CN111842116B - Spiral dust-free stone removing method for bean processing - Google Patents
Spiral dust-free stone removing method for bean processing Download PDFInfo
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- CN111842116B CN111842116B CN202010712986.0A CN202010712986A CN111842116B CN 111842116 B CN111842116 B CN 111842116B CN 202010712986 A CN202010712986 A CN 202010712986A CN 111842116 B CN111842116 B CN 111842116B
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- spiral
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- machine body
- pipe
- rotating shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
Abstract
The invention discloses a spiral dust-free stone removing method for bean processing, which comprises the following main steps: starting up; feeding; removing dust and stones; discharging; postpone the shutdown, the dustless stone removing device that the in-process of above-mentioned dustless stone removing was used includes the organism, install the spiral pipe in the organism, the upper end of spiral pipe extends to the organism outside and installs the feeder hopper, the lower extreme of spiral pipe extends to the organism outside, a plurality of sieve meshes have been seted up on the lateral wall of spiral pipe, motor, fan box and filter box are installed respectively to the upper surface of organism. Realize continuous production through long path spiral pipe, drive special-shaped rubber tyer through thick spiral leaf and roll and beat the spiral pipe and increase the ability that removes stone and remove dust, and the noise abatement makes the grit dust be absorbed completely through fan, hollow rotating shaft and wind chamber and gets into the filter box, realizes dustless production.
Description
Technical Field
The invention relates to the field of stone removing machines, in particular to a spiral dust-free stone removing method for bean processing.
Background
In the production and processing process of beans, the bean raw materials contain more gravels, and the sand and stone removal is the first production procedure for ensuring the quality of bean products.
The existing stone removing method usually adopts a vibrating screening stone removing method, sand and beans are separated by vibration, but the method is easy to generate more dust, the production continuity is poor, and the vibration noise is large.
Disclosure of Invention
The invention aims to solve the defects of easy generation of a large amount of dust, poor production continuity and high vibration noise in the prior art, and provides a spiral dust-free stone removing method for bean processing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a spiral dust-free stone removing method for processing beans mainly comprises the following steps:
a: starting up; the power supply is switched on, the motor is started to enable the fan box to work and enable the driving bevel gear to rotate;
b: feeding; continuously pouring the bean raw materials into the spiral tube at a constant speed through a feed hopper;
c: removing dust and stones; the driving bevel gear drives the hollow rotating shaft to rotate through the driven bevel gear, so that the thick spiral blade rotates, and the thick spiral blade continuously hits and shakes the spiral pipe through the special-shaped rubber wheel, so that dust and sand in the bean raw materials are discharged into the machine body from the sieve pores;
d: discharging; the bean raw materials are discharged out of the machine body after long-distance long-time dust and stone removal by a spiral pipe;
e: delaying shutdown; after the beans raw materials remove dust and remove the stone, the motor drives fan box and continues the operation for the air current passes through the blast pipe and enters into the wind cavity, and exhausts to the internal surplus ash clean up of organism through the exhaust hole.
The dust-free stone removing device used in the dust-free stone removing process comprises a machine body, wherein a spiral pipe is installed in the machine body, the upper end of the spiral pipe extends to the outer side of the machine body and is provided with a feed hopper, the lower end of the spiral pipe extends to the outer side of the machine body, a plurality of sieve pores are formed in the side wall of the spiral pipe, a motor, a fan box and a filter box are installed on the upper surface of the machine body respectively, an output shaft of the motor extends into the fan box, an air inlet pipe and an exhaust pipe are installed on the fan box respectively, one end, away from the fan box, of the air inlet pipe is installed on the filter box, an air cavity is formed in the inner bottom wall of the machine body, one end, away from the fan box, of the exhaust pipe extends into the air cavity, and a plurality of exhaust holes are formed in the upper top wall of the air cavity;
a driving bevel gear is mounted on an output shaft of the motor, a hollow rotating shaft is mounted in the machine body, the upper end of the hollow rotating shaft extends to the upper side of the machine body and is provided with a driven bevel gear, the driving bevel gear is meshed with the driven bevel gear, an ash discharge pipe is rotatably inserted into the upper end of the hollow rotating shaft, one end of the ash discharge pipe, which is far away from the hollow rotating shaft, is mounted on the filter box, and a plurality of air suction holes are formed in the partial side wall of the hollow rotating shaft, which is located in the machine body;
the hollow rotating shaft is provided with a thick spiral blade, the spiral side wall of the thick spiral blade is equidistantly provided with a plurality of special-shaped rubber wheels, and the special-shaped rubber wheels tightly support against the outer side wall of the spiral pipe.
Preferably, the outer spiral lead angle of the thick spiral blade is equal to the inner spiral lead angle of the spiral tube;
after the motor is started, the fan box is started to enable airflow to flow from the air inlet pipe to the exhaust pipe, so that the airflow in the exhaust pipe flows into the air cavity and is sprayed out of the exhaust hole, the air inlet pipe generates suction in the ash discharge pipe through the filter box, the suction is generated in the hollow rotating shaft, and the suction is generated by the plurality of suction holes in the hollow rotating shaft;
the motor drives the driven bevel gear to rotate through the driving bevel gear, so that the hollow rotating shaft rotates, the thick spiral blade rotates, the plurality of special-shaped rubber wheels attached to the outer wall of the spiral pipe rotate, the rotating special-shaped rubber wheels continuously hit the outer wall of the spiral pipe to enable the spiral pipe to vibrate, and the special-shaped rubber wheels have the pressure elastic characteristic that the special-shaped rubber wheels can easily leave and contact the outer wall of the spiral pipe in the rotating process along with the thick spiral blade, so that the loss generated by rigid collision is reduced, and the noise of hitting vibration can be reduced;
beans are poured into the spiral pipe through the feed hopper and fall along the spiral pipe under the action of gravity, and in the falling process, the spiral pipe is vibrated by beating the special-shaped rubber wheel, so that sand and stone dust mixed in the beans fall into the machine body through the sieve holes to remove sand and stones in the beans, the degree of stone removal can be increased by the spiral pipe with a longer path, and the beans can be prevented from being blocked in the spiral pipe by beating vibration;
the fallen sand and stone dust is blown by the gas sprayed by the exhaust holes, the blown sand and stone dust can be sucked into the hollow rotating shaft through the suction holes on the hollow rotating shaft and is discharged into the filter box through the dust discharge pipe, the dust and stone removing capacity of the device is improved, the air flow sprayed upwards by the exhaust holes can reduce the friction force of beans in the spiral pipe, the beans fall more smoothly, and the beans are further prevented from being blocked in the spiral pipe;
after production is finished, the motor is continuously operated to completely clean sand and stone dust in the machine body into the hollow rotating shaft, and the sand and stone dust in the hollow rotating shaft is completely discharged into the filter box through the dust discharge pipe, so that the sand and stone dust is prevented from being left to block the exhaust hole or the hollow rotating shaft;
the long-path dust and stone removing device with the spiral pipes has the advantages that the dust and stone removing can be continuously carried out, the production workload and the working time are reduced, and the working continuity of the device is improved.
The invention has the following beneficial effects:
1. the effect of continuous stone removal and dust removal is realized through the spiral pipe on long path, and the spiral pipe rolls the in-process vibration that strikes at the special-shaped rubber tyer on the thick spiral leaf of pivoted, and the spiral pipe of vibration makes the grit dust in the beans fall down along the sieve mesh, can be fast enough to continuously detach the grit dust in the beans, increases the dust removal and stone removal ability of device, reduces the work load of production simultaneously, simplifies the production steps.
2. The operation of fan box makes the air current follow blast pipe and wind chamber from the exhaust hole blowout, and the grit dust that the exhaust hole spun air current can be with the whereabouts raises, and the fan passes through intake pipe, filter box and arranges the ash pipe and form suction in hollow rotating shaft, then hollow rotating shaft will raise through the suction hole the grit dust inhale and arrive the filter box side by side in, realize dustless work, the dust that produces when reducing production.
3. The special-shaped rubber wheel has a pressure elastic characteristic, is convenient to rotate along with the thick spiral blade to contact or leave the surface of the spiral tube, reduces rigid collision loss, and can reduce noise generated by knocking vibration by rolling and knocking the special-shaped rubber wheel.
In conclusion, continuous production is realized through the long-path spiral pipe, the thick spiral blade drives the special-shaped rubber wheel to roll and beat the spiral pipe, the stone and dust removing capacity is improved, noise is reduced, and sand and stone dust is completely absorbed into the filter box through the fan, the hollow rotating shaft and the air cavity, so that dust-free production is realized.
Drawings
FIG. 1 is a schematic production flow diagram of a spiral dust-free stone removal method for bean processing according to the present invention;
FIG. 2 is a schematic structural view of a dust-free stone removing device of a spiral dust-free stone removing method for processing beans according to the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a side view of a dust-free stone removing apparatus for a spiral dust-free stone removing method for processing beans according to the present invention;
FIG. 5 is an enlarged view of the thick spiral blade part of the dust-free stone removing device in the spiral dust-free stone removing method for bean processing according to the present invention;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is a partially enlarged view of the shaped rubber wheel of the dust-free stone removing device in the spiral dust-free stone removing method for bean processing according to the present invention.
In the figure: 1 machine body, 11 air cavities, 111 exhaust holes, 2 motors, 21 driving bevel gears, 3 fan boxes, 31 air inlet pipes, 32 exhaust pipes, 4 filter boxes, 41 ash discharge pipes, 5 spiral pipes, 51 sieve holes, 52 feed hoppers, 6 hollow rotating shafts, 61 driven bevel gears, 62 air suction holes, 7 thick spiral blades and 71 special-shaped rubber wheels.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, a spiral dust-free stone removing method for processing beans comprises the following main steps:
a: starting up; the power supply is switched on, the motor 2 is started to enable the fan box 3 to work and enable the drive bevel gear 21 to rotate;
b: feeding; continuously pouring the bean raw materials into the spiral pipe 5 at a constant speed through a feed hopper 52;
c: removing dust and stones; the driving bevel gear 21 drives the hollow rotating shaft 6 to rotate through the driven bevel gear 61, so that the thick spiral blade 7 rotates, the thick spiral blade 7 continuously hits the vibrating spiral tube 5 through the special-shaped rubber wheel 71, and dust and sand in the bean raw materials are discharged into the machine body 1 from the sieve pores 51;
d: discharging; the bean raw materials are discharged out of the machine body 1 after long-distance dust removal and stone removal in the spiral pipe 5;
e: delaying shutdown; after the beans raw materials remove dust and stone, motor 2 drives fan box 3 and continues the operation for the air current passes through blast pipe 32 and gets into in the wind cavity 11, and exhausts to organism 1 through exhaust hole 111 and clear up the surplus ash.
The dust-free stone removing device used in the dust-free stone removing process comprises a machine body 1, a spiral pipe 5 is installed in the machine body 1, the upper end of the spiral pipe 5 extends to the outer side of the machine body 1 and is provided with a feed hopper 52, the lower end of the spiral pipe 5 extends to the outer side of the machine body 1, a plurality of sieve holes 51 are formed in the side wall of the spiral pipe 5, a motor 2, a fan box 3 and a filter box 4 are respectively installed on the upper surface of the machine body 1, an output shaft of the motor 2 extends into the fan box 3, an air inlet pipe 31 and an exhaust pipe 32 are respectively installed on the fan box 3, one end, far away from the fan box 3, of the air inlet pipe 31 is installed on the filter box 4, an air cavity 11 is formed in the inner bottom wall of the machine body 1, one end, far away from the fan box 3, of the exhaust pipe 32 extends into the air cavity 11, and a plurality of exhaust holes 111 are formed in the upper top wall of the air cavity 11;
a driving bevel gear 21 is mounted on an output shaft of the motor 2, a hollow rotating shaft 6 is mounted in the machine body 1, the upper end of the hollow rotating shaft 6 extends to the upper side of the machine body 1 and is provided with a driven bevel gear 61, the driving bevel gear 21 is meshed with the driven bevel gear 61, an ash discharge pipe 41 is rotatably inserted in the upper end of the hollow rotating shaft 6, one end, far away from the hollow rotating shaft 6, of the ash discharge pipe 41 is mounted on the filter box 4, and a plurality of air suction holes 62 are formed in the partial side wall, located in the machine body 1, of the hollow rotating shaft 6;
the hollow rotating shaft 6 is provided with a thick spiral blade 7, the spiral side wall of the thick spiral blade 7 is equidistantly provided with a plurality of special-shaped rubber wheels 71 in a rotating way, and the plurality of special-shaped rubber wheels 71 tightly support the outer side wall of the spiral pipe 5.
The outer spiral lead angle of the thick spiral blade 7 is equal to the inner spiral lead angle of the spiral tube 5;
after the motor 2 is started, the fan box 3 is started to enable airflow to flow from the air inlet pipe 31 to the exhaust pipe 32, so that the airflow in the exhaust pipe 32 flows into the air cavity 11 and is sprayed out from the exhaust hole 111, the air inlet pipe 31 generates suction in the ash discharge pipe 41 through the filter box 4, so that the suction is generated in the hollow rotating shaft 6, and the plurality of suction holes 62 in the hollow rotating shaft 6 generate suction;
the motor 2 drives the driven bevel gear 61 to rotate through the driving bevel gear 21, so that the hollow rotating shaft 6 rotates, the thick spiral blade 7 rotates, the plurality of special-shaped rubber wheels 71 attached to the outer wall of the spiral tube 5 rotate, the rotating special-shaped rubber wheels 71 continuously hit the outer wall of the spiral tube 5 to vibrate the spiral tube 5, the special-shaped rubber wheels 71 have the pressure elastic characteristic that the special-shaped rubber wheels can easily leave and contact the outer wall of the spiral tube 5 in the rotating process along with the thick spiral blade 7, the loss generated by rigid collision is reduced, and the noise of beating vibration can be reduced;
beans are poured in through the feed hopper 52 and fall spirally along the spiral pipe 5 due to the action of gravity, and in the falling process, the special-shaped rubber wheel 71 is beaten to vibrate the spiral pipe 5, so that sand and stone dust mixed in the beans fall into the machine body 1 through the sieve holes 51 to remove sand and stones in the beans, the degree of stone removal can be increased by the spiral pipe 5 with a longer path, and the beans can be prevented from being blocked in the spiral pipe 5 by beating vibration;
the fallen sand lime dust is blown by the gas sprayed by the plurality of air vents 111, the blown sand dust can be sucked into the hollow rotating shaft 6 by the plurality of air suction holes 62 on the hollow rotating shaft 6 and is discharged into the filter box 4 through the dust discharge pipe 41, the dust and stone removing capability of the device is improved, and the air flow sprayed upwards by the air vents 111 can reduce the friction force of beans in the spiral pipe 5, so that the beans fall more smoothly, and the beans are further prevented from being blocked in the spiral pipe 5;
after production is finished, the motor 2 is continuously operated to completely clean sand and stone dust in the machine body 1 into the hollow rotating shaft 6, and the sand and stone dust in the hollow rotating shaft 6 is completely discharged into the filter box 4 through the dust discharge pipe 41, so that the sand and stone dust is prevented from being left to block the exhaust hole 111 or the hollow rotating shaft 6;
the long-path dust and stone removal of the spiral pipe 5 can be continuously carried out, the production workload and the working time are reduced, and the working continuity of the device is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. A spiral dust-free stone removing method for processing beans is characterized by comprising the following main steps:
a: starting up; the power supply is switched on, the motor (2) is started to enable the fan box (3) to work and enable the drive bevel gear (21) to rotate;
b: feeding; continuously pouring the bean raw materials into the spiral pipe (5) at a constant speed through a feed hopper (52);
c: removing dust and stones; the driving bevel gear (21) drives the hollow rotating shaft (6) to rotate through the driven bevel gear (61), so that the thick spiral blade (7) rotates, the thick spiral blade (7) continuously hits the vibrating spiral tube (5) through the special-shaped rubber wheel (71), and dust and sand in the bean raw materials are discharged into the machine body (1) from the sieve pores (51);
d: discharging; the bean raw materials are discharged out of the machine body (1) after long-distance long-time dust removal and stone removal in the spiral pipe (5);
e: delaying shutdown; after the bean raw materials are dedusted and stone-removed, the motor (2) drives the fan box (3) to continue to operate, so that airflow enters the air cavity (11) through the exhaust pipe (32) and exhausts into the machine body (1) through the exhaust hole (111) to clean residual ash;
the dust-free stone removing device used in the dust-free stone removing process comprises a machine body (1), a spiral pipe (5) is installed in the machine body (1), the upper end of the spiral pipe (5) extends to the outer side of the machine body (1) and is provided with a feed hopper (52), the lower end of the spiral pipe (5) extends to the outer side of the machine body (1), a plurality of sieve holes (51) are formed in the side wall of the spiral pipe (5), a motor (2), a fan box (3) and a filter box (4) are installed on the upper surface of the machine body (1), an output shaft of the motor (2) extends into the fan box (3), an air inlet pipe (31) and an air outlet pipe (32) are installed on the fan box (3) respectively, one end, far away from the fan box (3), of the air inlet pipe (31) is installed on the filter box (4), and an air cavity (11) is formed in the inner bottom wall of the machine body (1), one end, far away from the fan box (3), of the exhaust pipe (32) extends into the air cavity (11), and a plurality of exhaust holes (111) are formed in the upper top wall of the air cavity (11);
a driving bevel gear (21) is mounted on an output shaft of the motor (2), a hollow rotating shaft (6) is mounted in the machine body (1), the upper end of the hollow rotating shaft (6) extends to the upper side of the machine body (1) and is provided with a driven bevel gear (61), the driving bevel gear (21) is meshed with the driven bevel gear (61), an ash discharge pipe (41) is rotatably inserted at the upper end of the hollow rotating shaft (6), one end, far away from the hollow rotating shaft (6), of the ash discharge pipe (41) is mounted on the filter box (4), and a plurality of air suction holes (62) are formed in part of the side wall, located in the machine body (1), of the hollow rotating shaft (6);
install thick spiral leaf (7) on hollow rotating shaft (6), the equidistant rotation of the spiral lateral wall of thick spiral leaf (7) is installed a plurality of special-shaped rubber tyers (71), and is a plurality of special-shaped rubber tyers (71) tightly support on the lateral wall of spiral pipe (5).
2. A spiral dust-free stone removing method for bean processing according to claim 1, wherein the outer spiral angle of the thick spiral blade (7) is equal to the inner spiral angle of the spiral pipe (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010712986.0A CN111842116B (en) | 2020-07-22 | 2020-07-22 | Spiral dust-free stone removing method for bean processing |
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| CN202010712986.0A CN111842116B (en) | 2020-07-22 | 2020-07-22 | Spiral dust-free stone removing method for bean processing |
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| CN111842116A CN111842116A (en) | 2020-10-30 |
| CN111842116B true CN111842116B (en) | 2022-04-22 |
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| CN113117785B (en) * | 2021-03-04 | 2023-02-28 | 湖南亿泽生态农业科技有限公司 | Rice processing is with dust collecting equipment who has function of making an uproar of falling |
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| Publication number | Publication date |
|---|---|
| CN111842116A (en) | 2020-10-30 |
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Effective date of registration: 20220331 Address after: 425700 may Douxiang food factory, Sanshui village, Shiyang Town, Xintian County, Yongzhou City, Hunan Province Applicant after: Hunan May Bean Flavor Food Co.,Ltd. Address before: 272000 Shandong Jiayu mechanical equipment Co., Ltd., Dongmen Road, qianxiyuan community, Chunqiu West Road, Lucheng street, Qufu City, Jining City, Shandong Province Applicant before: Lai Xinliang |
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