CN111838520A - Intelligent rice wrapper machine - Google Patents
Intelligent rice wrapper machine Download PDFInfo
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- CN111838520A CN111838520A CN201910651605.XA CN201910651605A CN111838520A CN 111838520 A CN111838520 A CN 111838520A CN 201910651605 A CN201910651605 A CN 201910651605A CN 111838520 A CN111838520 A CN 111838520A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 31
- 235000009566 rice Nutrition 0.000 title claims abstract description 31
- 240000007594 Oryza sativa Species 0.000 title 1
- 239000004744 fabric Substances 0.000 claims abstract description 99
- 238000010025 steaming Methods 0.000 claims abstract description 97
- 235000020195 rice milk Nutrition 0.000 claims abstract description 54
- 241000209094 Oryza Species 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 239000008157 edible vegetable oil Substances 0.000 claims abstract description 10
- 239000010903 husk Substances 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 abstract description 14
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 238000004134 energy conservation Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
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- 239000007789 gas Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 206010050031 Muscle strain Diseases 0.000 description 1
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Commercial Cooking Devices (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention provides an intelligent rice wrapper machine, and belongs to the technical field of intelligent food processing. The rice milk steaming machine comprises a machine body, a control system arranged on the machine body, a cloth steaming conveying system, a cloth steaming oiling system, a rice milk feeding system, a steam heating conveying system and a collecting disc system, wherein the cloth steaming oiling system coats edible oil on moving steaming cloth; the whole production and manufacturing process is controlled by a control system, manual participation is not needed, the production efficiency is high, energy is saved, the environment is protected, and the machine is suitable for occasions such as a shop for the food on the front, a unit dining room, a food wholesale department (a high-power machine type), a household (a miniature low-power machine type) and the like.
Description
Technical Field
The invention relates to the technical field of intelligent food processing, in particular to an intelligent rice wrapper machine.
Background
The existing production process of the hot rice crust in the snack shop adopts an artificial traditional process, and is formed by heating and steaming by using coal (or natural gas) as fuel through a steamer.
With the pace of social life increasing, the original method of manually steaming is slower and slower, and particularly, operators are in the busy working environment full of steam for a long time, so that the labor intensity is high, and the operators are easy to suffer from occupational diseases such as lumbar muscle strain and the like and are unfavorable for health. Coal is used as fuel to pollute the environment, the sanitation is poor, the cost of natural gas or liquefied gas is high, and meanwhile, no gas can be used anytime and anywhere (part of buildings do not have natural gas pipelines, and part of areas are forbidden to use coal as fuel). In conclusion, the production cost of some hot rice-husk stores is increased year by year and is closed, and people do not have delicious hot rice-husk to enjoy at any time. Therefore, an intelligent automatic rice husk production device is urgently needed.
Disclosure of Invention
In view of the above disadvantages of the prior art, the present invention is directed to an intelligent rice-skin machine, which is used to solve the problem that the production of rice-skin can only be manually performed in the prior art.
To achieve the above and other related objects, the present invention provides an intelligent rice-husk separator, comprising: the device comprises a machine body, and a control system, a cloth steaming conveying system, a cloth steaming oiling system, a rice milk feeding system, a steam heating conveying system and a flange system which are arranged on the machine body;
The control system controls the actions of the steam heating and conveying system, the rice milk feeding system, the cloth steaming and conveying system, the cloth steaming and oiling system and the receiving disc system;
the steaming cloth oiling system is arranged at the feed end of the steaming cloth conveying system and is used for coating edible oil on the steaming cloth;
the rice milk feeding system is arranged at the feeding end of the cloth steaming conveying system and used for providing rice milk to the cloth steaming conveying system;
the steam heating conveying system is used for providing steam to the steaming cloth conveying system;
the receiving disc system is arranged at the discharge end of the cloth steaming conveying system and used for receiving the formed rice skin.
In an embodiment of the present invention, the cloth steaming conveying system includes a cloth steaming body, a main motor, a main roller assembly, and a sub roller assembly, the main roller assembly and the sub roller assembly are respectively disposed at two ends of the body, the main motor is fixed on the body and connected to the main roller assembly, and the cloth steaming body is rotatably disposed on the main roller assembly and the sub roller assembly.
In an embodiment of the invention, a steam box is further disposed on the machine body, the steam box is disposed between the main roller assembly and the auxiliary roller assembly, and the steaming cloth passes through the steam box.
In an embodiment of the invention, the steam box comprises a box body and an upper cover, the box body and the upper cover are matched to form a hollow steam box, and a feeding hole and a discharging hole are respectively formed in two ends of the steam box.
In an embodiment of the present invention, a temperature sensor is disposed in the steam box for detecting a temperature in the steam box and feeding back information to the control system.
In an embodiment of the present invention, the steam heating and delivering system includes a steam generator and a steam outlet, the steam generator is controlled by the control system, and the steam outlet is disposed on the steam generator and is communicated with the steam box.
In an embodiment of the invention, the steaming cloth oiling system comprises an oiling pump and an oiling roller brush, the oiling pump is controlled by the control system and is used for adding edible oil to the oiling roller brush, and the oiling roller brush is rotatably arranged on the machine body, is in contact with the steaming cloth and rotates along with the movement of the steaming cloth.
In an embodiment of the invention, the rice milk feeding system comprises a charging bucket, a stirring assembly, a feeding pump, a discharging port and a first reciprocating motor, wherein the charging bucket is used for containing rice milk, the stirring assembly is arranged in the charging bucket and is controlled by a control system, one end of the feeding pump is connected with the charging bucket, the other end of the feeding pump is connected with the discharging port, and the first reciprocating motor is fixed on the machine body and is controlled by the control system to drive the discharging port to move along a direction perpendicular to a cloth steaming movement direction.
In an embodiment of the present invention, a discharging electromagnetic valve is disposed at the discharging opening, and the discharging electromagnetic valve is controlled by the control system and is used for controlling a conduction state of the discharging opening.
In an embodiment of the invention, the tray system comprises a tray, a reciprocating component and a lifting component, wherein the tray is fixed on the reciprocating component, the reciprocating component is arranged on the lifting component and used for driving the tray to move along the motion direction of the steaming cloth, and the lifting component is arranged on the machine body and used for driving the reciprocating component to move along the height direction of the machine body.
As mentioned above, the intelligent rice-husk machine of the invention has the following beneficial effects: the steaming cloth oiling system coats edible oil on the rotating steaming cloth, the rice milk feeding system adds a certain amount of rice milk on the steaming cloth, the steaming cloth continuously moves under the action of the steaming cloth conveying system, the steam heating conveying system is used for providing enough steam to the steaming cloth conveying system, the rice milk on the steaming cloth is heated and formed into rice husks, and the connecting disc system receives the formed rice husks for convenient use; the whole production process is controlled by a control system, manual participation is not needed, the production efficiency is high, and the energy is saved and the environment is protected; the machine is suitable for being used in places such as a shop for food and beverage, a unit dining room, a food wholesale department (a high-power machine type), a household (a micro low-power machine type) and the like.
Drawings
Fig. 1 is a schematic view showing the overall structure of the intelligent rice-husk separator disclosed in the embodiment of the invention.
Fig. 2 is an overall schematic view of the intelligent rice-husk separator disclosed in the embodiment of the invention from another angle.
Fig. 3 is a schematic view showing the working principle of the rice milk sizing disclosed in the embodiment of the invention.
Description of the element reference numerals
1-a control system; 2-a cloth steaming conveying system; 21-steaming the cloth; 22-a primary roller assembly; 23-a slave roller assembly; 24-a belt pulley; 25-a main motor; 3-steaming cloth oiling system; 31-an oil feeding pump; 32-oiling roller brush; 4-rice pulp feeding system; 41-a charging basket; 42-a stirring assembly; 43-a feeding pump; 44-a feed opening; 45-a first reciprocating motor; 46-a blanking electromagnetic valve; 47-a throttle valve; 5-steam heating delivery system; 51-a steam generator; 6-a flange system; 61-a flange; 62-a reciprocating member; 63-a lifting member; 7-a fuselage; 8-steaming the box; 81-box body; 82-an upper cover; 9-Hot skin trigger start button.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 3. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Referring to fig. 1, the invention provides an intelligent rice-husk machine, which comprises a machine body 7, and a control system 1, a cloth steaming and conveying system 2, a cloth steaming and oiling system 3, a rice milk feeding system 4, a steam heating and conveying system 5 and a receiving disc system 6 which are arranged on the machine body 7.
The control system 1 controls the actions of the steam heating and conveying system 5, the rice milk feeding system 4, the cloth steaming and conveying system 2, the cloth steaming and oiling system 3 and the receiving disc system 6. The cloth steaming and oiling system 3 is arranged at the feed end of the cloth steaming and conveying system 2 and is used for coating edible oil on the steaming cloth 21. The rice milk feeding system 4 is arranged at the feeding end of the cloth steaming conveying system 2 and used for providing rice milk to the cloth steaming conveying system 2. The steam heating delivery system 5 is used to provide steam to the steaming cloth delivery system 2. The receiving disc system 6 is arranged at the discharge end of the cloth steaming conveying system 2 and used for receiving the formed rice skin.
The steaming cloth oiling system 3 coats edible oil on the rotating steaming cloth 21, the rice milk feeding system 4 adds a certain amount of rice milk on the steaming cloth 21, the steaming cloth 21 continuously rotates under the action of the steaming cloth conveying system 2, the steam heating conveying system 5 is used for providing steam with enough temperature to the steaming cloth conveying system 2, the rice milk on the steaming cloth 21 is heated and formed into rice bran, and the connecting disc system 6 receives the formed rice bran for convenient use; the whole production process is controlled by the control system 1, manual participation is not needed, the production efficiency is high, and the energy conservation and the environmental protection are realized.
In the embodiment, the body 7 is formed by matching 40 aluminum profiles, 40 corner connectors, T-shaped M6 nuts and M6 socket head cap screws.
Referring to fig. 1 and 2, the cloth steaming conveying system 2 includes a cloth steaming unit 21, a main motor 25, a main roller assembly 22, and a sub roller assembly 23.
The main roller assembly 22 and the sub roller assembly 23 are respectively provided at both ends of the body 7. The main motor 25 is fixed on the body 7 and connected with the main roller assembly 22, and the steaming cloth 21 is rotatably arranged on the main roller assembly 22 and the sub roller assembly 23.
The main roller assembly 22 includes a main roller and a main shaft, and the sub roller assembly 23 includes a sub roller and a sub shaft. In this embodiment, the steaming cloth conveying system 2 further includes a v-belt and a pulley 24. The belt pulley 24 is rotatably disposed on the body 7, and the v-belt is connected to the belt pulley 24 and the main motor 25, and when the motor operates, the belt pulley 24 is driven to rotate by the v-belt. The belt pulley 24 is coaxially fixed with a main shaft, the main shaft is rotatably arranged on the machine body 7, and the main roller is fixedly connected with the main shaft. When the pulley 24 rotates, the main drum is rotated by the main shaft.
The driven roller is fixedly connected with a driven shaft which is rotatably arranged on the machine body 7. The two ends of the steaming cloth 21 are respectively connected with the main roller and the slave roller, when the main roller rotates, the slave roller is driven to rotate, and the steaming cloth 21 continuously rotates around the main roller and the slave roller.
The machine body 7 is also provided with a steam box 8. The steam box 8 is arranged between the main roller assembly 22 and the auxiliary roller assembly 23, and the steaming cloth 21 passes through the steam box 8.
The steam box 8 includes a box body 81 and an upper cover 82. The box 81 and the upper cover 82 are matched to form a hollow steam box 8, and a feeding hole and a discharging hole are respectively formed in two ends of the steam box 8. The junction between box 81 and upper cover 82 except feed inlet and discharge gate, other parts all adopt the food level sealing strip to seal. In this embodiment, the box 81 and the upper cover 82 are both made of a material with a double-layer structure, and the heat insulation cotton is embedded in the middle of the box, so that the heat in the steam box 8 is prevented from leaking out, waste and scalding people, and the purposes of energy saving and safety are achieved.
The steam box 8 is internally provided with a plurality of aluminum pipes connected with the hoses of the steam generator 51, the aluminum pipes are uniformly distributed at the position 5 mm-8 mm below the steam cloth 21 along the motion direction of the steam cloth 21, and a hole for discharging high-temperature steam is uniformly arranged above each aluminum pipe, so that the rice milk on the moving steam cloth is simultaneously heated within the range of 40CM (the length of one formed rice skin) by the steam, the waste of heat can be reduced as much as possible, and the purposes of energy conservation and high efficiency are achieved.
A temperature sensor is arranged in the steam box 8 and used for detecting the temperature in the steam box 8 and feeding back information to the control system 1. The ideal working temperature in the steam box 8 is 95-98 ℃, when the temperature in the steam box 8 is detected to be lower than 95 ℃, the temperature controller in the control system 1 controls the steam heating and conveying system 5 to heat, and when the temperature in the steam box 8 is detected to be higher than 98 ℃, the temperature controller in the control system 1 controls the steam heating and conveying system 5 to stop heating, so that the temperature in the steam box 8 always keeps the temperature suitable for production, the real-time detection is realized, the steam heating and conveying system 5 is prevented from working all the time, and the purpose of energy conservation is achieved.
The steam heating delivery system 5 includes a steam generator 51 and a steam outlet. The steam generator 51 is controlled by the control system 1, and a steam outlet is arranged on the steam generator 51 and is communicated with an aluminum pipe in the steam box 8 through a food-grade high-temperature hose. The steam generator 51 is used for supplying steam, and the selectable heating power gears in the embodiment are three gears of 3kw, 6kw and 9kw, and preferably 3kw is used for heating.
The steam generator 51 is provided with a start button, and a steam outlet is provided with a steam solenoid valve which is controlled by the control system 1. The control system 1 controls the steam communication between the steam generator 51 and the steam box 8 by controlling the opening and closing of the steam solenoid valve. When the start button is pressed, the steam generator 51 starts heating, and at this time, the steam solenoid valve is in a closed state. When the pressure gauge on the steam generator 51 indicates 0.4Mpa, the pressure in the steam generator 51 reaches 0.4Mpa, the pressure controller in the steam generator 51 is powered off, the heating is stopped, and the steam generator 51 is in a heat preservation and pressure maintaining state. When the pressure gauge on the steam generator 51 indicates that the pressure is lower than 0.4MPa, the pressure in the steam generator 51 is lower than 0.4MPa, the pressure controller is electrified, and the heating is started.
The steaming cloth oiling system 3 includes an oiling pump 31 and an oiling roller brush 32. The oiling pump 31 is controlled by the control system 1 and is used for adding edible oil to the oiling roller brush 32. The oiling roller brush 32 is rotatably provided on the body 7, and contacts the steaming cloth 21 and moves with the movement of the steaming cloth.
Referring to fig. 1-3, the rice milk feeding system 4 includes a bucket 41, a stirring assembly 42, a feeding pump 43, a discharging port 44, and a first reciprocating motor 45.
The charging basket 41 is used for containing rice milk, and the stirring assembly 42 is arranged in the charging basket 41 and is controlled by the control system 1. When rice milk exists in the charging basket 41, the stirring component 42 is always in a working state to stir the rice milk in the charging basket 41, so that the coagulation of the rice milk is avoided. Other raw materials can be added into the rice milk, or flour-based wrappers can be produced to meet the requirements of more customers.
One end of the feeding pump 43 is connected with the charging bucket 41, and the other end is connected with the discharging port 44. The blanking port 44 is provided with a blanking solenoid valve 46, and the blanking solenoid valve 46 is controlled by the control system 1 and is used for controlling the conduction state of the blanking port 44. In this embodiment, the blanking solenoid valve 46 is a two-position three-way solenoid valve. A throttle valve 47 is arranged between the feeding pump 43 and the discharging electromagnetic valve 46, and the discharging speed of the rice milk is controlled under the action of the control system 1.
The first reciprocating motor 45 is fixed on the machine body 7 and controlled by the control system 1, and is used for driving the feed opening 44 to move along a direction perpendicular to the movement direction of the steaming cloth 21. In this embodiment, the rice milk feeding system 4 further includes a first limiting block and a second limiting block, which are respectively fixed at the front end and the rear end of the movement track of the discharging opening 44 and used for limiting the movement range of the discharging opening 44. In the present embodiment, the path length of the first reciprocating motor 45 reciprocating each time is kept consistent, so that the rice sheet is formed into a rectangle, in other embodiments, the path length of the first reciprocating motor 45 reciprocating each time can be changed by the control system 1, thereby achieving the purpose of changing the shape of the rice sheet.
The charging basket 41 is also provided with a buoy and a first limit switch, and the first limit switch is arranged at the lowest quantity position of the rice milk. When the amount of the rice milk is reduced to the minimum amount, the buoy touches the first limit switch, so that the first limit switch is closed, and the alarm arranged in the control system 1 sends out a signal to provide a user for adding the rice milk. After the rice milk is added, the position of the rice milk rises, so that the buoy is separated from the first limit switch, the first limit switch is disconnected, and the alarm is relieved. When the alarm signal is generated for 5 minutes and the alarm is not released, the feeding pump 43 is powered off and stops working. After the alarm is released, the start button on the control cabinet of the control system 1 must be pressed again to enable the whole machine to work again.
The catch tray system 6 includes a catch tray 61, a shuttle member 62, and a lift member 63.
The receiving disc 61 is fixed on the reciprocating part 62, and the reciprocating part 62 is arranged on the lifting part 63 and is used for driving the receiving disc 61 to move along the motion direction of the steaming cloth 21. The lifting component 63 is arranged on the machine body 7 and is used for driving the reciprocating component 62 to move along the height direction of the machine body 7.
The reciprocating part 62 includes a reciprocating rail, a second reciprocating motor, a gear, a rack, and a first slider. The reciprocating rail is provided on the elevating member 63, and the installation direction of the reciprocating rail is the same as the conveying direction of the steaming cloth 21. The second reciprocating motor is controlled by the control system 1, the gear is fixed on a rotating shaft of the second reciprocating motor, the rack is meshed with the gear, and the arrangement direction of the rack is consistent with the direction of the reciprocating track. One end of the sliding block is fixed with the rack, and the other end of the sliding block is fixed with the receiving disc 61. When the second reciprocating motor rotates, the rack is driven to move, and then the connecting disc 61 is driven to move along the reciprocating track through the sliding block. And a second limit switch is further arranged on the reciprocating track and used for limiting the motion range of the flange 61 on the reciprocating track.
The lifting member 63 includes a lifting motor, a lead screw, a nut, and a second slider. The lifting motor is fixed on the machine body 7, the screw rod is fixedly connected with a rotating shaft of the lifting motor, the nut is rotatably arranged on the screw rod, one end of the second sliding block is fixedly connected with the nut, and the other end of the second sliding block is fixedly connected with the reciprocating track. When the lifting motor works, the screw rod is driven to rotate, and the nut drives the reciprocating motor to move up and down along the movement of the screw rod. And a third limit switch is also arranged on the machine body 7 and used for limiting the movement range of the nut on the screw rod.
The main body 7 is also provided with a main power switch for controlling the conduction relation between all the electric appliances in the rice-skin machine and the power supply. The control system 1 comprises an intelligent control cabinet, and the temperature controller is arranged in the intelligent control cabinet. The cloth steaming conveying system 2, the cloth steaming oiling system 3, the rice milk feeding system 4, the steam heating conveying system 5 and the receiving disc system 6 are all controlled by a PLC controller in an intelligent control cabinet.
The intelligent control cabinet is provided with an automatic gear, a manual gear and a stop gear.
When the rice wrapper machine needs to be used, firstly, a main power switch is pressed, the steam generator 51 is powered on, the stirring component 42 in the charging bucket 41 starts to work at the rotating speed of 2.5r/min, and meanwhile, the intelligent control cabinet is powered on.
The heating power of the steam generator 51 is selected, and the start button of the steam generator 51 is activated, so that the steam generator 51 starts to operate according to the preset pressure value range and the preset temperature range in the steam box 8.
The rice milk is poured into the bucket 41 to the upper limit position, and the buoy in the bucket 41 feeds back to the control system 1 through the first limit switch according to the amount of the rice milk.
When the intelligent control cabinet is set to an automatic gear or a manual gear, the rice milk feeding system 4 works, and the first reciprocating motor 45 and the feed opening 44 move back and forth along the vertical direction of the length of the steaming cloth 21. The rice milk in the charging bucket 41 is conveyed to the discharging port 44 by the feeding pump 43 through a food grade hose, and the discharging electromagnetic valve 46 and the throttle valve 47 are matched to discharge the rice milk, so that the rice milk is flatly spread on the steaming cloth 21. When the blanking electromagnetic valve 46 is in a normally open state (not powered), the rice milk flows back to the charging basket 41 through the normally open end of the blanking electromagnetic valve 46, so that the rice milk is ensured not to be blocked in the hose. When the feeding electromagnetic valve 46 is in a working state (electrified), the rice milk is flatly paved on the steaming cloth 21 from the feeding port 44 through the normally closed end of the electromagnetic valve.
When the rice-husk machine produces cold rice-husk, the method comprises the following steps.
The intelligent control cabinet selection switch reaches automatic gear, and the flange 61 is automatic quick travel to initial position this moment, and second limit switch and third limit switch are spacing to the position in the horizontal direction and the vertical direction of flange 61.
When the steam generator 51 stops heating (the heating indicator lamp on the steam generator 51 is turned off, and the steam pressure reaches 0.4Mpa), the start button on the intelligent control cabinet is pressed, and the main motor 25 starts to work. The main motor 25 operates to drive the steaming cloth 21 to move at a low speed, and the oiling roller brush 32 rolls under the action of friction force because the oiling roller brush 32 abuts against the steaming cloth 21. Meanwhile, the oil feeding pump 31 works, edible oil is dropped on the oiling roller brush 32 through an oil pipe, and the oiling roller brush 32 coats the oil on the steaming cloth 21 to form a uniform oil film.
The steam electromagnetic valve is opened, steam is introduced into the steam box 8, and the feeding pump 43 of the rice milk feeding system 4 is started to start working. The first reciprocating motor 45 is reset and starts to reciprocate, and the rice milk is uniformly spread on the steaming cloth 21.
When the temperature of the steam box 8 reaches the set temperature (specified 95-98 ℃), the blanking electromagnetic valve 46 is powered on and starts to time (t0 is equal to 0), at the moment, the blanking electromagnetic valve 46 is normally opened and normally closed, and the rice milk flows onto the steaming cloth 21 through the pipeline and moves into the steam box 8. The electromagnetic valve is powered off t1 seconds later, and the rice milk reaches the amount of one rice skin. After power failure t2 seconds (the distance between two rice husks), the electromagnetic valve is powered on again, … …, and in this way, the rice husks are produced one by one. The work period T of the solenoid valve for producing the rice bran is T1+ T2. In the present embodiment, t1 is 6 to 12 seconds, and t2 is 3 to 6 seconds.
After t3 seconds (obtained by field commissioning) from the time when the solenoid valve is first energized at t0 being 0, the interface 61 starts moving at V to the left, and after t1 seconds, moves at V1 to the right. At the same time, the receiving plate 61 is slowly moved downwards at a speed V2, so that the rice husks can be spread on the receiving plate 61 one by one. In the embodiment, t3 is 36-72 seconds, V is 1.8-3.6 m/min, V1 is 4-8 m/min, and V2 is 0.6-1.3 m/min.
When the receiving disc 61 produces the set number, the intelligent control cabinet sends out a sound alarm signal to prompt a worker to take off the receiving disc 61 and replace the receiving disc 61 with a new one. The start button is pressed, and the above actions are repeated to produce the rice bran of the next receiving tray 61.
When the intelligent control cabinet sends out an audible alarm signal, the blanking electromagnetic valve 46 must be in a power-off state, and meanwhile, the receiving disc 61 is also in a stop state.
When the rice-husk machine produces hot rice-husk, the following steps are included.
When the intelligent control cabinet selects a switch to a manual gear, the connecting disc 61 stops moving (the lifting part 63 and the reciprocating part 62 are powered off). The feed pump 43 and the first reciprocating motor 45 are both in an operating state.
Still be equipped with a hot skin on the intelligent control cabinet and trigger start button 9, when pressing hot skin trigger start button 9 once (when the temperature controller of steam ager 8 reached 95 ~ 98 ℃ C. this moment, hot skin triggered start button is effective), flange 61 comes out a hot rice skin. Each formed hot rice noodle is cut into 4 sections (convenient for customers to eat), at the moment, the blanking electromagnetic valve 46 is electrified for t4 seconds, and the time is stopped for t5 seconds. And if each rice-skin is divided into n sections, starting and stopping the electromagnetic valve 46 for blanking each rice-skin for n times. Pressing the hot plate again triggers the start button and the blanking solenoid valve 46 repeats the above actions. … …, and so on. Namely, one piece (n pieces) of hot rice crust comes out from the hot crust trigger start button 9 every time the hot crust is pressed (each customer presses the trigger button). In the present embodiment, t4 is 1.5 to 3 seconds, and t5 is 0.75 to 1.5 seconds.
When the hot skin trigger start button 9 is not pressed for more than 5 minutes (set according to the actual passenger flow), the steam electromagnetic valve of the steam generator 51 is closed, and the purpose of energy conservation is achieved.
When the rice husking machine needs to be turned off, the intelligent control cabinet selects a switch to a stop gear. The closing sequence of the electrical elements is as follows: the blanking electromagnetic valve 46 is switched off and stops blanking; the feeding pump 43 is powered off and stopped; the first reciprocating motor 45 is powered off and stopped; the power-off stops after the time delay of at least t3 seconds by the main motor 25 of the steaming cloth 21 and the second reciprocating motor and the lifting motor of the receiving disc 61, and the rice bran on the steaming cloth 21 is completely sent to the receiving disc 61; the steam solenoid valve is powered off, and steam supply to the steam box 8 is stopped. The rice husk on the receiving disc 61 needs to be taken away in time.
The control system 1 of this embodiment can also carry out payment control with the third party payment platform through the thing networking for the user can realize purchasing through the third party, really accomplishes artificial intelligence.
In conclusion, the whole production process is controlled by the control system, manual participation is not needed, the production efficiency is high, and the energy-saving and environment-friendly effects are achieved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. The utility model provides an intelligence rice skin machine which characterized in that, intelligence rice skin machine includes: the device comprises a machine body, and a control system, a cloth steaming conveying system, a cloth steaming oiling system, a rice milk feeding system, a steam heating conveying system and a flange system which are arranged on the machine body;
the control system controls the actions of the steam heating and conveying system, the rice milk feeding system, the rice milk conveying system, the cloth steaming and oiling system and the receiving disc system;
the steaming cloth oiling system is arranged at the feed end of the steaming cloth conveying system and is used for coating edible oil on the steaming cloth;
the rice milk feeding system is arranged at the feeding end of the cloth steaming conveying system and used for providing rice milk to the cloth steaming conveying system;
the steam heating conveying system is used for providing steam to the steaming cloth conveying system;
The receiving disc system is arranged at the discharge end of the cloth steaming conveying system and used for receiving the formed rice skin.
2. The intelligent rice-husk machine of claim 1, characterized in that: the cloth steaming conveying system comprises a cloth steaming body, a main motor, a main roller assembly and a secondary roller assembly, wherein the main roller assembly and the secondary roller assembly are respectively arranged at two ends of the machine body, the main motor is fixed on the machine body and connected with the main roller assembly, and the cloth steaming body is rotatably arranged on the main roller assembly and the secondary roller assembly.
3. The intelligent rice-husk machine of claim 2, characterized in that: the machine body is also provided with a steam box, the steam box is arranged between the main roller assembly and the auxiliary roller assembly, and the steaming cloth penetrates through the steam box.
4. The intelligent rice-husk machine of claim 3, characterized in that: the steam box comprises a box body and an upper cover, the box body and the upper cover are matched to form a hollow steam box, and a feeding hole and a discharging hole are formed in two ends of the steam box respectively.
5. The intelligent rice-husk machine of claim 3, characterized in that: and a temperature sensor is arranged in the steam box and used for detecting the temperature in the steam box and feeding back information to the control system.
6. The intelligent rice-husk machine of claim 3, characterized in that: the steam heating and conveying system comprises a steam generator and a steam outlet, the steam generator is controlled by a control system, and the steam outlet is arranged on the steam generator and communicated with the steam box.
7. The intelligent rice-husk machine of claim 2, characterized in that: evaporate cloth oiling system and include last oil pump and fat liquoring cylinder brush, the oil pump is controlled by control system for add edible oil to fat liquoring cylinder brush, fat liquoring cylinder brush rotationally sets up on the fuselage, and with evaporate the cloth and contact and rotate along with evaporating the removal of cloth.
8. The intelligent rice-husk machine of claim 1, characterized in that: the rice milk feeding system comprises a charging bucket, a stirring assembly, a feeding pump, a discharging opening and a first reciprocating motor, wherein the charging bucket is used for containing rice milk, the stirring assembly is arranged in the charging bucket and controlled by a control system, one end of the feeding pump is connected with the charging bucket, the other end of the feeding pump is connected with the discharging opening, and the first reciprocating motor is fixed on the machine body and controlled by the control system and is used for driving the discharging opening to move along the direction vertical to the cloth steaming movement direction.
9. The intelligent rice-husk machine of claim 8, characterized in that: the feeding port is provided with a feeding electromagnetic valve, and the feeding electromagnetic valve is controlled by a control system and used for controlling the conduction state of the feeding port.
10. The intelligent rice-husk machine of claim 1, characterized in that: the flange system comprises a flange, a reciprocating component and a lifting component, wherein the flange is fixed on the reciprocating component, the reciprocating component is arranged on the lifting component and used for driving the flange to move along the motion direction of the steaming cloth, and the lifting component is arranged on the machine body and used for driving the reciprocating component to move along the height direction of the machine body.
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CN201910651605.XA CN111838520A (en) | 2019-07-18 | 2019-07-18 | Intelligent rice wrapper machine |
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CN201910651605.XA CN111838520A (en) | 2019-07-18 | 2019-07-18 | Intelligent rice wrapper machine |
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GB668288A (en) * | 1948-09-09 | 1952-03-12 | Daniel Salomon Fernandes | Improvements in or relating to processes and apparatus for the preparation of parboiled rice |
CN201422379Y (en) * | 2009-04-21 | 2010-03-17 | 广东穗华机械设备有限公司 | Multi-function fried rice noodle machine |
CN104068297A (en) * | 2014-06-17 | 2014-10-01 | 徐州工业职业技术学院 | Full-automatic numerical control cold noodle machine |
CN105559039A (en) * | 2016-01-20 | 2016-05-11 | 张宗伟 | Clean and aseptic cold-noodle production device |
CN107198105A (en) * | 2017-07-13 | 2017-09-26 | 安庆米锐智能科技有限公司 | A kind of Automatic Conveying machine that Rice & peanut milk technique is prepared for rice |
CN109247493A (en) * | 2018-11-29 | 2019-01-22 | 徐加强 | Full-automatic rice roll machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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GB668288A (en) * | 1948-09-09 | 1952-03-12 | Daniel Salomon Fernandes | Improvements in or relating to processes and apparatus for the preparation of parboiled rice |
CN201422379Y (en) * | 2009-04-21 | 2010-03-17 | 广东穗华机械设备有限公司 | Multi-function fried rice noodle machine |
CN104068297A (en) * | 2014-06-17 | 2014-10-01 | 徐州工业职业技术学院 | Full-automatic numerical control cold noodle machine |
CN105559039A (en) * | 2016-01-20 | 2016-05-11 | 张宗伟 | Clean and aseptic cold-noodle production device |
CN107198105A (en) * | 2017-07-13 | 2017-09-26 | 安庆米锐智能科技有限公司 | A kind of Automatic Conveying machine that Rice & peanut milk technique is prepared for rice |
CN109247493A (en) * | 2018-11-29 | 2019-01-22 | 徐加强 | Full-automatic rice roll machine |
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