CN111824505A - Automatic classification and placement system and method for aluminum alloy templates - Google Patents

Automatic classification and placement system and method for aluminum alloy templates Download PDF

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Publication number
CN111824505A
CN111824505A CN201910322716.6A CN201910322716A CN111824505A CN 111824505 A CN111824505 A CN 111824505A CN 201910322716 A CN201910322716 A CN 201910322716A CN 111824505 A CN111824505 A CN 111824505A
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aluminum alloy
alloy template
conveying
template
placing
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CN111824505B (en
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张昌平
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Shanghai Shenji Software Co ltd
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Shanghai Shenji Software Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention discloses an automatic aluminum alloy template classifying and placing system and a method, wherein the system comprises a main control device, a main conveying mechanism, a template attribute acquisition device, at least one first conveying mechanism and a plurality of aluminum alloy template stacking devices; the main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and a plurality of aluminum alloy template placing areas are arranged beside the main conveying mechanism; each aluminum alloy template placing area is respectively provided with an aluminum alloy template stacking device for stacking aluminum alloy templates; the system also comprises a placement area position acquisition module used for acquiring the position of each aluminum alloy template placement area; the template attribute acquisition device is used for acquiring the attribute of the aluminum alloy template; and the main control equipment controls the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position. The invention can automatically sort and place various aluminum alloy templates and improve the working efficiency.

Description

Automatic classification and placement system and method for aluminum alloy templates
Technical Field
The invention belongs to the technical field of automation, relates to an automatic separation system, and particularly relates to an automatic classification and placement system and method for aluminum alloy templates.
Background
With the continuous progress of construction and management technologies of construction projects, in order to improve efficiency and quality level, a plurality of work types are developed from 'temporary operation on construction sites' to 'standard operation on factory scale'. The aluminum alloy template for construction engineering is made of novel materials and is subjected to standard operation of factories.
The aluminum alloy formwork construction of the construction project comprises the steps of firstly arranging the formworks of all members, drawing a formwork layout, and then carrying out factory production processing and field assembly. The template arrangement of the aluminum alloy template for the construction project is carried out according to the size of the template surface of the component and by combining the standard size of the building template and the standard size of the components thereof. The device is completely arranged manually, the labor intensity is high, the working efficiency is low, and the adjustment and the modification are extremely difficult.
The applicant develops software capable of automatically generating the aluminum alloy template according to the engineering drawing, and can obtain the corresponding aluminum alloy template through cutting, punching and welding according to the template design drawing. However, the existing aluminum alloy templates are classified and packed by manpower, so that the efficiency is low, and the labor cost is high.
In view of the above, there is an urgent need to design a new aluminum alloy template sorting and packaging method to overcome the above-mentioned defects of the existing sorting and packaging methods.
Disclosure of Invention
The invention provides an automatic aluminum alloy template classifying and placing system and method, which can automatically classify and place various aluminum alloy templates and improve the working efficiency.
In order to solve the technical problem, according to one aspect of the present invention, the following technical solutions are adopted:
an aluminum alloy template automatic classification puts system, the system includes: the aluminum alloy template stacking device comprises main control equipment, a main conveying mechanism, an identification code recognition device, at least one first conveying mechanism, a plurality of aluminum alloy template adjusting devices and a plurality of aluminum alloy template stacking devices, wherein the main control equipment is respectively connected with the main conveying mechanism, the identification code recognition device, each first conveying mechanism, each aluminum alloy template adjusting device and each aluminum alloy template stacking device in a wired mode or a wireless mode;
the main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and each aluminum alloy template placing area is provided with a groove corresponding to the size of an aluminum alloy template and used for placing the aluminum alloy template; a plurality of aluminum alloy template placing areas are arranged on the periphery of the main conveying mechanism;
each aluminum alloy template placing area is respectively provided with an aluminum alloy template adjusting device and an aluminum alloy template stacking device; the aluminum alloy template adjusting device is arranged between the corresponding aluminum alloy template stacking device and the main conveying mechanism;
the aluminum alloy template adjusting device is used for adjusting the aluminum alloy template to a set position and conveying the aluminum alloy template to the aluminum alloy template stacking device; the aluminum alloy template stacking device is used for stacking aluminum alloy templates;
at least one identification code recognition device is arranged above the main conveying mechanism, a first identification code is arranged on the aluminum alloy template, and a second identification code is arranged in the aluminum alloy template placement area; the identification code recognition device is used for recognizing the first identification code on the aluminum alloy template and sending a recognition result to the main control equipment; the identification code recognition device is also used for recognizing the information of the second identification code and acquiring the attribute of each aluminum alloy template placement area on the main conveying mechanism;
the main control equipment is used for receiving the identification result of the identification code identification device, acquiring the attribute of the aluminum alloy template according to the identification result of the first identification code, and further acquiring the aluminum alloy template placing area to which the corresponding aluminum alloy template is to be conveyed;
the main control equipment is further used for acquiring the position of the corresponding aluminum alloy template placement area according to the identification result of the second identification code by the identification code identification device, so that the area where each aluminum alloy template placement area is located is acquired; the main control equipment judges whether the aluminum alloy template placing area where each aluminum alloy template is located is a corresponding unloading area, if so, the corresponding first conveying mechanism is controlled to act, and the corresponding aluminum alloy template is conveyed to the corresponding aluminum alloy template placing area along the corresponding groove;
the aluminum alloy template adjusting device comprises an aluminum alloy template adjusting platform, an adjusting control circuit, a clamping mechanism, a clamping driving mechanism and a second conveying mechanism, wherein the clamping mechanism is arranged above the aluminum alloy template adjusting platform; the width of the aluminum alloy template adjusting platform is larger than that of the aluminum alloy template placing area; the clamping mechanism comprises a first clamping unit and a second clamping unit, and the clamping driving mechanism is connected with the second clamping unit and used for driving the second clamping unit to approach to the first clamping unit so as to clamp the corresponding aluminum alloy template between the first clamping unit and the second clamping unit; the second conveying mechanism is arranged at one end of the first clamping unit and comprises a second conveying control circuit and a second conveying driving mechanism, the second conveying control circuit is connected with the second conveying driving mechanism, the action of the second conveying driving mechanism is controlled under the control of the second conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template placing platform; the second conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the second conveying driving mechanism to the main control equipment;
the aluminum alloy template stacking device comprises an aluminum alloy template placing platform, an electric lifting mechanism, a pressure sensing mechanism, a first control circuit and a reminding mechanism, wherein the first control circuit is respectively connected with the electric lifting mechanism, the pressure sensing mechanism and the reminding mechanism; the pressure sensing mechanism is arranged below the aluminum alloy template placing platform and used for sensing the pressure born by the aluminum alloy template placing platform; the electric lifting mechanism is connected with the aluminum alloy template placing platform and is used for adjusting the height of the aluminum alloy template placing platform under the control of the first control circuit; the first control circuit controls the electric lifting mechanism to work according to the information acquired by the pressure sensing mechanism, so that the height of the aluminum alloy template placing platform or the uppermost aluminum alloy template on the aluminum alloy template placing platform is always corresponding to the height of the adjacent aluminum alloy template adjusting platform until the data sensed by the pressure sensing mechanism conforms to a set interval, and at the moment, the number of the aluminum alloy templates on the aluminum alloy template placing platform is judged to reach the set number; one side of the aluminum alloy template placing platform is provided with a limiting mechanism which is used for limiting the aluminum alloy template entering the aluminum alloy template placing platform and avoiding separating from the aluminum alloy template placing platform; the reminding mechanism is used for giving an alarm when the number of the aluminum alloy templates placed on the aluminum alloy template placing platform reaches a set number;
the first conveying mechanism comprises a first conveying control circuit and a first conveying driving mechanism, the first conveying control circuit is connected with the first conveying driving mechanism, the action of the first conveying driving mechanism is controlled under the control of the first conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template adjusting platform along the groove where the corresponding aluminum alloy template is located; the first conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the first conveying driving mechanism to the main control equipment; the main conveying mechanism comprises a track, at least one conveying driving mechanism and a plurality of mutually connected bearing platforms, wherein the track is connected end to end, and each bearing platform is provided with at least one aluminum alloy template placing area; wheels are arranged below the bearing platforms, the conveying driving mechanisms are arranged on the corresponding bearing platforms and can drive the bearing platforms to walk along the track, and all the bearing platforms are driven by the conveying driving mechanisms to walk along the set track due to the fact that the bearing platforms are connected with each other.
An aluminum alloy template automatic classification puts system, the system includes: the device comprises main control equipment, a main conveying mechanism, a template attribute acquisition device, at least one first conveying mechanism and a plurality of aluminum alloy template stacking devices, wherein the main control equipment is respectively connected with the main conveying mechanism, the template attribute acquisition device, each first conveying mechanism and each aluminum alloy template stacking device; the main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and each aluminum alloy template placing area is used for placing aluminum alloy templates to be classified; a plurality of aluminum alloy template placing areas are arranged beside the main conveying mechanism; each aluminum alloy template placing area is respectively provided with an aluminum alloy template stacking device for stacking aluminum alloy templates; the system also comprises a placement area position acquisition module, a storage module and a storage module, wherein the placement area position acquisition module is used for acquiring the real-time position of each aluminum alloy template placement area; the template attribute acquisition device is used for acquiring the attribute of the aluminum alloy template; the main control equipment is used for acquiring the aluminum alloy template placing area to which each aluminum alloy template needs to be conveyed according to the information acquired by the template attribute acquisition device and the information acquired by the placing area position acquisition module, and controlling the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
An automatic classification and placement method for aluminum alloy templates comprises the following steps:
the template attribute acquisition device acquires the attributes of the aluminum alloy template and sends the attributes to the master control equipment;
the method comprises the steps that main control equipment obtains the position of each aluminum alloy template placing area on a main conveying mechanism;
the main control equipment acquires an aluminum alloy template placing area to which the corresponding aluminum alloy template needs to be conveyed according to the attribute of the aluminum alloy template and the position of the aluminum alloy template placing area corresponding to the attribute;
and the main control equipment controls the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
The invention has the beneficial effects that: the automatic aluminum alloy template classifying and placing system and the method can automatically classify and place various aluminum alloy templates and improve the working efficiency.
Drawings
Fig. 1 is a schematic view illustrating an automatic classification and placement system for aluminum alloy templates according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an aluminum alloy template automatic sorting and placing system in an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a main conveying mechanism in the automatic sorting and placing system according to an embodiment of the present invention.
Fig. 4 is a schematic diagram illustrating the components of the first conveying mechanism in the automatic sorting and placing system according to an embodiment of the present invention.
Fig. 5 is a schematic structural view (before conveying) of the aluminum alloy forms conveyed by the first conveying mechanism according to an embodiment of the present invention.
Fig. 6 is a schematic structural view (conveying completed) of the first conveying mechanism conveying the aluminum alloy forms according to the embodiment of the invention.
Fig. 7 is a schematic structural view (before conveying) of conveying the aluminum alloy forms by the first conveying mechanism according to an embodiment of the present invention.
Fig. 8 is a schematic structural view (conveying completed) of the first conveying mechanism conveying the aluminum alloy forms according to the embodiment of the invention.
FIG. 9 is a schematic view of the operation of conveying and adjusting the aluminum alloy forms according to an embodiment of the present invention.
FIG. 10 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (in a pre-adjustment state).
Fig. 11 is a schematic structural view (adjusted state) of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention.
FIG. 12 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (after transportation).
FIG. 13 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (in a pre-adjustment state).
FIG. 14 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (adjusted state).
FIG. 15 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (after transportation).
FIG. 16 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (in a pre-adjustment state).
Fig. 17 is a schematic structural view (adjusted state) of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention.
FIG. 18 is a schematic structural view of an aluminum alloy template adjusting device according to an embodiment of the present invention (after transportation).
FIG. 19 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (in a pre-adjustment state).
FIG. 20 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (adjusted state).
FIG. 21 is a schematic structural view of an aluminum alloy form adjustment apparatus according to an embodiment of the present invention (after transportation).
Fig. 22 is a schematic composition diagram of a second conveying mechanism according to an embodiment of the invention.
Fig. 23 is a schematic structural diagram of a second conveying mechanism according to an embodiment of the present invention.
FIG. 24 is a schematic view of an aluminum alloy template stacking apparatus according to an embodiment of the present invention.
FIG. 25 is a schematic structural view of an aluminum alloy template stacking apparatus according to an embodiment of the present invention (before conveyance).
FIG. 26 is a schematic structural view of an aluminum alloy template stacking apparatus according to an embodiment of the present invention (after conveyance).
FIG. 27 is a schematic structural view of an aluminum alloy template stacking apparatus according to an embodiment of the present invention (height-adjusted state).
FIG. 28 is a schematic structural view of an aluminum alloy mother plate stacking apparatus according to an embodiment of the present invention (full state).
FIG. 29 is a circuit diagram of a control circuit of the main transport mechanism according to an embodiment of the present invention.
Fig. 30 is a circuit diagram of a motor driving circuit of the main conveying mechanism according to an embodiment of the present invention.
FIG. 31 is a circuit diagram of a first transfer control circuit according to an embodiment of the present invention.
Fig. 32 is a circuit diagram illustrating a motor driving circuit in the first conveying mechanism according to an embodiment of the present invention.
Fig. 33 is a schematic circuit diagram of a power module of an aluminum alloy template stacking apparatus according to an embodiment of the invention.
Fig. 34 is a circuit diagram of a main control circuit of the aluminum alloy template stacking apparatus according to an embodiment of the invention.
Fig. 35 is a circuit diagram of an electric lifting driving circuit of an aluminum alloy template stacking device according to an embodiment of the invention.
FIG. 36 is a schematic circuit diagram of a pressure sensing circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention.
FIG. 37 is a schematic circuit diagram of a driving circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention.
FIG. 38 is a schematic circuit diagram of an audible and visual alarm circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
For a further understanding of the invention, reference will now be made to the preferred embodiments of the invention by way of example, and it is to be understood that the description is intended to further illustrate features and advantages of the invention, and not to limit the scope of the claims.
The description in this section is for several exemplary embodiments only, and the present invention is not limited only to the scope of the embodiments described. It is within the scope of the present disclosure and protection that the same or similar prior art means and some features of the embodiments may be interchanged.
The invention discloses an automatic classification and placement system for aluminum alloy templates, which comprises: the device comprises a main control device, a main conveying mechanism, a template attribute acquisition device, at least one first conveying mechanism and a plurality of aluminum alloy template stacking devices, wherein the main control device is respectively connected with the main conveying mechanism, the template attribute acquisition device, each first conveying mechanism and each aluminum alloy template stacking device.
The main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and a plurality of aluminum alloy template placing areas are arranged beside the main conveying mechanism; and each aluminum alloy template placing area is respectively provided with an aluminum alloy template stacking device for stacking aluminum alloy templates.
The system also comprises a placement area position acquisition module used for acquiring the position of each aluminum alloy template placement area; the template attribute acquisition device is used for acquiring the attributes of the aluminum alloy template.
The main control equipment is used for acquiring the aluminum alloy template placing area to which each aluminum alloy template needs to be conveyed according to the information acquired by the template attribute acquisition device and the information acquired by the placing area position acquisition module, and controlling the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
Fig. 1 is a schematic composition diagram of an aluminum alloy template automatic sorting and placing system according to an embodiment of the present invention, and fig. 2 is a schematic structural diagram of an aluminum alloy template automatic sorting and placing system according to an embodiment of the present invention; referring to fig. 1 and fig. 2, in an embodiment of the present invention, the automatic sorting and placing system includes: main control equipment 1, main conveyor constructs 2, identification code recognition device 3, an at least first conveying mechanism 4, a plurality of aluminum alloy template adjusting device 5 and a plurality of aluminum alloy template stack device 6, main control equipment 1 connects main conveyor structure 2, identification code recognition device 3, each first conveying mechanism 4, each aluminum alloy template adjusting device 5 and each aluminum alloy template respectively and stacks device 6, and the mode of accessible wired connection also can be through wireless connection's such as bluetooth, Wifi, zigBee mode.
The main conveying mechanism 2 is provided with a plurality of aluminum alloy template placing areas 21, and each aluminum alloy template placing area 21 is provided with a groove 22 corresponding to the size of an aluminum alloy template and used for placing the aluminum alloy template 9; and a plurality of aluminum alloy template placing areas 7 are arranged on the periphery of the main conveying mechanism 2. The width of the groove 22 may substantially correspond to the width of the aluminum alloy template, the height of the groove 22 may be lower than (of course, may also be equal to or higher than) the height of the aluminum alloy template 9, and the groove 22 serves as a track for the aluminum alloy template 9 during the transportation process, so that the aluminum alloy template 9 is relatively stable during the transportation process.
In an embodiment of the present invention, each aluminum alloy template placing area 7 is respectively provided with an aluminum alloy template adjusting device 5 and an aluminum alloy template stacking device 6; the aluminum alloy template adjusting device 5 is arranged between the corresponding aluminum alloy template stacking device 6 and the main conveying mechanism 2. The aluminum alloy template adjusting device 5 is used for adjusting the aluminum alloy template 9 to a set position and conveying the aluminum alloy template 9 to the aluminum alloy template stacking device 6; the aluminum alloy template stacking device 6 is used for stacking aluminum alloy templates 9.
With reference to fig. 2, in an embodiment of the present invention, at least one identification code recognition device 3 (only one identification code may be provided, or one identification code recognition device may be provided in each aluminum alloy template placing area 21) is provided above the main conveying mechanism 2, a first identification code 91 is provided on the aluminum alloy template 9, and a second identification code 211 is provided in the aluminum alloy template placing area 21 (the second identification code 211 may be provided beside the groove); the identification code recognition device 3 is used for recognizing the first identification code 91 on the aluminum alloy template 9 and sending a recognition result to the main control equipment 1; the identification code recognition device 3 is further configured to recognize information of the second identification code 211, and obtain attributes of each aluminum alloy template placement area 21 on the main conveying mechanism 2 (so as to know a specific position of the corresponding aluminum alloy template 9 on the main conveying mechanism 2, and facilitate the first conveying mechanism 4 in the subsequent corresponding position to perform a conveying action).
In an embodiment of the invention, the template attribute obtaining device is an aluminum template recognition device, the sensor is used for obtaining data of each direction of the aluminum alloy template, and the software is used for processing and obtaining the shape and the size of the aluminum alloy template, so as to obtain the attribute of the aluminum alloy template. Reference may be made to the patent of the invention filed by the applicant in 2015: combination template detection system and method, patent No.: 201510264493.4, authorization notice number: 104848829B.
In an embodiment of the present invention, when the aluminum alloy template enters the main conveying mechanism 2, the template attribute obtaining device sends information identifying the attribute of the aluminum alloy template to the main control device through the server or the terminal.
The main control device 1 is used for receiving the result identified by the identification code identification device 3, acquiring the attribute of the aluminum alloy template 9 according to the identification result of the first identification code 91, and further acquiring the aluminum alloy template placing area 7 to which the corresponding aluminum alloy template 9 should be conveyed, and when the corresponding aluminum alloy template 9 enters the corresponding aluminum alloy template placing area 7, controlling the corresponding first conveying mechanism 4 to act, so that the aluminum alloy template 9 corresponding to the aluminum alloy template placing area 21 on the main conveying mechanism 2 is conveyed to the corresponding aluminum alloy template placing area 7.
The main control device 1 is further configured to obtain the position of the corresponding aluminum alloy template placement area 21 according to the recognition result of the second identification code 211 by the identification code recognition apparatus 3, so as to obtain the area where each aluminum alloy template placement area 21 is located; the main control equipment 1 judges whether the aluminum alloy formwork placing area 21 where each aluminum alloy formwork 9 is located is a corresponding unloading area, if so, the corresponding first conveying mechanism 4 is controlled to act, and the corresponding aluminum alloy formwork 9 is conveyed to the corresponding aluminum alloy formwork placing area 7 along the corresponding groove 22.
FIG. 3 is a schematic structural diagram of a main conveying mechanism in the automatic sorting and placing system according to an embodiment of the present invention; referring to fig. 3 (as can be combined with fig. 2), in an embodiment of the present invention, the main conveying mechanism 2 includes a rail 25 connected end to end, at least one conveying driving mechanism 23, a plurality of mutually connected supporting platforms 20, and each supporting platform 20 is provided with at least one aluminum alloy template placing area 21; wheels 24 are arranged below the bearing platforms 20, the conveying driving mechanisms 23 are arranged on the corresponding bearing platforms 20, the conveying driving mechanisms 23 are connected with the corresponding wheels 24 and can drive the wheels 24 to walk along the tracks 25, and all the bearing platforms 20 are driven by the conveying driving mechanisms 23 to walk along the set tracks 25 due to the fact that the bearing platforms 20 are connected with each other. In an embodiment of the present invention, the bearing platforms are connected to form a ring; the conveying driving mechanism 23 is a motor, and the whole main conveying mechanism can be driven by one motor (or a plurality of motors). In an embodiment of the present invention, the wheels are respectively provided with a motor, so as to drive the whole main conveying mechanism to rotate under the restriction of the track.
In another embodiment of the present invention, the main conveying mechanism may be a conveying mechanism and a driving component thereof (the conveying mechanism may be continuous, or a plurality of conveying mechanisms may be combined together so as to be suitable for use in a situation where the floor area is large), the conveying mechanism may be a belt conveyor belt, or a roller conveying mechanism, and when the roller conveying mechanism is used, the rollers may be dispersedly provided with barrier strips so as to form grooves in the aluminum alloy template placement area), and the conveying mechanism is formed into a circular ring shape, and the conveying belt and the driving method thereof are the prior art, and thus, detailed description thereof is omitted.
FIG. 4 is a schematic diagram illustrating the components of the first conveying mechanism in the automatic sorting and placing system according to an embodiment of the present invention; referring to fig. 4, in an embodiment of the present invention, the first conveying mechanism 4 includes a first conveying control circuit 42 and a first conveying driving mechanism 41, the first conveying control circuit 41 is connected to the first conveying driving mechanism 42, and the first conveying control circuit 42 controls the first conveying driving mechanism 41 to move, so as to convey the corresponding aluminum alloy template to the aluminum alloy template adjusting platform along the groove where the corresponding aluminum alloy template is located; the first conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment, and feeds back an execution result of the first conveying driving mechanism to the main control equipment.
FIG. 5 and FIG. 6 are schematic structural views illustrating the first conveying mechanism conveying the aluminum alloy forms according to an embodiment of the present invention; referring to fig. 5 and 6, in another embodiment of the present invention, the first conveying driving mechanism 41 is driven by an air cylinder or a hydraulic cylinder.
FIG. 7 and FIG. 8 are schematic structural views illustrating the first conveying mechanism conveying the aluminum alloy forms according to an embodiment of the present invention; referring to fig. 7 and 8, in an embodiment of the present invention, the first conveying driving mechanism 41 is a transmission manner in which a motor is matched with a rack and pinion, the first conveying driving mechanism 41 includes a motor 411, a gear 412, and a rack 413, an output shaft of the motor 411 is connected to the gear 412, rotation of the gear 412 can be understood, the gear 412 is engaged with the rack 413, the rack 413 is fixedly disposed on a push rod 414, and the push rod 414 can be driven to move when the rack 413 moves.
In another embodiment of the invention, the first conveying mechanism adopts a manner similar to that of a conveying belt to convey the aluminum alloy template. The first conveying mechanism comprises a first conveying mechanism and a driving mechanism, and the first conveying mechanism can adopt a belt conveying mechanism or a roller conveying mechanism; the first conveying mechanism receives a signal sent by the main control device, and when the aluminum alloy templates reach the corresponding positions, the first conveying mechanism is started, so that the aluminum alloy templates can be quickly conveyed to the corresponding aluminum alloy template placement areas (of course, the whole main conveying mechanism can be controlled to run at a slower speed at the moment, and the aluminum alloy templates can leave the corresponding aluminum alloy template placement areas in enough time). Since the above-mentioned transmission method is the prior art, it is not described herein in detail.
FIG. 9 is a schematic view of an embodiment of an aluminum alloy mold plate conveying and adjusting operation, and FIGS. 10 to 21 are schematic views of an aluminum alloy mold plate adjusting device according to some embodiments of the present invention; referring to fig. 9 to 21, in an embodiment of the present invention, the aluminum alloy mold plate adjusting device 5 includes an aluminum alloy mold plate adjusting platform 51, an adjusting control circuit 52, a clamping mechanism 53, a clamping driving mechanism 54, and a second conveying mechanism 55, wherein the clamping mechanism 53 is disposed above the aluminum alloy mold plate adjusting platform 51; the width of the aluminum alloy template adjusting platform 51 is larger than that of the aluminum alloy template placing area 21; the clamping mechanism 53 includes a first clamping unit 531 and a second clamping unit 532, and the clamping driving mechanism 54 is connected to the second clamping unit 532, and is configured to drive the second clamping unit 532 to approach the first clamping unit 531, so as to clamp the corresponding aluminum alloy template 9 between the first clamping unit 531 and the second clamping unit 532. The clamping driving mechanism 54 may drive the second clamping unit 532 by means of a motor (as shown in fig. 11 to 13 and 18 to 20), or may drive the second clamping unit 532 by means of a hydraulic cylinder or an air cylinder (as shown in fig. 15 to 17 and 21 to 23). The second conveying mechanism 55 is disposed at one end of the first clamping unit 531. In an embodiment of the present invention, a second conveyor belt is disposed on a side of the aluminum alloy template adjusting platform 51 close to the first clamping unit 531, and the second conveyor mechanism 55 can convey the aluminum alloy template thereon to the aluminum alloy template stacking device at one end thereof by means of the second conveyor belt.
Fig. 22 is a schematic composition diagram of a second conveying mechanism according to an embodiment of the present invention, and fig. 23 is a schematic structural diagram of the second conveying mechanism according to an embodiment of the present invention; referring to fig. 22 and 23, in an embodiment of the present invention, the second conveying mechanism 55 includes a second conveying control circuit 552 and a second conveying driving mechanism 551, the second conveying control circuit 552 is connected to the second conveying driving mechanism 551, and the second conveying control circuit 552 controls the second conveying driving mechanism 551 to move under the control of the second conveying control circuit 552 to convey the corresponding aluminum alloy template 9 to the aluminum alloy template placing platform 51; the second conveyance control circuit 552 is connected to the main control device 1, receives a control command sent by the main control device 1, and feeds back an execution result of the second conveyance driving mechanism 551 to the main control device 1. Note that, in order to prevent the second conveying mechanism 55 and the main conveying mechanism 2 from interfering with each other, the middle portion of the aluminum alloy form adjusting device 5 is disposed near the edge of the main conveying mechanism 2, and the side where the second conveying mechanism 55 is disposed needs to be away from the main conveying mechanism 2 so that the second conveying mechanism 55 can be placed.
In an embodiment of the present invention, the second conveying mechanism 55 is disposed in the recessed space 510 (located at one side of the aluminum alloy template adjustment platform 51) at one end of the first clamping unit 531, so as to avoid being touched by the second clamping unit 532, but other avoiding manners may be adopted.
The specific conveying manner of the second conveying mechanism can be combined with the above description of fig. 9 to 21. The second conveying mechanism may be driven by a hydraulic cylinder or an air cylinder (see fig. 15 to 20), or may be driven by a motor (see fig. 11 to 13 and 21 to 23).
Fig. 24 is a schematic composition diagram of an aluminum alloy template stacking apparatus according to an embodiment of the invention, and fig. 25 to 28 are schematic structural diagrams of the aluminum alloy template stacking apparatus according to an embodiment of the invention, respectively; referring to fig. 24 to 28, in an embodiment of the present invention, the aluminum alloy template stacking apparatus 6 includes an aluminum alloy template placing platform 61, an electric lifting mechanism 62, a pressure sensing mechanism 63, a first control circuit 64, and a reminding mechanism 65, where the first control circuit 64 is respectively connected to the electric lifting mechanism 62, the pressure sensing mechanism 63, and the reminding mechanism 65.
In an embodiment of the present invention, the pressure sensing mechanism 63 is disposed below the aluminum alloy template placing platform 61, and is used for sensing the pressure borne by the aluminum alloy template placing platform 61; the electric lifting mechanism 62 is connected with the aluminum alloy template placing platform 61 and is used for adjusting the height of the aluminum alloy template placing platform 61 under the control of the first control circuit 64; the first control circuit 64 controls the electric lifting mechanism 62 to work according to the information acquired by the pressure sensing mechanism 62, so that the height of the aluminum alloy template placing platform 61 or the uppermost aluminum alloy template 9 on the aluminum alloy template placing platform 61 is always corresponding to the height of the adjacent aluminum alloy template adjusting platform 51 (can be slightly lower), until the data sensed by the pressure sensing mechanism 63 meets a set interval, and at the moment, the number of the aluminum alloy templates 9 on the aluminum alloy template placing platform 61 is judged to reach a set number; one side of the aluminum alloy template placing platform 61 is provided with a limiting mechanism 611 for limiting the aluminum alloy template 9 entering the aluminum alloy template placing platform 61 and avoiding separating from the aluminum alloy template placing platform 61. The reminding mechanism 65 is used for giving an alarm when the number of the aluminum alloy templates placed on the aluminum alloy template placing platform reaches a set number, and the alarm can be a sound-light alarm. The structure and the working principle of the aluminum alloy template stacking device are described above.
In an embodiment of the present invention, the aluminum alloy template stacking apparatus 6 further includes a displacement sensor for sensing a distance from the aluminum alloy template placing platform 61 to a set surface (e.g., the ground), and sending the sensed data to the first control circuit 64, wherein the first control circuit 64 controls a lifting distance of the electric lifting mechanism 62.
The control circuit is required to control the operation of each device in the present application, and a person skilled in the art should be able to select the existing control circuit according to the description of the present application in combination with the existing technology; to facilitate further implementation by those skilled in the art, the present application provides the main control circuit and operation principle in one embodiment of the present invention, so as to facilitate better understanding by those skilled in the art.
The main control equipment is used for overall control of the whole system; comprises receiving each signal and sending control signals to each actuating mechanism (comprising a main conveying mechanism 2, an identification code recognition device 3, each first conveying mechanism 4, each aluminum alloy template adjusting device 5, each aluminum alloy template stacking device 6 and the like). The master device is basically implemented by those skilled in the art according to the description of the present application and the prior art.
In an embodiment of the present invention, the main conveying mechanism may include a conveying belt, and the conveying belt performs conveying work by a conveying motor; the conveying motor is connected with a main conveying mechanism control circuit, and the main conveying mechanism control circuit is used for controlling the work of the conveying motor. FIG. 29 is a circuit schematic of a control circuit for the main transport mechanism in accordance with one embodiment of the present invention; referring to fig. 29, in an embodiment of the present invention, the main conveying mechanism control circuit is the main conveying mechanism control circuit shown in fig. 29; of course, other control circuits may be employed as desired by those skilled in the art. The specific control circuit provided herein is provided primarily to demonstrate the sufficiency of the disclosure of the present application, and those skilled in the art can implement the specific control circuit according to the prior art in light of the description of the present application.
The main conveying mechanism control circuit is connected with a main conveying mechanism motor driving circuit, and the main conveying mechanism motor driving circuit receives a control command sent by the main conveying mechanism control circuit; the main conveying mechanism motor driving circuit is connected with the conveying motor and controls the specific action of the conveying motor. FIG. 30 is a schematic circuit diagram of a motor drive circuit for the main transport mechanism in accordance with one embodiment of the present invention; referring to fig. 30, in an embodiment of the present invention, the main conveying mechanism motor driving circuit adopts the circuit diagram shown in fig. 30; of course, other control circuits may be employed as desired by those skilled in the art. The specific control circuit is provided mainly to show that the disclosure of the present application is sufficient, and those skilled in the art can implement the specific driving circuit according to the description of the present application and the prior art.
FIG. 31 is a circuit diagram illustrating a first transfer control circuit according to an embodiment of the present invention; referring to fig. 31, in an embodiment of the present invention, the first conveying mechanism uses a motor as a driving mechanism; the first conveying control circuit is used for controlling the action of the motor. In an embodiment of the present invention, the first transfer control circuit employs the circuit configuration shown in fig. 31; of course, other control circuits may be employed as desired by those skilled in the art. The specific control circuit provided in the present application is mainly for showing that the disclosure of the present application is sufficient, and those skilled in the art can implement the specific control circuit according to the description of the present application and the prior art.
FIG. 32 is a schematic circuit diagram illustrating a motor driving circuit of the first conveying mechanism according to an embodiment of the present invention; referring to fig. 32, in an embodiment of the invention, the first conveying control circuit includes a motor driving circuit for specifically controlling the operation of the motor. In an embodiment of the present invention, the motor driving circuit adopts the circuit structure shown in fig. 32; of course, other control circuits may be employed as desired by those skilled in the art. The specific control circuit is provided mainly to show that the disclosure of the present application is sufficient, and those skilled in the art can implement the specific driving circuit according to the description of the present application and the prior art.
In an embodiment of the present invention, the first control circuit includes a main control circuit, a power module, an electric lift driving circuit, a pressure sensing circuit, a push driving circuit, and an audible and visual alarm circuit. The main control circuit is respectively connected with the electric lifting drive circuit, the pressure sensing circuit, the pushing drive circuit and the acousto-optic alarm circuit, and the power supply module is respectively the main control circuit, the electric lifting drive circuit, the pressure sensing circuit, the pushing drive circuit and the acousto-optic alarm circuit and provides electric energy required by work for the main control circuit, the electric lifting drive circuit, the pressure sensing circuit, the pushing drive circuit and the acousto-optic alarm circuit. The above-described individual circuits can be implemented by those skilled in the art in accordance with the prior art. To facilitate a better understanding of the present invention by those skilled in the art, the present invention also provides a circuit schematic of the circuits in one embodiment.
FIG. 33 is a schematic circuit diagram of a power module of an aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 33, in an embodiment of the invention, a power module of the aluminum alloy template stacking apparatus employs the power circuit as shown in fig. 29. Because the technology of the power supply circuit is mature, the invention can also adopt other power supply circuit structures.
FIG. 34 is a schematic circuit diagram of a main control circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 34, in an embodiment of the invention, the main control circuit of the aluminum alloy template stacking apparatus includes a second chip U2 and a peripheral circuit. In an embodiment of the invention, the model number of the second chip U2 is 89C 51.
FIG. 35 is a schematic circuit diagram of an electric lifting driving circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 35, in an embodiment of the present invention, the electric lift driving circuit controls the motor to move the lift platform, such that the lift platform ascends when the lift platform rotates forward, the D8 indicator lights, the lift platform descends when the lift platform rotates backward, and the D10 indicator lights; the circuit comprises an isolation circuit, a gate voltage driving circuit and an H-bridge circuit; the fourth chip U4 is an isolation driver and is used for driving a control signal output by the second chip U2 singlechip, and meanwhile, the singlechip is protected from being damaged and plays an isolation role; the third chip U3 and the fifth chip U5 are half-bridge drivers, and can be used to drive an N-channel power MOSFET or IGBT.
When a high level is input by the P3.0 and a low level is input by the P3.1, the second pin of the fourth chip U4 outputs a high level, the third pin outputs a low level, the seventh pin of the third chip U3 outputs a high level, the first MOS transistor Q1 is turned on, the fifth pin of the third chip U3 outputs a low level, the third MOS transistor Q3 is turned off, the positive terminal of the first motor B1 is connected to the power source VCC, the seventh pin of the fifth chip U5 outputs a low level, the fourth MOS transistor is turned off, the fifth pin of the fifth chip U5 outputs a high level, the fifth MOS is turned on, the negative terminal of the first motor B1 is grounded, and at this time, the voltage at two ends of the first motor B1 is VCC, the motor rotates forward, and the eighth indicator light D8 lights.
When a low level is input in P3.0 and a high level is input in P3.1, the second pin of the fourth chip U4 outputs a low level, the third pin outputs a high level, the seventh pin of the third chip U3 outputs a low level, the first MOS transistor Q1 is turned off, the fifth pin of the third chip U3 outputs a high level, the third MOS transistor Q3 is turned on, the positive terminal of the first motor B1 is grounded, the seventh pin of the fifth chip U5 outputs a high level, the fourth MOS transistor is turned on, the negative terminal of the first motor B1 is connected to the power source VCC, the fifth pin of the fifth chip U5 outputs a low level, and the fifth MOS is turned off, at this time, the voltage across the first motor B1 is-VCC, the motor is reversed, and the tenth indicator light D10 is bright.
FIG. 36 is a schematic circuit diagram of a pressure sensing circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 36, in an embodiment of the present invention, a pressure sensing circuit uses a piezoresistive pressure sensor to detect pressure, the piezoresistive pressure sensor uses a constant current source to supply power, when the pressure changes, the voltage between the second pin and the fourth pin of the piezoresistive pressure sensor (a resistor R27) changes, and the voltage signal after amplification and filtering is sent to a single chip microcomputer AD for sampling by differentially amplifying and filtering the voltage difference, so as to calculate the current pressure, wherein the resistors R25, R26, R34, and Q8 constitute a constant current source circuit, and the sixth chip mainly constitutes an instrumentation amplifier circuit, which has very low dc offset, low drift, low noise, very high open loop gain, very large common mode rejection ratio, and high input impedance, and is often used for circuits requiring very high accuracy and stability; the circuit mainly comprises two stages of differential amplifier circuits. The operational amplifiers U6A and U6B are in-phase differential input modes, and in-phase input can greatly improve the input impedance of the circuit and reduce the attenuation of the circuit to weak input signals; the differential input can make the circuit only amplify the differential mode signal and only follow the common mode input signal, so that the ratio of the amplitude of the differential mode signal and the common mode signal (namely the common mode rejection ratio CMRR) sent to the later stage is improved. In the differential amplifying circuit formed by taking the operational amplifier U6C as a core component, under the condition that the CMRR requirement is not changed, the precision matching requirements of the resistors R22 and R24 and R37 and R39 can be obviously reduced, so that the instrumentation amplifier circuit has better common-mode rejection capability than a simple differential amplifying circuit. Under the conditions of R29-R36, R22-R39 and R24-R37, the gain of the circuit is G-24/R22 (1+2R 29/R35). As can be seen by the formula, the adjustment of the circuit gain can be realized by changing the resistance value of R35; U6D constitutes a low pass filter of Sallen-key construction for filtering out high frequency disturbances in the circuit in order to prevent affecting the measurement results.
FIG. 37 is a schematic circuit diagram of a driving circuit of an aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 37, in an embodiment of the present invention, the driving circuit is used to control the power supply of the air cylinder or the hydraulic mechanism of the driving mechanism, so as to control the operation of the driving mechanism, and the seventh chip U7 is an optical-electrical isolating coupler.
When a low level is input in P3.3, the seventh triode Q7 is cut off, the first pin of the seventh chip U7 is at a high level, the fourth pin of the seventh chip U7 outputs a high level, the sixth triode Q6 is switched on, the relay K1 is switched on, the power VCC is connected to the power supply of the cylinder or the hydraulic mechanism, and the pushing mechanism works.
When the P3.3 inputs a high level, the seventh triode Q7 is turned on, the first pin of the seventh chip U7 is at a low level, the fourth pin of the seventh chip U7 is at a low level, the sixth triode Q6 is turned off, the relay K1 does not work, the power VCC is disconnected from the power of the cylinder or the hydraulic mechanism, and the pushing mechanism stops working.
FIG. 38 is a schematic circuit diagram of an audible and visual alarm circuit of the aluminum alloy template stacking apparatus according to an embodiment of the present invention; referring to fig. 38, in an embodiment of the present invention, the audible and visual ALARM circuit is used to remind a user that the number of the aluminum alloy templates placed on the aluminum alloy template placing platform reaches a set number, when the number of the aluminum alloy templates is analyzed according to the data measured by the pressure sensor and reaches the set number, the seventh pin of the single chip microcomputer of the second chip U2 outputs an ALARM signal at a high level, at this time, the second MOS transistor Q2 is turned on, the fifth indicator light D5 emits light, and the first speaker LS1 emits an ALARM sound.
In an embodiment of the invention, the system further comprises a placement area identification device for identifying the position of each aluminum alloy template placement area in the main conveying mechanism.
In an embodiment of the present invention, the template attribute obtaining device includes an identification code recognition device. At least one identification code recognition device is arranged above the main conveying mechanism, a first identification code is arranged on the aluminum alloy template, and a second identification code is arranged in the aluminum alloy template placement area; the identification code recognition device is used for recognizing the first identification code on the aluminum alloy template and sending a recognition result to the main control equipment; the identification code recognition device is also used for recognizing the information of the second identification code and acquiring the attribute of each aluminum alloy template placement area on the main conveying mechanism.
The main control equipment is used for receiving the identification result of the identification code identification device, acquiring the attribute of the aluminum alloy template according to the identification result of the first identification code, and further acquiring the aluminum alloy template placing area to which the corresponding aluminum alloy template is to be conveyed.
The main control equipment is further used for acquiring the position of the corresponding aluminum alloy template placement area according to the identification result of the second identification code by the identification code identification device, so that the area where each aluminum alloy template placement area is located is acquired; and the main control equipment judges whether the aluminum alloy template placing area where each aluminum alloy template is located is a corresponding unloading area, if so, the corresponding first conveying mechanism is controlled to act, and the corresponding aluminum alloy template is conveyed to the corresponding aluminum alloy template placing area along the corresponding groove.
The invention also discloses an automatic classification and placement method of the aluminum alloy template, which comprises the following steps:
the template attribute acquisition device acquires the attributes of the aluminum alloy template and sends the attributes to the master control equipment;
the method comprises the steps that main control equipment obtains the position of each aluminum alloy template placing area on a main conveying mechanism;
the main control equipment acquires an aluminum alloy template placing area to which the corresponding aluminum alloy template needs to be conveyed according to the attribute of the aluminum alloy template and the position of the aluminum alloy template placing area corresponding to the attribute;
and the main control equipment controls the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
In an embodiment of the invention, the method further comprises:
the aluminum alloy template adjusting device arranged in the aluminum alloy template placing area adjusts the aluminum alloy template on the aluminum alloy template adjusting device to a set position under the control of the main control equipment, and conveys the aluminum alloy template to the aluminum alloy template stacking device;
the aluminum alloy template stacking device senses the pressure born by the aluminum alloy template adjusting platform through the pressure sensing mechanism, and when the pressure change in set time corresponds to the weight of one aluminum alloy template, the aluminum alloy template stacking device judges that a new aluminum alloy template is arranged on the aluminum alloy template adjusting platform;
the aluminum alloy template stacking device adjusts the height of the aluminum alloy template placing platform through an electric lifting mechanism under the control of the master control equipment.
In an embodiment of the invention, the main conveying mechanism of the automatic aluminum alloy template sorting and placing system can be a conveying belt, a plurality of areas are arranged on the conveying belt and used for arranging the aluminum alloy templates, and each area is provided with a groove, so that the aluminum alloy templates can be conveniently conveyed to the set station along the grooves. Each station can be provided with an identification code recognition device and a first conveying mechanism, and the main conveying mechanism is controlled by a main control device to convey or stop. The above-mentioned or the next door of each breach is equipped with camera and printer and light, and the two-dimensional code label has been pasted to each template, and the model and the packing information of each template can be learnt to the two-dimensional code by the camera. The first conveying mechanism is arranged beside each groove, the aluminum alloy templates which are matched with the first conveying mechanism can be conveyed out of the set station of the main conveying mechanism, the corresponding aluminum alloy templates are conveyed to the template packaging area, and one first conveying mechanism can be arranged at each station. An aluminum alloy template placing platform is arranged in the template packaging area, and the height of the aluminum alloy template placing platform is always the same as that of the main conveying mechanism; if an aluminum alloy template enters the platform, the height of the platform can automatically move downwards through an automatic telescopic mechanism arranged at the lower part to correspond to the height of the aluminum alloy template falling down (controlled by a server or a master control device) until the number of the aluminum alloy templates above the platform reaches a set number. After reaching the number, this platform can send the sound and the color light scintillation of reminding, and the automatic packing bill of printing of this platform printer can pack automatically or artifical supplementary packing, then the good aluminum alloy template of packing can move to corresponding region through equipment such as fork truck.
In an embodiment of the invention, the aluminum alloy template can be automatically transferred to the main conveying mechanism from a warehouse or manually moved to the main conveying mechanism, and the assembling-free packaging server controls various external devices such as the main conveying mechanism, a camera, a printer, a loudspeaker, light, a pushing mechanism and a motor and the like and an internet of things sensor. The automatic aluminum alloy template packaging system comprises a main conveying mechanism (for example, the main conveying mechanism can be circular or oval, the diameter can be about 20 meters), a plurality of stations (for example, 10-20 stations) are arranged on the main conveying mechanism, each station is provided with a notch (serving as an area for placing an aluminum alloy template on the main conveying mechanism), and one side of each notch is an aluminum alloy template placing area; the main conveying mechanism is controlled by the main control equipment to convey or stop; the above-mentioned or the next door of each breach is equipped with camera and printer and light, and the two-dimensional code label has been pasted to each template, and the model and the packing information of each template can be learnt to the two-dimensional code by the camera. Each breach is equipped with first conveying mechanism, can be with the aluminum alloy template propelling movement that accords with out main conveying mechanism, will correspond aluminum alloy template propelling movement to template packing region, can set up a first conveying mechanism at every station. An aluminum alloy template placing platform is arranged in the template packaging area, and the height of the aluminum alloy template placing platform is always the same as that of the main conveying mechanism; if an aluminum alloy template enters the platform, the height of the platform can automatically move downwards through an automatic telescopic mechanism arranged at the lower part to correspond to the height of the aluminum alloy template falling down (controlled by a server or a master control device) until the number of the aluminum alloy templates above the platform reaches a set number. After reaching the number, this platform can send the sound and the color light scintillation of reminding, and the automatic packing bill of printing of this platform printer can pack automatically or artifical supplementary packing, then the good aluminum alloy template of packing can move to corresponding region through equipment such as fork truck.
In an embodiment of the present invention, the work flow of the automatic aluminum alloy template sorting and placing system includes:
step S1, arranging a plurality of aluminum alloy templates on the set positions (such as 50-100 areas) of the main conveying mechanism;
step S2, the main control equipment controls the main conveying mechanism to move at a constant speed; when the aluminum alloy template passes through each station, a camera on each station collects a two-dimensional code label on the aluminum alloy template; identifying the attribute and packaging information of the aluminum alloy template; if the aluminum alloy template which meets the conditions exists, the main control equipment controls the conveyor belt to stop moving; the corresponding aluminum alloy template can be just arranged at the gap of the conveyor belt; the camera can be arranged about two meters in front of the gap to acquire information in advance;
step S3, the pushing mechanism of the corresponding station works to push the corresponding aluminum alloy template to the aluminum alloy template placing platform corresponding to the station;
s4, automatically moving the aluminum alloy template placing platform downwards by the height corresponding to the aluminum alloy template after the aluminum alloy template is placed;
step S5, when the number of the aluminum alloy template placing platforms reaches the set number, the platforms can emit reminding sounds and color lights to flash, the platform printer automatically prints a packing list, automatic packing or manual auxiliary packing can be achieved, and then the packed aluminum alloy templates can be moved to corresponding areas through equipment such as a forklift.
And step S6, repeating the steps until all the aluminum alloy templates are placed in the set area.
In conclusion, the automatic aluminum alloy template classifying and placing system and method provided by the invention can automatically classify and place various aluminum alloy templates, and improve the working efficiency.
The description and applications of the invention herein are illustrative and are not intended to limit the scope of the invention to the embodiments described above. Variations and modifications of the embodiments disclosed herein are possible, and alternative and equivalent various components of the embodiments will be apparent to those skilled in the art. It will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, and with other components, materials, and parts, without departing from the spirit or essential characteristics thereof. Other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention.

Claims (10)

1. The utility model provides an aluminum alloy template automatic classification puts system which characterized in that, the system includes: the aluminum alloy template stacking device comprises main control equipment, a main conveying mechanism, an identification code recognition device, at least one first conveying mechanism, a plurality of aluminum alloy template adjusting devices and a plurality of aluminum alloy template stacking devices, wherein the main control equipment is respectively connected with the main conveying mechanism, the identification code recognition device, each first conveying mechanism, each aluminum alloy template adjusting device and each aluminum alloy template stacking device in a wired mode or a wireless mode;
the main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and each aluminum alloy template placing area is provided with a groove corresponding to the size of an aluminum alloy template and used for placing the aluminum alloy template; a plurality of aluminum alloy template placing areas are arranged on the periphery of the main conveying mechanism;
each aluminum alloy template placing area is respectively provided with an aluminum alloy template adjusting device and an aluminum alloy template stacking device; the aluminum alloy template adjusting device is arranged between the corresponding aluminum alloy template stacking device and the main conveying mechanism;
the aluminum alloy template adjusting device is used for adjusting the aluminum alloy template to a set position and conveying the aluminum alloy template to the aluminum alloy template stacking device; the aluminum alloy template stacking device is used for stacking aluminum alloy templates;
at least one identification code recognition device is arranged above the main conveying mechanism, a first identification code is arranged on the aluminum alloy template, and a second identification code is arranged in the aluminum alloy template placement area; the identification code recognition device is used for recognizing the first identification code on the aluminum alloy template and sending a recognition result to the main control equipment; the identification code recognition device is also used for recognizing the information of the second identification code and acquiring the attribute of each aluminum alloy template placement area on the main conveying mechanism;
the main control equipment is used for receiving the identification result of the identification code identification device, acquiring the attribute of the aluminum alloy template according to the identification result of the first identification code, and further acquiring the aluminum alloy template placing area to which the corresponding aluminum alloy template is to be conveyed;
the main control equipment is further used for acquiring the position of the corresponding aluminum alloy template placement area according to the identification result of the second identification code by the identification code identification device, so that the area where each aluminum alloy template placement area is located is acquired; the main control equipment judges whether the aluminum alloy template placing area where each aluminum alloy template is located is a corresponding unloading area, if so, the corresponding first conveying mechanism is controlled to act, and the corresponding aluminum alloy template is conveyed to the corresponding aluminum alloy template placing area along the corresponding groove;
the aluminum alloy template adjusting device comprises an aluminum alloy template adjusting platform, an adjusting control circuit, a clamping mechanism, a clamping driving mechanism and a second conveying mechanism, wherein the clamping mechanism is arranged above the aluminum alloy template adjusting platform; the width of the aluminum alloy template adjusting platform is larger than that of the aluminum alloy template placing area; the clamping mechanism comprises a first clamping unit and a second clamping unit, and the clamping driving mechanism is connected with the second clamping unit and used for driving the second clamping unit to approach to the first clamping unit so as to clamp the corresponding aluminum alloy template between the first clamping unit and the second clamping unit; the second conveying mechanism is arranged at one end of the first clamping unit and comprises a second conveying control circuit and a second conveying driving mechanism, the second conveying control circuit is connected with the second conveying driving mechanism, the action of the second conveying driving mechanism is controlled under the control of the second conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template placing platform; the second conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the second conveying driving mechanism to the main control equipment;
the aluminum alloy template stacking device comprises an aluminum alloy template placing platform, an electric lifting mechanism, a pressure sensing mechanism, a first control circuit and a reminding mechanism, wherein the first control circuit is respectively connected with the electric lifting mechanism, the pressure sensing mechanism and the reminding mechanism; the pressure sensing mechanism is arranged below the aluminum alloy template placing platform and used for sensing the pressure born by the aluminum alloy template placing platform; the electric lifting mechanism is connected with the aluminum alloy template placing platform and is used for adjusting the height of the aluminum alloy template placing platform under the control of the first control circuit; the first control circuit controls the electric lifting mechanism to work according to the information acquired by the pressure sensing mechanism, so that the height of the aluminum alloy template placing platform or the uppermost aluminum alloy template on the aluminum alloy template placing platform is always corresponding to the height of the adjacent aluminum alloy template adjusting platform until the data sensed by the pressure sensing mechanism conforms to a set interval, and at the moment, the number of the aluminum alloy templates on the aluminum alloy template placing platform is judged to reach the set number; one side of the aluminum alloy template placing platform is provided with a limiting mechanism which is used for limiting the aluminum alloy template entering the aluminum alloy template placing platform and avoiding separating from the aluminum alloy template placing platform; the reminding mechanism is used for giving an alarm when the number of the aluminum alloy templates placed on the aluminum alloy template placing platform reaches a set number;
the first conveying mechanism comprises a first conveying control circuit and a first conveying driving mechanism, the first conveying control circuit is connected with the first conveying driving mechanism, the action of the first conveying driving mechanism is controlled under the control of the first conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template adjusting platform along the groove where the corresponding aluminum alloy template is located; the first conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the first conveying driving mechanism to the main control equipment;
the main conveying mechanism comprises a track, at least one conveying driving mechanism and a plurality of mutually connected bearing platforms, wherein the track is connected end to end, and each bearing platform is provided with at least one aluminum alloy template placing area; wheels are arranged below the bearing platforms, the conveying driving mechanisms are arranged on the corresponding bearing platforms and can drive the bearing platforms to walk along the track, and all the bearing platforms are driven by the conveying driving mechanisms to walk along the set track due to the fact that the bearing platforms are connected with each other.
2. The utility model provides an aluminum alloy template automatic classification puts system which characterized in that, the system includes: the device comprises a main control device, a main conveying mechanism, a template attribute acquisition device, at least one first conveying mechanism and a plurality of aluminum alloy template stacking devices; the main control equipment is respectively connected with the main conveying mechanism, the template attribute acquisition device, each first conveying mechanism and each aluminum alloy template stacking device;
the main conveying mechanism is provided with a plurality of aluminum alloy template placing areas, and each aluminum alloy template placing area is used for placing aluminum alloy templates to be classified;
a plurality of aluminum alloy template placing areas are arranged beside the main conveying mechanism; each aluminum alloy template placing area is respectively provided with an aluminum alloy template stacking device for stacking aluminum alloy templates;
the system also comprises a placement area position acquisition module, a storage module and a storage module, wherein the placement area position acquisition module is used for acquiring the real-time position of each aluminum alloy template placement area;
the template attribute acquisition device is used for acquiring the attribute of the aluminum alloy template;
the main control equipment is used for acquiring the aluminum alloy template placing area to which each aluminum alloy template needs to be conveyed according to the information acquired by the template attribute acquisition device and the information acquired by the placing area position acquisition module, and controlling the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
3. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
the system also comprises a placement area identification device used for identifying the position of each aluminum alloy template placement area in the main conveying mechanism.
4. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
the template attribute acquisition device comprises an identification code recognition device;
at least one identification code recognition device is arranged above the main conveying mechanism, a first identification code is arranged on the aluminum alloy template, and a second identification code is arranged in the aluminum alloy template placement area; the identification code recognition device is used for recognizing the first identification code on the aluminum alloy template and sending a recognition result to the main control equipment; the identification code recognition device is also used for recognizing the information of the second identification code and acquiring the attribute of each aluminum alloy template placement area on the main conveying mechanism;
the main control equipment is used for receiving the identification result of the identification code identification device, acquiring the attribute of the aluminum alloy template according to the identification result of the first identification code, and further acquiring the aluminum alloy template placing area to which the corresponding aluminum alloy template is to be conveyed;
the main control equipment is further used for acquiring the position of the corresponding aluminum alloy template placement area according to the identification result of the second identification code by the identification code identification device, so that the area where each aluminum alloy template placement area is located is acquired; and the main control equipment judges whether the aluminum alloy template placing area where each aluminum alloy template is located is a corresponding unloading area, if so, the corresponding first conveying mechanism is controlled to act, and the corresponding aluminum alloy template is conveyed to the corresponding aluminum alloy template placing area along the corresponding groove.
5. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
the system also comprises a plurality of aluminum alloy template adjusting devices, wherein the aluminum alloy template adjusting devices are arranged between the corresponding aluminum alloy template stacking devices and the main conveying mechanism;
the aluminum alloy template adjusting device is used for adjusting the aluminum alloy template to a set position and conveying the aluminum alloy template to the aluminum alloy template stacking device;
the aluminum alloy template adjusting device comprises an aluminum alloy template adjusting platform, an adjusting control circuit, a clamping mechanism, a clamping driving mechanism and a second conveying mechanism;
the clamping mechanism is arranged above the aluminum alloy template adjusting platform; the width of the aluminum alloy template adjusting platform is larger than that of the aluminum alloy template placing area;
the clamping mechanism comprises a first clamping unit and a second clamping unit, and the clamping driving mechanism is connected with the second clamping unit and used for driving the second clamping unit to approach to the first clamping unit so as to clamp the corresponding aluminum alloy template between the first clamping unit and the second clamping unit;
the second conveying mechanism is arranged at one end of the first clamping unit and comprises a second conveying control circuit and a second conveying driving mechanism, the second conveying control circuit is connected with the second conveying driving mechanism, the action of the second conveying driving mechanism is controlled under the control of the second conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template placing platform; the second conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the second conveying driving mechanism to the main control equipment.
6. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
the aluminum alloy template stacking device comprises an aluminum alloy template placing platform, an electric lifting mechanism, a pressure sensing mechanism and a first control circuit, wherein the first control circuit is respectively connected with the electric lifting mechanism and the pressure sensing mechanism;
the pressure sensing mechanism is arranged below the aluminum alloy template placing platform and used for sensing the pressure born by the aluminum alloy template placing platform;
the electric lifting mechanism is connected with the aluminum alloy template placing platform and is used for adjusting the height of the aluminum alloy template placing platform under the control of the first control circuit;
the first control circuit controls the electric lifting mechanism to work according to the information acquired by the pressure sensing mechanism, so that the height of the aluminum alloy template placing platform or the uppermost aluminum alloy template on the aluminum alloy template placing platform is always corresponding to the height of the adjacent aluminum alloy template adjusting platform until the data sensed by the pressure sensing mechanism conforms to a set interval, and at the moment, the number of the aluminum alloy templates on the aluminum alloy template placing platform is judged to reach the set number;
one side of the aluminum alloy template placing platform is provided with a limiting mechanism for limiting the aluminum alloy template entering the aluminum alloy template placing platform and avoiding separating from the aluminum alloy template placing platform.
7. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
the first conveying mechanism comprises a first conveying control circuit and a first conveying driving mechanism, the first conveying control circuit is connected with the first conveying driving mechanism, the action of the first conveying driving mechanism is controlled under the control of the first conveying control circuit, and the corresponding aluminum alloy template is conveyed to the aluminum alloy template adjusting platform along the groove where the corresponding aluminum alloy template is located; the first conveying control circuit is connected with the main control equipment, receives a control command sent by the main control equipment and feeds back an execution result of the first conveying driving mechanism to the main control equipment;
the main conveying mechanism comprises a track, at least one conveying driving mechanism and a plurality of mutually connected bearing platforms, wherein the track is connected end to end, and each bearing platform is provided with at least one aluminum alloy template placing area; wheels are arranged below the bearing platforms, the conveying driving mechanisms can drive the bearing platforms to walk along the tracks, and all the bearing platforms are driven by the conveying driving mechanisms to walk along the set tracks due to the fact that the bearing platforms are connected with one another.
8. The aluminum alloy template automatic classification and placement system according to claim 2, characterized in that:
and grooves corresponding to the size of the aluminum alloy templates are formed in the aluminum alloy template placing areas and used for placing the aluminum alloy templates.
9. An automatic classification and placement method for aluminum alloy templates is characterized by comprising the following steps:
the template attribute acquisition device acquires the attributes of the aluminum alloy template and sends the attributes to the master control equipment;
the method comprises the steps that main control equipment obtains the position of each aluminum alloy template placing area on a main conveying mechanism;
the main control equipment acquires an aluminum alloy template placing area to which the corresponding aluminum alloy template needs to be conveyed according to the attribute of the aluminum alloy template and the position of the aluminum alloy template placing area corresponding to the attribute;
and the main control equipment controls the first conveying mechanism to convey the aluminum alloy template to the corresponding aluminum alloy template placing area after the corresponding aluminum alloy template is located at the corresponding position when the aluminum alloy template reaches the corresponding aluminum alloy template placing area.
10. The aluminum alloy template automatic classification and placement method according to claim 9, characterized in that:
the method further comprises:
the aluminum alloy template adjusting device arranged in the aluminum alloy template placing area adjusts the aluminum alloy template on the aluminum alloy template adjusting device to a set position under the control of the main control equipment, and conveys the aluminum alloy template to the aluminum alloy template stacking device;
the aluminum alloy template stacking device senses the pressure born by the aluminum alloy template adjusting platform through the pressure sensing mechanism, and when the pressure change in set time corresponds to the weight of one aluminum alloy template, the aluminum alloy template stacking device judges that a new aluminum alloy template is arranged on the aluminum alloy template adjusting platform;
the aluminum alloy template stacking device adjusts the height of the aluminum alloy template placing platform through an electric lifting mechanism under the control of the master control equipment.
CN201910322716.6A 2019-04-22 2019-04-22 Automatic classification and placement system and method for aluminum alloy templates Active CN111824505B (en)

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