A kind of prefabricated hv cable termination
Technical field
The utility model relates to a kind of hv cable termination, relates in particular to a kind of 66kV of being applicable to and above prefabricated hv cable termination.
Background technology:
At present, 66kV and above hv cable termination on the international market, dry insulation electric capacity shape structure commonly, oil-filled or not oil-filled stress cone type structure.Several structures all have shortcoming separately.
The stress cone type cable termination of oil-filled porcelain overcoat is the longest service time, and the consumption and the market share are also maximum at present.This terminal is with after the cable end preliminary treatment, and stress cone is sleeved in the cable body insulation, and the stress cone screen is communicated with cable insulation screen outward, insulator is sleeved on outside it, cable is led core and is communicated with jointing clamp, fills insulating material between the insulation of insulator and cable body, as silicone oil etc.For insulator, also useful epoxy tube substitutes now, and epoxy tube is outward the silicon rubber full skirt.
It is very high when the cable termination of this structure is installed at the scene for the pretreated technological requirement of cable body insulated part, and belong to oil-filled equipment, its operation and maintenance are also pretty troublesome, do not meet the no oiling development trend of high-tension apparatus yet, and it is relatively heavier, mounting means is dumb, installs also inconvenient.But its application time is very long, and because adopt the cause of insulator or epoxy tube, its mechanical strength is very high.
The nearest dry type silicone rubber for cable terminal of the 110kV that occurs, in fact still the stress cone structure that adopts is formed by three sections mostly, first suit after the cable preliminary treatment, or suit stress cone after the pre-expansion, then suit top is two sections, and is main with out of doors or on the indoor terminal.
Its advantage is light and handy, and mounting means is flexible, and is easy for installation.But because these several sections all made by silastic material, so its mechanical strength is very low; And also be very high for the pretreated technological requirement in cable body insulation position, otherwise break down easily; In addition, each intersegmental moisture seal also is that requirement is very high, and especially cable termination is when the effect of the various power of long-time running issues the distortion of biology reason; Also have, physical deformation when taking place in the cable termination of this structure, and it also is a very acid test that the faying face of terminal and cable body can or can not go wrong.
Also have a kind of not oil-filled condenser type cable termination structure, on market, move for many years, also very popular with users.This terminal is a coiling condenser type insulation system in cable body insulation, protect as sheath with heat-shrink tube, outside suit silicon rubber full skirt.The cable termination of this structure mainly use out of doors or indoor terminal on, its Potential distribution is very good, anti-pollution flashover ability is also very strong, security reliability is very high, mounting means is flexible, installs also very convenient.But similar with aforesaid dry type silicone rubber for cable terminal, have the not high shortcoming of mechanical strength, and the work on the spot amount is also bigger, do not meet the prefabricated development trend of cable termination.
In addition, China Patent No. is No. 02282771.4 utility model patent, a kind of dry type prefabricated capacitor type cable termination is disclosed, by anti-taper capacitance graded bushing, stress cone, the end electric conductor, compositions such as root casing, have the electric conducting material of the arranged in co-axial alignment that staggers successively from the inside to the outside or the capacitance plate that semiconductive material is made in the main insulation of described anti-taper capacitance graded bushing from top to bottom, the inner surface of the root insulating cylinder of described anti-taper capacitance graded bushing is that the little lower end diameter of upper end diameter is toroidal greatly, the insulating end outer surface of described stress cone is that the little lower end diameter of upper end diameter is tapered greatly, the taper insulated outer surface shape of the toroidal inner surface of the root insulating cylinder of described anti-taper capacitance graded bushing and described stress cone is coincide and be there is no slots close and contact, the root insulating cylinder of the toroidal of described anti-taper capacitance graded bushing is made by the high electric strength insulating material, and described stress cone is made by elastomeric material.
This structure is first suit stress cone when mounted, and then anti-taper capacitance graded bushing is installed.Although its advantage is light and handy, mounting means is flexible, and is easy for installation, but the cable termination of this structure also has corresponding shortcoming:
At first, the root insulating cylinder of its anti-taper capacitance graded bushing, described by its specification, make with the insulating material that mechanical strength is higher, if this pipe participates in the tolerance insulation on stress cone top, then, because the size after the cable body insulation processing can't guarantee, matching problem between this insulating cylinder and cable body insulation is difficult to solve, unless pour into insulating oil or other flexible insulating material in air gap between the two; Secondly, cable body insulation pretreatment portion bit length is also long, and its technological requirement also is very high, otherwise break down easily; Once more, in this structure, owing to bear the problem of main insulation, also much higher for the insulating requirements of stress cone than common oil-filled stress cone type; Also have, cooperate because stress cone inner surface and outer surface all relate to tight no air gap, assembly technology requires also very high.
The utility model content:
Technical problem to be solved in the utility model is to overcome the deficiency of above-mentioned prior art, and the prefabricated hv cable termination that a kind of technological requirement is not high, making is simple, security reliability is high, mechanical strength is very high is provided.
A kind of prefabricated hv cable termination that provides according to the utility model, comprise housing, root is nested with the insulator in described housing, be installed in the grading shield and the conductor introduction that passes described insulator center of described insulator head, described insulator comprises main insulation part and external insulation part, described main insulation partly has the centre bore of perforation, described conductor introduction is led core with cable and directly is communicated with, its junction is positioned at described centre bore, the root of described main insulation part is provided with the root electric stress control part of its root Potential distribution of control, the top of described main insulation part is provided with the top electric stress control part that the control cable terminal potential distributes, described main insulation body, described outer insulator, the insulator that described root electric stress control part and described top electric stress control part constitute is the prefabricated overall structure.
A kind of prefabricated hv cable termination that provides according to the utility model also has following attached technical characterictic:
The root of described main insulation part is an elastomeric material, and is sleeved on the cable body insulation position, and the root screen of described root electric stress control part is communicated with the outer shielding layer of cable body insulation.
The end, main insulation that the inner surface of the centre bore of described main insulation part is followed successively by the root screen of root electric stress control part to upper end by the root bottom partly and the high-tension shielding layer of top electric stress control part, junction and described conductor introduction that upper end, conductor introduction and the cable that described high-tension shielding layer covers cable insulation led core are positioned on the part of described centre bore.
The top electric stress control part of described main insulation part is capacitance type structure or stress cone structure.
Outer surface along described main insulation part extends described root screen from its end, and closely cover on the root of described main insulation part, its top communicates with the end screen of the capacitance type structure of described top electric stress control part or the screen of stress cone structure.
The root electric stress control part of described main insulation part is the stress cone structure, is sleeved on the cable body after the direct suit of root of main insulation part or the pre-expansion.
Be provided with sheath or insulating sleeve or insulating sleeve and pouring material is arranged in sleeve between described main insulation part and external insulation part.
Described insulating sleeve can be the taper sleeve.
The top electric stress control part of described main insulation part is to adopt dry type silicon rubber stress cone structure.
Described external insulation partly is umbrella skirt construction or column structure or cone-like structure.
A kind of prefabricated hv cable termination that provides according to the utility model compared with prior art has following advantage: at first, the utility model is made an integral body with insulator and electric stress control part, therefore, insulator and cable body mating part significantly reduce, assembled in situ is simple and convenient, capacitance type structure or stress cone structure in conjunction with insulator top improve its operating security reliability greatly, and whole Potential distribution that can the control cable terminal is even; Secondly, the utility model adopts long conductor introduction, the junction that conductor introduction and cable are led core is positioned at the middle part or the root of the centre bore of main insulation body, cable body insulation preprocessing part is very short, can reduce technology difficulty greatly, also can reduce the open-assembly time of cable pretreatment stage in atmosphere greatly helps guaranteeing product quality, and this also is that other type cable termination institute is unapproachable, has solved the long drawback of traditional cable preprocessing part; Once more, insulator is prefabricated finishing in factory, does as a wholely to test, transport, assemble, and better guarantees quality, other all do not reach this requirement; At last, its mechanical strength combines assurance by the rigid insulation sleeve (as glass-reinforced plastic material) between main insulation part and external insulation part or the rigid material in the high-tension shielding layer or both, so its mechanical strength is very high.
Description of drawings:
Fig. 1 is the structural representation after cable body is handled in the prior art.
Fig. 2 is the cutaway view of conductor introduction in the utility model.
Fig. 3 is the cutaway view of a kind of embodiment of insulator in the utility model.
Fig. 4 is the cutaway view of the another kind of embodiment of insulator in the utility model.
Fig. 5 is the cutaway view of another embodiment of insulator in the utility model.
Fig. 6 is the cutaway view of a kind of embodiment after the utility model is installed.
Fig. 7 is the cutaway view of the another kind of embodiment after the utility model is installed.
Fig. 8 is the cutaway view of another embodiment after the utility model is installed.
Embodiment
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 6, according to a kind of preferred embodiment that the utility model provides, comprise that housing 1, root are nested with insulator 2 in described housing 1, are installed in the grading shield 3 of described insulator 2 heads and pass the conductor introduction 4 at described insulator 2 centers.The utility model difference with the prior art is: described insulator 2 comprises main insulation part 5 and external insulation part 6, described main insulation part 5 has the centre bore 51 of perforation, described conductor introduction 4 is led core 101 with cable and directly is communicated with, its junction 41 is positioned at described centre bore 51, the root 52 of described main insulation part 5 is provided with the root electric stress control part 53 of its root Potential distribution of control, the top 54 of described main insulation part 5 is provided with the top electric stress control part 55 that the control cable terminal potential distributes, described main insulation body 5, described outer insulator 6, the insulator 2 that described root electric stress control part 53 and described top electric stress control part 55 constitute is the prefabricated overall structure.The utility model is made overall structure with whole insulator in factory, the scene need not cooperate installation with insulator to the electric stress control part, has eliminated the potential safety hazard that exists when installing at the scene.Simplified installation technology, assembled more simple and convenient.Simultaneously, owing to be provided with two parts electric stress control part, it is more even to control whole Potential distribution of the present utility model, effectively eliminates safe hidden trouble.
Referring to Fig. 6, in the foregoing description that the utility model provides, the root 52 of described main insulation part 5 is an elastomeric material, and is sleeved on cable body 10 insulation 102 places, and the root screen 56 of described root electric stress control part 53 is communicated with the outer shielding layer 103 of cable body 10 insulation.Said structure can make the protection of cable itself and protection of the present utility model be connected as a single entity, and improves whole protective value.
Referring to Fig. 3 and Fig. 6, in the foregoing description that the utility model provides, 54 tops are followed successively by the high-tension shielding layer 57 of end 561, main insulation part 5 and the top electric stress control part 55 of the root screen 56 of root electric stress control part 53 to the inner surface of the centre bore 51 of described main insulation part 5 to top by root 52 bottoms, and upper end, conductor introduction 4 that described high-tension shielding layer 57 covers cable insulation 102 are positioned on the part of described centre bore 51 with junction 41 and the described conductor introduction 4 that cable is led core 101.The junction 41 that described conductor introduction 4 and cable are led core 101 is positioned at the middle and lower part of described centre bore 51.Because conductor introduction of the present utility model 4 is long, it is led core 101 with cable and can be connected in the middle and lower part of described centre bore 51, and therefore, cable body 10 preliminary treatment length reduce greatly.Eliminate in the prior art potential safety hazard that cable body 10 is compared long preliminary treatment and exist, simultaneously, also reduced difficulty of construction greatly.
Referring to Fig. 3, in the foregoing description that the utility model provides, the top electric stress control part 55 of described main insulation part 5 is capacitance type structures.The outer surface of described root screen 56 from its end 561 along described main insulation part 5 extends, and closely covers on the root 52 of described main insulation part 5, and its top 562 communicates with the end screen 58 of the capacitance type structure of described top electric stress control part 55.6 of described main insulation part 5 and external insulation parts are provided with sleeve 7.Described sleeve layers 7 is the epoxy glass fabric protective layer, and it can improve mechanical strength of the present utility model greatly.If described sleeve 7 adopts material contracting with heat or shrinkage material, then the high-tension shielding layer 57 in the utility model will contain rigid material, with enhance mechanical strength.
Referring to Fig. 3 and Fig. 6, in the foregoing description that the utility model provides, the root electric stress control part 53 of described main insulation part 5 is stress cone structures.Be sleeved on the cable body 10 after root 52 pre-expansions of main insulation part 5.Itself and cable body 10 are combined together closely.Simultaneously, this part also can directly be sleeved on the cable body 10, but will guarantee that this part and cable body 10 are combined together closely.
Referring to Fig. 3 and Fig. 6, in the foregoing description that the utility model provides, described external insulation part 6 is a umbrella skirt construction.If external insulation of the present utility model partly is replaced by column structure or cone-like structure, then can be applied in the GIS cable termination, or on the transformer cable terminal.Adopting which type of external insulation part mainly is that difference according to use occasion changes.
Referring to Fig. 4 and Fig. 7, in the another kind of embodiment that the utility model provides, 6 of described main insulation part 5 and external insulation parts are provided with the sleeve 7 of pouring material 61.Described sleeve 7 can be the taper sleeve.Other structures and the foregoing description are identical.Also sheath or insulating sleeve can be set between described main insulation part 5 and the external insulation part 6,, can change flexibly according to the difference of actual environment for use.
Referring to Fig. 5 and Fig. 8, in another embodiment that the utility model provides, the top electric stress control part 55 of described main insulation part 5 is to adopt dry type silicon rubber stress cone structure.The outer surface of described root screen 56 from its end 561 along described main insulation part 5 extends, and closely covers on the root 52 of described main insulation part 5, and its top 562 communicates with the screen 59 of the stress cone structure of described top electric stress control part 55.Described external insulation part 6 directly is connected with described main insulation part 5, and described top electric stress control part 55 does not have sleeve.Other parts are same as the previously described embodiments.Among this kind embodiment, described high-tension shielding layer should include rigid material to strengthen mechanical strength.
The utility model installation process as follows:
At first, cable body 10 preliminary treatment are become the version of Fig. 1, comprise that respectively cable leads the screen 106 of core 101, cable insulation 102, cable insulation outer shielding layer 103, cable armouring 104, protective coverings of cable 105 and protective coverings of cable.Above-mentioned preliminary treatment only needs to carry out 0.3-0.4 rice, and prior art need be handled 1.2-1.6 rice.After preliminary treatment, external shell 1 is enclosed within on the cable body 10, cable is led core 101 insert in the root crimping hole 44 of conductor introductions 4 and carry out crimping.After the crimping, junction 41 settings are seamlessly transitted layer 43.Suit insulator 2 after the pre-expansion is fastened on insulator 1 root with external shell 1 again, and reliably is connected with cable armouring and fixing.Grading shield 3 is installed at last and binding post 42 waits other annex.
Above preferred embodiment only supplies the usefulness of explanation the utility model, and is not to restriction of the present utility model.Those of ordinary skill in the art under guiding, also can make various distortion and conversion, so all equivalent technical solutions all belongs to protection range of the present utility model in not breaking away from spirit and scope of the present utility model.