CN111842219A - Error correction device for cigarette finished product cigarette box - Google Patents
Error correction device for cigarette finished product cigarette box Download PDFInfo
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- CN111842219A CN111842219A CN202010752847.0A CN202010752847A CN111842219A CN 111842219 A CN111842219 A CN 111842219A CN 202010752847 A CN202010752847 A CN 202010752847A CN 111842219 A CN111842219 A CN 111842219A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 156
- 238000012937 correction Methods 0.000 title claims abstract description 56
- 239000000779 smoke Substances 0.000 claims abstract description 44
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 description 67
- 238000000034 method Methods 0.000 description 11
- 238000001514 detection method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241001417527 Pempheridae Species 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses an error correction device for a cigarette finished product cigarette box, which comprises: the system comprises a color mark sensor, an engineering code scanning port controller, a commodity code scanning port controller and a programmable logic controller, wherein the output end of the color mark sensor is connected with the input end of the programmable logic controller; the output end of the engineering code scanning head is connected with the input end of the engineering code scanning head controller, and the output end of the engineering code scanning head controller is connected with the input end of the programmable logic controller; the output end of the commodity code scanning head is connected with the input end of the commodity code scanning head controller, and the output end of the commodity code scanning head controller is connected with the input end of the programming logic controller. The invention can send the cigarette boxes with different engineering codes into the corresponding storage area by identifying the engineering codes through the color code sensor, thereby reducing the labor cost; effectively identifying and eliminating smoke boxes with inconsistent commodity information of the two code segments, and effectively correcting errors; the smoke box with the mistaken striking work codes can be identified, and the serial number of the smoke box is avoided.
Description
Technical Field
The invention relates to the technical field of on-line sorting of cigarette finished product cigarette boxes, in particular to an error correction device for the cigarette finished product cigarette boxes.
Background
The finished cigarette box sorting is an indispensable link of an automatic logistics system for cigarette manufacturing. After the finished cigarette box is packaged, a national uniform white 'one engineering code' needs to be marked on the right lower corner of the front face of the cigarette box, the code is called as a 'white code', commodity information is contained in the white code, the commodity cigarettes are proved to be qualified and can be put in a warehouse, and then the commodity cigarettes are stored in a finished product warehouse area. If the produced reinspection product is a reinspection product, the reinspection product needs to enter a reinspection product storage area. On the side of the smoke box, there is also a "commodity code" containing brand information. Finished product cigarette boxes pasted with different identification codes need to pass through a finished product cigarette box sorting system to identify the category of the engineering codes, and enter different warehouse areas after sorting.
At present, a domestic sorting system mainly scans and stores finished product cigarette boxes pasted with engineering codes, and in the process of storing, finished product brand information contained in the engineering codes pasted on the front surfaces of the cigarette boxes is not compared with brand information contained in commodity codes on the side surfaces of the cigarette boxes. The serial number accident that brand A wrongly beats brand B 'one engineering code' to be put in storage occurs because of the fact that an operator wrongly adds brand A to brand B coding machine. In production, the reinspection product without the engineering code is sometimes produced, and the reinspection product cannot be put in storage in a code scanning mode because the front surface of the cigarette box is not provided with the engineering code and only the side surface of the cigarette box is printed with the commodity code. Although some cigarette factories are technically improved to realize the function of scanning the in-factory identification codes (yellow codes) for warehousing the re-detected products, the hidden danger of serial number accidents caused by the fact that the in-factory identification codes are not compared with commodity code information exists.
Therefore, in order to avoid the occurrence of serial number accidents, an error correction device for the finished cigarette box is urgently needed.
Disclosure of Invention
The invention aims to provide an error correction device for a cigarette finished product cigarette box, which is used for solving the problems in the prior art and effectively avoiding the occurrence of serial number accidents.
The invention provides an error correction device for a cigarette finished product cigarette box, which comprises:
the system comprises a color mark sensor, an engineering code scanning head controller, a commodity code scanning head controller and a programmable logic controller, wherein the output end of the color mark sensor is connected with the input end of the programmable logic controller; the output end of the engineering code scanning head is connected with the input end of the engineering code scanning head controller, and the output end of the engineering code scanning head controller is connected with the input end of the programmable logic controller; the output end of the commodity code scanning head is connected with the input end of the commodity code scanning head controller, and the output end of the commodity code scanning head controller is connected with the input end of the programmable logic controller;
the color code sensor is used for carrying out color code identification on the engineering code on the front face of the smoke box so as to distinguish the engineering code into a first engineering code and an in-plant identification code according to the identified color; the engineering code scanning port is used for identifying an engineering code or an in-plant identification code on the front face of the cigarette box; the engineering code scanning head controller is used for converting the engineering code information identified by the engineering code scanning head into a signal which can be identified by the programmable logic controller; the commodity code scanning port is used for identifying a commodity code on the side surface of the cigarette box; the commodity code scanning head controller is used for converting the commodity code information identified by the commodity code scanning head into a signal which can be identified by the programmable logic controller; the programmable logic controller is used for compiling a control program, the control program is used for comparing the engineering code information identified by the engineering code scanning wharf with the commodity code information identified by the commodity code scanning wharf to determine whether the engineering code information is consistent with the commodity code information or not, and controlling the engineering code information to be consistent with the commodity code information and to be a cigarette box corresponding to the first engineering code to enter a finished product library, the engineering code information to be consistent with the commodity code information and to be a cigarette box corresponding to the in-plant identification code to enter a re-inspection product library, and the engineering code information to be inconsistent with the commodity code information to enter an elimination channel.
The error correction device for the finished cigarette cases preferably further comprises an alarm connected with the programmable logic controller and used for outputting an alarm signal when the engineering code information is inconsistent with the commodity code information.
The error correction device for the finished cigarette box as described above, wherein preferably, the alarm comprises an audible and visual alarm.
Preferably, the error correction device for the finished cigarette cases further comprises a human-computer interface connected with the programmable logic controller, and configured to display alarm information and process a fault according to the alarm information.
The error correction device for the finished cigarette cartons as described above, wherein preferably, the error correction device for the finished cigarette cartons further comprises a rejecting electromagnetic valve connected with the programmable logic controller and used for pushing the cartons into the rejecting channel when the engineering code information is inconsistent with the commodity code information.
The error correction device for the finished cigarette cases as described above, wherein preferably, the error correction device for the finished cigarette cases further comprises a mounting bracket for supporting the color mark sensor, the engineering code scanning head controller, the commodity code scanning head and the commodity code scanning head controller.
The error correction device for the finished cigarette cases as described above, wherein preferably, the error correction device for the finished cigarette cases further comprises a case conveyer belt for conveying the cases.
The error correction device for the finished cigarette box as described above, wherein preferably, the programmable logic controller comprises a siemens S7-300 programmable logic controller.
The error correction device for the finished cigarette cases as described above, wherein preferably, the error correction device for the finished cigarette cases further comprises a power supply, connected to the color mark sensor, the engineering code scanning head controller, the commodity code scanning head and the commodity code scanning head controller, for supplying electric energy.
The error correction device for the finished cigarette box as described above, wherein, preferably.
The invention provides an error correction device for cigarette finished product cigarette boxes, which can effectively distinguish a first engineering code and an in-factory identification code by identifying the engineering code through a color code sensor, further can effectively distinguish finished products and reinspections, and sends cigarette boxes with different engineering codes into corresponding storage areas, thereby avoiding manual classification and reducing labor cost; by scanning the engineering code on the front side of the smoke box and the commodity code on the side surface of the smoke box simultaneously and comparing the two codes, the smoke box with inconsistent commodity information of the two code sections is effectively identified and removed, so that the smoke box with inconsistent two codes can be effectively corrected; the cigarette boxes with mistaken construction codes can be identified, the serial numbers of the cigarette boxes are avoided, unqualified products are prevented from flowing into the next procedure, and waste of raw and auxiliary materials caused by the unqualified products is avoided; and the error correction device for the finished cigarette box has the advantages of stable operation, high efficiency, reliability, high precision, good detection performance and easy adjustment and maintenance.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
FIG. 1 is a schematic structural diagram of an embodiment of an error correction device for a cigarette finished product cigarette box provided by the invention;
FIG. 2 is a block diagram of an embodiment of an error correction device for a cigarette end product box according to the present invention;
fig. 3 is a flowchart of the working state of the error correction device for the cigarette finished product cigarette box provided by the invention.
Description of reference numerals:
1-engineering code wharf scanning 2-engineering code wharf scanning controller
3-commodity code scanning head controller 4-commodity code scanning head
5-alarm 6-human-machine interface
7-programmable logic controller 8-rejection electromagnetic valve
9-mounting bracket 10, smoke box
11-smoke box conveyer belt 12-color code sensor
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
The current error correction device for finished cigarette cases mainly comprises a dock sweeper, a mounting bracket, a Programmable Logic Controller (PLC) module, an electric cabinet and a shunt solenoid valve. When the automatic logistics system conveys the finished product cigarette box to the yard department of sweeping, sweep the pier and sweep the yard to the finished product cigarette box, discern brand information and transmit into PLC from the engineering sign indicating number. The PLC determines whether the cigarette box belongs to a first engineering code (white code) or an in-plant identification code (yellow code) through identifying the bar code information, and controls the shunting device to enable the finished product cigarette boxes pasted with different codes to enter corresponding warehousing channels.
The error correction device for the existing finished cigarette box has the following problems: firstly, in finished product cigarette box sorting, only distinguishing the first engineering code and the in-factory identification code to ensure that the cigarette boxes respectively enter a finished product area and a recheck product area, but the commodity code on the side surface of the finished product cigarette box is not identified. If the commodity code on the finished product cigarette case is different from the first engineering code on the cigarette case, the serial number can be caused, but the error correction device of the existing cigarette finished product cigarette case cannot identify, so that the error correction of the serial number product cannot be realized. Secondly, in the production process, the cigarettes are manually packed, the cigarettes subjected to packing need to be put on a coding machine for coding, so that the situation that an operator mistakenly adds the cigarettes of the brand A to the coding machine of the brand B, and the brand A is coded with the 'one engineering code' of the brand B to cause product serial numbers, and the existing error correction device for the cigarette finished product cartons of cigarettes does not have the function of contrasting and identifying the commodity codes and the 'one engineering code', so that the error correction for the artificially mistakenly operated serial numbers is not performed, and if the products of the serial numbers flow into the market, the brand image is greatly damaged.
As shown in fig. 1, an embodiment of the present invention provides an error correction device for a cigarette finished product cigarette box, which includes a color mark sensor 12, an engineering code scanning head 1, an engineering code scanning head Controller 2, a commodity code scanning head 4, a commodity code scanning head Controller 3, and a Programmable Logic Controller (PLC) 7, where, as shown in fig. 2, an output end of the color mark sensor 12 is connected to an input end of the Programmable Logic Controller 7; the output end of the engineering code scanning head 1 is connected with the input end of the engineering code scanning head controller 2, and the output end of the engineering code scanning head controller 2 is connected with the input end of the programmable logic controller 7; the output end of the commodity code scanning head 4 is connected with the input end of the commodity code scanning head controller 3, and the output end of the commodity code scanning head controller 3 is connected with the input end of the programmable logic controller 7;
the color code sensor 12 is used for performing color code identification on the engineering code on the front surface of the smoke box 10 so as to distinguish the engineering code into a first engineering code and an in-plant identification code according to the identified color; the engineering code scanning head 1 is used for identifying an engineering code or an in-plant identification code on the front face of the cigarette box 10; the engineering code scanning head controller 2 is used for converting the engineering code information identified by the engineering code scanning head into a signal which can be identified by the programmable logic controller 7; the commodity code scanning head 4 is used for identifying a commodity code on the side surface of the cigarette box 10; the commodity code scanning head controller 3 is used for converting the commodity code information identified by the commodity code scanning head 4 into a signal which can be identified by the programmable logic controller 7; the programmable logic controller 7 is used for compiling a control program, the control program is used for comparing the engineering code information identified by the engineering code scanning wharf 1 with the commodity code information identified by the commodity code scanning wharf 4 to determine whether the engineering code information is consistent with the commodity code information, and controlling the smoke box 10 which is consistent with the commodity code information and corresponds to the first engineering code to enter a finished product library, the engineering code information is consistent with the commodity code information and corresponds to the in-plant identification code to enter a re-inspection product library, and the smoke box 10 which is inconsistent with the commodity code information and enters an eliminating channel.
The color mark sensor 12 can effectively identify the color on the engineering code on the front surface of the cigarette box 10, and convert the color into an electric signal which can be identified by the programmable logic controller, thereby effectively ensuring that finished products and reinspected products are respectively put into a warehouse through channels. Specifically, there are two colors of the engineering code on the front side of the smoke box 10, which are white and yellow, respectively, if the color of the engineering code on the front side of the smoke box 10 identified by the color mark sensor 12 is white, it is determined that the engineering code corresponding to the smoke box is the engineering code one, and if the result of comparing the engineering code information of the smoke box with the commodity code information by the programmable logic controller 7 is consistent (matched), the smoke box 10 finally enters a finished product library; if the color of the engineering code on the front side of the cigarette box 10 identified by the color mark sensor 12 is yellow, the engineering code corresponding to the cigarette box is determined to be an in-factory identification code, and if the result of comparing the engineering code information of the cigarette box with the commodity code information by the programmable logic controller 7 is consistent (matched), the cigarette box 10 finally enters a rechecking product library.
The error correction device for the cigarette finished product cigarette box further comprises an alarm 5 which is connected with the programmable logic controller 7 and used for outputting an alarm signal when the engineering code information is inconsistent with the commodity code information. Specifically, the alarm is installed at the top of the electric cabinet box of the smoke box rejecting port and used for reminding an operator to carry out manual reinspection on the commodity code and the engineering code of the smoke box when the smoke box is rejected. As an example and not by way of limitation, the alarm 5 may be an audible and visual alarm, and through an alarm signal, a manual review may be prompted to avoid the serial number product from flowing into a next process. In an implementation mode, the smoke box is indicated by indicating lamps with three different colors, namely green, red and yellow, if the color of the engineering code on the front surface of the smoke box identified by the color code sensor 12 is white and the information of the engineering code of the smoke box is consistent with the information of the commodity code, the smoke box is lighted by a green lamp, and enters a finished product warehouse; if the color of the engineering code on the front side of the smoke box identified by the color code sensor 12 is yellow and the engineering code information of the smoke box is consistent with the commodity code information, the audible and visual alarm turns on a yellow lamp, and the smoke box enters a rechecking warehouse; if the engineering code information of the smoke box is inconsistent with the commodity code information, no matter whether the color of the engineering code on the front face of the smoke box identified by the color mark sensor 12 is white or yellow, the audible and visual alarm is lighted by a red light and flickers, and the smoke box enters a rejection channel through a rejection port and is conveyed to a rejection point.
The programmable logic controller 7 may be a programmable logic controller of model siemens S7-300. The programmable logic controller 7 receives information transmitted by the code scanning controller 2 of the engineering code, the code scanning controller 3 of the commodity code and the color mark sensor 12, programs the information to control the transportation and the rejection of the cigarette boxes in real time, controls the rejection solenoid valve to act to reject the cigarette boxes when the engineering code is inconsistent with the commodity code, and controls the alarm to give an alarm to remind people of rechecking.
The error correction device for the finished cigarette box further comprises a human-computer interface 6 which is connected with the programmable logic controller 7 and used for displaying alarm information and processing faults according to the alarm information. Meanwhile, through the human-computer interface 6, the defect type of the cigarette box entering the rejection channel can be checked, the defect type specifically comprises that the cigarette box is incorrect and an engineering code is incorrect, when the cigarette box is incorrect, namely a robot grabs the cigarette box or manually takes the cigarette box, the cigarette box of the brand A is mistaken to be the cigarette box of the brand B, when the engineering code is incorrect, namely the cigarette box finished by boxing is placed on a code printing machine to print a code, the cigarette box of the brand A is mistakenly added on the code printing machine of the brand B by mistake, and thus the engineering code of the brand B can be printed on the brand A, and a product serial number is caused.
Fig. 3 is a flowchart of the working status of the error correction device for the cigarette finished product cigarette box according to the embodiment of the present invention, in the working process, firstly, the color mark sensor 12 performs color mark identification on the engineering code on the front side of the cigarette box in place, and determines the color of the engineering code, and if the engineering code is white, the engineering code is the first engineering code; if the color is yellow, the project code is the identification code in the factory. Then, if the engineering code of the cigarette box is white, scanning the engineering code and the commodity code by respectively adopting an engineering code scanning port 1 and a commodity code scanning port 4; then, the programmable logic controller 7 judges whether the two codes of information (the first engineering code information and the commodity code information) are matched through program control and operation, and if so, the cigarette box enters a finished product warehouse; if the cigarette boxes do not coincide with each other, the cigarette boxes enter a rejecting channel, an audible and visual alarm is carried out, and then manual rechecking is carried out. If the engineering code of the cigarette box is yellow, scanning the engineering code and the commodity code in the factory by adopting an engineering code scanning wharf 1 and a commodity code scanning wharf 4 respectively; then, the programmable logic controller 7 judges whether the two codes of information (the engineering code information and the commodity code information in the factory) are matched through program control and operation, and if so, the cigarette box enters a rechecking product library; if the cigarette boxes do not coincide with each other, the cigarette boxes also enter a rejecting channel, an audible and visual alarm is carried out, and then manual rechecking is carried out. Therefore, the error correction device for the cigarette finished product cigarette boxes can solve the problem that the existing cigarette finished product cigarette boxes cannot be compared with the identification recheck codes, the first engineering codes and the commodity codes, ensures that products can be automatically sorted to enter different warehouses as required, increases the identification of the commodity codes, can identify, correct and eliminate the cigarette boxes with wrong engineering codes, reminds the manual recheck and prevents serial number products from flowing into the next process.
Therefore, compared with the prior art, the error correction device for the cigarette finished product cigarette boxes provided by the embodiment can effectively distinguish the first engineering code and the in-factory identification code by identifying the engineering code through the color code sensor, further can effectively distinguish finished products and reinspections, and sends the cigarette boxes with different engineering codes into the corresponding storage areas, so that manual classification is avoided, and labor cost is reduced; by scanning the engineering code on the front side of the smoke box and the commodity code on the side surface of the smoke box simultaneously and comparing the two codes, the smoke box with inconsistent commodity information of the two code sections is effectively identified and removed, so that the smoke box with inconsistent two codes can be effectively corrected; the cigarette boxes with mistaken construction codes can be identified, the serial numbers of the cigarette boxes are avoided, unqualified products are prevented from flowing into the next procedure, and waste of raw and auxiliary materials caused by the unqualified products is avoided; and the error correction device for the finished cigarette box has the advantages of stable operation, high efficiency, reliability, high precision, good detection performance and easy adjustment and maintenance.
The error correction device for the finished cigarette boxes further comprises a rejection electromagnetic valve 8 which is connected with the programmable logic controller 7 and used for pushing the cigarette box 10 into the rejection channel when the engineering code information is inconsistent with the commodity code information.
The error correction device for the finished cigarette cases further comprises a mounting support 9, and is used for supporting the color mark sensor 12, the engineering code scanning wharf 1, the engineering code scanning wharf controller 2, the commodity code scanning wharf 4 and the commodity code scanning wharf controller 3. Specifically, as shown in fig. 1, the mounting bracket 9 includes a horizontal frame at the top and vertical frames at both sides to provide a strong support for the color mark sensor 12, the engineering code scanning head 1, the engineering code scanning head controller 2, the commodity code scanning head 4 and the commodity code scanning head controller 3, so that the error correction device for the finished cigarette boxes of the present invention can ensure the effectiveness of detection and the safety and order of the transportation channel of the cigarette boxes.
Further, as shown in fig. 1, the engineering code scanning head controller 2 and the commodity code scanning head controller 3 are disposed on the side of the mounting bracket 9, and are respectively connected to the engineering code scanning head 1 and the commodity code scanning head 4, and can effectively process the engineering code information transmitted from the engineering code scanning head 1 and the commodity code information transmitted from the commodity code scanning head 4, convert the graphic signal into a digital signal, for example, a high level corresponds to 1, a low level corresponds to 0, and transmit the digital signal to the programmable logic controller 7.
The error correction device for the finished cigarette boxes further comprises a cigarette box conveying belt 11 for conveying the cigarette boxes 10. Under the condition that the color of the engineering code on the front surface of the smoke box 10 identified by the color mark sensor 12 is white and the comparison result judged by the programmable logic controller 7 is consistent, the output signal of the programmable logic controller 7 controls the smoke box conveyer belt 11 driven by the motor to push the smoke box 10 to enter a finished product warehouse channel; under the condition that the color of the engineering code on the front surface of the cigarette box 10 identified by the color mark sensor 12 is yellow and the comparison result judged by the programmable logic controller 7 is consistent, the output signal of the programmable logic controller 7 controls the cigarette box conveying belt 11 driven by the motor to push the cigarette box 10 to enter the channel of the reinspection product warehouse.
The error correction device for the finished cigarette cases further comprises a power supply (not shown), and the power supply is connected with the color mark sensor 12, the engineering code scanning wharf 1, the engineering code scanning wharf controller 2, the commodity code scanning wharf 4 and the commodity code scanning wharf controller 3 and used for providing electric energy. Specifically, the power supply is a 24V direct current power supply, and the 24V direct current power supply is collected from an original main cabinet of the machine and supplies power to all input end power supply parts of the error correction device for the finished cigarette boxes. The engineering code scanning port 1 and the commodity code scanning port 4 are powered by a 24V direct-current power supply, can effectively scan the bar codes in real time, and respectively transmit the bar code information to the engineering code scanning port controller 2 and the commodity code scanning port controller 3, and are high in detection rate, convenient and fast.
According to the error correction device for the cigarette finished product cigarette boxes, provided by the embodiment of the invention, the project code can be identified through the color code sensor, so that the project code I and the in-factory identification code can be effectively distinguished, finished products and reinspected products can be effectively distinguished, the cigarette boxes with different project codes are sent into the corresponding storage areas, manual classification is avoided, and the labor cost is reduced; by scanning the engineering code on the front side of the smoke box and the commodity code on the side surface of the smoke box simultaneously and comparing the two codes, the smoke box with inconsistent commodity information of the two code sections is effectively identified and removed, so that the smoke box with inconsistent two codes can be effectively corrected; the cigarette boxes with mistaken construction codes can be identified, the serial numbers of the cigarette boxes are avoided, unqualified products are prevented from flowing into the next procedure, and waste of raw and auxiliary materials caused by the unqualified products is avoided; and the error correction device for the finished cigarette box has the advantages of stable operation, high efficiency, reliability, high precision, good detection performance and easy adjustment and maintenance.
Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (10)
1. The utility model provides a cigarette finished product cigarette case error correction device which characterized in that includes:
the system comprises a color mark sensor, an engineering code scanning head controller, a commodity code scanning head controller and a programmable logic controller, wherein the output end of the color mark sensor is connected with the input end of the programmable logic controller; the output end of the engineering code scanning head is connected with the input end of the engineering code scanning head controller, and the output end of the engineering code scanning head controller is connected with the input end of the programmable logic controller; the output end of the commodity code scanning head is connected with the input end of the commodity code scanning head controller, and the output end of the commodity code scanning head controller is connected with the input end of the programmable logic controller;
the color code sensor is used for carrying out color code identification on the engineering code on the front face of the smoke box so as to distinguish the engineering code into a first engineering code and an in-plant identification code according to the identified color; the engineering code scanning port is used for identifying an engineering code or an in-plant identification code on the front face of the cigarette box; the engineering code scanning head controller is used for converting the engineering code information identified by the engineering code scanning head into a signal which can be identified by the programmable logic controller; the commodity code scanning port is used for identifying a commodity code on the side surface of the cigarette box; the commodity code scanning head controller is used for converting the commodity code information identified by the commodity code scanning head into a signal which can be identified by the programmable logic controller; the programmable logic controller is used for compiling a control program, the control program is used for comparing the engineering code information identified by the engineering code scanning wharf with the commodity code information identified by the commodity code scanning wharf to determine whether the engineering code information is consistent with the commodity code information or not, and controlling the engineering code information to be consistent with the commodity code information and to be a cigarette box corresponding to the first engineering code to enter a finished product library, the engineering code information to be consistent with the commodity code information and to be a cigarette box corresponding to the in-plant identification code to enter a re-inspection product library, and the engineering code information to be inconsistent with the commodity code information to enter an elimination channel.
2. The error correction device for cigarette finished product cigarette boxes according to claim 1, further comprising an alarm connected to the programmable logic controller for outputting an alarm signal when the engineering code information is inconsistent with the commodity code information.
3. The finished cigarette pack correction device of claim 2, wherein the alarm comprises an audible and visual alarm.
4. The finished cigarette box error correction device of claim 2, further comprising a human-computer interface connected to the programmable logic controller for displaying alarm information and processing faults according to the alarm information.
5. The finished cigarette carton error correction device of claim 1, further comprising a rejection solenoid valve connected to the programmable logic controller for pushing the carton into the rejection channel when the engineering code information is inconsistent with the commodity code information.
6. The finished cigarette pack correction device of claim 1, further comprising a mounting bracket for supporting the color scale sensor, the engineering code scanner head controller, the commodity code scanner head, and the commodity code scanner head controller.
7. The finished cigarette pack correction device of claim 1, further comprising a pack conveyor belt for conveying packs.
8. The finished cigarette box error correction device of claim 1, wherein the programmable logic controller comprises a siemens S7-300 programmable logic controller.
9. The finished cigarette carton error correction device of claim 1, further comprising a power source connected to the color scale sensor, the engineering code scanning head controller, the commodity code scanning head and the commodity code scanning head controller for providing electrical energy.
10. The finished cigarette pack correction device of claim 9, wherein the power source comprises a 24V dc power source.
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