CN111845004A - Production line and production method of composite sound insulation material for automobile - Google Patents
Production line and production method of composite sound insulation material for automobile Download PDFInfo
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- CN111845004A CN111845004A CN202010636978.2A CN202010636978A CN111845004A CN 111845004 A CN111845004 A CN 111845004A CN 202010636978 A CN202010636978 A CN 202010636978A CN 111845004 A CN111845004 A CN 111845004A
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- dust removal
- butyl rubber
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- circulating water
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000002131 composite material Substances 0.000 title claims abstract description 24
- 239000012774 insulation material Substances 0.000 title abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 80
- 229920005549 butyl rubber Polymers 0.000 claims abstract description 41
- 238000010030 laminating Methods 0.000 claims abstract description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 10
- 239000011888 foil Substances 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 60
- 238000004140 cleaning Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 8
- 238000007605 air drying Methods 0.000 claims description 7
- 239000005030 aluminium foil Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000012814 acoustic material Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 150000002500 ions Chemical class 0.000 description 11
- 230000003068 static effect Effects 0.000 description 8
- 238000005406 washing Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 238000010410 dusting Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
- B60R13/0861—Insulating elements, e.g. for sound insulation for covering undersurfaces of vehicles, e.g. wheel houses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
- B60R13/0884—Insulating elements, e.g. for sound insulation for mounting around noise sources, e.g. air blowers
Landscapes
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fluid Mechanics (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a composite sound insulation material production line for an automobile and a production method, relates to the technical field of composite sound insulation material production devices, and aims to solve the problems that the thermal bonding effect is influenced and the product quality is influenced because the adhered dust on butyl rubber and aluminum foil cannot be removed by a single electrostatic fan in the conventional composite sound insulation material production line for the automobile on the market. One side of butyl rubber extruder is provided with the tractor, one side of tractor is provided with wiper mechanism, one side of wiper mechanism is provided with stoving mechanism, one side of stoving mechanism is provided with hot laminating mechanism, one side of hot laminating mechanism is provided with roll-up mechanism, the internally mounted of hot laminating mechanism has dust removal mechanism.
Description
Technical Field
The invention relates to the technical field of composite sound insulation material production devices, in particular to a composite sound insulation material production line for an automobile.
Background
The automobile sound insulation material is designed for automobile noise. Different automobile sound insulation materials are adopted aiming at the source of automobile noise, for example, positions which are easy to generate the automobile noise such as a vehicle door, a vehicle roof, a vehicle window, a vehicle bottom deck, a rear tail box, a hood and the like are installed, the automobile sound insulation materials are various in butyl rubber, heat insulation cotton and sealing strips, the main automobile sound insulation material is the butyl rubber, and the butyl rubber has good air tightness. The composite sound insulation material can resist heat, ozone, aging and chemicals, has the properties of shock absorption and electric insulation, can be made into composite sound insulation materials meeting different requirements, and is convenient for a production line for processing the butyl rubber composite material on an automobile composite sound insulation material production line.
At present, the composite sound insulation material production line for the automobile on the market removes dust which is polluted by static on the butyl rubber and the aluminum foil through a single static fan, but the adhered dust cannot be removed, so that the heat bonding effect is influenced, and the product quality is influenced, therefore, the composite sound insulation material production line for the automobile is urgently needed in the market to solve the problems.
Disclosure of Invention
The invention aims to provide a composite sound insulation material production line for an automobile, which aims to solve the problems that the prior composite sound insulation material production line for the automobile on the market removes dust which is polluted by static electricity on butyl rubber and aluminum foil through a single static fan, but cannot remove adhered dust, so that the heat bonding effect is influenced, and the product quality is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a compound acoustic material production line for car, includes the butyl rubber extruder, one side of butyl rubber extruder is provided with the tractor, one side of tractor is provided with wiper mechanism, one side of wiper mechanism is provided with stoving mechanism, one side of stoving mechanism is provided with hot laminating mechanism, one side of hot laminating mechanism is provided with roll-up mechanism, the internally mounted of hot laminating mechanism has dust removal mechanism.
Preferably, the inside dislocation of wiper mechanism installs the washing guide roller, one side of wiper mechanism is provided with circulating water mechanism, the sealed wiper mechanism overflow pipe and the washing drain pipe of being provided with in one side of wasing the guide roller, and the wiper mechanism overflow pipe is located the top of wasing the drain pipe, one side seal mounting who washs the drain pipe has the circulating pipe, and circulating pipe and wiper mechanism overflow pipe and circulating water mechanism sealing connection, circulating water mechanism's opposite side passes through wet return sealing connection with wiper mechanism, one side of wet return is provided with the inlet tube, the one end sealing mounting who washs the drain pipe has the governing valve.
Preferably, a circulating water mechanism shell is arranged on the circulating water mechanism, two inner walls of the circulating water mechanism shell are provided with filter plate baffles, a filter plate is arranged above each filter plate baffle, a filter plate limiting frame is movably arranged above each filter plate, and a circulating water mechanism drain pipe is hermetically arranged on one side of each circulating water mechanism.
Preferably, the inside of stoving mechanism is provided with air-dries storehouse and aqua storage tank, and air-dries storehouse and aqua storage tank and link up mutually, air-dry the storehouse and be located the top of aqua storage tank, one side of air-drying the storehouse is provided with the intake stack, and the opposite side of air-drying the storehouse is provided with the air-out groove.
Preferably, a suction fan is installed inside the air inlet tank, and an electric heating wire is installed on one side of the suction fan.
Preferably, the feed roll is installed to the one end of hot laminating mechanism, the fixed aluminium foil frame that is provided with in one side of feed roll, the top and one side of aluminium foil frame all are provided with the guide roll, the guide roll is located one side of dust removal mechanism, one side symmetry of dust removal mechanism is provided with the hot pressing roller, the opposite side rotation of hot pressing roller is provided with the discharge roller.
Preferably, the inside of dust removal mechanism is provided with the dust removal groove, the internally mounted in dust removal groove has two sets of dust removal rollers and ion stick, and every dust removal roller of group and ion stick symmetry set up, the dust removal roller is located one side of ion stick.
Preferably, the dusting roller includes dust removal sponge, dirt brush and pivot, the pivot is located the intermediate position department of dusting roller, dust removal sponge and dirt brush are fixed to be set up in the outside of pivot, dust removal sponge and dirt brush are separated by the setting.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention removes dust on the surface of the material by arranging the dust removal mechanism, and the ion bar is special fixed equipment for eliminating static electricity. Belongs to a rod type static removing product. The composite sound insulation material production line for the automobile on the market removes the dust which is polluted by the static electricity through a single static air blower, but cannot remove the adhered dust, thereby influencing the heat bonding effect and influencing the product quality.
2. According to the invention, the circulating water mechanism is arranged to filter the cleaning water, so that the cleaning water can be reused, the waste of water resources is reduced, the cleaning efficiency is higher, the drying mechanism is arranged to rapidly dry the cleaned material, so that the subsequent treatment work is conveniently and rapidly carried out, the whole equipment can automatically run, the personnel investment is reduced, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the cleaning mechanism of the present invention;
FIG. 3 is a schematic structural diagram of a circulating water mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a drying mechanism according to the present invention;
FIG. 5 is a schematic structural view of a retracting mechanism of the present invention;
FIG. 6 is a schematic structural view of the dust removing mechanism of the present invention;
fig. 7 is a schematic structural view of a dusting roller of the present invention.
In the figure: 1. a butyl rubber extruder; 2. a tractor; 3. a cleaning mechanism; 4. a drying mechanism; 5. a thermal bonding mechanism; 6. a winding mechanism; 7. cleaning the guide roller; 8. a water circulating mechanism; 9. cleaning a mechanism overflow pipe; 10. cleaning the drain pipe; 11. a circulation pipe; 12. adjusting a valve; 13. a water return pipe; 14. a water inlet pipe; 15. a circulating water mechanism shell; 16. a filter plate baffle plate; 17. filtering the plate; 18. a filter plate limiting frame; 19. a water discharge pipe of the circulating water mechanism; 20. air drying the storehouse; 21. an air inlet groove; 22. a suction fan; 23. an electric heating wire; 24. an air outlet groove; 25. a water storage tank; 26. a feed roll; 27. an aluminum foil frame; 28. a guide roller; 29. a hot press roll; 30. a discharging roller; 31. a dust removal mechanism; 32. a dust removal groove; 33. a dust removal roller; 34. an ion bar; 35. a dust removal sponge; 36. a dust brush; 37. a rotating shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, an embodiment of the present invention is shown: the utility model provides a compound acoustic material production line for car, including butyl rubber extruder 1, one side of butyl rubber extruder 1 is provided with tractor 2, tractor 2 pulls the butyl rubber book, one side of tractor 2 is provided with wiper mechanism 3, one side of wiper mechanism 3 is provided with drying mechanism 4, drying mechanism 4 carries out the stoving operation after the washing, one side of drying mechanism 4 is provided with hot laminating mechanism 5, hot laminating mechanism 5 realizes the compound of butyl rubber and aluminium foil through preventing of warming mill pressfitting, one side of hot laminating mechanism 5 is provided with roll-up mechanism 6, the internally mounted of hot laminating mechanism 5 has dust removal mechanism 31, dust removal mechanism 31 is used for taking out the dust on the material, thereby improve compound qualification rate.
Further, washing guide roller 7 is installed to wiper mechanism 3's inside dislocation, one side of wiper mechanism 3 is provided with circulating water mechanism 8, the setting of circulating water mechanism 8 has realized the filtration to wasing the water, thereby can recycle, the sealed wiper mechanism overflow pipe 9 and the washing drain pipe 10 that is provided with in one side of wasing guide roller 7, and wiper mechanism overflow pipe 9 is located the top of wasing drain pipe 10, the sealed mounting in one side of wasing drain pipe 10 has circulating pipe 11, and circulating pipe 11 and wiper mechanism overflow pipe 9 and circulating water mechanism 8 sealing connection, circulating water mechanism 8's opposite side and wiper mechanism 3 pass through wet return 13 sealing connection, one side of wet return 13 is provided with inlet tube 14, the one end sealing mounting who washs drain pipe 10 has governing valve 12.
Further, a circulating water mechanism shell 15 is arranged on the circulating water mechanism 8, two inner walls of the circulating water mechanism shell 15 are provided with filter plate baffles 16, the filter plates 17 are limited by the filter plate baffles 16, filter plates 17 are arranged above the filter plate baffles 16, filter plate limiting frames 18 are movably arranged above the filter plates 17, the filter plates 17 are effectively prevented from floating upwards by the filter plate limiting frames 18, a circulating water mechanism drain pipe 19 is arranged on one side of the circulating water mechanism 8 in a sealing mode, and the circulating water mechanism drain pipe 19 is used for discharging impurities inside the circulating water mechanism 8.
Further, the inside of drying mechanism 4 is provided with air-dry storehouse 20 and aqua storage tank 25, and air-dry storehouse 20 and aqua storage tank 25 link up mutually, and air-dry storehouse 20 is located the top of aqua storage tank 25, and one side of air-drying storehouse 20 is provided with intake stack 21, and the opposite side of air-drying storehouse 20 is provided with air-out slot 24, and intake stack 21 and air-out slot 24 have realized linking up of air.
Further, a suction fan 22 is installed inside the air inlet slot 21, a heating wire 23 is installed on one side of the suction fan 22, and hot air is generated through the cooperation of the suction fan 22 and the heating wire, so that the drying effect is realized.
Further, a feeding roller 26 is installed at one end of the thermal bonding mechanism 5, an aluminum foil frame 27 is fixedly arranged on one side of the feeding roller 26, guide rollers 28 are arranged above and on one side of the aluminum foil frame 27, the guide rollers 28 are located on one side of a dust removing mechanism 31, hot pressing rollers 29 are symmetrically arranged on one side of the dust removing mechanism 31, a discharging roller 30 is rotatably arranged on the other side of the hot pressing rollers 29, the tightness of materials is kept through the limiting of each roller, and the flatness of thermal bonding is guaranteed.
Further, the inside of dust removal mechanism 31 is provided with dust removal groove 32, and the internally mounted of dust removal groove 32 has two sets of dust removal rollers 33 and ion stick 34, and every dust removal roller 33 of group and the symmetrical setting of ion stick 34, dust removal roller 33 are located one side of ion stick 34, and the dust that electrostatic absorption can be taken out in the setting of ion stick 34, and the dust removal roller 33 and the ion stick 34 that the symmetry set up can all carry out the dust removal clearance to the upper and lower two sides of material.
Further, the dust removal roller 33 includes dust removal sponge 35, dirt brush 36 and pivot 37, pivot 37 is located the intermediate position department of dust removal roller 33, dust removal sponge 35 and the fixed outside that sets up in pivot 37 of dirt brush 36, dust removal sponge 35 and the setting of separating by dirt brush 36, dust removal sponge 35 can brush away the dirt that is infected with on the material with the material laminating, dirt brush 36 then can brush off absorbent batting, through separating to set up after the rotation alright in order to cut and shut in a flexible way between wiping and brushing, thereby improve clean effect, improve the qualification rate of product.
The working principle is as follows: butyl rubber particles are poured into a butyl rubber extruder 1, the butyl rubber extruder 1 cuts and heats butyl rubber particles to melt, so that butyl rubber film is extruded, the butyl rubber film enters a cleaning mechanism 3 for cleaning through the guide of the butyl rubber extruder 1, water in the cleaning mechanism 3 flows into a cleaning drain pipe 10 after cleaning, the cleaning water can be controlled to flow into a circulating water mechanism 8 or directly flow out through a circulating pipe 11 by opening and closing a regulating valve 12, when the water level reaches the height of an overflow pipe 9 of the cleaning mechanism, excessive water flows into the circulating water mechanism 8, the circulating water flows below the circulating water mechanism 8, and the water passes through a filter plate 17 to realize filtration, so that the filtration mode can effectively avoid the filter plate 17 from being blocked by impurities, the filtration efficiency is improved, the filtered water flows back into the cleaning mechanism through a return pipe 13, and the cleaned butyl rubber film enters a drying mechanism 4, the air can be sucked and heated and blown onto the butyl rubber film through the matching of the suction fan 22 and the electric heating wire 23, so that the drying function is realized, the butyl rubber film is transmitted to the thermal bonding mechanism 5 again, the butyl rubber film enters the dust removal mechanism 31 through the guiding of the feed roller 26 and the guide roller 28, the aluminum foil also enters the dust removal mechanism 31 through the guiding of the guide roller 28, the ion bars in the dust removal mechanism 31 remove the dust which is electrostatically infected, the dust removal roller 33 removes the dust which is adhered to the surface through the matching of the dust brush 36 and the dust removal sponge 35, after the dust removal mechanism 31 is moved out, the butyl rubber film and the aluminum foil simultaneously enter between the hot press rollers 29, the thermal bonding is realized through the hot pressing of the hot press rollers 29, and finally the winding is realized through the winding mechanism 6.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a compound acoustic material production line for car, includes butyl rubber extruder (1), its characterized in that: one side of butyl rubber extruder (1) is provided with tractor (2), one side of tractor (2) is provided with wiper mechanism (3), one side of wiper mechanism (3) is provided with drying mechanism (4), one side of drying mechanism (4) is provided with hot laminating mechanism (5), one side of hot laminating mechanism (5) is provided with roll-up mechanism (6), the internally mounted of hot laminating mechanism (5) has dust removal mechanism (31).
2. The production line of composite soundproof material for automobile according to claim 1, characterized in that: cleaning guide roller (7) are installed to the inside dislocation of wiper mechanism (3), one side of wiper mechanism (3) is provided with circulating water mechanism (8), one side seal of cleaning guide roller (7) is provided with wiper mechanism overflow pipe (9) and washs drain pipe (10), and wiper mechanism overflow pipe (9) are located the top of wasing drain pipe (10), one side seal of wasing drain pipe (10) installs circulating pipe (11), and circulating pipe (11) and wiper mechanism overflow pipe (9) and circulating water mechanism (8) sealing connection, the opposite side of circulating water mechanism (8) passes through wet return (13) sealing connection with wiper mechanism (3), one side of wet return (13) is provided with inlet tube (14), the one end sealing installation of wasing drain pipe (10) has governing valve (12).
3. The production line of composite soundproof material for automobile according to claim 2, characterized in that: be provided with circulating water mechanism casing (15) on circulating water mechanism (8), the double-phase internal wall of circulating water mechanism casing (15) is provided with filter plate baffle (16), the top of filter plate baffle (16) is provided with filter plate (17), the top activity of filter plate (17) is provided with filter plate spacing frame (18), one side seal of circulating water mechanism (8) is provided with circulating water mechanism drain pipe (19).
4. The production line of composite soundproof material for automobile according to claim 1, characterized in that: the inside of stoving mechanism (4) is provided with air-dries storehouse (20) and aqua storage tank (25), and air-dries storehouse (20) and aqua storage tank (25) and link up mutually, air-dry storehouse (20) and be located the top of aqua storage tank (25), one side of air-drying storehouse (20) is provided with intake stack (21), and the opposite side of air-drying storehouse (20) is provided with air-out groove (24).
5. The production line of composite soundproof material for automobile according to claim 4, characterized in that: the inside installation of air inlet groove (21) has suction fan (22), heating wire (23) are installed to one side of suction fan (22).
6. The production line of composite soundproof material for automobile according to claim 1, characterized in that: feed roll (26) are installed to the one end of hot laminating mechanism (5), one side of feed roll (26) is fixed and is provided with aluminium foil frame (27), the top and one side of aluminium foil frame (27) all are provided with guide roll (28), guide roll (28) are located one side of dust removal mechanism (31), one side symmetry of dust removal mechanism (31) is provided with hot pressing roller (29), the opposite side rotation of hot pressing roller (29) is provided with ejection of compact roller (30).
7. The production line of composite soundproof material for automobile according to claim 1, characterized in that: the inside of dust removal mechanism (31) is provided with dust removal groove (32), the internally mounted of dust removal groove (32) has two sets of dust removal roller (33) and ion stick (34), and every dust removal roller (33) of group and ion stick (34) symmetry set up, dust removal roller (33) are located one side of ion stick (34).
8. The production line of composite soundproof material for automobile according to claim 7, characterized in that: dust removal roller (33) are including dust removal sponge (35), dirt brush (36) and pivot (37), pivot (37) are located the intermediate position department of dust removal roller (33), dust removal sponge (35) and dirt brush (36) are fixed to be set up in the outside of pivot (37), dust removal sponge (35) and dirt brush (36) are separated by the setting.
9. The production method of a composite soundproof material for automobile production line according to any one of claims 1 to 8,
pouring butyl rubber particles into a butyl rubber extruder, cutting and heating the butyl rubber particles by the butyl rubber extruder to melt the butyl rubber particles so as to extrude butyl rubber roll, introducing the butyl rubber roll into a cleaning mechanism for cleaning through the guide of the butyl rubber extruder, enabling water in the cleaning mechanism to flow into a cleaning drain pipe after cleaning, controlling the cleaning water to flow into a circulating water mechanism or directly flow out through a circulating pipe by opening and closing an adjusting valve, enabling surplus water to flow into the circulating water mechanism when the water level reaches the height of an overflow pipe of the cleaning mechanism, enabling the circulating water to flow below the circulating water mechanism, and enabling the water to pass through a filter plate to realize filtration, wherein the filtration mode can effectively avoid impurities from blocking the filter plate and improve the filtration efficiency,
Step two, the filtered water flows back to the cleaning mechanism through a return pipe, the cleaned butyl rubber roll enters a drying mechanism, air can be sucked and heated to be blown onto the butyl rubber roll through the matching of a suction fan and an electric heating wire, so that the drying function is realized, the butyl rubber roll is transmitted to a hot laminating mechanism and enters a dust removing mechanism through the guiding of a feeding roller and a guide roller, an aluminum foil is also guided into the dust removing mechanism through the guide roller, the dust which is electrostatically polluted is removed by an ion bar in the dust removing mechanism, and the dust removing roller is used for removing the dust which is adhered to the surface through the matching of a dust brush and a dust removing sponge,
and step three, after the dust removal mechanism is moved out, the butyl rubber film and the aluminum foil simultaneously enter between the hot pressing rollers, thermal bonding is realized through hot pressing of the hot pressing rollers, and finally winding is realized through the winding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010636978.2A CN111845004A (en) | 2020-07-03 | 2020-07-03 | Production line and production method of composite sound insulation material for automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010636978.2A CN111845004A (en) | 2020-07-03 | 2020-07-03 | Production line and production method of composite sound insulation material for automobile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111845004A true CN111845004A (en) | 2020-10-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010636978.2A Withdrawn CN111845004A (en) | 2020-07-03 | 2020-07-03 | Production line and production method of composite sound insulation material for automobile |
Country Status (1)
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| CN (1) | CN111845004A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843913A (en) * | 2021-08-03 | 2021-12-28 | 安徽中盛汽车零部件有限公司 | Environmental protection granulation production line for sealing member |
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2020
- 2020-07-03 CN CN202010636978.2A patent/CN111845004A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843913A (en) * | 2021-08-03 | 2021-12-28 | 安徽中盛汽车零部件有限公司 | Environmental protection granulation production line for sealing member |
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Application publication date: 20201030 |
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| WW01 | Invention patent application withdrawn after publication |