CN111842041A - Surface treatment process for formed hardware tool - Google Patents
Surface treatment process for formed hardware tool Download PDFInfo
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- CN111842041A CN111842041A CN202010736854.1A CN202010736854A CN111842041A CN 111842041 A CN111842041 A CN 111842041A CN 202010736854 A CN202010736854 A CN 202010736854A CN 111842041 A CN111842041 A CN 111842041A
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- hardware
- clamping
- rotating
- support
- sleeve
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000004381 surface treatment Methods 0.000 title claims abstract description 15
- 238000002791 soaking Methods 0.000 claims abstract description 71
- 239000000956 alloy Substances 0.000 claims abstract description 40
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 40
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 230000003197 catalytic effect Effects 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims description 106
- 238000004140 cleaning Methods 0.000 claims description 48
- 238000005096 rolling process Methods 0.000 claims description 27
- 238000005266 casting Methods 0.000 claims description 7
- 230000010405 clearance mechanism Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000005536 corrosion prevention Methods 0.000 description 10
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
The invention relates to a surface treatment process after hardware tool molding, which is mainly completed by matching hardware tool surface anticorrosion equipment. The invention can solve the problems that the existing hardware sleeve surface anticorrosion treatment equipment cannot enable all surfaces of a hardware sleeve to be contacted with an alloy catalytic liquid when the hardware sleeve is thrown into an alloy catalytic liquid pool, cannot enable all surfaces of the hardware sleeve to be uniformly contacted with the alloy catalytic liquid through rotation, influences the anticorrosion treatment effect of the hardware sleeve, cannot rapidly clamp the hardware sleeve when the hardware sleeve is soaked in the anticorrosion treatment, cannot well support the inner hexagonal structure of the hardware sleeve, causes the alloy catalytic liquid to be incapable of flowing and soaking all surfaces of the hardware sleeve, and is low in anticorrosion treatment efficiency and poor in anticorrosion effect.
Description
Technical Field
The invention relates to the technical field of hardware tool treatment, in particular to a surface treatment process after hardware tool forming.
Background
Hardware is a tool obtained by processing and casting metal such as gold, silver, copper, iron, tin, etc., and is used for fixing things, processing things, decoration, etc. As the comparatively commonly used hardware sleeve in the hardware, after the casting molding, the surface of the hardware sleeve and the inside of the hardware sleeve need to be subjected to anticorrosive treatment, otherwise, the hardware sleeve is easy to corrode and rust after being used for a long time, and the service life of the hardware sleeve is influenced. In life, three common metal surface corrosion prevention methods include an impressed current electroplating method, surface conversion and alloy catalytic liquid, and according to knowledge, the metal surface electroplating corrosion prevention method has great environmental pollution and needs to improve the technical effect; the surface conversion cost is high and the process is cumbersome. Compared with the two corrosion prevention methods, the alloy catalytic liquid has the characteristics of environmental protection, corrosion prevention, wear resistance, low cost and the like. The alloy catalytic liquid has the most ideal treatment effect in terms of environmental protection or quality. The alloy catalytic liquid is suitable for various metal materials, and can be catalyzed in places where the metal materials can flow and be soaked, so that the corrosion prevention effect is achieved, and therefore, a treatment device which can enable all surfaces of the hardware sleeve to be soaked in the alloy catalytic liquid is needed to be invented.
At present, the following defects exist in the existing hardware sleeve surface anticorrosion treatment equipment: 1. when the existing hardware sleeve surface anticorrosion treatment equipment is placed in an alloy catalytic liquid pool, all surfaces of the hardware sleeve cannot be contacted with the alloy catalytic liquid, and all surfaces of the hardware sleeve cannot be uniformly contacted with the alloy catalytic liquid through rotation, so that the anticorrosion treatment effect of the hardware sleeve is influenced; 2. the existing hardware sleeve surface anti-corrosion treatment equipment cannot take out the hardware sleeve clamp quickly when the hardware sleeve soaking treatment is finished, cannot aim at the good support of the hardware sleeve inner hexagonal structure, and causes that alloy catalytic liquid cannot flow to soak each surface of the hardware sleeve, so that the anti-corrosion treatment efficiency is low, and the anti-corrosion effect is poor.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing hardware sleeve surface anticorrosion treatment equipment cannot enable all the surfaces of the hardware sleeve to be contacted with the alloy catalytic liquid when the hardware sleeve is thrown into the alloy catalytic liquid pool, cannot enable all the surfaces of the hardware sleeve to be uniformly contacted with the alloy catalytic liquid through rotation, and influences the anticorrosion treatment effect of the hardware sleeve, and can also solve the problems that the existing hardware sleeve surface anticorrosion treatment equipment cannot rapidly clamp the hardware sleeve when the hardware sleeve is soaked, cannot well support the hexagonal structure in the hardware sleeve, and causes the alloy catalytic liquid to be incapable of flowing and soaking all the surfaces of the hardware sleeve, the anticorrosion treatment efficiency is low, and the anticorrosion effect is poor.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the surface treatment process after the hardware tool is formed is mainly completed by matching hardware tool surface anti-corrosion equipment, wherein the hardware tool surface anti-corrosion equipment comprises a bottom plate, a soaking device and a clamping device, the soaking device is arranged in the middle of the bottom plate, sliding grooves are formed in two ends of the bottom plate, the clamping device is arranged in the sliding grooves in a sliding fit mode, and the clamping device is positioned above the soaking device.
The soaking device comprises a rotating motor, a disc seat, a circular groove, an arc chute, rolling wheels, a rolling frame and a soaking pool, wherein the rotating motor is installed in the middle of the upper end face of a bottom plate through the motor seat, an output shaft of the rotating motor is connected with the disc seat, the circular groove is formed in the middle of the disc seat, the arc chute is formed in the lower end face of the disc seat along the circumferential direction of the disc seat, the rolling wheels are evenly installed in the arc chute in a sliding fit mode, the rolling wheels are installed on the rolling frame through bearings, the rolling frame is of a T-shaped structure with an opening formed in the upper portion, the lower end face of the rolling frame is installed on the bottom plate, the soaking pool is installed in the circular groove formed in the disc seat in a rotating fit mode, the soaking pool is of a semicircular structure with an opening formed.
The clamping device comprises a supporting plate, an adjusting mechanism, a clamping frame, a driving motor, a threaded rod, an inner cleaning mechanism, an outer clamping mechanism, an inner supporting mechanism and a rotating mechanism, wherein the supporting plate is symmetrically installed in chutes formed in the left end and the right end of the upper end face of a bottom plate in a sliding fit mode, the adjusting mechanism is installed on the supporting plate and connected with the clamping frame, the cross section of the clamping frame is of a U-shaped structure with a downward opening, the driving motor is installed on the clamping frame through a motor base, the threaded rod is connected to an output shaft of the driving motor through a spline, the inner cleaning mechanism, the outer clamping mechanism and the inner supporting mechanism are sequentially installed on the threaded rod in a threaded fit mode from left to right, the inner cleaning mechanism and the inner supporting mechanism are connected through the rotating mechanism, and the rotating mechanism is installed.
The inner support mechanism comprises a moving block, a support rotating wheel, a rotating rod, a cam and an inner support unit, the moving block is installed on the threaded rod in a thread fit mode, the support rotating wheel is connected to the lower end face of the moving block, the rotating rod is installed on the support rotating wheel, the lower end of the rotating rod is connected with the cam, and the cam is connected with the inner support unit.
The surface treatment process after the hardware tool is formed specifically comprises the following steps:
s1, placing a hardware sleeve: manually throwing the formed hardware sleeve to be treated into a soaking pool;
s2, rotating and soaking: after the hardware sleeve is thrown into the soaking pool, the motor is rotated to drive the disc seat to rotate, so that the rolling wheels roll in the arc chute, and the soaking pool continuously rotates on the disc seat, thereby enabling the alloy catalytic anticorrosive liquid filled in the soaking pool to continuously and slowly flow, and achieving the purpose of enabling the alloy catalytic anticorrosive liquid to flow and soak on each surface of the hardware sleeve;
s3, uniformly soaking the inner part of the hardware sleeve: the outer clamping mechanism and the inner cleaning mechanism are respectively adjusted through the driving motor and the threaded rod, so that the outer clamping mechanism and the inner cleaning mechanism are positioned right above the soaking pool, the outer part of the hardware sleeve is clamped and grabbed through the outer clamping mechanism, and small burrs generated in the inner casting of the hardware sleeve are cleaned through the inner cleaning mechanism, so that the content of the hardware sleeve can be uniformly soaked;
s4, uniformly soaking the outer part of the hardware sleeve: when the soaking work in the hardware sleeve is finished, the inner support mechanism is adjusted to be positioned right above the soaking pool through the driving motor and the threaded rod 35, the inner support of the hardware sleeve is clamped through the inner support mechanism, the hardware sleeve is rotated at the moment, and the outer part of the hardware sleeve is soaked uniformly;
s5, separating the formed hardware sleeve: when the anti-corrosion treatment of hardware sleeve soaking ended, electric putter promoted the backup pad rearward movement, and then made outer clamp get the mechanism from the steeping cistern top rearward movement, realized pressing from both sides the purpose of getting out from the steeping cistern with the hardware sleeve fast.
As a preferred technical scheme of the invention: adjustment mechanism include electric putter, spliced pole, rubber cambered plate, pulley, cylinder hole and adjust the cylinder, electric putter symmetry install the movable end of electric putter in the spout of seting up on the bottom plate and be connected with the spliced pole, install rubber cambered plate on the spliced pole, be provided with the pulley between two rubber cambered plates, the pulley is evenly installed under the backup pad on the terminal surface, the cylinder hole has been seted up at backup pad up end middle part, adjust the cylinder is installed through the cylinder block in the cylinder hole, adjust the output of cylinder passes through the flange and presss from both sides the frame with pressing and be connected.
As a preferred technical scheme of the invention: interior clearance mechanism including clearance slider, clearance wheel, clearance roller and sponge clearance brush, the clearance slider pass through screw-thread fit's mode and install on the threaded rod, clearance slider up end is got the frame through slip ball and clamp and is connected, installs the clearance wheel under the clearance slider on the terminal surface, the clearance wheel is connected with the clearance roller, evenly is provided with sponge clearance brush on the clearance roller lateral surface.
As a preferred technical scheme of the invention: the outer clamping and taking mechanism comprises a movable block, a cylindrical barrel, a telescopic cylinder, a clamping connecting rod, a clamping plate and an outer clamping and taking arm, the movable block is installed on a threaded rod in a threaded fit mode, the cylindrical barrel is installed on the lower end face of the movable block, the telescopic cylinder is installed in the cylindrical barrel through a cylinder seat, the output end of the telescopic cylinder is connected with the clamping connecting rod through a flange, one end of the clamping rod is connected with the cylindrical barrel in a hinged mode, the other end of the clamping rod is connected with the clamping plate in a hinged mode, the clamping plate is provided with an outer clamping and taking arm, and the section of the outer clamping and taking arm is of a circular arc.
As a preferred technical scheme of the invention: the inner support unit comprises a support seat, a T-shaped groove, a T-shaped plate, a buffer spring, a support cylinder, a support plate, an arc plate and a rubber layer, wherein the support seat is installed on the cam, the T-shaped groove is formed in the support seat, the T-shaped plate is installed in the T-shaped groove, the buffer spring is arranged between the T-shaped plate and the support seat, the support cylinder is installed in the middle of the T-shaped plate through a cylinder block, the output end of the support cylinder is connected with the support plate through a flange, the arc plate is installed on the support plate.
As a preferred technical scheme of the invention: the automatic clamping device is characterized in that the rotating mechanism comprises a rotating motor, a rotating wheel, a tensioning rotating rod, a tensioning wheel and a conveying belt, the rotating motor is installed on the inner side of the upper end face of the clamping frame through a motor base, the rotating wheel is connected to an output shaft of the rotating motor, the upper end of the tensioning rotating rod is installed on the clamping frame, the lower end of the tensioning rotating rod is connected with the tensioning wheel, and the tensioning wheel is connected with the rotating wheel through the conveying belt.
(III) advantageous effects
1. The invention can solve the problems that when the existing hardware sleeve surface anticorrosion treatment equipment is placed in an alloy catalytic liquid pool, all the surfaces of the hardware sleeve can not be contacted with the alloy catalytic liquid, all the surfaces of the hardware sleeve can not be uniformly contacted with the alloy catalytic liquid through rotation, the anticorrosion treatment effect of the hardware sleeve is influenced, the hardware sleeve can not be rapidly clamped when the hardware sleeve is soaked in the anticorrosion treatment, the hardware sleeve can not be well supported by aiming at the hexagonal structure in the hardware sleeve, so that the alloy catalytic liquid can not flow and soak all the surfaces of the hardware sleeve, the anticorrosion treatment efficiency is low, and the anticorrosion effect is poor.
2. The outer clamping mechanism and the inner supporting mechanism provided by the invention work indirectly in a crossed manner, so that the purpose that the outer wall and the inner wall of the hardware sleeve are uniformly contacted with the alloy catalytic anticorrosive liquid can be realized, the anticorrosive effect is favorably improved, the inner cleaning mechanism can well brush the inner hexagonal structure of the hardware sleeve, and the inner part of the hardware sleeve is favorably contacted with the alloy catalytic anticorrosive liquid through the sponge cleaning brush at the position which is not easily contacted with the alloy catalytic anticorrosive liquid.
3. The adjusting mechanism provided by the invention can be matched with the external clamping mechanism to achieve the purpose of quickly clamping the hardware sleeve out of the soaking pool when the hardware sleeve is soaked for corrosion prevention and is labored, so that the corrosion prevention efficiency and the corrosion prevention treatment are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic diagram of a transverse cross-sectional configuration of the present invention;
FIG. 5 is a schematic longitudinal cross-sectional view of the present invention;
FIG. 6 is a schematic cross-sectional view of the external clamping mechanism of the present invention;
fig. 7 is a schematic cross-sectional structure of the internal support mechanism of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a surface treatment process after hardware tool molding is mainly accomplished by the cooperation of a hardware tool surface corrosion prevention device, hardware tool surface corrosion prevention device includes bottom plate 1, soak device 2 and presss from both sides and get device 3, 1 mid-mounting of bottom plate have soak device 2, the spout has been seted up at bottom plate 1 both ends, install through sliding fit's mode in the spout and press from both sides and get device 3, press from both sides and get device 3 and be located soak device 2 top.
The soaking device 2 comprises a rotating motor 21, a disc seat 22, a circular groove 23, an arc chute 24, a rolling wheel 25, a rolling frame 26 and a soaking pool 27, wherein the rotating motor 21 is arranged in the middle of the upper end surface of the bottom plate 1 through the motor seat, an output shaft of the rotating motor 21 is connected with the disc seat 22, the circular groove 23 is arranged in the middle of the disc seat 22, the arc chute 24 is arranged on the lower end surface of the disc seat 22 along the circumferential direction of the disc seat, the rolling wheel 25 is uniformly arranged in the arc chute 24 in a sliding fit manner, the rolling wheel 25 is arranged on the rolling frame 26 through a bearing, the rolling frame 26 is of a T-shaped structure with an opening at the upper part, the lower end surface of the rolling frame 26 is arranged on the bottom plate 1, the soaking pool 27 is arranged in the circular groove 23 arranged on the disc seat 22 in a rotating fit manner, the soaking pool 27 is of a semicircular structure with an opening at the, when the metal sleeve processing device works specifically, after the metal sleeve to be processed is formed and thrown into the soaking pool 27, the motor 21 is rotated to drive the disc seat 22 to rotate, the rolling wheel 25 rolls in the arc chute 24, the rolling frame 26 plays a role in supporting the disc seat 22, and the soaking pool 27 is further rotated on the disc seat 22 ceaselessly, so that alloy catalysis anticorrosion liquid filled in the soaking pool 27 can flow slowly ceaselessly, the purpose of soaking each surface of the metal sleeve in the flowing manner of the alloy catalysis anticorrosion liquid can be realized, the soaking time can be favorably shortened, and the soaking anticorrosion efficiency can be favorably improved.
The clamping device 3 comprises a support plate 31, an adjusting mechanism 32, a clamping frame 33, a driving motor 34, a threaded rod 35, an inner cleaning mechanism 36, an outer clamping mechanism 37, an inner supporting mechanism 38 and a rotating mechanism 39, wherein the support plate 31 is symmetrically arranged in sliding grooves formed in the left end and the right end of the upper end surface of the bottom plate 1 in a sliding fit mode, the adjusting mechanism 32 is arranged on the support plate 31 and connected with the clamping frame 33, the section of the clamping frame 33 is of a U-shaped structure with a downward opening, the driving motor 34 is arranged on the clamping frame 33 through a motor base, the threaded rod 35 is connected to an output shaft of the driving motor 34 through a spline, the inner cleaning mechanism 36, the outer clamping mechanism 37 and the inner supporting mechanism 38 are sequentially arranged on the threaded rod 35 from left to right in a threaded fit mode, the inner cleaning mechanism 36 is connected with the inner supporting mechanism 38 through the rotating mechanism 39, the rotating mechanism 39 is arranged on the lower, during operation, the adjusting mechanism 32 can adjust the front and back positions of the clamping frame 33, and is matched with the external clamping mechanism 37, the aim of quickly clamping the hardware sleeve from the soaking pool 27 when the hardware sleeve soaking anticorrosion treatment is finished can be achieved, the horizontal positions of the inner cleaning mechanism 36, the outer clamping mechanism 37 and the inner supporting mechanism 38 can be adjusted through the matching of the driving motor 34 and the threaded rod 35, the inner cleaning mechanism 36 can well brush the inner hexagonal structure of the hardware sleeve, so that the alloy catalytic anticorrosion liquid flows into the hardware sleeve, the outer clamping mechanism 37 can clamp and grab the outer wall of the hardware sleeve, and the outer clamping mechanism 37 and the inner supporting mechanism 38 work indirectly in a crossed manner, the purpose that the outer wall and the inner wall of the hardware sleeve are uniformly contacted with the alloy catalytic anticorrosive liquid can be achieved, the anticorrosive effect is favorably improved, and the rotating mechanism 39 can provide rotating power for the inner supporting mechanism 38 and the inner cleaning mechanism 36.
The adjusting mechanism 32 comprises an electric push rod 321, a connecting column 322, rubber cambered plates 323, pulleys 324, cylindrical holes 325 and an adjusting cylinder 326, wherein the electric push rod 321 is symmetrically arranged at the movable end of the electric push rod 321 in a chute arranged on the bottom plate 1, the connecting column 322 is connected with the connecting column 322, the rubber cambered plates 323 are arranged on the connecting column 322, the pulleys 324 are arranged between the two rubber cambered plates 323, the pulleys 324 are uniformly arranged on the lower end surface of the supporting plate 31, the cylindrical holes 325 are arranged at the middle part of the upper end surface of the supporting plate 31, the adjusting cylinder 326 is arranged in the cylindrical holes 325 through a cylinder seat, the output end of the adjusting cylinder 326 is connected with the clamping frame 33 through a flange, during the specific work, when the hardware sleeve is soaked and antiseptically treated, the electric push rod 321 pushes the supporting plate 31 to move backwards, so that the outer clamping mechanism 37 moves backwards from the upper part of the soaking pool 27, and, the adjusting cylinder 326 can adjust the up-down distance of the clamping frame 33, so as to facilitate the work of the inner cleaning mechanism 36 and the inner support mechanism 38.
The inner cleaning mechanism 36 comprises a cleaning slide block 361, a cleaning wheel 362, a cleaning roller 363 and a sponge cleaning brush 364, the cleaning sliding block 361 is arranged on the threaded rod 35 in a threaded fit mode, the upper end face of the cleaning sliding block 361 is connected with the clamping frame 33 through a sliding ball, the lower end face of the cleaning sliding block 361 is provided with a cleaning wheel 362, the cleaning wheel 362 is connected with the cleaning roller 363, sponge cleaning brushes 364 are uniformly arranged on the outer side face of the cleaning roller 363, and during the specific work, the cleaning roller 363 rotates by the rotation of the cleaning wheel 362 through the conveyor belt 395, the sponge cleaning brush 364 can adsorb the alloy catalytic anticorrosive liquid, the contact between the part which is not easy to contact with the alloy catalytic anticorrosive liquid inside the hardware sleeve and the sponge cleaning brush 364 is facilitated, meanwhile, the sponge cleaning brush 364 can play a role in cleaning small burrs generated in casting in the hardware sleeve.
The outer clamping mechanism 37 comprises a movable block 371, a cylindrical barrel 372, a telescopic cylinder 373, a clamping connecting rod 374, a clamping rod 375, a clamping plate 376 and an outer clamping arm 377, wherein the movable block 371 is installed on the threaded rod 35 in a threaded fit manner, the cylindrical barrel 372 is installed on the lower end face of the movable block 371, the telescopic cylinder 373 is installed in the cylindrical barrel 372 through a cylinder seat, the output end of the telescopic cylinder 373 is connected with the clamping connecting rod 374 through a flange, one end of the clamping rod 375 is connected with the cylindrical barrel 372 in a hinged manner, the other end of the clamping rod 375 is connected with the clamping plate 376 in a hinged manner, the outer clamping arm 377 is installed on the clamping plate 376, the cross section of the outer clamping arm 377 is of a circular arc structure, during specific work, the telescopic cylinder 373 pushes the clamping connecting rod 374, and the clamping plate 376 retracts inwards through the hinged clamping rod 375 to enable the outer clamping arm 377 to be in contact with the outer, the purpose of gripping from the outside of the hardware sleeve is achieved.
The inner support mechanism 38 comprises a moving block 381, a support rotating wheel 382, a rotating rod 383, a cam 384 and an inner support unit 385, wherein the moving block 381 is installed on the threaded rod 35 in a threaded fit mode, the support rotating wheel 382 is connected to the lower end face of the moving block 381, the rotating rod 383 is installed on the support rotating wheel 382, the lower end of the rotating rod 383 is connected with the cam 384, the cam 384 is connected with the inner support unit 385, and the inner support unit 385 can be in contact with the inner wall of the hardware sleeve through rotation of the cam 384 during specific work.
The inner support unit 385 comprises a support base 3851, a T-shaped groove 3852, a T-shaped plate 3853, a buffer spring 3854, a support cylinder 3855, a support plate 3856, an arc-shaped plate 3857 and a rubber layer 3858, wherein the support base 3851 is mounted on a cam 384, the T-shaped groove 3852 is formed in the support base 3851, the T-shaped plate 3853 is mounted in the T-shaped groove 3852, the buffer spring 3854 is arranged between the T-shaped plate 3853 and the support base 3851, the support cylinder 3855 is mounted in the middle of the T-shaped plate 3853 through a cylinder seat, the output end of the support cylinder 3855 is connected with the support plate 3856 through a flange, the arc-shaped plate 3857 is mounted on the support plate 3856, the rubber layer 3858 is arranged on the arc-shaped plate 3857, in specific work, the cam 384 rotates under the action of rotation of a rotating rod, so that the support base 3851 connected with the cam 384 spreads from inside to outside, the arc-shaped plate 3857 is more, thereby realize from inside to the purpose of five metals sleeve support centre gripping, rubber layer 3858 plays the effect to the protection of five metals sleeve inner wall, prevents to cause the damage to five metals sleeve inner wall at arc 3857 under the effect of support cylinder 3855 impetus.
The rotating mechanism 39 comprises a rotating motor 391, a rotating wheel 392, a tensioning rotating rod 393, a tensioning wheel 394 and a conveying belt 395, wherein the rotating motor 391 is mounted on the inner side of the upper end face of the clamping frame 33 through a motor base, the rotating wheel 392 is connected to an output shaft of the rotating motor 391, the upper end of the tensioning rotating rod 393 is mounted on the clamping frame 33, the tensioning wheel 394 is connected to the lower end of the tensioning rotating rod 393, the tensioning wheel 394 is connected with the rotating wheel 392 through the conveying belt 395, in the specific working process, the rotating motor 391 rotates to drive the rotating wheel 392 to rotate, and then the conveying belt 395 drives the tensioning wheel 394, the cleaning wheel 362 and the supporting rotating wheel 382 to rotate, and the tensioning wheel 394 plays a role in keeping the conveying belt 395 in a tensioning state all.
The surface treatment process after the hardware tool is formed specifically comprises the following steps:
s1, placing a hardware sleeve: manually throwing the formed hardware sleeve to be treated into the soaking pool 27;
s2, rotating and soaking: after the hardware sleeve is dropped into the soaking pool 27, the motor 21 is rotated to drive the disc seat 22 to rotate, so that the rolling wheels 25 roll in the arc chute 24, the rolling frame 26 plays a role of supporting the disc seat 22, and the soaking pool 27 continuously rotates on the disc seat 22, so that the alloy catalytic anticorrosive liquid filled in the soaking pool 27 can continuously and slowly flow, the aim of soaking the alloy catalytic anticorrosive liquid on each surface of the hardware sleeve in a flowing manner is fulfilled, the soaking time is favorably shortened, and the soaking anticorrosive efficiency is favorably improved;
s3, uniformly soaking the inner part of the hardware sleeve: the outer clamping mechanism 37 and the inner cleaning mechanism 36 are respectively adjusted through the driving motor 34 and the threaded rod 35, so that the outer clamping mechanism 37 and the inner cleaning mechanism 36 are positioned right above the soaking pool 27, the outer part of the hardware sleeve is clamped and grabbed through the outer clamping mechanism 37, and at the moment, small burrs generated in the internal casting of the hardware sleeve are cleaned through the inner cleaning mechanism 36, so that the content of the hardware sleeve can be uniformly soaked; the outer clamping mechanism 37 and the inner cleaning mechanism 36 have the following specific processes: the clamping connecting rod 374 is pushed by the telescopic cylinder 373 on the outer clamping mechanism 37, and then the clamping plate 376 is retracted inwards through the hinged clamping rod 375, so that the purpose of clamping and grabbing from the outside of the hardware sleeve is realized, at the moment, the alloy catalytic anticorrosive liquid slowly flows through the inside of the hardware sleeve, the sponge cleaning brush 364 on the inner cleaning mechanism 36 can adsorb the alloy catalytic anticorrosive liquid, the contact between the place, which is not easily contacted with the alloy catalytic anticorrosive liquid, in the hardware sleeve and the sponge cleaning brush 364 is facilitated, and meanwhile, the sponge cleaning brush 364 can play a role in cleaning small burrs generated in casting in the hardware sleeve;
s4, uniformly soaking the outer part of the hardware sleeve: when the soaking work in the hardware sleeve is finished, the inner support mechanism 38 is adjusted to be positioned right above the soaking pool 27 through the driving motor 34 and the threaded rod 35, the inner support mechanism 38 is used for clamping the inner support of the hardware sleeve, the hardware sleeve is rotated at the moment, and the outer part of the hardware sleeve is soaked uniformly; the internal support clamping process of the internal support mechanism 38 is as follows: the cam 384 on the inner support mechanism 38 rotates under the action of rotation of the rotating rod, so that the support base 3851 connected with the cam 384 is diffused from inside to outside, the arc-shaped plate 3857 is more attached to the inner wall of the hardware sleeve, the arc-shaped plate 3857 is completely attached to the inner wall of the hardware sleeve under the pushing action of the support cylinder 3855, and therefore the purpose of supporting and clamping the hardware sleeve from inside is achieved, the rubber layer 3858 plays a role in protecting the inner wall of the hardware sleeve, and the arc-shaped plate 3857 is prevented from damaging the inner wall of the hardware sleeve under the pushing action of the support cylinder 3855;
s5, separating the formed hardware sleeve: when the hardware sleeve soaking anticorrosion treatment is finished, the electric push rod 321 pushes the support plate 31 to move backwards, so that the outer clamping mechanism 37 moves backwards from the upper part of the soaking pool 27, and the purpose of rapidly clamping the hardware sleeve from the soaking pool 27 is achieved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a hardware and tools shaping back surface treatment technology mainly is accomplished by the cooperation of a hardware and tools surface anticorrosion equipment, hardware and tools surface anticorrosion equipment includes bottom plate (1), soak device (2) and presss from both sides and get device (3), its characterized in that: the middle part of the bottom plate (1) is provided with a soaking device (2), two ends of the bottom plate (1) are provided with sliding grooves, clamping devices (3) are arranged in the sliding grooves in a sliding fit mode, and the clamping devices (3) are positioned above the soaking device (2); wherein:
the soaking device (2) comprises a rotating motor (21), a disc seat (22), a circular groove (23), an arc chute (24), rolling wheels (25), a rolling frame (26) and a soaking pool (27), wherein the rotating motor (21) is installed in the middle of the upper end face of a bottom plate (1) through a motor seat, an output shaft of the rotating motor (21) is connected with the disc seat (22), the circular groove (23) is formed in the middle of the disc seat (22), the arc chute (24) is formed in the lower end face of the disc seat (22) along the circumferential direction of the disc seat, the rolling wheels (25) are uniformly installed in the arc chute (24) in a sliding fit mode, the rolling wheels (25) are installed on the rolling frame (26) through bearings, the rolling frame (26) is of a T-shaped structure with an opening formed in the upper portion, the lower end face of the rolling frame (26) is installed on the bottom plate (1), the soaking pool (27) is installed in the circular groove (23) formed in the disc seat (, the soaking pool (27) is of a semicircular structure with an opening at the upper part, and the soaking pool (27) is filled with alloy catalytic anticorrosive liquid;
press from both sides and get device (3) including backup pad (31), adjustment mechanism (32), press from both sides and get frame (33), driving motor (34), threaded rod (35), interior clearance mechanism (36), press from both sides outward and get mechanism (37), interior support mechanism (38) and slewing mechanism (39), backup pad (31) install in the spout that both ends were seted up about bottom plate (1) up end through sliding fit's mode symmetry, install adjustment mechanism (32) on backup pad (31), adjustment mechanism (32) are connected with pressing from both sides and get frame (33), press from both sides and get frame (33) cross-section and be the U type structure that the opening is decurrent, driving motor (34) are installed on pressing from both sides and get frame (33) through the motor cabinet, there is threaded rod (35) through splined connection on the output shaft of driving motor (34), install interior clearance mechanism (36) from left to right in proper order through screw thread fit's mode on threaded rod (, The outer clamping mechanism (37) and the inner supporting mechanism (38), the inner cleaning mechanism (36) and the inner supporting mechanism (38) are connected through a rotating mechanism (39), and the rotating mechanism (39) is installed on the lower end face of the clamping frame (33);
the inner support mechanism (38) comprises a moving block (381), a support rotating wheel (382), a rotating rod (383), a cam (384) and an inner support unit (385), wherein the moving block (381) is installed on the threaded rod (35) in a threaded fit mode, the lower end face of the moving block (381) is connected with the support rotating wheel (382), the rotating rod (383) is installed on the support rotating wheel (382), the lower end of the rotating rod (383) is connected with the cam (384), and the cam (384) is connected with the inner support unit (385);
the surface treatment process after the hardware tool is formed specifically comprises the following steps:
s1, placing a hardware sleeve: manually throwing the formed hardware sleeve to be treated into a soaking pool (27);
s2, rotating and soaking: after the hardware sleeve is dropped into the soaking pool (27), the motor (21) is rotated to drive the disc seat (22) to rotate, so that the rolling wheel (25) rolls in the arc chute (24), and the soaking pool (27) continuously rotates on the disc seat (22), so that the alloy catalytic anticorrosive liquid filled in the soaking pool (27) continuously slowly flows, and the aim of enabling the alloy catalytic anticorrosive liquid to flow and soak on each surface of the hardware sleeve is fulfilled;
s3, uniformly soaking the inner part of the hardware sleeve: the outer clamping mechanism (37) and the inner cleaning mechanism (36) are respectively adjusted through the driving motor (34) and the threaded rod (35), the outer clamping mechanism (37) and the inner cleaning mechanism (36) are located right above the soaking pool (27), the outer part of the hardware sleeve is clamped and grabbed through the outer clamping mechanism (37), and small burrs generated in the inner casting of the hardware sleeve are cleaned through the inner cleaning mechanism (36), so that the content of the hardware sleeve can be uniformly soaked;
s4, uniformly soaking the outer part of the hardware sleeve: when the soaking work in the hardware sleeve is finished, the inner support mechanism (38) is adjusted to be positioned right above the soaking pool (27) through the driving motor (34 and the threaded rod 35), the inner support of the hardware sleeve is clamped through the inner support mechanism (38), the hardware sleeve is rotated at the moment, and the outer part of the hardware sleeve is soaked uniformly;
s5, separating the formed hardware sleeve: when the hardware sleeve soaking anticorrosion treatment is finished, the electric push rod (321) pushes the support plate (31) to move backwards, so that the outer clamping mechanism (37) moves backwards from the upper part of the soaking pool (27), and the purpose of rapidly clamping the hardware sleeve from the soaking pool (27) is achieved.
2. The surface treatment process for the formed hardware tool, according to claim 1, is characterized in that: the adjusting mechanism (32) comprises an electric push rod (321), a connecting column (322), rubber cambered plates (323), pulleys (324), cylindrical holes (325) and adjusting cylinders (326), wherein the electric push rod (321) is symmetrically arranged at the movable end of the electric push rod (321) in a sliding groove formed in the bottom plate (1), the connecting column (322) is connected with the movable end of the electric push rod, the rubber cambered plates (323) are arranged on the connecting column (322), the pulleys (324) are arranged between the two rubber cambered plates (323), the pulleys (324) are uniformly arranged on the lower end face of the supporting plate (31), the cylindrical holes (325) are formed in the middle of the upper end face of the supporting plate (31), the adjusting cylinders (326) are arranged in the cylindrical holes (325) through cylinder seats, and the output ends of the adjusting cylinders (326) are connected with the clamping frame.
3. The surface treatment process for the formed hardware tool, according to claim 1, is characterized in that: interior clearance mechanism (36) including clearance slider (361), clearance wheel (362), clearance roller (363) and sponge clearance brush (364), clearance slider (361) install on threaded rod (35) through screw-thread fit's mode, clearance slider (361) up end is connected with clamp frame (33) through the slip ball, install clearance wheel (362) on clearance slider (361) lower extreme face, clearance wheel (362) are connected with clearance roller (363), evenly be provided with sponge clearance brush (364) on clearance roller (363) lateral surface.
4. The surface treatment process for the formed hardware tool, according to claim 1, is characterized in that: the outer clamping mechanism (37) comprises a movable block (371), a cylindrical barrel (372), a telescopic cylinder (373), a clamping connecting rod (374), a clamping rod (375), a clamping plate (376) and an outer clamping arm (377), wherein the movable block (371) is installed on a threaded rod (35) in a threaded fit mode, the cylindrical barrel (372) is installed on the lower end face of the movable block (371), the telescopic cylinder (373) is installed in the cylindrical barrel (372) through a cylinder seat, the output end of the telescopic cylinder (373) is connected with the clamping connecting rod (374) through a flange, one end of the clamping rod (375) is connected with the cylindrical barrel (372) in a hinged mode, the other end of the clamping rod (375) is connected with the clamping plate (376) in a hinged mode, the outer clamping arm (377) is installed on the clamping plate (376), and the section of the outer clamping arm (377) is of an arc-shaped structure.
5. The surface treatment process for the formed hardware tool, according to claim 1, is characterized in that: the inner support unit (385) comprises a support seat (3851), a T-shaped groove (3852), a T-shaped plate (3853), a buffer spring (3854), a support cylinder (3855), a support plate (3856), an arc-shaped plate (3857) and a rubber layer (3858), wherein the support seat (3851) is installed on a cam (384), the T-shaped groove (3852) is formed in the support seat (3851), the T-shaped plate (3853) is installed in the T-shaped groove (3852), the buffer spring (3854) is arranged between the T-shaped plate (3853) and the support seat (3851), the support cylinder (3855) is installed in the middle of the T-shaped plate (3853) through a cylinder seat, the output end of the support cylinder (3855) is connected with the support plate (3856) through a flange, the arc-shaped plate (3857) is installed on the support plate (3856), and the rubber.
6. The surface treatment process for the formed hardware tool, according to claim 1, is characterized in that: the clamping and rotating mechanism (39) comprises a rotating motor (391), a rotating wheel (392), a tensioning rotating rod (393), a tensioning wheel (394) and a conveying belt (395), wherein the rotating motor (391) is installed on the inner side of the upper end face of the clamping frame (33) through a motor base, the rotating wheel (392) is connected to an output shaft of the rotating motor (391), the upper end of the tensioning rotating rod (393) is installed on the clamping frame (33), the tensioning wheel (394) is connected to the lower end of the tensioning rotating rod (393), and the tensioning wheel (394) is connected with the rotating wheel (392) through the conveying belt (395).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010736854.1A CN111842041A (en) | 2020-07-28 | 2020-07-28 | Surface treatment process for formed hardware tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010736854.1A CN111842041A (en) | 2020-07-28 | 2020-07-28 | Surface treatment process for formed hardware tool |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112391880A (en) * | 2020-11-05 | 2021-02-23 | 南京赛逸达自动化技术有限公司 | Automatic demoulding device and demoulding method for paper-plastic packaging box |
| CN112452676A (en) * | 2020-11-30 | 2021-03-09 | 南京想家贸易有限公司 | Flow regulating valve manufacturing process |
| CN113414057A (en) * | 2021-05-10 | 2021-09-21 | 温冠优 | Indirect separated type bottom coating device for lithium battery contact piece |
| CN117467993A (en) * | 2023-11-07 | 2024-01-30 | 无锡高安科技有限公司 | Surface oxidation blackening device |
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2020
- 2020-07-28 CN CN202010736854.1A patent/CN111842041A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112391880A (en) * | 2020-11-05 | 2021-02-23 | 南京赛逸达自动化技术有限公司 | Automatic demoulding device and demoulding method for paper-plastic packaging box |
| CN112452676A (en) * | 2020-11-30 | 2021-03-09 | 南京想家贸易有限公司 | Flow regulating valve manufacturing process |
| CN113414057A (en) * | 2021-05-10 | 2021-09-21 | 温冠优 | Indirect separated type bottom coating device for lithium battery contact piece |
| CN113414057B (en) * | 2021-05-10 | 2022-09-13 | 江西省中子能源有限公司 | Indirect separated type bottom coating device for lithium battery contact piece |
| CN117467993A (en) * | 2023-11-07 | 2024-01-30 | 无锡高安科技有限公司 | Surface oxidation blackening device |
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