Production method of wool and graphene blended yarn and fabric
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a wool and graphene blended yarn and a production method of the fabric.
Background
With the improvement of living standard and the progress of textile technology, the demand of functionalization of the fabric is higher and higher. Taking a wool fabric as an example, the functional finishing of the wool fabric mainly comprises flame retardance, bacteria resistance, ultraviolet resistance, static resistance, electric conduction, heating and the like. The main mode is that special functional auxiliary agents or special functional fibers are added into the wool fabric.
Graphene is the thinnest, the hardest and the strongest novel nano material at present, and has certain research when being applied to the fields of fabrics and the like, so that the fabrics can have excellent performances of good bacteriostasis, antibiosis, ultraviolet resistance, heating and the like. Generally, the graphene fiber is obtained by melting and processing polyamide, spandex and terylene with graphene, but the components of chemical fiber are introduced during the mixed spinning of the graphene fiber and wool. Since the chemical synthetic fibers have poor adsorbability, cannot be well adsorbed to wool fibers, affect the texture and grade of the fabric, and also affect the moisture absorption and air permeability of the fabric, it is necessary to improve the method for adding the graphene functional component to the wool fabric.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a wool graphene blended yarn which has good adsorption with wool fibers and good moisture absorption and air permeability, and can endow wool fabric with a graphene function without adding chemical-based fibers, and a production method of the fabric.
In order to achieve the purpose, the technical scheme of the invention is to design a production method of a wool-graphene blended yarn, which comprises the working procedures of graphene functional silk preparation → graphene functional silk and wool top drawing → spinning → warping → sizing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk. Carboxyl on the graphene oxide single sheet and amino of silk fibroin of the filament rapidly generate covalent crosslinking in an alcohol solution, so that the graphene single sheet is deposited and grafted on the surface of the filament, the filament deposited with the graphene is drawn and co-spun with wool tops to prepare wool and graphene blended yarn, and the problems of poor adsorbability of graphene-chemical-based fibers and wool fibers and unevenness of the prepared fabric are solved; meanwhile, mulberry silk is introduced into the blended yarn, so that the wool/mulberry silk/graphene blended fabric made of the blended yarn has the effects of elegant and smooth silk, smooth, glutinous and full cashmere wool hand feeling and sufficient elasticity, has the effects of antibiosis, ultraviolet resistance, heating and heat preservation of graphene, and is light and warm in weight, moisture-absorbing and breathable, and high in texture and grade.
The grafting finishing of the graphene oxide and the filament is mainly a process of combining carboxyl on a single graphene oxide sheet with amino at the end of a polypeptide chain of silk fibroin through dehydration condensation reaction, and in order to increase the grafting number of the graphene oxide sheet, the preferable technical scheme is that the preparation process of the graphene functional silk also comprises a pretreatment process, specifically, the degummed filament is firstly immersed into a hexamethylenediamine-ethanol solution for pretreatment, then the hexamethylenediamine-ethanol solution in the filament is removed through rolling, the filament is washed for 2-3 times, and finally the filament after the hexamethylenediamine pretreatment is immersed into the graphene oxide-ethanol solution for grafting the graphene. Glycine, alanine, serine and tyrosine are main amino acid components in silk fibroin polypeptide chains of mulberry silk, the content ratio of the glycine, the alanine, the serine and the tyrosine is about 8:6:2:1, R groups of serine and tyrosine with high content in the polypeptide chains have hydroxyl groups, hexamethylenediamine has two amino groups, the hydroxyl groups and one amino group of the hexamethylenediamine are subjected to dehydration condensation reaction, the hexamethylenediamine is grafted to side chains of serine and tyrosine with high content of the silk fibroin, the number of the amino groups of the silk fibroin polypeptide chains is increased, then graphene oxide grafting is performed, the graphene oxide single sheet and the other amino group of the hexamethylenediamine are subjected to condensation reaction, the graphene oxide single sheet is combined with the silk fibroin polypeptide chains through the other amino group of the hexamethylenediamine, the grafting efficiency and the grafting number of the graphene oxide single sheet are improved, and the graphene functional silk has enough antistatic effect when the content in the fabric is low content, Antibacterial, ultraviolet-resistant, and exothermic effects; the silk fibroin is composed of a crystalline region composed of amino acids with short side chains, and an amorphous region composed of amino acids with long and complex branched chains, wherein the amino acids in the crystalline region are orderly arranged, the structure is compact, a beta-folded structure is formed, and the elasticity is poor; the amorphous region can not form a beta-folded structure due to the blocking effect of the amino acid with a large and complex side chain branched chain, so that the amorphous region becomes a loose amorphous region, and the silk has good elasticity; the serine in the crystalline region is grafted with the graphene oxide single sheet after being grafted by the hexamethylene diamine, so that the length of a serine side chain in the crystalline region is increased, the regular arrangement of chain segments in partial crystalline regions is interrupted, the beta-folding of the crystalline regions is hindered, the elasticity of the filaments is further improved, the elasticity of the woven wool fabric is realized, and the application range of the fabric is improved.
In a further preferable technical scheme, in the step of preparing the graphene functional silk, the percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 0.5-2%, the dipping time of the filament in the graphene oxide-ethanol solution is 1-20h, and the bath ratio is 1: 5-10.
Further preferably, the graphene oxide-ethanol solution also contains glacial acetic acid with the concentration of 0.1-1% by weight. The silk is acid-resistant and alkali-resistant, and the graphene oxide sheets can be promoted to be fixed on the surface of the silk by adopting a slightly acidic catalyst, and the performance of the silk is not influenced.
Further preferably, the percentage concentration of the hexamethylene diamine in the hexamethylene diamine-ethanol solution in the pretreatment process is 0.5-2%, the dipping time of the filaments in the solution is 1-20h, and the bath ratio is 1: 5-10.
The preferable technical scheme is that the wool tops adopted in the drawing process comprise wool tops, cashmere tops and rabbit hair tops; wherein the blending and drawing proportion of the graphene functional silk is 5-25%. Many performances of the rabbit hair are very similar to cashmere, even better than cashmere fibers, and the rabbit hair strips are blended in the fabric, so that the cost of the fabric is reduced while the quality and the hand feeling similar to cashmere are maintained, and the rabbit hair blended fabric has a wide popularization prospect.
The invention also provides a production method of the wool-graphene blended fabric, which comprises the following steps: the wool and graphene blended yarn prepared by the production method of the wool and graphene blended yarn is sequentially subjected to the procedures of grey cloth weaving → blank inspection → raw trimming → overlock → washing → felting → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing, so that the wool and graphene blended fabric is prepared.
The preferred technical scheme is that in the production process of the wool and graphene blended fabric, the prepared grey cloth is placed in an ethanol solution containing a high-molecular film forming substance with the weight percentage concentration of 3-10% for padding at least once, and is washed with clean water for 1-2 times after being dried at 30-35 ℃. The grey cloth is impregnated with the high-molecular film forming substance, so that graphene can be well fixed on the surface of the fabric in subsequent processes such as washing and the like.
According to a further preferable technical scheme, the high-molecular film forming substance is one or two of polyvinylpyrrolidone and polyvinyl alcohol.
According to a further preferable technical scheme, the high-molecular film-forming substance is a mixture of polyvinylpyrrolidone and polyvinyl alcohol; the weight ratio of the polyvinylpyrrolidone to the polyvinyl alcohol is 1: 1-1: 3. the polyvinyl pyrrolidone is hydrophilic to graphene, the polyvinyl alcohol is hydrophilic to wool fibers, and an even film layer is formed on the surface of the fabric to protect the graphene.
The invention has the advantages and beneficial effects that: according to the wool-graphene blended fabric, wool-graphene blended yarns are prepared by co-spinning wool and graphene functional silk fibers, and then the wool-graphene blended yarns are prepared into the wool-graphene blended fabric, so that the wool-graphene blended fabric is good in moisture absorption and air permeability, the graphene functions are endowed to the wool fabric without adding chemical base fibers, the fabric has the effects of silk elegant and smooth, wool smooth and full, and hand feeling with sufficient elasticity, and the effects of antibiosis, ultraviolet resistance, heating and heat preservation of graphene are achieved, so that the whole fabric is light in weight and warm, moisture absorption and air permeability, and the texture and grade of the fabric are high.
Detailed Description
The following examples further describe embodiments of the present invention. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example 1
The invention relates to a production method of a wool and graphene blended fabric, which comprises the following steps: graphene functional silk preparation → drawing → spinning → warping → sizing → grey cloth weaving → blank inspection → raw trimming → overlocking → washing → shrinkage → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk.
In the drawing process, the blending proportion of the graphene functional silk is 5%.
In the preparation process of the graphene functional silk, the percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 2%, the dipping time of the filament in the graphene oxide-ethanol solution is 20h, and the bath ratio is 1: 10.
example 2
The invention relates to a production method of a wool and graphene blended fabric, which comprises the following steps: graphene functional silk preparation → drawing → spinning → warping → sizing → grey cloth weaving → blank inspection → raw trimming → overlocking → washing → shrinkage → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk.
The preparation method of the graphene functional silk comprises the following steps of preparing the graphene functional silk, and further comprises a pretreatment process, wherein the preparation method specifically comprises the steps of immersing degummed filaments into a hexamethylenediamine-ethanol solution for pretreatment, removing the hexamethylenediamine-ethanol solution in the filaments by rolling, cleaning for 2-3 times, and finally immersing the filaments pretreated by the hexamethylenediamine into a graphene oxide-ethanol solution for grafting graphene.
In the drawing process, the blending proportion of the graphene functional silk is 15%.
In the pretreatment procedure, the percentage concentration of the hexamethylene diamine in the hexamethylene diamine-ethanol solution is 0.5%, the dipping time of the filaments in the solution is 20h, the bath ratio is 1: 5.
the percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 0.5%, the dipping time of the filament in the graphene oxide-ethanol solution is 1h, and the bath ratio is 1: 5.
the graphene oxide-ethanol solution also contains glacial acetic acid with the concentration of 0.1 percent by weight.
In the production process of the wool and graphene blended fabric, the prepared grey cloth is placed in a polyvinylpyrrolidone-ethanol solution with the weight percentage concentration of 3% for padding for 3 times, and is dried at 30-35 ℃ and then washed with clear water for 1 time.
Example 3
The invention relates to a production method of a wool and graphene blended fabric, which comprises the following steps: graphene functional silk preparation → drawing → spinning → warping → sizing → grey cloth weaving → blank inspection → raw trimming → overlocking → washing → shrinkage → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk.
The preparation method of the graphene functional silk comprises the following steps of preparing the graphene functional silk, and further comprises a pretreatment process, wherein the preparation method specifically comprises the steps of immersing degummed filaments into a hexamethylenediamine-ethanol solution for pretreatment, removing the hexamethylenediamine-ethanol solution in the filaments by rolling, cleaning for 2-3 times, and finally immersing the filaments pretreated by the hexamethylenediamine into a graphene oxide-ethanol solution for grafting graphene.
In the drawing process, the blending proportion of the graphene functional silk is 25%.
The percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 1.5%, the dipping time of the filament in the graphene oxide-ethanol solution is 5h, and the bath ratio is 1: 8.
in the pretreatment procedure, the percentage concentration of the hexamethylene diamine in the hexamethylene diamine-ethanol solution is 2%, the dipping time of the filaments in the solution is 1h, the bath ratio is 1: 10.
the graphene oxide-ethanol solution also contains 1% glacial acetic acid by weight percentage concentration.
In the production process of the wool and graphene blended fabric, the prepared grey cloth is placed in a polyvinyl alcohol-ethanol solution with the weight percentage concentration of 5% for padding for 3 times, and is washed for 1 time by clear water after being dried at 30-35 ℃.
Example 4
The invention relates to a production method of a wool and graphene blended fabric, which comprises the following steps: graphene functional silk preparation → drawing → spinning → warping → sizing → grey cloth weaving → blank inspection → raw trimming → overlocking → washing → shrinkage → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk.
The preparation method of the graphene functional silk comprises the following steps of preparing the graphene functional silk, and further comprises a pretreatment process, wherein the preparation method specifically comprises the steps of immersing degummed filaments into a hexamethylenediamine-ethanol solution for pretreatment, removing the hexamethylenediamine-ethanol solution in the filaments by rolling, cleaning for 2-3 times, and finally immersing the filaments pretreated by the hexamethylenediamine into a graphene oxide-ethanol solution for grafting graphene.
In the drawing process, the blending proportion of the graphene functional silk is 10%.
The percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 1%, the dipping time of the filament in the graphene oxide-ethanol solution is 6h, and the bath ratio is 1: 8.
in the pretreatment procedure, the percentage concentration of the hexamethylene diamine in the hexamethylene diamine-ethanol solution is 1%, the dipping time of the filaments in the hexamethylene diamine-ethanol solution is 10h, the bath ratio is 1: 8.
in the production process of the wool and graphene blended fabric, the prepared grey cloth is placed in an ethanol solution containing 5% of polyvinylpyrrolidone and 5% of polyvinyl alcohol in percentage by weight for padding for 2 times, and is dried at 30-35 ℃ and then washed with clear water for 2 times.
Example 5
The invention relates to a production method of a wool and graphene blended fabric, which comprises the following steps: graphene functional silk preparation → drawing → spinning → warping → sizing → grey cloth weaving → blank inspection → raw trimming → overlocking → washing → shrinkage → wet inspection → washing → tentering drying → ripe trimming → decating → finished product inspection → packing and warehousing; the preparation process of the graphene functional silk comprises the following steps: and (3) immersing the filaments obtained by degumming the mulberry silk into a graphene oxide-ethanol solution for graphene grafting, rolling off the graphene oxide-ethanol solution in the filaments after grafting is finished, and finally, cleaning and drying to obtain the graphene functional silk.
The preparation method of the graphene functional silk comprises the following steps of preparing the graphene functional silk, and further comprises a pretreatment process, wherein the preparation method specifically comprises the steps of immersing degummed filaments into a hexamethylenediamine-ethanol solution for pretreatment, removing the hexamethylenediamine-ethanol solution in the filaments by rolling, cleaning for 2-3 times, and finally immersing the filaments pretreated by the hexamethylenediamine into a graphene oxide-ethanol solution for grafting graphene.
In the drawing process, the blending proportion of the graphene functional silk is 12%.
The percentage concentration of graphene oxide in the graphene oxide-ethanol solution is 1.5%, the dipping time of the filament in the graphene oxide-ethanol solution is 3h, and the bath ratio is 1: 8.
in the pretreatment procedure, the percentage concentration of the hexamethylene diamine in the hexamethylene diamine-ethanol solution is 1.5%, the dipping time of the filaments in the solution is 8h, the bath ratio is 1: 7.
the graphene oxide-ethanol solution also contains glacial acetic acid with the concentration of 0.6 percent by weight.
In the production process of the wool and graphene blended fabric, the prepared grey cloth is placed in an ethanol solution containing 2.5% of polyvinylpyrrolidone and 7.5% of polyvinyl alcohol in percentage by weight for padding for 2 times, and is dried at 30-35 ℃ and then washed with clear water for 2 times.
And (3) performance testing: testing staphylococcus aureus, escherichia coli and candida albicans by using the wool graphene blended fabric prepared in the examples 1-5 according to the antibacterial performance standard of the textile in GB/T20944.3-2008; carrying out ultraviolet resistance test on the wool graphene blended fabric prepared in the examples 1-5 according to the standard of GB/T18830-2009 textile ultraviolet resistance evaluation; the test results were as follows:
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example 1
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Example 2
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Example 3
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Example 4
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Example 5
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Rate of inhibition of bacteria
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75%
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80%
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80%
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75%
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85%
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Ultraviolet ray protection factor (UPF)
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>50
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>50
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>50
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>50
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>50 |
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.