CN111823373A - Ceramic insulator processing glaze spraying device - Google Patents
Ceramic insulator processing glaze spraying device Download PDFInfo
- Publication number
- CN111823373A CN111823373A CN202010672380.9A CN202010672380A CN111823373A CN 111823373 A CN111823373 A CN 111823373A CN 202010672380 A CN202010672380 A CN 202010672380A CN 111823373 A CN111823373 A CN 111823373A
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- Prior art keywords
- groove
- block
- nozzle
- glaze
- glaze spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses a glaze spraying device for ceramic insulator processing, which comprises a nozzle replacement group, when glaze spraying of different colors is carried out, the glaze spraying of different glaze materials can be classified, thereby preventing the glaze materials of different types from mixing together when the glaze materials are sprayed out through the same nozzle, the glaze spraying operation is influenced, the nozzle is quickly fixed on the spray pipe through the connecting, fixing and sealing mechanism, and can realize sealing connection, prevent glaze from leaking out in the glaze spraying process to cause waste, and can be used by matching the arranged spray cover replacing group with the nozzle replacing group, when large-area glaze spraying work is needed, the spraying cover is replaced by a large-caliber spraying cover, and when local small-area glaze spraying work is needed, the spraying cover is replaced by a small-caliber spraying cover, and then can carry out the glaze spraying work according to the actual demand, improve work efficiency, guarantee processing production quality.
Description
Technical Field
The invention relates to the technical field of insulator production and processing, in particular to a glaze spraying device for ceramic insulator processing.
Background
The insulator is a device which is arranged between conductors with different electric potentials or between the conductor and a ground potential component and can resist the action of voltage and mechanical stress; the insulating control is a special insulating control and can play an important role in an overhead transmission line; early-year insulators are mostly used for telegraph poles, and a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower which is gradually developed, are used for increasing creepage distance and are usually made of glass or ceramics, namely insulators. The insulator should not fail due to various electromechanical stresses caused by changes in environmental and electrical loading conditions, otherwise the insulator will not function significantly and will compromise the service and operational life of the entire line.
The production process of the porcelain insulator can be divided into five parts, namely mud making, forming, glazing, firing, assembling and checking, and for the glazing process in the production process of the porcelain insulator, glazing is to form a uniform glaze layer on the surface of a porcelain piece of the insulator, the glaze layer is denser than the porcelain piece, and the porcelain piece can be prevented from absorbing moisture; the glazing process comprises processes of glaze dipping, glaze spraying and the like, in order to meet the processing requirements, the glazing process needs to carry out glazing spraying work of different degrees on different types of insulators, namely when the small-area glazing spraying work needs to be carried out, the caliber range sprayed out from a nozzle cannot be adjusted, the small-area glazing spraying work can be sprayed in other sprayed areas to cause chromatic aberration and reduce the work quality, the nozzle is not adjusted to cause glaze waste, in addition, the small-area glazing spraying work is sprayed out from the same nozzle in the process of carrying out the glazing spraying work of different colors, the small-area glazing spraying work has the corresponding influence on the spraying work, the spraying work quality is reduced, and the production benefit is influenced.
Disclosure of Invention
The invention aims to provide a ceramic insulator processing glaze spraying device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a glaze spraying device for ceramic insulator processing comprises a spray pipe, a nozzle replacing group, a spray cover replacing group and a connecting, fixing and sealing mechanism;
the spray pipe is integrally connected with a first support and a second support, a first rotating shaft penetrates through the first support, one end of the first rotating shaft is provided with a first knob, and the other end of the first rotating shaft is provided with a nozzle replacing group;
a second rotating shaft penetrates through the second support, a second knob is arranged at one end of the second rotating shaft, and a spray hood replacing group is arranged at the other end of the second rotating shaft;
one side of the second support is symmetrically provided with a fixed circular groove, the second knob is sleeved with a movable circular ring, one end of the movable circular ring is symmetrically provided with a movable column, the other end of the movable circular ring is symmetrically provided with a clamping column, the other end of the movable column is connected with a first connecting spring, the other end of the first connecting spring is connected and arranged in a circular groove, and the circular groove is symmetrically arranged in the second knob;
the spray pipe is fixedly connected with the nozzle replacing group through a connecting, fixing and sealing mechanism.
Preferably, the connecting and fixing sealing mechanism comprises a first connecting groove, a second connecting groove, a sealing connecting groove, a second connecting spring, a clamping block, a connecting block, a first sleeve ring, a first inserting block, a second inserting block, a first return spring, a first movable sealing block, a second return spring, a second sleeve ring, an arc-shaped extrusion groove and a clamping groove, wherein the first connecting groove is symmetrically arranged on the outer side wall of one end of the spray pipe, the second connecting groove is symmetrically arranged on the outer side wall of the spray pipe, the sealing connecting grooves are symmetrically arranged in the second connecting groove and the first connecting groove, a groove is arranged on the spray nozzle in the spray nozzle replacing group, the second connecting spring is connected in the groove, the clamping block is movably connected and arranged in the groove, the first connecting groove is movably connected and provided with the connecting block, the connecting block is symmetrically arranged on the inner side wall of the first sleeve ring, the utility model discloses a sealed movable seal ring, including first lantern ring, first inserted block, second lantern ring, first movable seal block, first inserted block, second lantern ring, first inserted block one end is provided with the second inserted block, first inserted block is being connected with the same end of second inserted block and is provided with first reset spring, the symmetry is pegged graft in the connecting block and is provided with first movable seal block, first movable seal block one end integrated into one piece is provided with second movable seal block, first movable seal block is being connected with the same end of second movable seal block and is provided with second reset spring, cup joint on the first lantern ring and be provided with the second lantern ring, the equidistance is provided with arc extrusion groove in the second lantern ring to run through at the lateral wall.
Preferably, the diameters of the connecting ends of the spray hoods and the nozzles in the spray hood replacement group are equal, and the diameters of the other ends of the spray hoods are different from small to large.
Preferably, the nozzles of the nozzle replacement group are all identical and are arranged in four groups.
Preferably, the arc-shaped extrusion grooves are provided with first insertion blocks which are arranged in corresponding positions and have the same number of groups, and the first insertion blocks are arranged in four groups.
Preferably, the connection blocks 1406 are arranged at positions corresponding to the first connection groove 1401 and the second connection groove 1402, and the number of the connection blocks 1406 is the same as that of the first connection groove 1401 and the second connection groove 1402, and the length of the connection blocks 1406 is smaller than that of the second connection groove 1402.
Compared with the prior art, the invention has the beneficial effects that:
1. by the aid of the nozzle replacement group, when glaze spraying of glaze materials with different colors is carried out, classified glaze spraying of different glaze materials can be carried out, so that the glaze materials are prevented from being mixed together when the different glaze materials are sprayed out through the same nozzle, influence on the glaze spraying is avoided, and glaze spraying quality is reduced;
2. the nozzle is quickly fixed on the spray pipe through the connecting, fixing and sealing mechanism, and the sealing connection can be realized, so that the glaze is prevented from leaking and causing waste in the glaze spraying process;
3. the spraying cover replacement set matched with the nozzle replacement set is replaced through the arranged spraying cover, the glaze spraying work can be carried out according to the actual condition requirement of the glaze spraying, the large-area glaze spraying work is carried out when the large-area glaze spraying work is needed, the spraying cover replacement large-caliber can be carried out, the local small-area glaze spraying work is carried out, the small-caliber spraying cover replacement can be carried out, then the glaze spraying work can be carried out according to the actual requirement, the work efficiency is improved, and the processing production quality is guaranteed.
Drawings
FIG. 1 is a left side schematic view of a connection structure according to the present invention;
FIG. 2 is a right side schematic view of a connection structure according to the present invention;
FIG. 3 is an enlarged view of a portion of the connection structure of FIG. 2 according to the present invention;
FIG. 4 is an exploded view of the second bracket and the second knob according to the present invention;
FIG. 5 is a schematic view of the nozzle-to-nozzle arrangement of the present invention;
FIG. 6 is a schematic view of the left side of the explosion of the nozzle-to-nozzle arrangement in accordance with the present invention;
FIG. 7 is a schematic view of the right side of the explosion illustrating the nozzle-to-nozzle arrangement in accordance with the present invention;
FIG. 8 is an enlarged view of a portion of the structural connection of FIG. 7 according to the present invention.
In the figure: the nozzle comprises a nozzle 1, a first bracket 2, a first knob 3, a nozzle replacing group 4, a second bracket 5, a second knob 6, a fixed circular groove 7, a movable circular ring 8, a movable column 9, a first connecting spring 10, a clamping column 11, a circular groove 12, a nozzle replacing group 13, a connecting and fixing sealing mechanism 14, a first connecting groove 1401, a second connecting groove 1402, a sealing connecting groove 1403, a second connecting spring 1404, a clamping block 1405, a connecting block 1406, a first collar 1407, a first inserting block 1408, a second inserting block 1409, a first return spring 1410, a first movable sealing block 1411, a second movable sealing block 1412, a second return spring 1413, a second collar 1414, an arc-shaped extrusion groove 1415 and a clamping groove 1416.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below. The embodiments of the present invention, and all other embodiments obtained by a person of ordinary skill in the art without any inventive work, belong to the scope of protection of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: a glaze spraying device for ceramic insulator processing comprises a spray pipe 1, a nozzle replacing group 4, a spray cover replacing group 13 and a connecting, fixing and sealing mechanism 14;
the spray pipe comprises a spray pipe 1, a first support 2 and a second support 5 are integrally connected with each other, a first rotating shaft penetrates through the first support 2, a first knob 3 is arranged at one end of the first rotating shaft, and a nozzle replacing group 4 is arranged at the other end of the first rotating shaft;
a second rotating shaft penetrates through the second bracket 5, one end of the second rotating shaft is provided with a second knob 6, and the other end of the second rotating shaft is provided with a spray hood replacing group 13;
one side of the second bracket 5 is symmetrically provided with a fixed circular groove 7, the second knob 6 is sleeved with a movable circular ring 8, one end of the movable circular ring 8 is symmetrically provided with a movable column 9, the other end of the movable circular ring 8 is symmetrically provided with a clamping column 11, the other end of the movable column 9 is connected with a first connecting spring 10, the other end of the first connecting spring 10 is connected and arranged in a circular groove 12, and the circular groove 12 is symmetrically arranged in the second knob 6;
the spray pipe 1 is fixedly connected with the nozzle replacement group 4 through a connecting and fixing sealing mechanism 14.
Further, the connecting and fixing sealing mechanism 14 includes a first connecting groove 1401, a second connecting groove 1402, a sealing connecting groove 1403, a second connecting spring 1404, a clamping block 1405, a connecting block 1406, a first collar 1407, a first inserting block 1408, a second inserting block 1409, a first return spring 1410, a first movable sealing block 1411, a second movable sealing block 1412, a second return spring 1413, a second collar 1414, an arc-shaped pressing groove 1415, and a clamping groove 1416, the first connecting groove 1401 is symmetrically disposed at an outer side wall of one end of the nozzle 1, the second connecting groove 1402 is symmetrically disposed at an outer side wall of the nozzle, the sealing connecting groove 1403 is symmetrically disposed in the second connecting groove 1402 and the first connecting groove 1401, a groove is disposed on the nozzle in the nozzle replacing group 4, the second connecting spring 1404 is connected in the groove, the clamping block 1405 is connected at the other end of the second connecting spring 1404, and the clamping block 1405 is movably disposed in the groove, the first connecting groove 1401 is movably connected with a connecting block 1406, the connecting block 1406 is symmetrically arranged on the inner side wall of a first collar 1407, a first inserting block 1408 is inserted into the first collar 1407, one end of the first inserting block 1408 is provided with a second inserting block 1409, the first inserting block 1408 is connected with a first return spring 1410 at the same end as the second inserting block 1409, a first movable sealing block 1411 is symmetrically inserted into the connecting block 1406, one end of the first movable sealing block 1411 is integrally provided with a second movable sealing block 1412, the first movable sealing block 1411 is connected with a second return spring 1413 at the same end as the second movable sealing block 1412, a second collar 1414 is sleeved on the first collar 1407, arc-shaped extrusion grooves 1415 are arranged in the second collar 1414 at equal intervals, and a clamping groove 1416 is arranged on the outer side wall of the second collar 1414 in a penetrating manner.
Furthermore, the diameters of the connection ends of the spray hoods and the nozzles in the spray hood replacement group 13 are equal, and the diameters of the other ends of the spray hoods and the nozzles are different from small to large.
Further, the nozzles of the nozzle replacement group 4 are all the same and are provided in four groups.
Further, the arc-shaped pressing grooves 1415 are provided with the first insertion blocks 1408 corresponding to the arrangement positions, are provided in the same number of groups, and are provided in four groups.
Furthermore, the connection block 1406 is provided at the same number of sets corresponding to the three positions of the first connection groove 1401 and the second connection groove 1402, and the length of the connection block 1406 is smaller than the length of the second connection groove 1402.
The working principle is as follows: when the ceramic insulator is subjected to glaze spraying work, when different glaze spraying work needs to be performed, firstly, the first knob 3 is rotated to move the corresponding nozzle in the nozzle replacement group 4 to the end of the spray pipe 1, the first connecting groove 1401 on the spray pipe 1 and the second connecting groove 1402 on the nozzle are aligned with each other, then the first collar 1407 connected with the fixed sealing mechanism 14 is moved to the connecting position of the spray pipe 1 and the nozzle, the connecting block 1401 connects the first connecting groove with the second connecting groove 1402, then the second collar 1414 is rotated, along with the rotation of the second collar 1414, the arc-shaped extrusion groove 1415 arranged in the second collar 1414 has an extrusion effect on the first insertion block 1408, further pushes the second insertion block 1409 to move, the second insertion block 1409 further extrudes the first movable sealing block 1411, the first movable sealing block 1411 pushes the second movable sealing block 1412 to enter the first connecting groove 1401, the second insertion block 1401, In the sealed connecting groove 1403 in the second connecting groove 1402, meanwhile, the clamping groove 1416 arranged on the second sleeve ring 1414 reaches the position of the clamping block 1405, the clamping block 1405 is clamped in the clamping groove 1416 under the action of the second connecting spring 1404, the position fixing of the second sleeve ring 1414 is realized, and then the quick fixed connection sealing of the spray pipe 1 and the spray nozzle is realized, when the glaze spraying range of the spray nozzle is required to be adjusted according to the glaze spraying work, only the second knob 6 needs to be rotated, and then the spray cover in the spray cover replacing group 13 meeting the requirements is rotated to the position of the spray nozzle, and then the position of the spray cover is fixed through the clamping and fixing of the clamping column 11 and the fixed circular groove 7.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a ceramic insulator processing glaze spraying device which characterized in that: comprises a spray pipe (1), a spray nozzle replacing group (4), a spray cover replacing group (13) and a connecting, fixing and sealing mechanism (14);
the spray pipe comprises a spray pipe (1), wherein a first support (2) and a second support (5) are integrally connected with each other, a first rotating shaft penetrates through the first support (2), one end of the first rotating shaft is provided with a first knob (3), and the other end of the first rotating shaft is provided with a nozzle replacing group (4);
a second rotating shaft penetrates through the second support (5), one end of the second rotating shaft is provided with a second knob (6), and the other end of the second rotating shaft is provided with a spray hood replacing group (13);
one side of the second support (5) is symmetrically provided with a fixed circular groove (7), the second knob (6) is sleeved with a movable circular ring (8), one end of the movable circular ring (8) is symmetrically provided with a movable column (9), the other end of the movable circular ring is symmetrically provided with a clamping column (11), the other end of the movable column (9) is connected with a first connecting spring (10), the other end of the first connecting spring (10) is connected and arranged in a circular groove (12), and the circular groove (12) is symmetrically arranged in the second knob (6);
the spray pipe (1) is fixedly connected with the nozzle replacing group (4) through a connecting, fixing and sealing mechanism (14).
2. The ceramic insulator processing glaze spraying device according to claim 1, wherein: the connecting and fixing sealing mechanism (14) comprises a first connecting groove (1401), a second connecting groove (1402), a sealing connecting groove (1403), a second connecting spring (1404), a clamping block (1405), a connecting block (1406), a first lantern ring (1407), a first inserting block (1408), a second inserting block (1409), a first reset spring (1410), a first movable sealing block (1411), a second movable sealing block (1412), a second reset spring (1413), a second lantern ring (1414), an arc-shaped extrusion groove (1415) and a clamping groove (1416), wherein the first connecting groove (1401) is symmetrically arranged on the outer side wall of one end of the spray pipe (1), the second connecting groove (1402) is symmetrically arranged on the outer side wall of the nozzle, the sealing connecting groove (1403) is symmetrically arranged in the second connecting groove (1402) and the first connecting groove (1401), and a groove is arranged on the nozzle in the nozzle replacing group (4), a second connecting spring (1404) is connected and arranged in the groove, the other end of the second connecting spring (1404) is connected and arranged with a clamping block (1405), the clamping block (1405) is movably connected and arranged in the groove, the first connecting groove (1401) is movably connected and arranged with a connecting block (1406), the connecting block (1406) is symmetrically arranged on the inner side wall of a first lantern ring (1407), a first inserting block (1408) is inserted and arranged in the first lantern ring (1407), a second inserting block (1409) is arranged at one end of the first inserting block (1408), a first return spring (1410) is connected and arranged at the same end of the first inserting block (1408) and the second inserting block (1409), a first movable sealing block (1411) is symmetrically inserted and arranged in the connecting block (1406), a second movable sealing block (1412) is integrally formed at one end of the first movable sealing block (1411), and a second return spring (3) is connected and arranged at the same end of the first movable sealing block (1411) and the second movable sealing block (1412), a second lantern ring (1414) is sleeved on the first lantern ring (1407), arc-shaped extrusion grooves (1415) are formed in the second lantern ring (1414) at equal intervals, and a clamping groove (1416) penetrates through the outer side wall of the second lantern ring (1414).
3. The ceramic insulator processing glaze spraying device according to claim 1, wherein: the diameter of the spray cover in the spray cover replacing group (13) is equal to that of the connecting end of the spray nozzle, and the diameter of the other end is different from small to large.
4. The ceramic insulator processing glaze spraying device according to claim 1, wherein: the nozzles of the nozzle replacement group (4) are all the same and are arranged in four groups.
5. The ceramic insulator processing glaze spraying device according to claim 2, wherein: the arc-shaped extrusion grooves (1415) are provided with first insertion blocks (1408) which are arranged correspondingly, are provided with the same number of groups and are arranged into four groups.
6. The ceramic insulator processing glaze spraying device according to claim 2, wherein: the connecting blocks (1406) correspond to the first connecting groove (1401) and the second connecting groove (1402) in arrangement positions and are arranged in the same number, and the length of the connecting blocks (1406) is smaller than that of the second connecting groove (1402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010672380.9A CN111823373A (en) | 2020-07-14 | 2020-07-14 | Ceramic insulator processing glaze spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010672380.9A CN111823373A (en) | 2020-07-14 | 2020-07-14 | Ceramic insulator processing glaze spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111823373A true CN111823373A (en) | 2020-10-27 |
Family
ID=72922671
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010672380.9A Withdrawn CN111823373A (en) | 2020-07-14 | 2020-07-14 | Ceramic insulator processing glaze spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111823373A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808489A (en) * | 2021-01-05 | 2021-05-18 | 泰州市第一铝材厂有限公司 | Automatic spraying system of electric vehicle door robot |
| CN112827679A (en) * | 2021-01-05 | 2021-05-25 | 泰州市第一铝材厂有限公司 | Aluminum alloy door spraying device capable of spraying paint rapidly and uniformly |
-
2020
- 2020-07-14 CN CN202010672380.9A patent/CN111823373A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808489A (en) * | 2021-01-05 | 2021-05-18 | 泰州市第一铝材厂有限公司 | Automatic spraying system of electric vehicle door robot |
| CN112827679A (en) * | 2021-01-05 | 2021-05-25 | 泰州市第一铝材厂有限公司 | Aluminum alloy door spraying device capable of spraying paint rapidly and uniformly |
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Application publication date: 20201027 |