CN111827742A - Whole-process integrated sterile production system for masks - Google Patents
Whole-process integrated sterile production system for masks Download PDFInfo
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- CN111827742A CN111827742A CN202010753741.2A CN202010753741A CN111827742A CN 111827742 A CN111827742 A CN 111827742A CN 202010753741 A CN202010753741 A CN 202010753741A CN 111827742 A CN111827742 A CN 111827742A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
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Abstract
The invention discloses a whole-course integrated sterile production system for a mask. Including the workshop, automated production equipment system to and corresponding aseptic control system, the workshop includes aseptic integral type production area, aseptic integral type production area includes processing district, delivery channel, clean supplementary room, automated production equipment system sets up in the processing district in aseptic integral type production area, clean supplementary room includes material clean room and personnel clean room. The whole-course integrated sterile production system for the mask is simple and reasonable in structure, free of capital construction and extremely low in construction cost, and can be used for rapidly producing sterile manufactured products to form a mobile production base.
Description
Technical Field
The invention relates to a hygienic product production system, in particular to a mask whole-course integrated sterile production system.
Background
For mask production, hardware conditions mainly comprise two aspects, namely a production plant and production equipment. For production equipment, the existing mask production device has quite mature technology and machine equipment, and the existing mask production device has semi-automatic production equipment and more full-automatic production equipment. Its production efficiency and product quality are high. For example, the existing full-automatic cup-shaped mask production only needs three production devices: the full-automatic mask machine, the nose bridge strip welding machine and the ear belt welding machine can be used for outputting a mask finished product through three steps of operation. Moreover, the installation and debugging speed of the production equipment is high, the time is short, the period is short, the equipment debugging is completed, and the production operation can be carried out quickly. However, the production plant is completely different, and comprises a series of projects of site selection, batch construction and the like. Because the existing mask production places usually occupy a large area, a reasonable and available large-area place is selected, more time and manpower resources are needed, and the building capital construction of a factory building is relatively large in relative engineering quantity, long in construction period and large in manpower and material resources needed to be invested. Therefore, the production is put into operation from building of a factory building to installation and debugging of equipment, and the period is long. A long period is needed to build a mask production and processing base. For this case, in the normal general form, there is no influence nor a large office. However, in the case of an emergency or an emergency, the problem is conspicuous. For example, a sudden outbreak of an infectious disease epidemic. The mask demand will increase rapidly in a very short time, and in a very period of serious short supply and short demand, the mask cannot be used, so that the problem that the economic benefit is influenced because the business opportunity cannot be grasped in time is solved, and the problem that the civil and social influences and the stability are influenced is serious.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a mask whole-course integrated sterile production system. The whole-course integrated sterile production system for the mask is simple and reasonable in structure, free of capital construction and extremely low in construction cost, and can be used for rapidly producing sterile manufactured products to form a mobile production base.
The technical scheme includes that the production workshop comprises a sterile integrated production area, the sterile integrated production area comprises a processing area, an output channel and a cleaning auxiliary room, the automatic production equipment system is arranged in the processing area of the sterile integrated production area, and the cleaning auxiliary room comprises a material purifying room and a personnel purifying room.
The aseptic integrated production area further comprises a quality inspection area and a packaging area, and the personnel purification room comprises a cleaning and sterilizing room and an air shower sterilizing room.
The sterile control system comprises an ozone circulating system arranged in the sterile integrated production area, the ozone circulating system comprises an ozone generator arranged in the sterile integrated production area, a floor or a peripheral side wall arranged in the sterile integrated production area, an air inlet duct connected to the ozone generator, and an exhaust duct distributed on the top wall or the peripheral side wall of the sterile integrated production area and connected to a corresponding exhaust fan.
The output channel of aseptic integral type production district is a purification output buffering floodgate way, purification output buffering floodgate way includes gas tightness inner door and outer door to and keep apart aseptic wind formula door.
The material purifying chamber is a gate type material purifying chamber.
Sterile integral type production area is equipped with the system of wasting discharge, the system of wasting discharge is including connecting in the waste discharge replacement pipeline in the sterile integral type production area outside, waste discharge replacement pipeline is equipped with inside and outside two gas tightness isolation gate valves, and locates waste discharge replacement pipeline's aseptic replacement device.
The mask whole-course integrated sterile production system realizes whole-course integrated sterile production and manufacturing from raw materials to product finished product packaging boxes by only one integrated totally-closed production area (room), has simple and reasonable whole production system composition, does not need any capital construction engineering investment, can quickly finish the manufacture of the integrated totally-closed production area (integrated integral production room), has extremely short construction period, even can be finished simultaneously with the installation of production equipment and firstly, and carries out the whole-course integrated totally-closed sterile production from the clean treatment of raw materials to the inspection packaging boxes of products. The occupied area and the space are very small, the construction process is simple, and the corresponding construction cost is very low.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention; FIG. 2 is a schematic structural diagram of a purge output buffer gate according to an embodiment of the present invention; FIG. 3 is a schematic view of the structure of the isolated sterile air door (de-header) of the present invention; FIG. 4 is a schematic cross-sectional view of a sealed cavity of a sterile integrated production area according to another embodiment; FIG. 5 is a schematic view of a quick-fit airtight connection apparatus according to another embodiment; fig. 6 is a corresponding modular construction of yet another embodiment of the sterile integrated production house of the present invention.
Detailed Description
In order to facilitate a better understanding of the invention, the invention is further illustrated by the following examples in conjunction with the accompanying drawings.
As shown in fig. 1-3. The mask whole-course integrated sterile production system comprises a sterile integrated production area (sterile integrated production room), an automatic production equipment system 18, a sterile control system, a power energy supply system and the like.
The power energy supply system comprises a solar power supply system. The solar power supply system comprises a solar panel, a solar cell and the like which are arranged on the roof of the sterile integrated production area, and other related systems of the solar power supply system can be similar to those of the solar power supply system in the prior art. The power energy supply system also comprises a power conversion device, and the conversion device is used for switching the solar power supply and the commercial power supply to supply power. When the solar power supply is insufficient, the solar power supply can be switched to the commercial power supply. The conversion means may be a prior art similar device or the like. Under normal conditions, the whole-course integrated sterile production system of the mask can be basically not associated with the outside. Can be operated completely independently.
The solar panel is provided with an automatic rotation control device which controls the solar panel to rotate along with time so as to ensure that the solar panel obtains sunshine from sunrise to sunset and always to the maximum. The automatic rotation control device and the control method thereof can be similar to the prior art.
The sterile integrated production area 1 can be made of sandwich partition plates or other partition plates according to the specifications of corresponding required scales. The sterile integrated production area 1 is provided with a processing area 2, a quality inspection area (or a quality inspection room) 6, a mask single-packaging and boxing packaging area (or a mask single-packaging and boxing packaging room) 7 and the like. The automatic production equipment system for the whole-process manufacturing and processing production of the mask is arranged in the processing area. Such as a full-automatic mask machine, a nose bridge strip welding machine, an ear belt welding machine and the like.
One end of the sterile integrated production area 1 is provided with a personnel purification room and a raw material purification room 3, and the personnel purification room comprises a washing and disinfection room 4 and an air-spraying and disinfection room 5. The washing and disinfecting chamber is used for replacing shoes, working clothes, washing hands and the like. The air-drenching disinfection room can use an intelligent voice type air-drenching disinfection room. The intelligent control method of the PLC can be adopted, and the LED display screen on the control panel can correctly display the running state of the air shower, the double-door interlocking state of the inner door and the outer door, the periodic progress of the air shower and the delayed door opening state. And the device is provided with a photoelectric sensor and a one-way channel air shower, infrared rays sense that people blow and shower after entering and closing the door, and the inner door is locked after blowing and shower, and only the air shower can leave from the outer door and enter the sterile integrated production area. An induction type automatic isolation door is arranged between the washing and sterilizing chamber and the air-showering sterilizing chamber. The washing and disinfecting chamber is provided with an exhaust fan. The structure and the operation mode of the related washing and disinfecting chamber and the wind spraying disinfecting chamber can be similar to the prior art.
The raw material purification chamber 3 can be set up as similar to the existing material sterilization booth. The raw material purifying chamber can be a sterilizing chamber and a production raw material supply temporary storage.
The sterile integrated production area is provided with an oxygen supply system and a sterile control system, the sterile control system comprises an ozone generator 10, an air inlet duct and an air outlet duct which are respectively communicated with the space in the sterile integrated production area, and a plurality of air inlet ducts 11 are arranged below the floor of the sterile integrated production area. A plurality of exhaust ducts are respectively arranged on the top wall of the sterile integrated production area, the exhaust ducts exhaust air in the room through the outer part of the exhaust fan, and the air inlet duct is connected with the ozone generator. The ozone generator provides ozone gas for the sterile integrated production area. The ozone generator 10 is wall-mounted on the outer wall or outer top wall of the sterile integrated production area. The exhaust duct is provided with a plurality of exhaust inlets 12. The air inlet duct is provided with a plurality of mesh plate type air inlets. The air exhaust speed of the sterile integrated production area and the ozone supply form a circulating balance, and the circulating speed is adapted to the ozone sterilization validity period.
The oxygen supply system comprises an oxygen generator 20, an oxygen supply network management system, an oxygen inhalation cover 23 and the like. The oxygen supply network management system comprises oxygen supply pipes 21 distributed on the ground, under the floor or in a half-empty space of the sterile integrated production area and a follow-up suction pipe 22 connected with the oxygen supply pipes 21, and the oxygen uptake cover is connected with the follow-up suction pipe. The follow-up suction pipe can be formed by a latex tube or a corrugated tube.
The sterile integrated production area is provided with an all-round comprehensive monitoring management room 24 which is arranged outside the sterile integrated production area in a wall-mounted mode, and the all-round comprehensive monitoring management room and the sterile integrated production area are isolated in a full-transparent airtight mode through a glass isolation plate 25. The comprehensive monitoring and management room is provided with an intelligent management and control system, and the intelligent management and control system comprises a main controller, terminal equipment (such as a PC (personal computer) and the like), a screen 27, voice input and output equipment and the like, wherein the terminal equipment, the screen 27, the voice input and output equipment and the like are connected with the main controller and are arranged in the sterile integrated production area. The screen may comprise a wall-hung large screen or the like. The indoor and all-purpose integrated monitoring and management room 24 can communicate and interact information through terminal devices such as interphones, private phones, video phones and/or computers. The management personnel of the comprehensive monitoring management room can perform communication and interactive production management activities including maintenance, repair, fault removal, production technology guidance and communication, production arrangement, statistical forms and the like of indoor production equipment through a main controller, a computer and the like. The implementation of the specific hardware composition of the intelligent management control system, the corresponding control mode method (including the control system software composition), and the like can respectively or integrally use similar prior art.
The mask whole-process integrated sterile production system is produced in a mode that all the workers except necessary field production operation, management and the like carry out corresponding production coordination, cooperation and interactive cooperation management operation by outdoor all-round comprehensive monitoring management room related personnel. Indoor personnel are minimized. All production equipment can adopt a highly automated equipment production line. Staff in the sterile integrated production area mainly take oxygen absorption for using the protective working clothes. So as to keep the sterile production environment and personnel safety state in the sterile integrated production area.
The purified output buffer gate 8 comprises an air-tight inner door 15a and an air-tight outer door 15b, a corresponding blower 14, and an isolation sterile air type door and the like. The air-tight inner door is a sliding-groove type upper and lower gate plate door or a rolling gate connected with the coaming 29 of the purification output buffer gate 8, and the air-tight outer door is a sliding-groove type movable door connected with the wall 30 at the other end of the sterile integrated production area.
The isolated sterile air door is mainly formed by sterile air flowing in a one-way mode through the purified output buffer gate 8. The isolation sterile air type door comprises L-groove type directional air nozzles 31 which are approximately L-shaped in cross section and are arranged in the vertical direction, and the L-groove type directional inclined air nozzles are symmetrically arranged on two opposite sides in an inner door (inlet) of the purification output buffer gate way. Normally the outer door is normally closed to maintain the interior of the house sealed. The inner door can be normally opened. The sterile integrated production area inner space is connected to the inlet of the air blower 14, the outlet of the air blower is connected to the L-groove type directional air nozzle 31 through the air distribution box, ozone air flows from one end of the inner door to the air tightness outer door direction through the groove type directional air nozzle 31, gas blocking type exhaust is carried out on the purification output buffer gate, and outdoor air is prevented from being outside the purification output buffer gate.
After the product package is boxed, the flat trolley 9 can be pushed into the purification output buffer gate, the inner door is closed, the air blower is started, the outer door is opened, the flat trolley is pushed into the unloading vehicle, then the flat trolley returns, the outer door is closed, the inner door is opened, and the operation of the air blower is stopped. And finishing the output of the mask boxing product.
The waste discharge system is arranged at the corresponding position of the sterile integrated production area and comprises a waste discharge replacement pipeline 13 connected to the outer side of the sterile integrated production area and a sterile replacement device thereof, the sterile replacement device comprises a corresponding air blower 14, the two opposite ends of the waste discharge replacement pipeline 13 are respectively connected with an airtight isolation gate valve or a butterfly valve 17, and the outlet of the air blower 14 is connected to the inner side of the internal airtight isolation gate valve at the inlet end of the waste discharge replacement pipeline. The inlet of the blower is connected with the space in the sterile integrated production area. In a normal state, the external airtight isolation gate valve is closed, the internal airtight waste discharge pipeline is opened, and the waste discharge replacement pipeline can be used as a waste collection and recovery barrel. When the waste materials and the wastes need to be treated, the internal airtight isolation gate valve is closed, the external airtight isolation gate valve is opened, and meanwhile, the corresponding blower is started. After the waste discharge is finished, the external airtight isolation gate valve is closed, and then the corresponding blower is stopped.
The invention also provides an airtight emergency safety door 26. The airtight emergency exit 26 may be a fire-fighting type exit. Or the window type is similar to a glass window of a passenger car, and the corresponding knocking hammer is hung at the corresponding indoor position. So as to adapt to fire fighting and emergency evacuation.
In another embodiment, the sterility control system can use the prior art purification air-conditioning system, which supplies air to the sterile integrated production area by a central air-conditioning air supply pipeline disinfection and purification device. The specific composition structure and the corresponding control mode and the like can be similar to those of the related prior art. The air supply pipeline system, the air exhaust pipeline system and the like can be in the same way as the above embodiment. Or additionally setting a corresponding network management system. It is not provided with an oxygen supply system. The raw material purifying chamber can be a purifying output buffering gateway type structure with a large area, and a corresponding disinfecting and sterilizing device is arranged in the purifying output buffering gateway. The specific disinfection and sterilization device setting structure and the sterilization mode can be the prior art.
The washing and sterilizing chamber is provided with a toilet, and an induction type automatic isolating door is arranged between the washing and sterilizing chamber and the air-showering sterilizing chamber. The waste discharge and replacement pipeline 13 is arranged in a downward inclined mode.
The power energy supply system also comprises a generator set, and three power supply modes of the internal combustion engine generator set, solar energy and external line commercial power are switched. When the outside line commercial power is difficult to meet or the line is difficult to erect and the time bin is short, the outside line commercial power can not meet the requirements in time, solar energy can be used, and when the solar energy can not meet the requirements, a generator set is used for supplying power. The related devices of the generator set can also be arranged outside the sterile integrated production roof or in the interlayer space at the top in the production room, so that a large amount of production room space can be saved. The power energy supply system can truly and thoroughly produce mask products independent of the outside. The invention relates to a solar power supply system, a generator set, an external line commercial power device and a specific system structure composition and operation principle of a conversion switching device thereof, which all belong to the prior art. The rest of the related structure and the corresponding operation management control manner in this embodiment may be similar to those in the above-described embodiments.
In yet another embodiment, as shown in FIGS. 4-5. The whole-course integrated sterile production system of the mask comprises a plurality of sterile integrated production areas which are connected in an airtight mode through the fast-assembly airtight connecting devices. The plurality of sterile integrated production areas comprise one or more production, processing and manufacturing rooms 1a and a packaging and boxing room 1b, and output channels of the sterile integrated production areas are arranged in the packaging and boxing areas (rooms). The quick-assembly airtight connecting device comprises sealing grooves 41 which are respectively arranged at opposite butt ends of two regions and surround the box body, and a quick-assembly integrated sealing ring 42 arranged between the sealing grooves of two mutually butted rooms. The quick-assembling integrated seal ring includes a seal body 42a and an integrated link 42b having a certain elasticity and connected between the two seal bodies 42 a. The rest of the related structure and the corresponding operation management control manner of this embodiment may be similar to the above-described embodiments.
The mask whole-course integrated sterile production system disclosed by the invention has the corresponding structural components of a production management control system and the corresponding production management control method, and can be the prior art. The mode of realizing the sterile operation of the sterile control system or the sterile integrated production area can be similar to the sterile production workshop in the prior art. The sterile integrated production area 1 can be arranged on the water surface or the ground.
In yet another embodiment, as shown in FIG. 6. The aseptic integrated production area is an assembled modular aseptic integrated production area, the assembled modular aseptic integrated production area comprises a frame module, surrounding panel modules, a top plate module and a floor module, the surrounding panel modules, the top plate module and the floor module are connected to the frame module, the floor module can comprise an operation activity area floor unit module 46, and an automatic production equipment system is provided with an installation floor unit module 45. And each minimum integrated unit device of the automatic production equipment system is arranged on the corresponding installation floor unit module. The modules can be integrally or separately connected with each other in a detachable mode through corresponding fastening, connecting pieces and the like and corresponding sealing pieces, and an assembled modular sterile integrated production area (room) which can be suitable for loading and transporting corresponding transport and loading tools is formed. The frame module may also be a minimal knock-down modular structure including uprights 46 and corresponding cross-members 44. When the sterile integrated production area is transported, the automatic production equipment system machines do not need to be disassembled, and the equipment does not need to be re-installed and debugged when the sterile integrated production area is assembled. The device can be disassembled and transported at any time, and can be quickly assembled and operated at any time and any place. All other components, equipment arrangement, production operation mode layout and the like of the sterile integrated production area can be similar to those of any embodiment.
The whole-course integrated sterile production system of the mask can be integrally conveyed to the place where each mask is required to be produced and supplied nearby through a transportation tool, and can be realized as follows: and (5) stopping production at any time, loading and transporting, and unloading and immediately starting production. Greatly simplifies and saves the production and manufacturing cost, and greatly and effectively improves the economic benefit and the social benefit. Has strong applicability and extremely wide popularization and application prospect. Especially for sudden epidemic situations, the product can be supplied on the spot quickly, simply and nearby in time, and has the application function effect like rain in time.
Claims (6)
1. The utility model provides a whole aseptic production system of integrated integration of gauze mask, includes the workshop, automated production equipment system to and corresponding aseptic control system, characterized by the workshop includes aseptic integral type production district, aseptic integral type production district includes processing district, delivery channel, clean supplementary room, automated production equipment system sets up in the processing district in aseptic integral type production district, clean supplementary room includes material clean room and personnel clean room.
2. The mask whole-course integrated sterile production system according to claim 1, wherein the sterile integrated production area further comprises a quality inspection area and a packaging area, and the personnel purification room comprises a cleaning and sterilizing room and an air shower sterilizing room.
3. The mask whole-course integrated sterile production system according to claim 1, wherein the sterile control system comprises an ozone circulation system disposed in the sterile integrated production area, the ozone circulation system comprises an ozone generator disposed in the sterile integrated production area, an air inlet duct connected to the ozone generator disposed on the floor or the peripheral wall of the sterile integrated production area, and an air outlet duct connected to the corresponding air outlet fan and disposed on the top wall or the peripheral wall of the sterile integrated production area.
4. The mask whole process integrated sterile production system according to claim 1, wherein the output channel of the sterile integrated production area is a purified output buffer gate, and the purified output buffer gate comprises an airtight inner door, an airtight outer door and an isolated sterile air door.
5. The mask whole-course integrated sterile production system according to claim 1, wherein the material purification chamber is a gateway type material purification chamber.
6. The mask whole-course integrated sterile production system according to claim 1, wherein the sterile integrated production area is provided with a waste discharge system, the waste discharge system comprises a waste discharge replacement pipeline connected to the outer side of the sterile integrated production area, the waste discharge replacement pipeline is provided with an inner and outer airtight isolation gate valve and a sterile replacement device arranged on the waste discharge replacement pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010753741.2A CN111827742A (en) | 2020-07-30 | 2020-07-30 | Whole-process integrated sterile production system for masks |
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| CN202010753741.2A CN111827742A (en) | 2020-07-30 | 2020-07-30 | Whole-process integrated sterile production system for masks |
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| CN111827742A true CN111827742A (en) | 2020-10-27 |
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| CN202010753741.2A Pending CN111827742A (en) | 2020-07-30 | 2020-07-30 | Whole-process integrated sterile production system for masks |
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Cited By (1)
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| CN113334788A (en) * | 2021-04-08 | 2021-09-03 | 刘英海 | Auxiliary device of semi-automatic mask ear belt welding machine |
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Application publication date: 20201027 |