Detailed Description
The following describes in further detail embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1 to 7, the present invention includes a housing 1 placed in a front-back direction, a front-back sleeve 2 is respectively disposed on front and back sides of the housing 1, the sleeve 2 is communicated with the inside of the housing 1, a rotatable rotating shaft 3 is inserted into the sleeve 2, two connecting rods 4 are respectively disposed at front and back ends of the rotating shaft 3, a wheel 5 is disposed at a lower end of each connecting rod 4, and the rotating shaft 3 can be driven to rotate by the rotation of the plurality of wheels 5;
the middle part of the shell 1 is inserted with a left transverse shaft 6 and a right transverse shaft 6, the rotation of the rotating shaft 3 can drive the left transverse shaft 6 and the right transverse shaft 6 to synchronously rotate in opposite directions, and each transverse shaft 6 can rotate in a reciprocating manner; a first supporting rod 7 is arranged at the right end of the right transverse shaft 6, and a scraping plate 8 is fixed at the end part of the first supporting rod 7; a second supporting rod 9 is arranged at the left end of the left transverse shaft 6, and an smearing plate 10 is fixed at the end part of the second supporting rod 9;
a box 11 is arranged in the shell 1, a front cavity 12 and a rear cavity 12 are arranged at the bottom of the box 11, and a one-way liquid inlet valve 13 is arranged between the upper end of each cavity 12 and the box 11; a piston 14 capable of moving left and right along the cavity 12 is arranged in each cavity 12, a piston rod 15 is connected to each piston 14, each piston rod 15 can reset right, a guide rod 32 is arranged in the shell 1, a wedge block 33 is arranged on each guide rod 32, the transverse shaft 6 rotates in a reciprocating manner to drive the guide rods 32 to move back and forth in a reciprocating manner, and the guide rods 32 move back and forth to push the two piston rods 15 to move alternately; the left side surface of each cavity 12 is provided with a one-way liquid outlet valve 34, the two liquid outlet valves 34 are connected with a discharge pipe 16 through a tee joint, and the outlet of the discharge pipe 16 is connected to the smearing plate 10.
In order to enable the wheels 5 to rotate to drive the rotating shaft 3 to rotate, a belt pulley is fixed on each wheel 5, a belt pulley is also installed at the end part of the rotating shaft 3, and the belt pulley on each wheel 5 and the belt pulley at the end part of the rotating shaft 3 are in transmission through a belt.
In order to enable the rotating shaft 3 to rotate to drive the two transverse shafts 6 to synchronously and reversely rotate, a first bevel gear 17 is sleeved on the rotating shaft 3, a short shaft 18 which is in the same direction as the transverse shafts 6 is installed inside the shell 1, a second bevel gear 19 meshed with the first bevel gear 17 is installed on the short shaft 18, an incomplete gear 20 is sleeved on the short shaft 18, a gear meshed with the incomplete gear 20 is sleeved on the transverse shaft 6 on the left side, and a reset torsion spring 21 is connected between one transverse shaft 6 and the shell 1; the rotating shaft 3 is sleeved with a third bevel gear 22 which rotates relative to the rotating shaft 3 through a bearing, and the left and right transverse shafts 6 are sleeved with fourth bevel gears 23 which are meshed with the third bevel gear 22.
In order to realize that the transverse shaft 6 rotates to and fro to drive the guide rod 32 to move back and forth in a reciprocating manner, the guide rod 32 penetrates through the rear side surface of the shell 1, and a pressure spring is connected between the rear end of the guide rod 32 and the shell 1; a reel 35 is mounted on the left lateral shaft 6, a rope 36 is wound on the reel 35, and the free end of the rope 36 is connected to the front end of the guide rod 32.
In order to better realize extrusion, a pressure spring is sleeved between the right end of the piston rod 15 and the box 11, and the right end of the piston rod 15 is a spherical body.
For better positioning and supporting the whole device, a rotatable pulley 24 is sleeved on each of the front sleeve 2 and the rear sleeve 2, and the pulley 24 can be clamped on the edge of the template.
In order to realize smearing, a cavity 25 in the left-right direction is arranged in the middle of the smearing plate 10, and an outlet of the discharge pipe 16 is connected into the cavity 25; the bottom of the chamber 25 is provided with a plurality of through holes 26, and a sponge layer 27 is arranged on one side of the smearing plate 10, which is in contact with the inner side surface of the template.
In order to enable the scraper 8 and the smearing plate 10 to better extrude the inner side face of the template, the first supporting rod 7 and the second supporting rod 9 are sleeved with tension springs 28, and meanwhile, the left transverse shaft 6 and the right transverse shaft 6 are provided with compression bolts 29 capable of compressing the first supporting rod 7 and the second supporting rod 9.
In order to better adapt to the templates with different heights, a telescopic rod 30 is connected between the two connecting rods 4 positioned on the same side, two ends of the telescopic rod 30 are hinged to the two connecting rods 4 respectively, a pressure spring is sleeved on the telescopic rod 30, and the telescopic rod 30 has a tendency of extending due to the pressure spring.
For the convenience of pushing, a handrail 31 is installed above the housing 1.
When the mould release device is used, firstly, the box 11 is filled with the mould release agent which is generally sticky, and the mould release agent can enter the cavity 25 through the movement of the piston 14 because the one-way liquid inlet valve 13 is arranged between the box 11 and the cavity 25; the semicircular templates are generally placed with the arc surfaces facing downwards, so that the inner side surfaces of the templates face upwards; when it is desired to apply the paint, the entire apparatus is first placed inside the form, see fig. 1-3, with the pulleys 24 on the front and rear sleeves 2 clamped on the edges of the two sides of the semicircular form, and then the handle 31 is held by hand and the entire box 11 is pressed down, so that the wheels 5 are in full contact with the ground and the squeegee 8 and the application plate 10 are also in full contact with the inner side of the form.
In the initial position, the squeegee 8 and the applicator plate 10 are on opposite sides of the stencil and are aligned with the edges of the stencil, with the first leg 7 and the second leg 9 forming an angle of 170 degrees (depending on the width of the squeegee 8 and the applicator plate 10).
When the painting is started, the whole device is translated rightwards from the left end of the template along the length direction of the template, in the translation process, firstly, a plurality of wheels 5 can simultaneously rotate in the same direction, and a rotating shaft 3 in a sleeve 2 is driven to rotate through a belt and a belt pulley, after the rotating shaft 3 rotates, the rotating shaft 3 can drive a second bevel gear 19 to rotate through a first bevel gear 17, then the incomplete gear 20 is driven to rotate through a short shaft 18, and when a toothed part of the incomplete gear 20 rotates to be meshed with a gear on a left transverse shaft 6, the left transverse shaft 6 can be driven to rotate; the left transverse shaft 6 and the right transverse shaft 6 are linked through a third bevel gear 22 and two fourth bevel gears 23 which are sleeved on the rotating shaft 3; therefore, the left and right transverse shafts 6 can synchronously and reversely rotate; moreover, the third bevel gear 22 and the rotating shaft 3 are mounted through a bearing, so that the rotation of the rotating shaft 3 is not influenced; therefore, when the left transverse shaft 6 swings from back to front, the right rotary shaft 3 swings from front to back, a crossed motion mode is realized, and the unstable phenomenon caused by the same-direction swinging can be reduced.
Scraper blade 8 and daub board 10 swing the in-process to the offside at initial position, can clear the template and scrape and scribble, after scraper blade 8 and daub board 10 swung the offside respectively, the non-tooth portion of incomplete gear 20 on the minor axis 18 can contact with the gear on the pivot 3 of left side this moment, thereby make left cross axle 6 lose power, the cross axle 6 of the left and right sides can be under the effect of reset torsion spring 21 this moment, reverse rotation once more, resume to initial state, thereby realized again and scraped and scribbled the template.
Because the whole device is translated from left to right, and the end part of the first supporting rod 7 on the right side is provided with the scraper 8, when the scraper 8 moves, the scraper 8 on the right side can scrape the inner side surface of the template, so that dust or sundries adhered to the surface can be scraped off, and the left smearing plate 10 can be smeared conveniently; realizing the mutual matching movement.
In the process of synchronously and reversely swinging the scraping plate 8 and the smearing plate 10, the transverse shaft 6 also rotates along with the reciprocating motion, because the wire wheel 35 is arranged on the transverse shaft 6 on the left side, and the rope 36 on the wire wheel 35 is connected to the guide rod 32, the rope 36 is wound on the wire wheel 35 and pulls the guide rod 32 to move forwards in the rotating process of the transverse shaft 6, and because the wedge block 33 is arranged on the guide rod 32, after the wedge block 33 moves forwards, the wedge block 33 is separated from and extrudes the piston rod 15 on the rear side and extrudes the piston rod 15 on the front side, and the piston rod 15 on the rear side drives the piston 14 to move rightwards under the action of the compression spring, so that the demolding agent in the box 11 is sucked into the chamber 25 through the liquid inlet valve 13; the piston rod 15 at the front side is pressed by the wedge block 33, moves leftwards, and enables the release agent in the cavity 25 to be pressed into the inner part of the discharge pipe through the liquid outlet valve 34 and enter the cavity 25 of the coating plate 10 along the discharge pipe 16; then flows into the inner side surface of the template from the through hole 26 at the bottom of the cavity 25; since the plurality of through holes 26 are formed along the length direction of the applying plate 10, uniform application can be achieved, and after the release agent flows into the inner side surface of the stencil, a layer of release agent can be uniformly applied to the inner side surface of the stencil by repeated scraping of the sponge layer 27.
When the toothless part of the incomplete gear 20 is contacted with the gear, the transverse shaft 6 is reset under the action of the reset torsion spring 21, the wire wheel 35 also rotates reversely, the rope 36 is loosened, the guide rod 32 moves backwards, the wedge block 33 does not extrude the piston rod 15 on the front side any more, and the piston rod 15 on the rear side is extruded again; and the front side cavity 25 sucks in the release agent, while the rear side cavity 25 extrudes the release agent; the mutual matching between the two cavities 25 is realized, and the release agent is extruded no matter the transverse shaft 6 rotates forwards or backwards. Namely, the release agent can be coated on the template only by scraping the coating plate 10; the uniform coating is realized, and the stable supply of the release agent is ensured.
Because the cross shaft 6 is reciprocating rotation in this device, consequently scraper blade 8 and daub board 10 are reciprocating swing, have guaranteed that scraper blade 8 and daub board 10 all swing in the inside of template, can not break away from the template and move, have realized the perfect adaptation to semi-circular template, have avoided excessive swing, and the swing is not enough, and is with strong points.
Although the scraping plate 8 and the smearing plate 10 are both reciprocated and swept and smeared in the horizontal moving process, because the scraping plate 8 and the smearing plate 10 both have certain lengths, an overlapping area exists in the swinging process every time, and the condition of scraping omission or smearing omission is avoided; realize all-round clear scraping and scribbling.
After one of the templates is coated, the next coating can be continuously carried out simply and quickly by only checking the content of the release agent in the box 11 and supplementing the release agent in time.
In the device, the pistons 14 in the two cavities 25 below the box 11 alternately suck and extrude, so that the continuous supply of the release agent is realized, the sufficient release agent can be coated on the coating plate 10 in the coating process, and the condition of uneven coating is prevented.
The device can realize the effects of scraping and smearing at one time by placing the whole device in the whole template in a horizontal moving mode, has strong pertinence, can exactly cover the semicircular template, and cannot cause throwing and flying of the release agent and waste; the operation is simple, and the working efficiency is improved.
This device does not need extra power supply, through promoting whole device, utilizes wheel 5 to carry out power transmission, has realized the reciprocating rotation of cross axle 6 to and the automation of release agent is extruded, mutually supports between a plurality of moving parts, has accomplished whole process jointly.
The device realizes the reverse synchronous movement of the scraper 8 and the smearing plate 10 by the common matching of a plurality of bevel gears, the incomplete gear 20, the reset torsion spring 21 and the like, balances the stress and avoids the inclination.
In this device, owing to install telescopic link 30 between two connecting rods 4 about, consequently can increase the frictional force between wheel 5 and the ground on the one hand, on the other hand can adapt to the semicircular template of different diameters, simultaneously because all the cover is equipped with extension spring 28 on first branch 7 and the second branch 9, consequently also can realize inseparable contact to the medial surface of the semicircular template of different diameters.