CN111843243A - Single-head single-station laser cutting machine - Google Patents

Single-head single-station laser cutting machine Download PDF

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Publication number
CN111843243A
CN111843243A CN202010859761.8A CN202010859761A CN111843243A CN 111843243 A CN111843243 A CN 111843243A CN 202010859761 A CN202010859761 A CN 202010859761A CN 111843243 A CN111843243 A CN 111843243A
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CN
China
Prior art keywords
cutting
linear motor
galvanometer
cutting machine
platform
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Pending
Application number
CN202010859761.8A
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Chinese (zh)
Inventor
陈应滨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Beyond Laser Intelligent Equipment Co ltd
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Shenzhen Beyond Laser Intelligent Equipment Co ltd
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Application filed by Shenzhen Beyond Laser Intelligent Equipment Co ltd filed Critical Shenzhen Beyond Laser Intelligent Equipment Co ltd
Priority to CN202010859761.8A priority Critical patent/CN111843243A/en
Publication of CN111843243A publication Critical patent/CN111843243A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a single-head single-station laser cutting machine, which comprises: the cutting galvanometer, the linear motor, the mounting platform and the adsorption platform are arranged on the mounting platform, the linear motor is mounted on the mounting platform and is positioned above the adsorption platform, the linear motor comprises a Z-axis linear motor, and the cutting galvanometer is slidably mounted on the Z-axis linear motor; a feed inlet and a discharge outlet are formed in two sides of the adsorption platform, two rubber coating rollers which are tangent to each other are arranged at the discharge outlet, a material film enters from the feed inlet, is adsorbed by the adsorption platform and penetrates out from the tangent position of the rubber coating rollers after being cut by a cutting galvanometer, and a precise transmission structure of the rubber coating rollers for the covering film is formed; realize the cutting through being provided with Z axle linear electric motor and shake the arbitrary removal of mirror in the vertical direction, realize the accurate regulation of focus distance to set up two rubber-coated rollers and transmitted the material membrane, realized accurate material membrane transmission, effectively avoided the slippage of material membrane.

Description

Single-head single-station laser cutting machine
Technical Field
The invention relates to the technical field of laser cutting, in particular to a single-head single-station laser cutting machine.
Background
Laser cutting, namely irradiating a cut material by using a high-power-density laser beam, heating the material to a vaporization temperature quickly, evaporating to form holes, and continuously forming narrow (such as about 0.1 mm) slits in the holes along with the movement of the material by using the light beam to cut the material; the laser cutting processing is to replace the traditional mechanical knife by invisible light beams, has the characteristics of high precision, quick cutting, no limitation on cutting patterns, automatic typesetting, material saving, smooth cut, low processing cost and the like, and can gradually improve or replace the traditional metal cutting process equipment; the mechanical part of the laser tool bit is not in contact with the workpiece, so that the surface of the workpiece cannot be scratched in the working process; the laser cutting speed is high, the cut is smooth and flat, and subsequent processing is generally not needed; the cutting heat affected zone is small, the deformation of the plate is small, and the cutting seam is narrow (0.1 mm-0.3 mm); the notch has no mechanical stress and no shearing burr; the processing precision is high, the repeatability is good, and the surface of the material is not damaged; the numerical control programming can be used for processing any plan, the whole board with large breadth can be cut, a die does not need to be opened, and the method is economical and time-saving.
The existing laser cutting machine mostly adopts a two-axis linear motor to realize the displacement cutting of the cutting galvanometer in the horizontal direction, and lacks the displacement in the vertical direction, so that the problem that the cutting galvanometer cannot be adjusted when the focus distance difference is too large exists, and the problem that the material roll and the rolling slide relatively exists in the feeding of a common roller, so that the feeding cutting generates deviation.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides a single-head single-station laser cutting machine; realize the cutting through being provided with Z axle linear electric motor and shake the arbitrary removal of mirror in the vertical direction, realize the accurate regulation of focus distance to set up two rubber-coated rollers and transmitted the material membrane, realized accurate material membrane transmission, effectively avoided the slippage of material membrane.
In order to achieve the above object, the present invention provides a single-head single-station laser cutting machine, comprising: the cutting galvanometer, the linear motor, the mounting platform and the adsorption platform arranged on the mounting platform, wherein the linear motor is mounted on the mounting platform and positioned above the adsorption platform, the linear motor comprises a Z-axis linear motor, and the cutting galvanometer is slidably mounted on the Z-axis linear motor; the two sides of the adsorption platform are provided with a feeding hole and a discharging hole, the discharging hole is provided with two tangent rubber coating rollers, a material film enters from the feeding hole, the adsorption platform adsorbs the material film and penetrates out from tangent positions of the rubber coating rollers after the material film is cut by a cutting galvanometer, and an accurate transmission structure of the rubber coating rollers to a covering film is formed.
Preferably, the method comprises the following steps: the feeding device is characterized by further comprising a feeding air expansion shaft, wherein the feeding air expansion shaft is arranged at the position of the feeding hole, a material to be cut is wound on the feeding air expansion shaft, and a feeding film is discharged through rotation of the feeding air expansion shaft and is output to the feeding hole.
Preferably, the method comprises the following steps: the transition roller is arranged between the adsorption platform and the discharging air expansion shaft, and the material films discharged by the discharging air expansion shaft are wound one by the transition roller and then output to the adsorption platform.
Preferably, the method comprises the following steps: still include the cut-off knife part, the cut-off knife part set up in the discharge gate with between the rubber coating cylinder, the cut-off knife part is including cutting the top knife and cutting the bottom knife, cut the cutting edge of top knife with it is tangent with the cutting edge of bottom knife.
Preferably, the method comprises the following steps: the cutting lower knife is fixedly installed at the output end of the rubber coating roller, the cutting upper knife is connected with a vertical motor, and the vertical motor controls the cutting upper knife to be close to the cutting lower knife to perform cutting movement.
Preferably, the method comprises the following steps: the linear motor also comprises an X-axis linear motor and a Y-axis linear motor, and the Y-axis linear motor is arranged on the X-axis linear motor and can move along the X-axis direction; z axle linear electric motor install in on the Y axle linear electric motor, can do along the ascending displacement of Y axle direction, X axle linear electric motor, Y axle linear electric motor and Z axle linear electric motor constitute triaxial linear electric motor jointly, realize the removal structure of the mirror that shakes of cutting triaxial line direction.
Preferably, the method comprises the following steps: still include laser emission device and speculum frame device, laser emission device's laser output end with the input of speculum frame device is relative, the output of speculum frame device with the input of the mirror is shaken in the cutting is relative, the laser of laser emission device transmission shakes the mirror to the cutting through the reflex action transmission of speculum frame device to shake the mirror and jet out through the cutting and cut.
Preferably, the method comprises the following steps: the cutting vibrating mirror is fixedly arranged on the sliding block, and the sliding block is slidably arranged on the sliding rail to form a vertical sliding structure of the cutting vibrating mirror.
Preferably, the method comprises the following steps: the outer cylinder wall of the rubber coating roller is coated with wear-resistant rubber.
Preferably, the method comprises the following steps: the adsorption platform is of a honeycomb net structure.
The invention has the beneficial effects that: compared with the prior art, the single-head single-station laser cutting machine provided by the invention comprises: the cutting galvanometer, the linear motor, the mounting platform and the adsorption platform are arranged on the mounting platform, the linear motor is mounted on the mounting platform and is positioned above the adsorption platform, the linear motor comprises a Z-axis linear motor, and the cutting galvanometer is slidably mounted on the Z-axis linear motor; a feed inlet and a discharge outlet are formed in two sides of the adsorption platform, two rubber coating rollers which are tangent to each other are arranged at the discharge outlet, a material film enters from the feed inlet, is adsorbed by the adsorption platform and penetrates out from the tangent position of the rubber coating rollers after being cut by a cutting galvanometer, and a precise transmission structure of the rubber coating rollers for the covering film is formed; realize the cutting through being provided with Z axle linear electric motor and shake the arbitrary removal of mirror in the vertical direction, realize the accurate regulation of focus distance to set up two rubber-coated rollers and transmitted the material membrane, realized accurate material membrane transmission, effectively avoided the slippage of material membrane.
Drawings
FIG. 1 is a three-dimensional view of the present invention;
FIG. 2 is a front view of the present invention;
figure 3 is a view of the encapsulation roller of the present invention.
The main element symbols are as follows:
1. a linear motor; 11. an X-axis linear motor; 12. a Y-axis linear motor; 13. a Z-axis linear motor; 131. a slider; 132. a slide rail; 2. cutting a galvanometer; 3. an adsorption platform; 4. mounting a platform; 5. discharging an air expansion shaft; 6. a discharge port; 7. a feed inlet; 8. a transition drum; 9. a mirror frame arrangement; 10. a laser emitting device; 14. coating the rubber roller; 15. a cutter component.
Detailed Description
In order to more clearly describe the present invention, the present invention will be further described with reference to the accompanying drawings.
Most of the existing laser cutting machines adopt a two-axis linear motor to realize displacement cutting of a cutting galvanometer in the horizontal direction, and lack of displacement in the vertical direction, so that the problem that the adjustment cannot be realized when the focus distance difference is too large exists, and the problem that the material roll and the rolling slide relatively in the common roller feeding causes deviation in feeding and cutting; therefore, a need exists for a novel laser cutting machine, which can realize displacement of a cutting galvanometer in the vertical direction, so that the laser focus distance can be accurately adjusted, and accurate transmission of a material film can be realized.
Specifically, referring to fig. 1-3, the single-head single-station laser cutting machine provided by the present invention comprises: the cutting galvanometer 2, the linear motor 1, the mounting platform 4 and the adsorption platform 3 arranged on the mounting platform 4, wherein the linear motor 1 is mounted on the mounting platform 4 and positioned above the adsorption platform 3, the linear motor 1 comprises a Z-axis linear motor 13, and the cutting galvanometer 2 is slidably mounted on the Z-axis linear motor 13; a feed inlet 7 and a discharge outlet 6 are arranged on two sides of the adsorption platform 3, two rubber coating rollers 14 which are tangent to each other are arranged on the discharge outlet 6, a material film enters from the feed inlet 7, is adsorbed by the adsorption platform 3 and penetrates out from the tangent positions of the rubber coating rollers 14 after being cut by the cutting galvanometer 2, and a precise transmission structure of the rubber coating rollers 14 to the covering film is formed; the traditional roller generally adopts a single roller, and the surface of the roller is not specially treated, so that the material film is easy to slip due to insufficient friction factor between the roller and the material film during conveying, the cutting efficiency and the cutting quality are affected, and the encapsulation roller 14 is an important part and component in a conveying and transporting system; the rubber coating of the roller can effectively improve the running condition of the conveying system, protect the metal roller from being worn, prevent the conveyer belt from slipping and enable the roller and the material film to run synchronously; moreover, the traditional laser cutting machine is generally provided with a two-axis linear motor 1, and a cutting galvanometer 2 can move randomly within the range of an X axis and a Y axis; however, the displacement in the Z-axis direction is often adjusted only by adjusting the height of the lens, the three-axis linear motor 1 can enable the cutting galvanometer 2 to move freely in the Z-axis direction, and more accurate adjustment can be achieved when the focal distance is adjusted.
One embodiment mentions: the cutting device also comprises a discharging air-expanding shaft 5, wherein the discharging air-expanding shaft 5 is arranged at the position of a feeding hole 7, a material roll to be cut is arranged on the discharging air-expanding shaft 5, and a discharging film is discharged through the rotation of the discharging air-expanding shaft and is output to the feeding hole 7; the material film winding machine further comprises a transition roller 8 used for winding and tightening the material film, the transition roller 8 is arranged between the adsorption platform 3 and the discharging physiosis shaft 5, the material films discharged from the discharging physiosis shaft 5 are wound one by one through the transition roller 8 and then output to the adsorption platform 3, the physiosis shaft can carry out physiosis adjustment according to the transmission control of a motor, and a material roll is sleeved on the discharging physiosis shaft 5 and carries out rotary discharging through the discharging physiosis shaft 5; the transition roller 8 is mainly used for tensioning the material film, so that the material film is prevented from loosening in the conveying process.
One embodiment mentions: the rubber coating machine further comprises a cutter component 15, the cutter component 15 is arranged between the discharge port 6 and the rubber coating roller 14, the cutter component 15 comprises an upper cutting knife and a lower cutting knife, and the cutting edge of the upper cutting knife is tangent to the cutting edge of the lower cutting knife; the lower cutting knife is fixedly arranged at the output end of the rubber-coated roller 14, the upper cutting knife is connected with a vertical motor, and the vertical motor controls the upper cutting knife to approach the lower cutting knife to perform cutting movement; the cutter part 15 is installed reversely by double blades, so that the material films with different thicknesses can be cut rapidly, and the material film with the maximum width of 500mm can be cut, and the cutting standard of the level is not reached in the industry at present.
One embodiment mentions: the linear motor 1 also comprises an X-axis linear motor 11 and a Y-axis linear motor 12, wherein the Y-axis linear motor 12 is arranged on the X-axis linear motor 11 and can move along the X-axis direction; the Z-axis linear motor 13 is mounted on the Y-axis linear motor and can move along the Y-axis direction, and the X-axis linear motor 11, the Y-axis linear motor 12 and the Z-axis linear motor 13 jointly form a three-axis linear motor, so that a moving structure of the cutting galvanometer in the three-axis direction is realized.
One embodiment mentions: the laser cutting device further comprises a laser emitting device 10 and a reflector bracket device 9, wherein a laser output end of the laser emitting device 10 is opposite to an input end of the reflector bracket device 9, an output end of the reflector bracket device 9 is opposite to an input end of the cutting vibrating mirror 2, and laser emitted by the laser emitting device 10 is transmitted to the cutting vibrating mirror 2 through the reflection effect of the reflector bracket device 9 and is emitted out through the cutting vibrating mirror 2 for cutting; the reflection action of the mirror frame device 9 enables the laser emitted by the laser emitting device 10 to change the original emitting direction so as to be emitted perpendicularly by the cutting galvanometer 2.
One embodiment mentions: the cutting galvanometer 2 is fixedly arranged on the sliding block 131, and the sliding block 131 is slidably arranged on the sliding rail 132 to form a vertical sliding structure of the cutting galvanometer 2.
One embodiment mentions: the outer cylinder wall of the encapsulation roller 14 is coated with wear-resistant rubber, and the selectable rubber types of the wear-resistant rubber are as follows: natural rubber, nitrile rubber, chloroprene rubber, ethylene propylene diene monomer rubber and polyurethane.
One embodiment mentions: the adsorption platform 3 is a honeycomb net structure; the advantages of the honeycomb structure are mainly: strong bearing capacity, exquisite structure, applicability and material saving; the honeycomb structure is high in strength, light in weight, and also beneficial to sound insulation and heat insulation.
The working principle of the invention is described as follows:
when the automatic film rolling machine is used, a whole roll of material film roll is arranged on the discharging inflatable shaft, and the inflating button beside the inflatable shaft is pressed, so that the inflatable shaft inflates and abuts against the inner wall of the material film roll; the material film is pulled out and enters from the feeding hole, and after the material film is wound and straightened by the transition roller, the material film extends to the tangent position of the rubber coating roller by the adsorption platform, passes through the tangent position, simultaneously passes through the cutter component and finally passes out of the discharging hole; adjusting the focal position of a cutting galvanometer to the material film through a Z-axis linear motor, then leading in a cutting drawing file at an operation end, and starting automatic laser cutting after reading the drawing file; after the laser cutting is finished, the encapsulation roller starts to rotate, and after the cut material film is completely separated, the upper cutting knife operates and cuts the material film; and after cutting, continuously rotating the feeding air expansion shaft to output the material film, continuously conveying the material film to the adsorption platform, carrying out laser cutting in the next step, and repeating the processes until the processing amount is finished.
The invention has the advantages that:
1. through will cutting the mirror setting that shakes on triaxial linear electric motor, realize the displacement of cutting mirror that shakes in arbitrary direction, make the focus distance adjustment of laser more accurate, cutting effect is better.
2. Through setting up tangent rolling rubber coating cylinder, slippage when preventing the material membrane transportation realizes accurate material membrane transmission.
The above disclosure is only for a few specific embodiments of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.

Claims (10)

1. The utility model provides a single-end simplex position laser cutting machine which characterized in that includes: the cutting galvanometer, the linear motor, the mounting platform and the adsorption platform arranged on the mounting platform, wherein the linear motor is mounted on the mounting platform and positioned above the adsorption platform, the linear motor comprises a Z-axis linear motor, and the cutting galvanometer is slidably mounted on the Z-axis linear motor; the two sides of the adsorption platform are provided with a feeding hole and a discharging hole, the discharging hole is provided with two tangent rubber coating rollers, a material film enters from the feeding hole, the adsorption platform adsorbs the material film and penetrates out from tangent positions of the rubber coating rollers after the material film is cut by a cutting galvanometer, and an accurate transmission structure of the rubber coating rollers to a covering film is formed.
2. The single-head single-station laser cutting machine according to claim 1, further comprising a discharge air-inflation shaft, wherein the discharge air-inflation shaft is disposed at the position of the feed port, a material roll to be cut is mounted on the discharge air-inflation shaft, and a discharge film is rotated by the discharge air-inflation shaft to be output to the feed port.
3. The single-head single-station laser cutting machine according to claim 2, further comprising a transition roller for winding and tensioning the material film, wherein the transition roller is arranged between the adsorption platform and the discharge air inflation shaft, and the material film discharged from the discharge air inflation shaft is wound one by the transition roller and then output to the adsorption platform.
4. The single-ended, single-station laser cutting machine of claim 1, further comprising a cutter member disposed between said discharge port and said encapsulation drum, said cutter member comprising a cutting upper blade and a cutting lower blade, said cutting upper blade having a cutting edge tangent to said cutting lower blade.
5. The single-head single-station laser cutting machine according to claim 4, wherein the lower cutting knife is fixedly arranged at the output end of the rubber-covered roller, and the upper cutting knife is connected with a vertical motor which controls the upper cutting knife to move close to the lower cutting knife.
6. The single-head single-station laser cutting machine according to claim 1, wherein the linear motor further comprises an X-axis linear motor and a Y-axis linear motor, and the Y-axis linear motor is mounted on the X-axis linear motor and can move in the X-axis direction; z axle linear electric motor install in on the Y axle linear electric motor, can do along the ascending displacement of Y axle direction, X axle linear electric motor, Y axle linear electric motor and Z axle linear electric motor constitute triaxial linear electric motor jointly, realize the removal structure of the mirror that shakes of cutting triaxial line direction.
7. The single-head single-station laser cutting machine according to claim 1, further comprising a laser emitting device and a mirror bracket device, wherein a laser output end of the laser emitting device is opposite to an input end of the mirror bracket device, an output end of the mirror bracket device is opposite to an input end of the cutting galvanometer, and laser emitted by the laser emitting device is transmitted to the cutting galvanometer through a reflection effect of the mirror bracket device and is emitted out through the cutting galvanometer to perform cutting.
8. The single-head single-station laser cutting machine according to claim 1, further comprising a slide block and a slide rail arranged on the Z-axis linear motor, wherein the cutting galvanometer is fixedly mounted on the slide block, and the slide block is slidably mounted on the slide rail to form a vertical sliding structure of the cutting galvanometer.
9. The single-head single-station laser cutting machine according to claim 1, wherein the outer cylinder wall of the encapsulation drum is coated with wear-resistant rubber.
10. The single-head single-station laser cutting machine according to claim 1, wherein the suction platform is a honeycomb net structure.
CN202010859761.8A 2020-08-24 2020-08-24 Single-head single-station laser cutting machine Pending CN111843243A (en)

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CN202010859761.8A CN111843243A (en) 2020-08-24 2020-08-24 Single-head single-station laser cutting machine

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Application Number Priority Date Filing Date Title
CN202010859761.8A CN111843243A (en) 2020-08-24 2020-08-24 Single-head single-station laser cutting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113479690A (en) * 2021-05-24 2021-10-08 浙江泰好科技股份有限公司 Feeding system for laser cutting of flexible plate
CN113927186A (en) * 2021-11-05 2022-01-14 深圳市超越激光智能装备股份有限公司 High-precision intelligent UV laser drilling machine
CN117483980A (en) * 2023-12-25 2024-02-02 深圳市超越激光智能装备股份有限公司 Four-head covering film laser cutting machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113479690A (en) * 2021-05-24 2021-10-08 浙江泰好科技股份有限公司 Feeding system for laser cutting of flexible plate
CN113479690B (en) * 2021-05-24 2023-09-19 浙江泰好科技股份有限公司 Feeding system for laser cutting of flexible plate
CN113927186A (en) * 2021-11-05 2022-01-14 深圳市超越激光智能装备股份有限公司 High-precision intelligent UV laser drilling machine
CN113927186B (en) * 2021-11-05 2022-07-05 深圳市超越激光智能装备股份有限公司 High-precision intelligent UV laser drilling machine
CN117483980A (en) * 2023-12-25 2024-02-02 深圳市超越激光智能装备股份有限公司 Four-head covering film laser cutting machine

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