CN111847044A - Full-automatic cloth inspecting machine and cloth inspecting method thereof - Google Patents
Full-automatic cloth inspecting machine and cloth inspecting method thereof Download PDFInfo
- Publication number
- CN111847044A CN111847044A CN202010631769.9A CN202010631769A CN111847044A CN 111847044 A CN111847044 A CN 111847044A CN 202010631769 A CN202010631769 A CN 202010631769A CN 111847044 A CN111847044 A CN 111847044A
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- Prior art keywords
- cloth
- frame
- fixedly connected
- plate
- chain
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
Abstract
The utility model relates to a full-automatic cloth inspection machine and cloth inspection method thereof, which comprises a frame, the frame includes the frame, one side of frame has set firmly unreeling the frame, unreel the frame and be equipped with the cloth book, the opposite side of frame has set firmly the rolling frame, the rolling frame is equipped with the wind-up roll, frame fixedly connected with light-passing board, frame fixedly connected with dead lever, the fixed camera on the dead lever, the frame rotates and is connected with guide roll one, friction roller and guide roll two, frame both sides fixedly connected with traction frame, the traction frame rotates and is connected with the chain, chain fixedly connected with traction block, the traction block is equipped with the centre gripping subassembly. The cloth head of cloth roll is pulled out, the clamping assembly clamps the cloth head, the chain rotates around the traction frame, the clamping assembly on the traction block moves along with the chain, when the chain drives the cloth head to move to the two lower ends of the guide roll, the cloth head is taken down from the clamping assembly and wound on the take-up roll, an operator does not need to manually pull the cloth head on the take-up roll, the chain replaces the manual work to pull the cloth head, and the manpower is saved.
Description
Technical Field
The application relates to the field of spinning, in particular to a full-automatic cloth inspecting machine and a cloth inspecting method thereof.
Background
At present, in the production of textiles, the inspection of cloth is a very important link, cloth cover flaws are one of important factors influencing the quality of cloth, and the inspection of the surface flaws of the cloth is an important link of cloth production. Whether in the process of fabric weaving or garment processing, the inspection of the fabric can enable the fabric to better meet the requirements, and the quality of the finished product produced and processed is guaranteed. In the prior art, a cloth inspecting machine is usually used for detecting cloth, the color difference and the flaws of the cloth can be detected, and the cloth inspecting machine is a set of necessary special equipment for detecting extra-large-breadth, double-breadth and single-breadth cloth such as cotton, wool, hemp, silk, chemical fiber and the like before the production of the clothing industry.
The operation method of the cloth inspecting machine comprises the following steps: the method has the advantages that a hardware environment for cloth inspection is provided, the fabric is continuously and sectionally unfolded, sufficient light sources are provided, an industrial camera is used for shooting, meanwhile, an operator observes by eyesight to find surface defects and color differences, and the cloth inspection machine automatically finishes length recording and package finishing work. The cloth inspecting machine can finish automatic cloth inspecting, grading, cutting and labeling of defects. The cloth inspecting machine inspects cloth by means of reflection and light guide effects of the light source and works by means of the terminal control system, the inspected defects can display reports on a screen, the speed is fast and convenient, the cloth inspecting machine can adapt to high-frequency defects or rarely-occurring new defects, has a memory function, and can calculate and process more defects.
The prior Chinese patent with publication number CN104724527A discloses a cloth inspecting machine, which comprises a machine table, a trough positioned at the rear of the machine table and a cloth rolling device positioned at the front of the machine table, wherein an inclined lamp plate is arranged at the front side of the machine table, and a cloth feeding roller is arranged above the lamp plate on the machine table; the cloth rolling device comprises a base, wherein a seat frame capable of sliding left and right relative to the base is arranged on the base, and a pair of cloth rolling rollers which synchronously rotate and turn to the same direction are arranged on the seat frame to bear a terylene cloth winding drum which finishes the examination.
In view of the above-mentioned related technologies, the inventor believes that, in the use process of the cloth inspecting machine, when a winding drum terylene cloth is not unreeled, the terylene cloth is initially located in a material tank, an operator needs to manually find out a cloth head for initially unreeling the terylene cloth, and the cloth head is manually drawn to sequentially bypass a first guide roller, a second guide roller, a cloth feeding roller, a lamp panel, a cloth spreading shaft, a third guide roller, a fourth guide roller and a fifth guide roller on a machine table, and then the cloth head is manually drawn to bypass a plurality of guide rollers, and the machine table has a certain height.
Disclosure of Invention
In order to save manpower, the application provides a full-automatic cloth inspection machine and cloth inspection method thereof.
In a first aspect, the application provides a full-automatic cloth inspecting machine, which adopts the following technical scheme:
a full-automatic cloth inspecting machine comprises a machine frame, wherein the machine frame comprises a machine base and a transverse plate fixedly connected with the upper end of the machine base, one side of the machine base is fixedly provided with an unwinding frame, the unwinding frame is rotatably connected with a group of parallel unwinding rollers, the unwinding frame is fixedly connected with a first motor for driving the unwinding rollers to rotate, a cloth roll is arranged between the unwinding rollers, the other side of the machine base is fixedly provided with a winding frame, the winding frame is rotatably connected with a winding rod, the winding frame is fixedly connected with a second motor for driving the winding rod to rotate, the winding rod is sleeved with the winding roller, the machine base is fixedly connected with an inclined light-transmitting plate, the machine base is close to the light-transmitting plate and is fixedly connected with a fixed rod, a camera just opposite to the light-transmitting plate is fixedly connected onto the fixed rod, one end, close to the unwinding frame, of the machine base, the guide roll I, the friction roller, the light-passing plate and the guide roll II are sequentially bypassed by the cloth head of the cloth roll, traction frames are fixedly connected to the two sides of the machine base, chains matched with winding tracks of the cloth roll are connected to the traction frames in a rotating mode, a plurality of transmission gears meshed with the chains are connected to the traction frames in a rotating mode, a third motor for driving the chains to rotate is fixedly connected to the traction frames, a traction block is fixedly connected to the inner side of each chain, and a clamping assembly is arranged at one end, far away from the chains.
By adopting the technical scheme, when the cloth roll is inspected, the cloth roll is firstly placed between two unwinding rollers, the cloth head of the cloth roll is pulled out, the clamping components at two sides are used for clamping the cloth head of the cloth roll, the motor III drives the transmission gear to rotate, the transmission gear is meshed with the chain, so that the chain rotates around the traction frame, the clamping component on the traction block moves along with the chain, the cloth head sequentially bypasses the guide roller I, the friction roller and the guide roller II, when the chain drives the cloth head to move to the lower end of the guide roller II, the cloth head is taken down from the clamping component and wound on the winding roller, then the motor II drives the unwinding roller to rotate, the motor II drives the winding roller to wind, the cloth is respectively abutted against the guide roller I, the friction roller, the light-transmitting plate and the guide roller II, when the cloth passes through the light-transmitting plate, the camera inspects the cloth, an operator does not need to manually pull the cloth head onto the winding roller, the chain replaces the manual work to draw the cloth head, thus saving the manpower.
Preferably, the traction block comprises a thin plate and a thick plate connected with the thin plate in a sliding manner, the thin plate is fixedly connected with the chain, the clamping assembly is connected with the thick plate, one end, far away from the chain, of the side wall of the thin plate is provided with a threaded hole, the side wall of the thick plate is provided with a plurality of through holes along the length direction, the thin plate is connected with a screw rod, and the screw rod penetrates through the through hole and is in threaded connection with the threaded hole.
By adopting the technical scheme, the thick plate can slide along the thin plate, and the elongation of the thick plate can be adjusted according to the length of the cloth roll; the screw rod passes through the through-hole and threaded hole threaded connection, is convenient for with the rigidity of thick board, and then the centre gripping subassembly centre gripping cloth head of being convenient for, conveniently carries out the centre gripping to the cloth head of the cloth book of different length and pulls.
Preferably, unreel a roll up frame upper end fixedly connected with and cloth roll up parallel arrangement's strip shaped plate, the strip groove has been seted up to the terminal surface under the strip shaped plate, strip shaped plate upper end center department fixedly connected with motor four, and four output shafts of motor pass strip shaped plate fixedly connected with gear, and the inner wall of strip groove both sides sliding connection has rack one and rack two respectively, and the one end fixedly connected with limiting plate one of gear is kept away from to rack one, and the one end fixedly connected with limiting plate two of gear is kept away from to rack two.
Through adopting above-mentioned technical scheme, the motor four drive gear rotates for rack one and rack two move in opposite directions or dorsad, and when rack one moved in opposite directions with rack two, limiting plate one and limiting plate two moved in opposite directions, and limiting plate one and limiting plate two are contradicted with the both ends that cloth rolled up respectively, and it is fixed to press from both sides the cloth book, make cloth roll up difficult emergence incline when unreeling, and it is better to unreel the effect, is favorable to improving the perching quality to the cloth.
Preferably, the centre gripping subassembly includes splint one and splint two, and splint one and thick board fixed connection, splint two are close to the one end of chain and are articulated with thick board, and splint one is close to a plurality of magnetism archs of the terminal surface fixedly connected with of splint two, and splint two are close to the terminal surface of splint one and offer a plurality of and the protruding matched with magnetism recess of magnetism.
Through adopting above-mentioned technical scheme, when carrying out the centre gripping to the cloth head, splint one and splint two are articulated in one end, open splint one and splint two, place the cloth head between splint one and splint two, again with splint two and splint one lock, the magnetism arch on the splint one relies on magnetic force to press from both sides tightly fixed with the cloth head with the magnetism recess on the splint two, and fixed mode is comparatively simple laborsaving, and it is comparatively convenient to use.
Preferably, the parallel support frame of rolling frame upper end fixedly connected with, the support frame has been seted up along direction of height and has been erected the groove, erects inslot sliding connection and has the locating piece, rotates between two locating pieces and is connected with the tensioning roller, erects equal fixedly connected with cylinder under the groove, cylinder output shaft and locating piece fixed connection.
Through adopting above-mentioned technical scheme, the tensioning roller relies on and rotates with the frictional force between the cloth, plays direction and transmission effect, and the tensioning roller is favorable to improving the rolling effect of cloth. The cylinder output shaft drives the locating piece and slides in erecting the inslot, adjusts the highly of tensioning roller, adjusts the rate of tension of cloth when the rolling, is favorable to improving the rolling effect of cloth.
Preferably, the two ends of the winding frame are provided with an open slot and an arc-shaped separation blade, an output shaft of the motor is fixedly connected with an annular block, an output shaft of the motor is rotatably connected with the open slot, one end of the winding rod is rotatably connected with the open slot, the annular block is provided with a transverse groove matched with the winding rod, the winding rod is provided with a plurality of screw holes along the length direction, and the annular block is connected with a first limiting rod in threaded connection with the screw holes.
By adopting the technical scheme, the winding rod is inserted into the transverse groove of the annular block, the first limiting rod is in threaded connection with the screw hole, the annular block is fixed with one end of the winding rod, the other end of the winding rod is supported by the open slot, and the open slot and the annular block are arranged, so that the winding roller is convenient to replace, take and place; set up the arc separation blade, can reduce the beating that the wind-up roll takes place at the rolling in-process, stability when improving the rolling.
Preferably, both sides of the winding rod are slidably connected with stop blocks, the stop blocks are connected with second limit rods in threaded connection with the screw holes, and the stop blocks are fixedly connected with discs far away from the end faces of the open grooves.
Through adopting above-mentioned technical scheme, the dog slides on the winding-up reel, according to the length of wind-up roll, contradicts the both ends of disc and wind-up reel for the cloth is when the rolling, and the both ends of cloth all contradict with the disc, and the position fixing of wind-up reel is convenient for with the screw threaded connection of winding-up reel to gag lever post two, makes the cloth when the rolling is on the wind-up reel, and difficult emergence incline, the rolling effect is better.
Preferably, the transverse plate is arranged in a hollow mode, the inner wall of the transverse plate is fixedly connected with the searchlight, and the searchlight is opposite to the light transmission plate.
Through adopting above-mentioned technical scheme, the searchlight is just right with the light-passing board, and light shines the light-passing board, improves the transmittance of light-passing board, and the camera of being convenient for shoots the inspection to the cloth, is favorable to improving the perching effect to the cloth.
In a second aspect, the application provides a cloth inspecting method of a full-automatic cloth inspecting machine, which adopts the following technical scheme:
a cloth inspecting method of a full-automatic cloth inspecting machine comprises the steps that when cloth inspecting is conducted on cloth rolls, the cloth rolls are placed between two unwinding rollers, an operator clamps cloth heads of the cloth rolls through clamping components on two sides, a chain is driven by a motor II to move, the chain enables the cloth heads to sequentially bypass a guide roller I, a friction roller, a light-transmitting plate and a guide roller II, the motor II stops, the cloth heads are taken down from the clamping components, the cloth heads bypass a tensioning roller and are wound on the unwinding roller, the motor drives the cloth rolls to unwind, the motor II drives the unwinding rollers to wind, the cloth can sequentially bypass the guide roller I, the friction roller, the light-transmitting plate, the guide roller II and the tensioning roller, and when the cloth passes through the light-transmitting plate, a camera inspects color differences and defects of the cloth.
Through adopting above-mentioned technical scheme, the cloth is rolled up when the perching, through chain and centre gripping subassembly, draws the leftover of bolt of cloth from the cloth book to the winding up roller on, need not manually walk around guide roll one, friction roller and guide roll two with the leftover of bolt of cloth in proper order, replaces the manual work by the machine to draw the leftover of bolt of cloth to the winding up roller on, it is comparatively convenient laborsaving.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the cloth is inspected by the camera when passing through the light-transmitting plate, an operator does not need to manually pull the cloth head onto the take-up roller and replaces manual cloth head pulling by the chain, the labor is saved;
2. The thick plate can slide along the thin plate, and the elongation of the thick plate can be adjusted according to the length of the cloth roll; the screw rod passes through the through-hole and threaded hole threaded connection, is convenient for with the rigidity of thick board, and then the centre gripping subassembly centre gripping cloth head of being convenient for, conveniently carries out the centre gripping to the cloth head of the cloth book of different length and pulls.
Drawings
Fig. 1 is a schematic view of the overall structure of a full-automatic cloth inspecting machine.
Fig. 2 is a schematic structural view of a winding frame.
Fig. 3 is a schematic view of the structure of the traction block and clamp assembly.
Fig. 4 is a schematic structural view of a strip.
Description of reference numerals: 1. a frame; 2. a machine base; 3. a transverse plate; 4. unwinding the frame; 5. unwinding rollers; 6. a first motor; 7. a cloth roll; 8. a winding frame; 9. winding the rod; 10. a second motor; 11. a wind-up roll; 12. a light-transmitting plate; 13. fixing the rod; 14. a camera; 15. a first guide roller; 16. a rubbing roller; 17. a second guide roller; 18. a traction frame; 19. a chain; 20. a transmission gear; 21. a third motor; 22. a traction block; 23. a clamping assembly; 24. a thin plate; 25. coarse plates; 26. a through hole; 27. a screw; 28. a strip plate; 29. a strip-shaped groove; 30. a fourth motor; 31. a gear; 32. a first rack; 33. a second rack; 34. a first limiting plate; 35. a first clamping plate; 36. a second clamping plate; 37. a magnetic protrusion; 38. a magnetic groove; 39. a support frame; 40. a vertical slot; 41. positioning blocks; 42. a tension roller; 43. a cylinder; 44. an open slot; 45. an arc-shaped baffle plate; 46. a ring block; 48. a screw hole; 49. a first limiting rod; 50. a stopper; 51. a second limiting rod; 52. a disc; 53. a searchlight; 54. and a second limiting plate.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses full-automatic cloth inspection machine.
Examples
Referring to fig. 1, a full-automatic cloth inspection machine, including frame 1, frame 1 include frame 2 and with frame 2 upper end fixed connection's diaphragm 3, frame 2 and diaphragm 3 all adopt stainless steel, have certain bearing capacity, stability is better. One side of frame 2 is fixed with unreeling frame 4, and unreeling frame 4 rotates and is connected with a set of parallel unreeling roller 5, and unreeling frame 4 fixedly connected with drive unreels 5 pivoted motors 6 of roller, installs cloth between the unreeling roller 5 and rolls up 7, and two unreeling rollers 5 of motor 6 drive rotate, realize unreeling of cloth material book 7.
Referring to fig. 1 and 2, the other side of the base 2 is fixed with a winding frame 8, the winding frame 8 is rotatably connected with a winding rod 9, the winding frame 8 is fixedly connected with a second motor 10 for driving the winding rod 9 to rotate, a winding roller 11 is sleeved outside the winding rod 9, the second motor 10 drives the winding rod 9 to rotate, and then the winding roller 11 is convenient to wind the cloth.
Referring to fig. 1, frame 2 fixedly connected with inclined light-passing board 12, frame 2 is close to light-passing board 12 fixedly connected with dead lever 13, fixedly connected with and light-passing board 12 dead camera 14 on the dead lever 13, the cloth is when transmitting light-passing board 12 on, camera 14 shoots the inspection to the cloth, relies on the reflection of light source and leaded light effect to carry out the perching, when camera 14 discovers colour difference and flaw, the flaw of being examined is feeding back to computer terminal, display report on the screen.
Referring to fig. 1, the transverse plate 3 is hollow, the inner wall of the transverse plate 3 is fixedly connected with a searchlight 53, and the searchlight 53 is opposite to the light-transmitting plate 12. The searchlight 53 is right opposite to the light-transmitting plate 12, and the light irradiates the light-transmitting plate 12, so that the transmittance of the light-transmitting plate 12 is improved, the camera 14 can conveniently shoot and inspect the cloth, and the cloth inspecting effect on the cloth can be improved.
Referring to fig. 1 and 2, one end of the stand 2 close to the unreeling frame 4 is rotatably connected with a first guide roller 15, the upper end of the stand 2 is rotatably connected with a friction roller 16, the lower end of the stand 2 close to the light-transmitting plate 12 is rotatably connected with a second guide roller 17, the first guide roller 15 and the second guide roller 17 play a role in guiding and transmitting, and the friction roller 16 increases the friction force between the cloth and the friction roller 16 so as to facilitate the conveying of the cloth to the reeling roller 11.
Referring to fig. 1, the two sides of the base 2 are fixedly connected with traction frames 18, the traction frames 18 are rotatably connected with chains 19 matched with the winding track of the fabric roll 7, the traction frames 18 are rotatably connected with a plurality of transmission gears 20 meshed with the chains 19, the transmission gears 20 are all meshed with the chains 19, so that the transmission of the transmission gears 20 and the chains 19 is stable, the traction frames 18 are fixedly connected with three motors 21 driving the chains 19 to rotate, the inner sides of the chains 19 are fixedly connected with traction blocks 22, and one ends, far away from the chains 19, of the traction blocks 22 are provided with clamping assemblies 23.
Referring to fig. 1, when inspecting cloth for the cloth roll 7, the cloth roll 7 is placed between two unwinding rollers 5, the cloth head of the cloth roll 7 is pulled out, an operator clamps the cloth head of the cloth roll 7 by using the clamping assemblies 23 on two sides, the motor III 21 is started, the motor III 21 drives the transmission gear 20 to rotate, the chain 19 rotates around the traction frame 18, and then the clamping assemblies 23 on the traction block 22 move along with the chain 19.
Referring to fig. 1 and 2, the chain 19 is matched with the winding track of the fabric roll 7, so that the fabric head sequentially bypasses the first guide roller 15, the friction roller 16 and the second guide roller 17, the chain 19 forms a loop around the traction frame 18, the traction block 22 can move to the initial position, the normal winding and unwinding of the fabric are not affected, and the traction block 22 can conveniently pull different fabric rolls 7. The cloth head is not contacted with the first guide roller 15, the friction roller 16 and the second guide roller 17, when the chain 19 drives the cloth head to move to the lower end of the second guide roller 17, the third motor 21 is stopped, and the cloth head is taken down from the clamping assembly 23 and wound on the take-up roller 11.
Referring to fig. 1 and 2, at this time, the cloth behind the cloth head sequentially bypasses the first guide roller 15, the outer side of the friction roller 16 and the second guide roller 17, the first motor 6 drives the unwinding roller 5 to rotate so as to unwind the cloth roll 7, the second motor 10 drives the winding rod 9 to rotate so as to wind the winding roller 11 on the winding rod 9, the cloth is respectively abutted against the lower end part of the first guide roller 15, the upper end part of the friction roller 16, the upper end surface of the light-transmitting plate 12 and the lower end part of the second guide roller 17, tension of the cloth during winding and unwinding is guaranteed, when the cloth passes through the light-transmitting plate 12, the cloth is inspected by the camera 14 on the fixed rod 13, an operator does not need to manually bypass the cloth head sequentially around the first guide roller 15, the friction roller 16 and the second guide roller 17, and manual cloth head traction is.
Referring to fig. 1 and 3, the traction block 22 includes a thin plate 24 and a thick plate 25 slidably connected to the thin plate 24, the thin plate 24 is fixedly connected to the chain 19, and the clamping assembly 23 is connected to the thick plate 25 such that the thick plate 25 can slide along the thin plate 24, thereby adjusting the elongation of the thick plate 25 according to the length of the fabric roll 7. Threaded holes are formed in one end, far away from the chain 19, of the side wall of the thin plate 24, a plurality of through holes 26 are formed in the side wall of the thick plate 25 along the length direction, the thin plate 24 is connected with a screw 27, the screw 27 penetrates through the through holes 26 to be in threaded connection with the threaded holes, the position of the thick plate 25 is convenient to fix, and then the clamping assembly 23 is convenient to clamp cloth ends, and cloth ends of cloth rolls 7 with different lengths are clamped and pulled conveniently
Referring to fig. 1 and 3, the clamping assembly 23 includes a first clamping plate 35 and a second clamping plate 36, the first clamping plate 35 is fixedly connected with the thick plate 25, one end of the second clamping plate 36 close to the chain 19 is hinged to the thick plate 25, when clamping the cloth head, the second clamping plate 36 is opened, the cloth head is placed between the first clamping plate 35 and the second clamping plate 36, and then the second clamping plate 36 is buckled with the first clamping plate 35. The end face of the first clamping plate 35 close to the second clamping plate 36 is fixedly connected with a plurality of magnetic protrusions 37, the end face of the second clamping plate 36 close to the first clamping plate 35 is provided with a plurality of magnetic grooves 38 matched with the magnetic protrusions 37, the magnetic protrusions 37 on the first clamping plate 35 and the magnetic grooves 38 on the second clamping plate 36 are clamped and fixed by magnetic force, the fixing mode is simple and labor-saving, and the use is convenient.
Referring to fig. 1 and 4, 7 are rolled up to the cloth when placing and unreeling between two unreeling roller 5, the small-amplitude incline easily takes place, easily cause the influence to the rolling and the inspection of cloth, unreel the strip shaped plate 28 of 7 parallel arrangement of frame 4 upper end fixedly connected with and cloth book, strip shaped groove 29 has been seted up to the terminal surface under the strip shaped plate 28, strip shaped plate 28 upper end center department fixedly connected with motor four 30, motor four 30 output shafts pass strip shaped plate 28 fixedly connected with gear 31, the inner wall of strip shaped groove 29 both sides is sliding connection respectively has rack one 32 and rack two 33, gear 31's one end fixedly connected with limiting plate 34 is kept away from to rack one 32, gear 31's one end fixedly connected with limiting plate two 54 is kept away from to rack two 33.
Referring to fig. 1 and 4, the motor four 30 drives the gear 31 and rotates, gear 31 meshes with rack one 32 and rack two 33 respectively, and then make rack one 32 and rack two 33 move in opposite directions or dorsad, when rack one 32 and rack two 33 move in opposite directions, limiting plate one 34 and limiting plate two 54 are contradicted with the both ends of cloth book 7 respectively, it is fixed to press from both sides tight cloth book 7, make cloth book 7 difficult emergence incline when unreeling, it is better to unreel the effect, be favorable to improving the quality of cloth inspection to the cloth.
Referring to fig. 1 and 4, the displacement of the first limit plate 34 and the second limit plate 54 can be adjusted according to the length of the fabric roll 7, so that the fabric rolls 7 with different lengths can be clamped and fixed conveniently, the unwinding of the fabric roll 7 is not required to be manually fixed by an operator, and the labor is saved. When a new cloth roll 7 needs to be placed between the two unwinding rollers 5, the motor four 30 drives the gear 31 to rotate, so that the rack I32 and the rack II 33 move back to back, the distance between the limiting plate I34 and the limiting plate II 54 is increased, and the new cloth roll 7 can be clamped and fixed by repeating the operations.
Referring to fig. 1 and 2, two ends of the winding frame 8 are provided with an open slot 44 and an arc-shaped baffle 45, an output shaft of the second motor 10 is fixedly connected with an annular block 46, an output shaft of the second motor 10 is rotatably connected with the open slot 44, one end of the winding rod 9 is rotatably connected with the open slot 44, the annular block 46 is provided with a transverse groove matched with the winding rod 9, the winding rod 9 is provided with a plurality of screw holes 48 along the length direction, and the annular block 46 is connected with a first limiting rod 49 in threaded connection with the screw holes 48.
Referring to fig. 1 and 2, wind-up roll 11 overlaps on winding rod 9, winding rod 9 inserts the transverse groove of annular piece 46, through a gag lever post 49 and screw 48 threaded connection, it is fixed with the one end of winding rod 9 to encircle annular piece 46, open slot 44 supports the other end of winding rod 9, set up open slot 44 and annular piece 46, be convenient for change and get and put wind-up roll 11, can be with different cloth rolling on winding roll 11, set up arc separation blade 45, can reduce the beat that wind-up roll 11 takes place at the rolling in-process, stability when improving the rolling.
Referring to fig. 1 and 2, when the winding roller 11 which is completely wound is taken down, the first limiting rod 49 is separated from the annular block 46, the winding rod 9 and the winding roller 11 are taken down from the winding frame 8, the winding roller 11 is separated from the winding rod 9, a new winding roller 11 is sleeved on the winding rod 9, one end of the winding rod 9 is fixed with the annular block 46, and the other end of the winding rod 9 is placed in the open slot 44, so that new cloth can be wound.
Referring to fig. 1 and 2, two sides of the winding rod 9 are slidably connected with a stopper 50, the stopper 50 is connected with a second limit rod 51 in threaded connection with the screw hole 48, and a disc 52 is fixedly connected to an end surface of the stopper 50 far away from the open slot 44. The stop block 50 slides on the winding rod 9, the two ends of the disc 52 and the two ends of the winding roller 11 are abutted according to the length of the winding roller 11, the two limiting rods 51 are in threaded connection with the screw holes 48 of the winding rod 9, the position of the winding roller 11 is fixed, and when the cloth is wound, the two ends of the cloth are abutted against the disc 52, so that the cloth is not prone to deviation when wound on the winding roller 11, the stop block 50 and the disc 52 are arranged, the position of the winding roller 11 is convenient to fix and limit, and the winding effect is good.
Referring to fig. 1 and 2, the parallel support frame 39 of 8 upper ends fixedly connected with of wind-up frame, support frame 39 has seted up vertical slot 40 along direction of height, and sliding connection has locating piece 41 in vertical slot 40, rotates between two locating pieces 41 and is connected with tensioning roller 42, and tensioning roller 42 relies on and rotates with the frictional force between the cloth, plays direction and transmission effect, and the cloth is walked around tensioning roller 42 and is twined to take-up roll 11 on, and tensioning roller 42 is convenient for improve the rolling effect of cloth.
Referring to fig. 1 and 2, equal fixedly connected with cylinder 43 under the perpendicular groove 40, cylinder 43 output shaft and locating piece 41 fixed connection, cylinder 43 output shaft drive locating piece 41 and slide in perpendicular groove 40, realize the adjustable of locating piece 41 height, and then adjust tensioning roller 42's height, and the change of tensioning roller 42 height realizes adjusting the rate of tension of cloth when the rolling, is favorable to improving the rolling effect of cloth.
The implementation principle of the full-automatic cloth inspecting machine is as follows: when the cloth roll 7 is inspected, the cloth roll 7 is placed between two unwinding rollers 5, the cloth head of the cloth roll 7 is pulled out, an operator places two ends of the cloth head between a first clamping plate 35 and a second clamping plate 36 on two sides, the first clamping plate 35 and the second clamping plate 36 clamp the cloth head of the cloth roll 7, a third motor 21 enables a chain 19 to rotate around a traction frame 18, a clamping assembly 23 on a traction block 22 moves along with the chain 19, the cloth head sequentially bypasses a first guide roller 15, a friction roller 16 and a second guide roller 17, the cloth head is not in contact with the first guide roller 15, the friction roller 16 and the second guide roller 17, when the chain 19 drives the cloth head to move to the lower end of the second guide roller 17, the third motor 21 is stopped, the cloth head is taken down from the clamping assembly 23 and wound on the unwinding roller 11, the first motor 6 drives the unwinding roller 5 to rotate to unwind the cloth roll 7, and the second motor 10 drives the winding roller 11 to wind, the cloth is respectively abutted against the lower end part of the first guide roller 15, the upper end part of the friction roller 16, the upper end surface of the light-transmitting plate 12 and the lower end part of the second guide roller 17, when the cloth passes through the light-transmitting plate 12, the camera 14 on the fixed rod 13 is used for inspecting the cloth, an operator does not need to manually wind the cloth head around the first guide roller 15, the friction roller 16 and the second guide roller 17 in sequence, and the chain 19 replaces manual work for drawing the cloth head, so that the labor is saved.
The embodiment of the application also discloses a cloth inspecting method of the full-automatic cloth inspecting machine.
Referring to fig. 1 and 2, when inspecting cloth of a cloth roll 7, the cloth roll 7 is placed between two unwinding rollers 5, an operator clamps a cloth head of the cloth roll 7 by using clamping components 23 on two sides, a motor II 10 drives a chain 19 to move, the chain 19 enables the cloth head to sequentially bypass a guide roller I15, a friction roller 16, a transparent plate 12 and a guide roller II 17, the motor II 10 stops, the cloth head is taken down from the clamping components 23, the cloth head bypasses a tensioning roller 42 and is wound on the winding roller 11, the motor I6 drives the cloth roll 7 to unwind, the motor II 10 drives the winding roller 11 to wind, the cloth can sequentially bypass the guide roller I15, the friction roller 16, the transparent plate 12, the guide roller II 17 and the tensioning roller 42, and when the cloth passes through the transparent plate 12, a camera 14 inspects color difference and flaws of the cloth.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides a full-automatic cloth inspection machine, includes frame (1), its characterized in that: the frame (1) comprises a frame (2) and a transverse plate (3) fixedly connected with the upper end part of the frame (2), one side of the frame (2) is fixedly provided with an unreeling frame (4), the unreeling frame (4) is rotatably connected with a group of parallel unreeling rollers (5), the unreeling frame (4) is fixedly connected with a first motor (6) for driving the unreeling rollers (5) to rotate, a cloth roll (7) is arranged between the unreeling rollers (5), the other side of the frame (2) is fixedly provided with a reeling frame (8), the reeling frame (8) is rotatably connected with a reeling rod (9), the reeling frame (8) is fixedly connected with a second motor (10) for driving the reeling rod (9) to rotate, a reeling roller (11) is sleeved outside the reeling rod (9), the frame (2) is fixedly connected with an inclined light-transmitting plate (12), the frame (2) is close to the light-transmitting plate (12) and is fixedly connected with a fixing rod (13), and the fixing rod (13) is, one end of the machine base (2) close to the unreeling frame (4) is rotatably connected with a first guide roller (15), the upper end part of the machine base (2) is rotatably connected with a friction roller (16), the lower end part of the machine base (2) close to the light-transmitting plate (12) is rotatably connected with a second guide roller (17), the cloth head of the cloth roll (7) sequentially bypasses the first guide roller (15) and the friction roller (16), light-passing board (12) and guide roll two (17), frame (2) both sides fixedly connected with traction frame (18), traction frame (18) rotate be connected with cloth book (7) winding orbit matched with chain (19), traction frame (18) rotate be connected with a plurality of with chain (19) engaged with drive gear (20), traction frame (18) fixedly connected with drive chain (19) pivoted motor three (21), inboard fixedly connected with traction block (22) of chain (19), the one end that chain (19) were kept away from in traction block (22) is equipped with centre gripping subassembly (23).
2. The full-automatic cloth inspecting machine according to claim 1, characterized in that: traction block (22) including thin board (24) and thick board (25) with thin board (24) sliding connection, thin board (24) and chain (19) fixed connection, centre gripping subassembly (23) link to each other with thick board (25), the one end that chain (19) were kept away from to thin board (24) lateral wall is seted up threaded hole, a plurality of through-holes (26) have been seted up along length direction to thick board (25) lateral wall, thin board (24) are connected with screw rod (27), through-hole (26) and screw hole threaded connection are passed in screw rod (27).
3. The full-automatic cloth inspecting machine according to claim 1, characterized in that: unreel frame (4) upper end fixedly connected with and cloth roll up (7) parallel arrangement's strip shaped plate (28), strip groove (29) have been seted up to the terminal surface under strip shaped plate (28), strip shaped plate (28) up end center department fixedly connected with motor four (30), strip shaped plate (28) fixedly connected with gear (31) are passed to motor four (30) output shaft, the inner wall of strip groove (29) both sides sliding connection has rack one (32) and rack two (33) respectively, the one end fixedly connected with limiting plate one (34) of gear (31) are kept away from to rack one (32), the one end fixedly connected with limiting plate two (54) of gear (31) are kept away from to rack two (33).
4. The full-automatic cloth inspecting machine according to claim 1, characterized in that: the clamping assembly (23) comprises a first clamping plate (35) and a second clamping plate (36), the first clamping plate (35) is fixedly connected with the thick plate (25), one end, close to the chain (19), of the second clamping plate (36) is hinged to the thick plate, the first clamping plate (35) is close to a plurality of magnetic protrusions (37) of the end face fixedly connected with the second clamping plate (36), and the end face, close to the first clamping plate (35), of the second clamping plate (36) is provided with a plurality of magnetic grooves (38) matched with the magnetic protrusions (37).
5. The full-automatic cloth inspecting machine according to claim 1, characterized in that: support frame (39) that wind-up frame (8) upper end fixedly connected with is parallel, and perpendicular groove (40) have been seted up along direction of height to support frame (39), and sliding connection has locating piece (41) in perpendicular groove (40), rotates between two locating pieces (41) to be connected with tensioning roller (42), erects equal fixedly connected with cylinder (43) in tip under groove (40), cylinder (43) output shaft and locating piece (41) fixed connection.
6. The full-automatic cloth inspecting machine according to claim 1, characterized in that: the two ends of the winding frame (8) are provided with an open slot (44) and an arc-shaped baffle (45), an output shaft of a motor II (10) is fixedly connected with a ring-shaped block (46), an output shaft of the motor II (10) is rotatably connected with the open slot (44), one end of a winding rod (9) is rotatably connected with the open slot (44), a transverse groove matched with the winding rod (9) is formed in the ring-shaped block (46), a plurality of screw holes (48) are formed in the winding rod (9) along the length direction, and the ring-shaped block (46) is connected with a first limiting rod (49) in threaded connection with the screw holes (48).
7. The full-automatic cloth inspecting machine according to claim 6, characterized in that: two sides of the winding rod (9) are connected with a stop block (50) in a sliding mode, the stop block (50) is connected with a second limit rod (51) in threaded connection with the screw hole (48), and a disc (52) is fixedly connected to the end face, far away from the open groove (44), of the stop block (50).
8. The full-automatic cloth inspecting machine according to claim 1, characterized in that: the transverse plate (3) is arranged in a hollow mode, the inner wall of the transverse plate (3) is fixedly connected with a searchlight (53), and the searchlight (53) is opposite to the light-transmitting plate (12).
9. A cloth inspecting method for a full-automatic cloth inspecting machine according to any one of claims 1 to 8, characterized in that: when the cloth roll (7) is inspected, the cloth roll (7) is placed between two unwinding rollers (5), an operator clamps the cloth head of the cloth roll (7) by using the clamping components (23) on two sides, the chain (19) is driven by the motor III (21) to move, the chain (19) drives the cloth head to sequentially bypass the guide roller I (15), the friction roller (16), the light-transmitting plate (12) and the guide roller II (17), when the cloth head moves to the lower end of the guide roller II (17), the motor III (21) stops, the cloth head is taken down from the clamping components (23), the cloth head bypasses the guide roller (42) to be wound on the unwinding roller (11), the motor I (6) drives the cloth roll (7) to unwind, the motor II (10) drives the winding roller (11) to wind, the cloth can sequentially pass through the guide roller I (15), the friction roller (16), the light-transmitting plate (12) and the guide roller II, The second guide roller (17) is abutted, and when the cloth passes through the light-transmitting plate (12), the camera (14) is used for detecting the color difference and the flaws of the cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010631769.9A CN111847044A (en) | 2020-07-03 | 2020-07-03 | Full-automatic cloth inspecting machine and cloth inspecting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010631769.9A CN111847044A (en) | 2020-07-03 | 2020-07-03 | Full-automatic cloth inspecting machine and cloth inspecting method thereof |
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| CN111847044A true CN111847044A (en) | 2020-10-30 |
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| CN202010631769.9A Pending CN111847044A (en) | 2020-07-03 | 2020-07-03 | Full-automatic cloth inspecting machine and cloth inspecting method thereof |
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| CN113896003A (en) * | 2021-09-22 | 2022-01-07 | 北京金羽杰服装有限公司 | Clothing cloth inspection machine |
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| CN114054310A (en) * | 2021-11-15 | 2022-02-18 | 广德龙泰电子科技有限公司 | Gluing machine with automatic alarm mechanism |
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| CN115012199A (en) * | 2022-07-07 | 2022-09-06 | 杭州萧山东达纺织有限公司 | Production facility of high travelling comfort is ventilative to wash and is glued surface fabric |
| CN115012199B (en) * | 2022-07-07 | 2023-08-04 | 杭州萧山东达纺织有限公司 | Production equipment of breathable polyester-viscose fabric with high comfort |
| CN115416259A (en) * | 2022-08-25 | 2022-12-02 | 苏州任我行自动化有限公司 | Constant-temperature shaping equipment with automatic traction function and use method thereof |
| CN116280550A (en) * | 2023-05-11 | 2023-06-23 | 常州佳尔科仿真器材有限公司 | A rolling packing all-in-one for military camouflage net |
| CN116280550B (en) * | 2023-05-11 | 2023-07-28 | 常州佳尔科仿真器材有限公司 | A rolling packing all-in-one for military camouflage net |
| CN116873626A (en) * | 2023-09-06 | 2023-10-13 | 常州市武进天龙发展有限公司 | Automatic winding device for optical film |
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| CN117685764A (en) * | 2024-02-04 | 2024-03-12 | 山东坤正防水科技有限公司 | Waterproof coiled material uniformity dehydration drying equipment and method |
| CN117685764B (en) * | 2024-02-04 | 2024-04-12 | 山东坤正防水科技有限公司 | Waterproof coiled material uniformity dehydration drying equipment and method |
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Application publication date: 20201030 |