CN111846378A - Machining device and machining method for automatic arrangement and magnetization of oil drainage bolts - Google Patents
Machining device and machining method for automatic arrangement and magnetization of oil drainage bolts Download PDFInfo
- Publication number
- CN111846378A CN111846378A CN202010740616.8A CN202010740616A CN111846378A CN 111846378 A CN111846378 A CN 111846378A CN 202010740616 A CN202010740616 A CN 202010740616A CN 111846378 A CN111846378 A CN 111846378A
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- China
- Prior art keywords
- oil drain
- control system
- magnetization
- electromagnetic mechanism
- discharging
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/32—Arranging and feeding articles in groups by gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
- Dry Development In Electrophotography (AREA)
Abstract
The invention relates to a processing device for automatic arrangement and magnetization of oil drain bolts, which comprises a storage bin, an electromagnetic mechanism and a discharging mechanism, wherein the storage bin, the electromagnetic mechanism and the discharging mechanism are sequentially arranged, the discharging mechanism for controlling the number of the oil drain bolts entering the electromagnetic mechanism from the storage bin within a certain time is arranged between the storage bin and the electromagnetic mechanism, and the discharging mechanism, the electromagnetic mechanism and a discharging mechanism control system are respectively and electrically connected with a control system. A machining method for automatically arranging and magnetizing oil drain bolts by using a machining device for automatically arranging and magnetizing the oil drain bolts, wherein the machining method comprises the following steps of S1: discharging; step S2: metering; step S3: automatic placement and magnetization are carried out through a magnetic field; step S4: stopping the work of the electromagnetic mechanism; step S5: blanking; step S6: the steps S1-S5 are repeated. By adopting the technical scheme, robot exchange is realized, magnet and assembly cost are reduced, manual arrangement is avoided, labor intensity of operation is reduced, production efficiency is improved, and process flow is simplified.
Description
Technical Field
The invention belongs to the technical field of automobile part processing, and particularly relates to a processing device and a processing method for automatic arrangement and magnetization of oil drain bolts.
Background
The automobile industry is one of the largest and most important industries in the world, has a great proportion in the manufacturing industry, has a strong driving effect on industrial structure upgrading and related industry development, and has the characteristics of high industrial relevance, wide relating range, high technical requirement, strong comprehensive type, more parts and components, large added value and the like. The oil drain screw of the oil pan is a screw positioned at the bottom of the oil pan of the automobile engine, when the engine needs to be maintained and oil needs to be changed, the screw needs to be unscrewed to drain the engine oil in the original engine, and then the screw is screwed up to fill new engine oil from a filling port on the engine. Therefore, the oil pan oil drain bolt is very important in function, the oil pan oil drain bolt is required to be magnetic, powder is convenient to adsorb, and damage to an engine, such as iron cutting of a piston which is abraded when acting, is prevented. The traditional processing technology is that holes are formed in the bottom of the bolt, small magnets are placed, the processing procedure is complex, and the cost for manually placing the magnets is high. Meanwhile, in order to avoid the defects of no thread, material mixing and the like from influencing the assembly efficiency of an automobile factory, the oil drain bolts are selected by using a full inspection machine before delivery, products selected by the traditional method need to be manually sorted, and can be packaged after being placed in order or aligned by adopting a mode of clamping by a manipulator one by one, so that the time and the labor are consumed, and the production efficiency is lower.
Disclosure of Invention
In summary, in order to overcome the defects of the prior art, the invention provides a processing device for automatically arranging and magnetizing oil drain bolts.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a processingequipment for automatic range of oil drain bolt, go up magnetism, is including feed bin, electromagnetic mechanism and the unloading mechanism that sets gradually, be provided with the discharge mechanism who is used for controlling the oil drain bolt quantity that gets into electromagnetic mechanism from the feed bin in the certain time between feed bin and the electromagnetic mechanism, discharge mechanism, electromagnetic mechanism, unloading mechanism control system are connected with the control system electricity respectively.
Through adopting above-mentioned technical scheme, realize the robot and trade people, reduce magnet and assembly cost, stopped the manpower and put and reduce operation intensity of labour, and improved production efficiency, simplified process flow has solved among the prior art oil drain bolt and has chosen the back through total screening installation, and the part is put in a jumble and need go up the problem of little magnet.
The invention further provides that: the discharging mechanism comprises a slide for discharging, a baffle for controlling the discharging state of the slide and a counter for counting the number of oil discharging bolts entering the electromagnetic mechanism from the stock bin, one end of the slide is communicated with the stock bin, the other end of the slide is communicated with the electromagnetic mechanism, the baffle is arranged between the slide and the electromagnetic mechanism, the baffle, the counter are electrically connected with the control system, and the control system controls the opening and closing of the baffle according to the state of the counter.
Through adopting above-mentioned technical scheme, set up the oil drain bolt quantity that counter control got into electromagnetic mechanism from the feed bin, then accomplish the ration back, control system self-closing baffle, separation slide and electromagnetic mechanism's intercommunication, full automation reduces the manual operation, reduces intensity of labour, and the rate of accuracy is high simultaneously.
The invention further provides that: the electromagnetic mechanism comprises a magnetizing box body, electromagnets are arranged on two sides of the magnetizing box body respectively, a sorting channel is arranged between the electromagnets on the two sides, the sorting channel is communicated with the slide way, and the electromagnets are electrically connected with a control system.
Through adopting above-mentioned technical scheme, utilize the high magnetic field of electromagnetic mechanism and make some parts that have the ferromagnetic substance of rectangle hysteresis loop arrange along a certain direction order, the magnetic domain of these parts can also keep this kind of range and have magnetism after the external magnetic field is eliminated to change the part and put the direction, go up magnetism to the part simultaneously, easy operation, it is efficient.
The invention further provides that: the width of the arranging channel is matched with the width of the oil drainage bolt.
Through adopting above-mentioned technical scheme, the arrangement of the oil drainage bolt of being convenient for makes its arrangement effect better.
The invention further provides that: the blanking mechanism comprises a blanking plate arranged at the lower end of the arranging channel, one end of the blanking plate is hinged with the magnetizing box body, the blanking plate is electrically connected with the control system, the control system controls the blanking plate to rotate, a blanking slide way for sliding the oil drain bolt is arranged on the blanking plate, and the oil drain bolt slides downwards along the blanking slide way.
By adopting the technical scheme, when the electromagnetic mechanism finishes automatic arrangement, magnetization and stops working, the control system controls the blanking plate to rotate, the blanking slideway is opened, and meanwhile, the oil drainage bolt without magnetic field constraint falls onto the blanking plate and slides downwards along the blanking slideway; after all the oil drain bolts in the arranging channel complete discharging, the control system closes the sliding channel, and the whole process is automatic, simple to operate and high in efficiency.
The invention further provides that: the width of the blanking slideway is matched with the width of the oil drainage bolt.
Through adopting above-mentioned technical scheme, the oil drainage bolt of being convenient for glides along the unloading slide, keeps neat when it glides simultaneously.
The invention further provides that: the other end of the blanking plate, which is opposite to the magnetization box body, is provided with a packing box for collecting oil drain bolts sliding downwards along a blanking slideway.
By adopting the technical scheme, when the oil drain bolt slides down along the discharging slide way to the packaging box arranged at the lower end of the discharging plate, the packaging of the oil drain bolt is completed once.
The invention also provides a processing method for automatically arranging and magnetizing the oil drain bolts, and the processing device for automatically arranging and magnetizing the oil drain bolts enables the oil drain bolts to sequentially perform the step S1: discharging; step S2: metering; step S3: automatic placement and magnetization are carried out through a magnetic field; step S4: stopping the work of the electromagnetic mechanism; step S5: blanking; step S6: the steps S1-S5 are repeated.
The invention further provides that: the method comprises the following steps: s1: dropping into a slideway from a storage bin; step S2: dropping the magnetic box body from the slideway through a counter according to the customized quantity, and automatically closing the baffle by a control system after the quantification is finished; step S3: the control system controls the electromagnetic mechanism to automatically start, starts operation, and automatically places and magnetizes through a magnetic field; step S4: after the placement and the magnetization are finished, the control system controls the electromagnetic mechanism to stop working; step S5: the control system controls the opening of the sliding channel, and the oil discharging bolt slides into the placed packing box along the discharging slideway; step S6: and after all the products fall into the bags, the control system closes the sliding channel, opens the baffle below the bin and repeats the steps S1-S5.
Through adopting above-mentioned technical scheme, through the magnetization oil drain bolt of electromagnetic mechanism, replace every screw to place magnet and let every automatic magnetism of going up of product possess the effect that magnetism reached the adsorption powder, need not to place the magnet, reduce magnet and assembly cost, stopped the manpower and put reduction operation intensity of labour, and improved production efficiency, simplified process flow.
The examples describe specific embodiments of the present invention.
Drawings
FIG. 1 is a block diagram of an embodiment of the present invention;
FIG. 2 is a flow chart of an embodiment of the present invention;
FIG. 3 is a circuit diagram of an embodiment of the present invention;
reference numerals: 1. the automatic packaging machine comprises a storage bin, 2 parts of an electromagnetic mechanism, 21 parts of a magnetized box body, 22 parts of an electromagnet, 23 parts of a sorting channel, 3 parts of a discharging mechanism, 31 parts of a discharging plate, 311 parts of a discharging slideway, 4 parts of a discharging mechanism, 41 parts of a slideway, 42 parts of a baffle, 43 parts of a counter and 5 parts of a packaging box.
Detailed Description
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Referring to the attached drawings 1-3, the processing device for automatic arrangement and magnetization of the oil drain bolts comprises a stock bin 1, an electromagnetic mechanism 2 and a discharging mechanism 3 which are sequentially arranged, wherein a discharging mechanism 4 used for controlling the number of the oil drain bolts entering the electromagnetic mechanism 2 from the stock bin 1 within a certain time is arranged between the stock bin 1 and the electromagnetic mechanism 2, and control systems of the discharging mechanism 4, the electromagnetic mechanism 2 and the discharging mechanism 3 are respectively and electrically connected with a control system.
The embodiment further provides that: discharge mechanism 4 is including the slide 41 that is used for the ejection of compact, the counter 43 that is used for controlling the baffle 42 of the 41 ejection of compact states of slide and is used for counting the oil drain bolt quantity that gets into electromagnetic mechanism 2 from feed bin 1, slide 41 one end is linked together with feed bin 1, and the other end is linked together with electromagnetic mechanism 2, baffle 42 sets up between slide 41 and electromagnetic mechanism 2, baffle 42, counter 43 are connected with the control system electricity, control system controls opening and close of baffle 42 according to counter 43 state.
The embodiment further provides that: the electromagnetic mechanism 2 comprises a magnetization box body 21, electromagnets 22 are respectively arranged on two sides of the magnetization box body 21, a sorting channel 23 is arranged between the electromagnets 22 on the two sides, the sorting channel 23 is communicated with the slide rail 41, and the electromagnets 22 are electrically connected with a control system.
The embodiment further provides that: the width of the arranging channel 23 is matched with the width of the oil drain bolt.
The embodiment further provides that: the blanking mechanism 3 comprises a blanking plate 31 arranged at the lower end of the arranging channel 23, one end of the blanking plate 31 is hinged to the magnetizing box 21, the blanking plate 31 is electrically connected with a control system, the control system controls the blanking plate 31 to rotate, a blanking slide way 311 for sliding an oil drain bolt is arranged on the blanking plate 31, and the oil drain bolt slides downwards along the blanking slide way 311.
The embodiment further provides that: the width of the blanking slideway 311 is matched with that of the oil drain bolt.
The embodiment further provides that: the other end of the blanking plate 31 opposite to the magnetizing box body 21 is provided with a packing box 5 for collecting oil drain bolts sliding down along a blanking slideway 311.
The invention also provides a processing method for automatically arranging and magnetizing the oil drain bolts, which utilizes a processing device for automatically arranging and magnetizing the oil drain bolts to sequentially carry out the steps of S1: discharging; step S2: metering; step S3: automatic placement and magnetization are carried out through a magnetic field; step S4: the electromagnetic mechanism 2 stops working; step S5: blanking; step S6: the steps S1-S5 are repeated.
The embodiment further provides that: the method comprises the following steps: s1: dropping from the silo 1 into the chute 41; step S2: the magnetic material falls into the magnetization box body 21 from the slide way 41 through the counter 43 according to the customized quantity, and the control system automatically closes the baffle 42 after the quantification is finished; step S3: the control system controls the electromagnetic mechanism 2 to be automatically started, starts operation, and automatically places and magnetizes through a magnetic field; step S4: after the placement and the magnetization are finished, the control system controls the electromagnetic mechanism 2 to stop working; step S5: the control system controls the opening of the sliding channel, and the oil discharging bolt slides into the placed packing box 5 along the discharging slideway 311; step S6: after all the products fall into the bags, the control system closes the sliding channel, opens the baffle 42 under the silo 1 and repeats the steps S1-S5.
The above-mentioned "between" does not only mean between orientations and positions, but also means between the interactions of different parts.
Although used more herein: the terms of the storage bin 1, the electromagnetic mechanism 2, the magnetizing box body 21, the electromagnet 22, the sorting channel 23, the blanking mechanism 3, the blanking plate 31, the blanking slideway 311, the discharging mechanism 4, the slideway 41, the baffle 42, the counter 43, the packing box 5 and the like do not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (9)
1. The utility model provides a processingequipment that is used for automatic range of oil drain bolt, goes up magnetism which characterized in that: including feed bin, electromagnetic mechanism and the unloading mechanism that sets gradually, be provided with the discharge mechanism who is used for controlling the oil drain bolt quantity that gets into electromagnetic mechanism from the feed bin in the certain time between feed bin and the electromagnetic mechanism, discharge mechanism, electromagnetic mechanism, unloading mechanism control system are connected with control system electricity respectively.
2. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 1, is characterized in that: the discharging mechanism comprises a slide for discharging, a baffle for controlling the discharging state of the slide and a counter for counting the number of oil discharging bolts entering the electromagnetic mechanism from the stock bin, one end of the slide is communicated with the stock bin, the other end of the slide is communicated with the electromagnetic mechanism, the baffle is arranged between the slide and the electromagnetic mechanism, the baffle, the counter are electrically connected with the control system, and the control system controls the opening and closing of the baffle according to the state of the counter.
3. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 2, is characterized in that: the electromagnetic mechanism comprises a magnetizing box body, electromagnets are arranged on two sides of the magnetizing box body respectively, a sorting channel is arranged between the electromagnets on the two sides, the sorting channel is communicated with the slide way, and the electromagnets are electrically connected with a control system.
4. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 3, characterized in that: the width of the arranging channel is matched with the width of the oil drainage bolt.
5. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 3, characterized in that: the blanking mechanism comprises a blanking plate arranged at the lower end of the arranging channel, one end of the blanking plate is hinged with the magnetizing box body, the blanking plate is electrically connected with the control system, the control system controls the blanking plate to rotate, a blanking slide way for sliding the oil drain bolt is arranged on the blanking plate, and the oil drain bolt slides downwards along the blanking slide way.
6. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 5, is characterized in that: the width of the blanking slideway is matched with the width of the oil drainage bolt.
7. The automatic arrangement and magnetization machining device for the oil drain bolt according to claim 5, is characterized in that: the other end of the blanking plate, which is opposite to the magnetization box body, is provided with a packing box for collecting oil drain bolts sliding downwards along a blanking slideway.
8. A processing method for automatic arrangement and magnetization of oil drain bolts is characterized by comprising the following steps: the processing device for automatically arranging and magnetizing the oil drain bolts as claimed in any one of claims 1 to 7 is used for sequentially carrying out the steps S1 on the oil drain bolts: discharging; step S2: metering; step S3: automatic placement and magnetization are carried out through a magnetic field; step S4: stopping the work of the electromagnetic mechanism; step S5: blanking; step S6: the steps S1-S5 are repeated.
9. The machining method for automatically arranging and magnetizing the oil drain bolts as claimed in claim 8, wherein the machining method comprises the following steps: the method comprises the following steps: s1: dropping into a slideway from a storage bin; step S2: dropping the magnetic box body from the slideway through a counter according to the customized quantity, and automatically closing the baffle by a control system after the quantification is finished; step S3: the control system controls the electromagnetic mechanism to automatically start, starts operation, and automatically places and magnetizes through a magnetic field; step S4: after the placement and the magnetization are finished, the control system controls the electromagnetic mechanism to stop working; step S5: the control system controls the opening of the sliding channel, and the oil discharging bolt slides into the placed packing box along the discharging slideway; step S6: and after all the products fall into the bags, the control system closes the sliding channel, opens the baffle below the bin and repeats the steps S1-S5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740616.8A CN111846378B (en) | 2020-07-28 | 2020-07-28 | Machining device and machining method for automatic arrangement and magnetization of oil drainage bolts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740616.8A CN111846378B (en) | 2020-07-28 | 2020-07-28 | Machining device and machining method for automatic arrangement and magnetization of oil drainage bolts |
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|---|---|
| CN111846378A true CN111846378A (en) | 2020-10-30 |
| CN111846378B CN111846378B (en) | 2022-02-15 |
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| CN202010740616.8A Active CN111846378B (en) | 2020-07-28 | 2020-07-28 | Machining device and machining method for automatic arrangement and magnetization of oil drainage bolts |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0461344A1 (en) * | 1990-06-15 | 1991-12-18 | Dr.Ing.h.c. F. Porsche Aktiengesellschaft | Drain plug |
| CN2492683Y (en) * | 2001-08-16 | 2002-05-22 | 徐静雄 | Magnetic screw for oil replacement of engine |
| CN2597346Y (en) * | 2003-01-21 | 2004-01-07 | 全立发国际开发有限公司 | Packing arrangement device for long metal parts |
| CN203172953U (en) * | 2013-01-16 | 2013-09-04 | 广州市普菱机械设备有限公司 | Full-automatic electronic grain counting machine |
| CN207377622U (en) * | 2017-11-10 | 2018-05-18 | 哈尔滨东安汽车发动机制造有限公司 | A kind of integrated-type Engine Oil Disc |
| CN207631536U (en) * | 2017-12-05 | 2018-07-20 | 安徽九华华源药业有限公司 | A kind of metering micromatic setting of particles packing machine |
| CN210311072U (en) * | 2019-04-12 | 2020-04-14 | 杭州中衡包装机械有限公司 | Magnetic array nail filling device |
| CN211056116U (en) * | 2019-11-14 | 2020-07-21 | 上海宏挺紧固件制造有限公司 | A magnetism is inhaled material all in one piece device for putting in order screw |
-
2020
- 2020-07-28 CN CN202010740616.8A patent/CN111846378B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0461344A1 (en) * | 1990-06-15 | 1991-12-18 | Dr.Ing.h.c. F. Porsche Aktiengesellschaft | Drain plug |
| CN2492683Y (en) * | 2001-08-16 | 2002-05-22 | 徐静雄 | Magnetic screw for oil replacement of engine |
| CN2597346Y (en) * | 2003-01-21 | 2004-01-07 | 全立发国际开发有限公司 | Packing arrangement device for long metal parts |
| CN203172953U (en) * | 2013-01-16 | 2013-09-04 | 广州市普菱机械设备有限公司 | Full-automatic electronic grain counting machine |
| CN207377622U (en) * | 2017-11-10 | 2018-05-18 | 哈尔滨东安汽车发动机制造有限公司 | A kind of integrated-type Engine Oil Disc |
| CN207631536U (en) * | 2017-12-05 | 2018-07-20 | 安徽九华华源药业有限公司 | A kind of metering micromatic setting of particles packing machine |
| CN210311072U (en) * | 2019-04-12 | 2020-04-14 | 杭州中衡包装机械有限公司 | Magnetic array nail filling device |
| CN211056116U (en) * | 2019-11-14 | 2020-07-21 | 上海宏挺紧固件制造有限公司 | A magnetism is inhaled material all in one piece device for putting in order screw |
Non-Patent Citations (1)
| Title |
|---|
| 江西省科学技术情报研究所: "《实用电工手册 上》", 31 May 1988 * |
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