Forming mechanism is used in processing of light steel sheet
Technical Field
The invention relates to the technical field related to steel plate production and processing, in particular to a forming mechanism for processing a light steel plate.
Background
The steel plate is flat and rectangular and can be directly rolled or cut by a wide steel belt, the steel plate is divided according to the thickness, the thin steel plate is less than 4 mm (the thinnest is 0.2 mm), the medium steel plate is 4-60 mm, the extra thick steel plate is 60-115 mm, and the width of the thin plate is 500-1500 mm; the thickness is 600-3000 mm. The thin plates are classified according to steel types, such as common steel, high-quality steel, alloy steel, spring steel, stainless steel, tool steel, heat-resistant steel, bearing steel, silicon steel, industrial pure iron thin plates and the like; according to the professional application, the plate can be used for oil tanks, enamel plates, bulletproof plates and the like; the surface of the steel plate is coated with a plating layer, such as a galvanized thin plate, a tinned thin plate, a lead-plated thin plate, a plastic composite steel plate and the like, and the traditional production line needs to replace the rolling roll shaft when rolling the steel plates with different sizes because the sizes of the steel plates are more.
Disclosure of Invention
The invention aims to provide a forming mechanism for processing a light steel plate, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a forming mechanism for processing light steel plates comprises a base, a first mounting seat and a second mounting seat, wherein the first mounting seat and the second mounting seat are arranged on the base, the base is of a rectangular seat body structure, guide rails are fixedly arranged on the right side of the base, the guide rails are symmetrically arranged in a group in the front and back direction, the cross section of the first mounting seat is in a concave shape, the concave end of the first mounting seat is arranged towards the center of the base, the lower surface of the first mounting seat is fixedly welded with the upper surface of the base, the second mounting seat is of the same structure as the first mounting seat, the second mounting seat and the first mounting seat are symmetrically arranged, a guide rail groove is formed in the lower surface of the second mounting seat, the forming position of the guide rail groove corresponds to the arranging position of the guide rails, the second mounting seat is arranged on the guide rails in a sliding mode through the guide rail groove in the lower surface of the second mounting seat, and a first-stage telescopic electric, and the first mount pad of the flexible electric jar of one-level setting of laminating, and the telescopic link of the flexible electric jar of one-level passes through the pedestal fixed connection of connecting piece and second mount pad, be provided with third mount pad and fourth mount pad in the notch drill of first mount pad, second mount pad respectively, third mount pad and fourth mount pad are the stock structure of cross-section for the rectangle, the roller mounting hole has all been seted up on the pedestal of first mount pad, second mount pad, third mount pad and fourth mount pad, and all fixed mounting has ball bearing in its hole body, and rotates between first mount pad, the second mount pad and install upper compression roller, and rotates between third mount pad and the fourth mount pad and install next compression roller.
Preferably, the lower surface of the notch of the first mounting seat and the second mounting seat is fixedly provided with a second-stage telescopic electric cylinder, the second-stage telescopic electric cylinder is symmetrically arranged in front of and behind the bottom surface of the single notch, and the third mounting seat and the fourth mounting seat are fixedly arranged on the telescopic rods of the second-stage telescopic electric cylinders in the notch of the first mounting seat and the notch of the second mounting seat through connecting pieces respectively.
Preferably, the upper press roller is composed of a first roller body, a second roller body and a connecting shaft, rotating shafts are respectively formed at two ends of the first roller body and the second roller body through integral forming, and shaft bodies of the rotating shafts at the two ends are respectively and fixedly installed in inner rings of ball bearings in installation holes of base bodies of the first installation base and the second installation base.
Preferably, the one end of connecting axle and first roller bearing body between for integrative casting shaping, and the second roller bearing body is hollow tubular structure, and the connecting axle is movable mounting in the lumen of second roller bearing body, and is provided with spacing notch on the cavity inside wall of second roller bearing body, and integrative casting shaping has spacing lug on the lateral wall of connecting axle, and spacing lug is identical with the size of spacing notch, and spacing lug sets up in spacing notch for sliding.
Preferably, circulating water cavities are formed in the shaft body of the connecting shaft and the shaft bodies of the rotating shafts at the two ends of the first roller body and the second roller body, a first mechanical seal is fixedly mounted in the cavity of the end part of the rotating shaft structure on the first roller body, a second mechanical seal is fixedly mounted in the cavity of the end part of the rotating shaft structure on the second roller body, and the first roller body and the second roller body on the adjacent upper compression roller are arranged in a staggered mode.
Preferably, be connected through circulating pipe among the first mechanical seal between the adjacent roller body structure of upper compression roller and the inner circle of second mechanical seal, circulating pipe is the steel raceway, and the fixed welding of the one end of its body has the support frame, and the one end of support frame passes through bolt fixed mounting on the lateral wall of mount pad structure, and fixed mounting has the inlet tube in the upper compression roller right side end mechanical seal's of foremost inner circle structure, and rotates in the right-hand member mechanical seal's of last upper compression roller inner circle and install the drain pipe, and the inlet tube, the drain pipe is connected with the return water end through raceway and cooling water circulation system's water supply end respectively, and inlet tube, drain pipe all pass through bracing piece fixed mounting on the second mount pad.
Preferably, the structure of the lower compression roller is the same as that of the upper compression roller, and the arrangement form of the lower compression roller is the same as that of the upper compression roller, but a circulating water cavity is not formed in the roller shaft structure of the lower compression roller.
Preferably, the upper compression roller is provided with a driven sprocket at the end part close to the rotating shaft of the first roller body, the driven sprockets on all the upper compression rollers are in transmission connection through a second transmission chain, the inner side of the driven sprocket on the shaft body at the foremost end of the upper compression roller is provided with the transmission sprocket, the transmission sprocket is in transmission connection with a sprocket structure on a rotor of a driving motor through the first transmission chain, and the driving motor is fixedly installed on the base body of the base.
Compared with the prior art, the invention has the beneficial effects that:
1. the first mounting seat and the second mounting seat are arranged on the base, the upper compression roller is arranged between the first mounting seat and the second mounting seat and is formed by the first roller body, the second roller body and the connecting shaft, so that the upper compression roller can be adjusted under the driving of the first telescopic electric cylinder, the width of the upper compression roller can be adjusted in a self-adaptive manner, and steel plates with different sizes can be processed and molded conveniently;
2. The circulating water cavities are formed in the shaft bodies of the rotating shafts at the two ends of the first roller body and the second roller body of the upper compression roller, so that the surface temperature of the roller body can be ensured after the roller body operates for a long time when a steel plate is subjected to cold rolling forming, and the phenomenon that the forming effect is influenced due to heating of the roller body caused by friction is effectively avoided;
3. and the lower surface of the notch of the first mounting seat and the second mounting seat is fixedly provided with a second-stage telescopic electric cylinder, and a third mounting seat and a fourth mounting seat for mounting a lower compression roller are mounted on a telescopic structure of the second-stage telescopic electric cylinder, so that the distance between the upper compression roller and the lower compression roller can be adjusted by a worker conveniently.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is a half sectional view of the present invention;
FIG. 4 is a schematic view of the structure of an upper press roll;
FIG. 5 is a half sectional view of an upper press roll;
FIG. 6 is an enlarged view of the structure at B in FIG. 5;
fig. 7 is an enlarged view of the structure at C in fig. 5.
In the figure: the automatic feeding device comprises a base, a first mounting seat, a second mounting seat, a first-stage telescopic electric cylinder, a guide rail, a second-stage telescopic electric cylinder, a third mounting seat, an upper compression roller, a lower compression roller, a first roller body, a second roller body, a connecting shaft, a rotating shaft, a driven sprocket, a first mechanical seal, a second mechanical seal, a transmission sprocket, a second transmission chain, a circulating water pipe, a supporting frame, a water inlet pipe, a water outlet pipe and a supporting rod, wherein the first mounting seat is 1 base, the first mounting seat is 2, the second mounting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a forming mechanism for processing light steel plates comprises a base 1, a first mounting seat 2 and a second mounting seat 3, wherein the first mounting seat 2 and the second mounting seat 3 are arranged on the base 1, the base 1 is of a rectangular seat body structure, guide rails 5 are fixedly arranged on the right side of the base 1, the guide rails 5 are symmetrically arranged in a group in the front and back direction, the cross section of the first mounting seat 2 is in a concave shape, the concave end of the first mounting seat is arranged towards the center of the base 1, the lower surface of the first mounting seat is fixedly welded with the upper surface of the base 1, the second mounting seat 3 is of the same structure as the first mounting seat 2, the first mounting seat and the second mounting seat are symmetrically arranged, a guide rail groove is formed in the lower surface of the second mounting seat 3, the position of the guide rail groove corresponds to the position of the guide rail 5, the second mounting seat 3 is arranged on the guide rail 5 in a sliding manner through the guide rail groove in the lower surface of the second mounting seat, a first-level telescopic electric cylinder 4, and the first mount pad 2 setting of 4 laminating of one-level flexible electric jar, and the telescopic link of 4 flexible electric jars of one-level passes through the pedestal fixed connection of connecting piece and second mount pad 3, first mount pad 2, be provided with third mount pad 7 and fourth mount pad in the notch drill of second mount pad 3 respectively, third mount pad 7 and fourth mount pad are the stock structure of cross-section for the rectangle, first mount pad 2, second mount pad 3, the roller mounting hole has all been seted up on the pedestal of third mount pad 7 and fourth mount pad, and all fixed mounting has ball bearing in its hole body, and first mount pad 2, rotate between the second mount pad 3 and install upper compression roller 8, and rotate between third mount pad 7 and the fourth mount pad and install lower compression roller 9.
Further, the lower surfaces of the notch openings of the first mounting seat 2 and the second mounting seat 3 are fixedly provided with a second-stage telescopic electric cylinder 6, the bottom surfaces of the single notch openings of the second-stage telescopic electric cylinders 6 are symmetrically provided with a group in front and back, the third mounting seat 7 and the fourth mounting seat are respectively fixedly arranged on telescopic rods of the second-stage telescopic electric cylinders 6 in the notch openings of the first mounting seat 2 and the second mounting seat 3 through connecting pieces, the second-stage telescopic electric cylinders 6 are respectively fixedly arranged on the lower surfaces of the notch openings of the first mounting seat 2 and the second mounting seat 3, and the third mounting seat 7 and the fourth mounting seat for mounting the lower compression roller 9 are arranged on a telescopic structure of the second-stage telescopic electric cylinders 6, so that a worker can conveniently adjust the distance between the upper compression roller 8 and the lower compression roller 9;
further, the upper compression roller 8 is composed of a first roller body 10, a second roller body 11 and a connecting shaft 12, rotating shafts 13 are respectively arranged at two ends of the first roller body 10 and the second roller body 11 through integrated forming, shaft bodies of the rotating shafts 13 at two ends are respectively fixedly installed in inner rings of ball bearings in base installing holes of the first installing base 2 and the second installing base 3, the first installing base 2 and the second installing base 3 are arranged on the base 1, the upper compression roller 8 is installed between the first installing base 2 and the second installing base 3, the upper compression roller is arranged to be composed of the first roller body 10, the second roller body 11 and the connecting shaft 12, the upper compression roller can be adjusted under the driving of the first telescopic electric cylinder 4, the width of the upper compression roller can be adjusted in a self-adaptive mode, and steel plates of different sizes can be machined and formed conveniently.
Further, be integrated into one piece casting shaping between the one end of connecting axle 12 and the first roller body 10, and second roller body 11 is hollow tubular structure, and connecting axle 12 is movable mounting in the lumen of second roller body 11, and is provided with spacing notch on the cavity inside wall of second roller body 11, and integrated casting shaping has spacing lug on the lateral wall of connecting axle 12, and spacing lug is identical with the size of spacing notch, and spacing lug sets up in spacing notch for sliding.
Further, the body and the first roller body 10 of connecting axle 12, the circulating water chamber has all been seted up in the body of the pivot 13 at 11 both ends of second roller body, and fixed mounting has first mechanical seal 15 in the cavity of the pivot structure tip on the first roller body 10, and fixed mounting has second mechanical seal 16 in the cavity of the pivot structure tip on the second roller body 11, and be the dislocation set between the first roller body 10 on the adjacent upper compression roller 8 and the second roller body 11, guarantee that every position of steel sheet all can be fine the surface of the roller body carry out the contact cold rolling.
Further, the inner rings of the first mechanical seal 15 and the second mechanical seal 16 between the adjacent roller shaft body structures of the upper compression roller 8 are connected through a circulating water pipe 19, the circulating water pipe 19 is a steel water pipe, one end of the pipe body is fixedly welded with a support frame 20, one end of the support frame 20 is fixedly installed on the outer side wall of the mounting seat structure through bolts, a water inlet pipe 21 is fixedly installed in the inner ring structure of the mechanical seal at the right end of the upper compression roller at the foremost end, a water outlet pipe 22 is rotatably installed in the inner ring of the mechanical seal at the right end of the upper compression roller 8 at the rearmost end, the water inlet pipe 21 and the water outlet pipe 22 are respectively connected with the water supply end and the water return end of the cooling water circulation system through water pipes, the water inlet pipe 21 and the water outlet pipe 22 are fixedly installed on the second mounting seat 3 through a support rod 23, A circulating water cavity is formed in the shaft bodies of the rotating shafts 13 at the two ends of the second roller body 11, so that the surface temperature of the roller body after long-time operation can be guaranteed when the steel plate is subjected to cold rolling forming, and the phenomenon that the roller body is heated due to friction to influence the forming effect of the roller body is effectively avoided.
Further, the structure of the lower press roll 9 is the same as that of the upper press roll 8, and the arrangement form of the lower press roll 9 is the same as that of the upper press roll 8, but a circulating water cavity is not opened in the roll shaft structure of the lower press roll 9.
Further, the end part of the upper compression roller 8 close to the rotating shaft 13 of the first roller body is provided with a driven sprocket 14, the driven sprockets 14 on all the upper compression rollers 8 are in transmission connection through a second transmission chain 18, the inner side of the driven sprocket 14 on the shaft body at the foremost end of the upper compression roller 8 is provided with a transmission sprocket 17, the transmission sprocket 17 is in transmission connection with a sprocket structure on a rotor of a driving motor through the first transmission chain, and the driving motor is fixedly installed on the base body of the base 1.
The working principle is as follows: when in actual use, a worker drives the first-stage telescopic electric cylinder 4 to move the second mounting seat 3 to a proper position along the guide rail 5 through the power provided by the first-stage telescopic electric cylinder 4, then the second-stage telescopic electric cylinder 6 is driven, the third mounting seat 7 and the fourth mounting seat for mounting the lower compression roller 9 are driven to move to proper height positions, and the distance between the upper surface of the lower compression roller 9 and the lower surface of the upper compression roller 8 is ensured to be vertically matched with the thickness of the steel plate to be cold-rolled and formed, because the whole device can adjust the positions of the second mounting seat 3, the third mounting seat 7 and the fourth mounting seat under the action of the first-stage telescopic electric cylinder 4 and the second-stage telescopic electric cylinder 6, therefore, a single production line can perform cold rolling operation on steel plates with different sizes and specifications, and the flexibility of the device in the whole use process is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.