 parts; operating oil: 12-24 parts; trimethylolpropane trimethacrylate: 1-2 parts; crosslinking agent TAIC: 1-2 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 1.7 to 3.4 portions.
The cable core wire insulating material with the water-resistant performance comprises the following components in parts by mass: ethylene propylene diene monomer: 96-105 parts; zinc oxide: 2.2-3.3 parts; polyethylene wax: 2-3.8 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.6-1 part; an anti-aging agent: 0.17-0.38 parts; vinyltris (2-methoxyethoxy) silane: 0.5-1.2 parts; magnesium-rich powder: 95-105 parts of a modifier; calcined kaolin: 17-23 parts; operating oil: 15-20 parts of a solvent; trimethylolpropane trimethacrylate: 1.3-1.7 parts; crosslinking agent TAIC: 1.3-1.7 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2-3 parts.
The cable core wire insulating material with the water-resistant performance comprises the following components in parts by mass: ethylene propylene diene monomer: 100 parts of (A); zinc oxide: 3 parts of a mixture; polyethylene wax: 3 parts of a mixture; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.8 part; an anti-aging agent: 0.3 part; vinyltris (2-methoxyethoxy) silane: 1 part; magnesium-rich powder: 100 parts of (A); calcined kaolin: 20 parts of (1); operating oil: 18 parts of a mixture; trimethylolpropane trimethacrylate: 1.5 parts; crosslinking agent TAIC: 1.5 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2.5 parts.
The anti-aging agent is one of N-phenyl-alpha-naphthylamine, N-phenyl-N' -isopropyl-p-phenylenediamine or p-phenylenediamine.
Has the advantages that: the cable core wire insulating material with the water resistance provided by the invention has the following beneficial effects:
1. after the ethylene propylene diene monomer rubber, the zinc oxide and other components in the formula are matched, the prepared cable core wire has the excellent characteristics of wear resistance, aging resistance, low water absorption, insulation and the like;
2. the polyethylene wax in the formula has good compatibility with the ethylene propylene diene monomer, and can be used as a lubricant, so that the prepared cable core wire is easy to demould when the cable is prepared;
3. after the anti-aging agent, the ethylene propylene diene monomer and other components in the formula are combined, the use temperature of the prepared cable core wire can be increased;
4. vinyl tri (2-methoxyethoxy) silane in the formula is a silane coupling agent, and can improve the mechanical, electrical and weather-resistant properties of the insulating material after being added;
5. the addition of the magnesium strong powder in the formula can properly play a role of the main material, thereby reducing the cost and improving the productivity;
6. the calcined kaolin in the formula is used as a filler, so that the insulating property of the insulating material can be improved;
7. the operating oil in the formula is a softener, and the plasticity, the fluidity and the adhesive property of the insulating material can be improved by adding the operating oil;
8. the other components of the insulating material respectively serve as a vulcanizing agent, a main fluidizing active agent, a cross-linking agent, an antioxidant and the like, and the insulating material prepared by combining all the components has excellent wear resistance, aging resistance, water resistance, heat resistance and insulating property.
Detailed Description
The following procedure for the preparation of the insulation in examples 1-5 was as follows: uniformly stirring ethylene propylene diene monomer, zinc oxide, polyethylene wax, magnesium powder, calcined kaolin and operating oil in a high-speed mixer, and controlling the stirring speed to be 500-600 r/min; then, adding tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, an anti-aging agent, vinyl tri (2-methoxyethoxy) silane, trimethylolpropane trimethacrylate, a crosslinking agent TAIC and 2, 5-dimethyl-2, 5-di- (tert-butylperoxy) hexane into a high-speed mixer, controlling the stirring speed to be 400-500 r/min, and uniformly stirring and mixing; and finally, extruding and granulating the materials in the high-speed mixer through a double-screw extruder to obtain the insulating material.
Example 1
The embodiment provides a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 90 parts of a mixture; zinc oxide: 1.8 parts; polyethylene wax: 1.8 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.2 part; n-phenyl- α -naphthylamine: 0.1 part; vinyltris (2-methoxyethoxy) silane: 0.3 part; magnesium-rich powder: 85 parts of a mixture; calcined kaolin: 14 parts of (1); operating oil: 12 parts of (1); trimethylolpropane trimethacrylate: 1 part; crosslinking agent TAIC: 1 part; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 1.7 parts.
Example 2
The embodiment provides a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 105 parts of (A); zinc oxide: 3.3 parts; polyethylene wax: 3.8 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 1 part; n-phenyl- α -naphthylamine: 0.38 part; vinyltris (2-methoxyethoxy) silane: 1.2 parts; magnesium-rich powder: 105 parts of (A); calcined kaolin: 23 parts; operating oil: 20 parts of (1); trimethylolpropane trimethacrylate: 1.7 parts; crosslinking agent TAIC: 1.7 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: and 3 parts.
Example 3
The embodiment provides a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 100 parts of (A); zinc oxide: 3 parts of a mixture; polyethylene wax: 3 parts of a mixture; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.2 part; n-phenyl- α -naphthylamine: 0.1 part; vinyltris (2-methoxyethoxy) silane: 0.3 part; magnesium-rich powder: 100 parts of (A); calcined kaolin: 20 parts of (1); operating oil: 18 parts of a mixture; trimethylolpropane trimethacrylate: 1.5 parts; crosslinking agent TAIC: 1.5 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2.5 parts.
Example 4
The embodiment provides a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 100 parts of (A); zinc oxide: 3 parts of a mixture; polyethylene wax: 3 parts of a mixture; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.4 part; n-phenyl- α -naphthylamine: 0.3 part; vinyltris (2-methoxyethoxy) silane: 0.7 part; magnesium-rich powder: 100 parts of (A); calcined kaolin: 20 parts of (1); operating oil: 18 parts of a mixture; trimethylolpropane trimethacrylate: 1.5 parts; crosslinking agent TAIC: 1.5 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2.5 parts.
Example 5
The embodiment provides a cable core wire insulating material with water resistance, which comprises the following components in parts by mass: ethylene propylene diene monomer: 100 parts of (A); zinc oxide: 3 parts of a mixture; polyethylene wax: 3 parts of a mixture; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.8 part; n-phenyl- α -naphthylamine: 0.3 part; vinyltris (2-methoxyethoxy) silane: 1 part; magnesium-rich powder: 100 parts of (A); calcined kaolin: 20 parts of (1); operating oil: 18 parts of a mixture; trimethylolpropane trimethacrylate: 1.5 parts; crosslinking agent TAIC: 1.5 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2.5 parts.
Then, the performance of the insulating material prepared in the embodiment 1 to the embodiment 5 is detected, and the specific detection is as follows:
1. testing of electrical properties of water
H07RN8-F3 x 1.5 cable cores were prepared using the insulation materials prepared in examples 1 to 5, the average thickness of the prepared cable cores was 0.5mm, the minimum thickness was 1mm, H07RN-F3 x 1.5 cables, each having a length of 25m, were prepared using the cable cores prepared in examples 1 to 5, and were designated as sample 1, sample 2, sample 3, sample 4, and sample 5, and 3 groups of samples were selected for testing.
3 groups of samples are respectively soaked in drinking tap water at 50 +/-2 ℃ for 24 hours, 14 days and 30 days, 1 kilovolt alternating voltage is applied between a wire conductor and a water body during the soaking, and the 3 groups of samples are not allowed to have voltage breakdown. After completion of the soaking, insulation resistance test was carried out at (50. + -. 2) ° C according to EN50395, chapter 8.1. The test results are as follows, measured according to appendix a of EN50395, and the volume resistance values are as follows:
Figure BDA0002623149820000041
2. mechanical property test of soaking water
Using the insulating materials prepared in the above examples 1 to 5 to prepare H07RN8-F3 x 1.5 cable cores, the average thickness of the prepared cable cores was 0.5mm, and the thinnest thickness was 1mm, the cable cores prepared in the above examples 1 to 5 were labeled as sample a, sample b, sample c, sample d, and sample e, each sample weighed 10.00g, two groups of samples were selected for testing, and after soaking the two groups of samples in (50 ± 2) ° c drinking tap water for 28 days and 100 days, tensile strength and elongation at break were tested and weighed, and the data were as follows:
Figure BDA0002623149820000051
while the embodiments of the present invention have been described in detail, those skilled in the art will recognize that the embodiments of the present invention can be practiced without departing from the spirit and scope of the claims.

Claims (4)

1. The cable core wire insulating material with water resistance is characterized by comprising the following components in parts by mass: ethylene propylene diene monomer: 90-110 parts; zinc oxide: 1.8-4.2 parts; polyethylene wax: 1.8-4.3 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.2-1.2 parts; an anti-aging agent: 0.1-0.5 part; vinyltris (2-methoxyethoxy) silane: 0.3-1.4 parts; magnesium-rich powder: 85-115 parts of a solvent; calcined kaolin: 14-26 parts; operating oil: 12-24 parts; trimethylolpropane trimethacrylate: 1-2 parts; crosslinking agent TAIC: 1-2 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 1.7 to 3.4 portions.
2. The cable core wire insulating material with water resistance according to claim 1, characterized by comprising the following components in parts by mass: ethylene propylene diene monomer: 96-105 parts; zinc oxide: 2.2-3.3 parts; polyethylene wax: 2-3.8 parts; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.6-1 part; an anti-aging agent: 0.17-0.38 parts; vinyltris (2-methoxyethoxy) silane: 0.5-1.2 parts; magnesium-rich powder: 95-105 parts of a modifier; calcined kaolin: 17-23 parts; operating oil: 15-20 parts of a solvent; trimethylolpropane trimethacrylate: 1.3-1.7 parts; crosslinking agent TAIC: 1.3-1.7 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2-3 parts.
3. The cable core wire insulating material with water resistance according to claim 1, characterized by comprising the following components in parts by mass: ethylene propylene diene monomer: 100 parts of (A); zinc oxide: 3 parts of a mixture; polyethylene wax: 3 parts of a mixture; tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid ] pentaerythritol ester: 0.8 part; an anti-aging agent: 0.3 part; vinyltris (2-methoxyethoxy) silane: 1 part; magnesium-rich powder: 100 parts of (A); calcined kaolin: 20 parts of (1); operating oil: 18 parts of a mixture; trimethylolpropane trimethacrylate: 1.5 parts; crosslinking agent TAIC: 1.5 parts; 2, 5-dimethyl-2, 5-bis- (tert-butylperoxy) hexane: 2.5 parts.
4. The cable core insulation material with water resistance according to claim 1, wherein: the anti-aging agent is one of N-phenyl-alpha-naphthylamine, N-phenyl-N' -isopropyl-p-phenylenediamine or p-phenylenediamine.
CN202010789191.XA 2020-08-07 2020-08-07 Cable core wire insulating material with water resistance Pending CN111849082A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101759935A (en) * 2009-12-28 2010-06-30 无锡天安特种电缆有限公司 Ethylene propylene rubber insulation material of power cable for 6 KV grade submersible pump and preparation method thereof
CN105315562A (en) * 2015-10-21 2016-02-10 山东太平洋橡缆股份有限公司 Composite insulating material for coal mine cable
CN105462083A (en) * 2016-01-05 2016-04-06 长园电子(东莞)有限公司 1E-grade K1 type thermal shrinkage electrical stress control tube for nuclear power station and preparation method of 1E-grade K1 type thermal shrinkage electrical stress control tube
CN106317654A (en) * 2016-08-22 2017-01-11 福建南平太阳电缆股份有限公司 Ethylene propylene rubber insulation material for charging pile cables and preparation method of ethylene propylene rubber insulation material for charging pile cables
CN106336583A (en) * 2016-08-26 2017-01-18 江苏上上电缆集团有限公司 Cable insulation material and preparation method thereof
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Publication number Priority date Publication date Assignee Title
CN101759935A (en) * 2009-12-28 2010-06-30 无锡天安特种电缆有限公司 Ethylene propylene rubber insulation material of power cable for 6 KV grade submersible pump and preparation method thereof
CN105315562A (en) * 2015-10-21 2016-02-10 山东太平洋橡缆股份有限公司 Composite insulating material for coal mine cable
CN105462083A (en) * 2016-01-05 2016-04-06 长园电子(东莞)有限公司 1E-grade K1 type thermal shrinkage electrical stress control tube for nuclear power station and preparation method of 1E-grade K1 type thermal shrinkage electrical stress control tube
CN106317654A (en) * 2016-08-22 2017-01-11 福建南平太阳电缆股份有限公司 Ethylene propylene rubber insulation material for charging pile cables and preparation method of ethylene propylene rubber insulation material for charging pile cables
CN106336583A (en) * 2016-08-26 2017-01-18 江苏上上电缆集团有限公司 Cable insulation material and preparation method thereof
CN106832619A (en) * 2017-03-21 2017-06-13 北京华通橡塑制品有限公司 Resistance to heat low becomes rubber and preparation method thereof

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