CN111818675A - Far infrared electrothermal film and preparation method thereof - Google Patents

Far infrared electrothermal film and preparation method thereof Download PDF

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Publication number
CN111818675A
CN111818675A CN202010726365.8A CN202010726365A CN111818675A CN 111818675 A CN111818675 A CN 111818675A CN 202010726365 A CN202010726365 A CN 202010726365A CN 111818675 A CN111818675 A CN 111818675A
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electrothermal film
infrared electrothermal
far infrared
carbon
oxide
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CN202010726365.8A
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CN111818675B (en
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周云
余庚
庞良
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Shenzhen FirstUnion Technology Co Ltd
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Dongguan Zhongke Zhiheng New Material Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Resistance Heating (AREA)

Abstract

The invention provides a far infrared electrothermal film and a preparation method thereof, wherein the far infrared electrothermal film comprises the following components in percentage by mass: 20% -40%: 15% -25%: 0-15% of carbon-containing resin, metal oxide, simple substance of carbon and simple substance of metal are mixed to prepare a colloidal mixture; uniformly coating the colloidal mixture on an insulating substrate, and then putting the insulating substrate coated with the colloidal mixture into an oven for heating and curing; and finally, putting the cured insulating substrate coated with the colloidal mixture into a high-temperature furnace for heating, and sintering to obtain the far infrared electrothermal film. The far infrared electrothermal film prepared by the invention has high power density and low volume resistivity, and can work under low voltage.

Description

Far infrared electrothermal film and preparation method thereof
Technical Field
The invention relates to the field of far infrared electric heating, in particular to a far infrared electric heating film and a preparation method thereof.
Background
The film electric heating product has high infrared radiation rate and good energy-saving effect because of no open fire, and is more and more widely applied in the market. With the solution of the problems of technology, material cost, technology and the like, the application range of the film electrothermal product is wider and wider, and the film electrothermal product has wide application range from decoration, electronics, medical treatment, aerospace, agriculture and the like. At present, in infrared film electric heating products on the market, conductive substance powder such as graphite, graphene, carbon nano tubes, metal simple substances, metal oxides and the like is generally adopted, compounded with a binder and a solvent and then printed to prepare an electric heating film; or the infrared electrothermal film is prepared by forming a composite tin oxide film by means of thermal spraying, vapor deposition and the like. The far infrared electrothermal film prepared by the method has high resistivity, small power density and is not beneficial to low-voltage operation due to the factors such as dielectric property of the material.
Disclosure of Invention
The invention aims to provide a far infrared electrothermal film and a preparation method thereof, and solves the problems of high resistivity and low power density of the existing electrothermal film.
In order to achieve the purpose, the invention provides an infrared electrothermal film, which comprises carbon-containing resin, metal oxide, a simple substance of carbon and a simple substance of metal, wherein the mass ratio of the carbon-containing resin to the metal oxide to the simple substance of carbon to the simple substance of metal is 20-65%: 20% -40%: 15% -25%: 0 to 15 percent.
Specifically, the carbon-containing resin is one or more of phenolic resin, furan resin, urea resin and melamine-formaldehyde resin.
Specifically, the metal oxide is one or more of nickel oxide, cobalt oxide, iron oxide, copper oxide, manganese oxide, tin oxide and antimony oxide.
Specifically, the carbon simple substance is one or more of conductive graphite, graphene and a carbon nanotube.
Specifically, the metal simple substance is one or more of copper, silver, chromium and nickel.
The invention also provides a preparation method of the far infrared electrothermal film, which comprises the following steps:
step 1, mixing the following components in percentage by mass in a range of 20% -65%: 20% -40%: 15% -25%: 0-15% of carbon-containing resin, metal oxide, simple substance carbon and simple substance metal are ground by a three-roller machine to obtain a colloidal mixture;
step 2, printing the colloidal mixture obtained in the step 1 on an insulating substrate through a roll printer to obtain the insulating substrate coated with the colloidal mixture, wherein the insulating substrate is one of a microcrystalline glass plate, an alumina ceramic plate and a quartz glass plate;
step 3, putting the insulating matrix coated with the colloidal mixture obtained in the step 2 into an oven, heating to 70-90 ℃, preserving heat for 10-60 minutes, continuing heating to 120-200 ℃, preserving heat for 10-60 minutes, and curing to obtain a cured insulating matrix;
and 4, transferring the cured insulating base body obtained in the step 3 to a high-temperature furnace for sintering, keeping the temperature at 550-1200 ℃ for 30-300 minutes under the protection of inert gas nitrogen or argon, and naturally cooling to form the far infrared electrothermal film on the insulating base body.
The invention has the beneficial effects that the carbon-containing resin, the metal oxide, the simple substance of carbon and the simple substance of metal are ground to prepare a colloidal mixture, the colloidal mixture is roll-printed on an insulating substrate, and then the colloidal mixture is cured and sintered to form a film, and finally the far infrared electrothermal film is formed on the insulating substrate. The preparation method is simple, and the far infrared electrothermal film prepared by the method has high power density and low volume resistivity, and can work under low voltage.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to embodiments and examples, but those skilled in the art will understand that the following embodiments and examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Those who do not specify the conditions are performed according to the conventional conditions or the conditions recommended by the manufacturer.
The reagents or instruments used in the present invention are not indicated by manufacturers, and are all conventional products commercially available.
Example one
A far infrared electrothermal film and a preparation method thereof are disclosed:
step 1: 50 g of phenolic resin, 15 g of furan resin, 3 g of nickel oxide, 3 g of cobalt oxide, 4 g of iron oxide, 2 g of copper oxide, 4 g of tin oxide, 4 g of antimony oxide, 13 g of conductive graphite powder and 2 g of graphene are selected, mixed and stirred uniformly, and ground and dispersed to a colloidal mixture with the particle size of 0.5-5 microns by a three-roll mill.
Step 2: a microcrystalline glass plate with the thickness of 4mm and the thickness of 150x300mm is selected, and the colloidal mixture is printed on one surface of the microcrystalline glass plate by a roller printer to form a film layer with the thickness of 20um and the thickness of 140x280mm, so that the microcrystalline glass plate coated with the colloidal mixture is obtained.
And step 3: and (3) putting the microcrystalline glass plate coated with the colloidal mixture prepared in the step (2) into an oven, heating to 70 ℃, keeping the temperature for 60 minutes, continuing heating to 120 ℃, and keeping the temperature for 60 minutes to obtain the cured microcrystalline glass plate.
And 4, step 4: and (3) putting the cured microcrystalline glass plate prepared in the step (3) into a muffle furnace, introducing nitrogen, heating to 1000 ℃, preserving the heat for 150 hours, and naturally cooling to form a far infrared electrothermal film on the microcrystalline glass plate to obtain the far infrared electrothermal film microcrystalline glass plate.
The prepared far infrared electric heating film microcrystalline glass plate is silvered at the two 280mm ends, and the far infrared electric heating film microcrystalline glass plate can work after being provided with electrodes, connecting wires and a power supply.
The far infrared electrothermal film prepared by the method has the resistance of 2.8 ohms within the area of 140X280mm and the safety voltage of 48V, and can output 822W.
Example two
A far infrared electrothermal film and a preparation method thereof are disclosed:
step 1: selecting 35 g of phenolic resin, 10 g of urea-formaldehyde resin, 3 g of nickel oxide, 3 g of manganese oxide, 4 g of iron oxide, 15 g of tin oxide, 5 g of antimony oxide, 18 g of conductive graphite powder, 2 g of carbon nano-tubes, 4 g of silver powder and 1 g of copper powder, mixing and stirring uniformly, and grinding and dispersing by a three-roller machine to obtain a colloidal mixture with the particle size of 2-5 microns.
Step 2: an alumina ceramic plate of 150x300mm and 4mm in thickness was selected, and the gel-like mixture was printed on one side of the alumina ceramic plate using a roll printer to form a 140x280mm film layer of 12um thickness, resulting in an alumina ceramic plate coated with the gel-like mixture.
And step 3: and (3) putting the alumina ceramic plate coated with the colloidal mixture prepared in the step (2) into an oven, heating to 80 ℃, keeping the temperature for 30 minutes, continuing heating to 180 ℃, and keeping the temperature for 30 minutes to obtain the cured alumina ceramic plate.
And 4, step 4: and (3) putting the cured alumina ceramic plate prepared in the step (3) into a muffle furnace, introducing nitrogen, heating to 550 ℃ and preserving the heat for 300 minutes, and naturally cooling to form a far infrared electrothermal film on the alumina ceramic plate to obtain the far infrared electrothermal film alumina ceramic plate.
The prepared far infrared electric heating film alumina ceramic plate is silver-plated at two 280mm ends, electrodes are arranged, wires are connected, and the far infrared electric heating film alumina ceramic plate can work after being connected with a power supply.
The far infrared electrothermal film prepared by the method has the resistance of 1.5 ohm within the area of 140X280mm and the safe voltage of 24V, and can output 384W.
EXAMPLE III
A far infrared electrothermal film and a preparation method thereof are disclosed:
step 1: selecting 20 g of phenolic resin, 5 g of melamine-formaldehyde resin, 3 g of nickel oxide, 3 g of cobalt oxide, 4 g of ferric oxide, 15 g of manganese oxide, 15 g of tin oxide, 20 g of conductive graphite powder, 5 g of graphene, 10 g of metal chromium powder and 5 g of metal nickel powder, mixing and stirring uniformly, and grinding and dispersing to form a colloidal mixture with the particle size of 0.5-5 microns by using a three-roller machine.
Step 2: a150 x300mm quartz glass plate with a thickness of 4mm was selected, and the colloidal mixture was printed on one side of the quartz glass plate by a roll printer to form a 140x280mm film layer with a thickness of 18 μm, resulting in a quartz glass plate coated with the colloidal mixture.
And step 3: and (3) putting the quartz glass plate coated with the colloidal mixture prepared in the step (2) into an oven, heating to 90 ℃, keeping the temperature for 10 minutes, continuing heating to 200 ℃, and keeping the temperature for 10 minutes to obtain the cured quartz glass plate.
And 4, step 4: and (3) putting the cured quartz glass plate prepared in the step (3) into a muffle furnace, introducing nitrogen, heating to 1200 ℃, preserving the temperature for 100 minutes, and naturally cooling to form a far infrared electrothermal film on the quartz glass plate to obtain the far infrared electrothermal film quartz glass plate.
The prepared far infrared electric heating film quartz glass plate is silvered at the two ends of 280mm, and the electric heating far infrared microcrystalline glass plate can work after being provided with electrodes and connecting wires and connected with a power supply.
The far infrared electrothermal film prepared by the method has the resistance of 2 ohms within the area of 140X280mm and the safety voltage of 48V, and can output 1152W.
The preparation method is simple, and the far infrared electrothermal film prepared by the method has high power density and low volume resistivity, and can work under low voltage.
Those skilled in the art to which the present invention pertains can also make appropriate alterations and modifications to the above-described embodiments, in light of the above disclosure. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims (10)

1. An infrared electrothermal film is characterized in that: the carbon-containing resin comprises carbon-containing resin, metal oxide, simple substance carbon and simple substance metal, wherein the mass ratio of the carbon-containing resin to the metal oxide to the simple substance carbon to the simple substance metal is 20-65%: 20% -40%: 15% -25%: 0 to 15 percent.
2. The infrared electrothermal film of claim 1, wherein: the carbon-containing resin is one or more of phenolic resin, furan resin, urea resin and melamine-formaldehyde resin.
3. The preparation method of the infrared electrothermal film according to claim 1, characterized in that: the metal oxide is one or more of nickel oxide, cobalt oxide, iron oxide, copper oxide, manganese oxide, tin oxide and antimony oxide.
4. The infrared electrothermal film of claim 1, wherein: the carbon simple substance is one or more of conductive graphite, graphene and a carbon nano-tube.
5. The infrared electrothermal film of claim 1, wherein: the metal simple substance is one or more of copper, silver, chromium and nickel.
6. A method for preparing a far infrared electrothermal film according to claim 1, characterized in that: the method comprises the following steps:
step 1, mixing the following components in percentage by mass of 20% -65%: 20% -40%: 15% -25%: 0-15% of carbon-containing resin, metal oxide, simple substance carbon and simple substance metal are ground by a three-roller machine to obtain a colloidal mixture;
step 2, printing the colloidal mixture obtained in the step 1 on an insulating substrate through a roll printer to obtain the insulating substrate coated with the colloidal mixture;
step 3, putting the insulating substrate coated with the colloidal mixture obtained in the step 2 into an oven for heating and curing to obtain a cured insulating substrate;
and 4, putting the cured insulating base body obtained in the step 3 into a high-temperature furnace for heating, and sintering to form the far infrared electrothermal film on the insulating base body.
7. The method for preparing a far infrared electrothermal film according to claim 6, wherein: in the step 2, the insulating substrate is one of a microcrystalline glass plate, an alumina ceramic plate and a quartz glass plate.
8. The method for preparing a far infrared electrothermal film according to claim 6, wherein: in the step 3, the curing is as follows: putting the insulating substrate coated with the colloidal mixture into an oven, heating to 70-90 ℃, preserving heat for 10-60 minutes, continuously heating to 120-200 ℃, and preserving heat for 10-60 minutes.
9. The method for preparing a far infrared electrothermal film according to claim 6, wherein: in the step 4, the sintering is as follows: transferring the cured insulating matrix to a high-temperature furnace, raising the temperature to 550-1200 ℃ under the protection of inert gas, preserving the temperature for 30-300 minutes, and naturally cooling.
10. The method for preparing a far infrared electrothermal film according to claim 9, wherein: the inert gas is nitrogen or argon.
CN202010726365.8A 2020-07-25 2020-07-25 Far infrared electrothermal film and preparation method thereof Active CN111818675B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113038642A (en) * 2021-02-26 2021-06-25 郑州新世纪材料基因组工程研究院有限公司 Electric infrared heating film, preparation method thereof and electric infrared heating device

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN101873729A (en) * 2010-06-07 2010-10-27 刘忠耀 Electric heating film and preparation method thereof
CN102300346A (en) * 2011-08-12 2011-12-28 内蒙古春暖电能热力有限公司 Polymer composite electric heating material and preparation method and use thereof
CN102761994A (en) * 2011-04-25 2012-10-31 艾尔莎光电科技股份有限公司 Nanometer ceramic electric-heating coating device and manufacturing method thereof
CN102932974A (en) * 2012-11-20 2013-02-13 叶么华 Method for preparing polymer electrothermal film
CN108260233A (en) * 2018-01-24 2018-07-06 黄冈科瑞恩信息科技有限公司 A kind of graphene superconductive far infrared heat generating pastes
CN110662313A (en) * 2018-06-29 2020-01-07 河北金雕新材料科技有限公司 Preparation method of water-based graphene far-infrared conductive paste

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101873729A (en) * 2010-06-07 2010-10-27 刘忠耀 Electric heating film and preparation method thereof
CN102761994A (en) * 2011-04-25 2012-10-31 艾尔莎光电科技股份有限公司 Nanometer ceramic electric-heating coating device and manufacturing method thereof
CN102300346A (en) * 2011-08-12 2011-12-28 内蒙古春暖电能热力有限公司 Polymer composite electric heating material and preparation method and use thereof
CN103281811A (en) * 2011-08-12 2013-09-04 李春学 Polymer composite electric heating material, preparation method thereof and application of polymer composite electric heating material
CN102932974A (en) * 2012-11-20 2013-02-13 叶么华 Method for preparing polymer electrothermal film
CN108260233A (en) * 2018-01-24 2018-07-06 黄冈科瑞恩信息科技有限公司 A kind of graphene superconductive far infrared heat generating pastes
CN110662313A (en) * 2018-06-29 2020-01-07 河北金雕新材料科技有限公司 Preparation method of water-based graphene far-infrared conductive paste

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113038642A (en) * 2021-02-26 2021-06-25 郑州新世纪材料基因组工程研究院有限公司 Electric infrared heating film, preparation method thereof and electric infrared heating device

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