CN111806140B - Production automation control production line and method - Google Patents
Production automation control production line and method Download PDFInfo
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- CN111806140B CN111806140B CN202010711930.3A CN202010711930A CN111806140B CN 111806140 B CN111806140 B CN 111806140B CN 202010711930 A CN202010711930 A CN 202010711930A CN 111806140 B CN111806140 B CN 111806140B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
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Abstract
The invention relates to an automatic control production line and method for manufacturing. The automatic control production line and method for manufacturing are used for drawing a sand painting on a sand painting substrate and then mounting the sand painting through a mounting frame. A process outer edge and four T-shaped channels are arranged on the back face of the sand painting substrate. T-shaped keys with screw holes are placed in the T-shaped channels, the screw holes of the T-shaped keys are connected with one ends of connecting pieces through first connecting screws, and the other ends of the connecting pieces are installed on the mounting frame through second connecting screws. The automatic control production line for manufacturing comprises a conveying belt. A plurality of clamping fixture pieces are distributed on the conveying belt. A feeding station, a first overturning station, a groove milling station, an accessory installing station, a first screw station, a second overturning station, a sand painting drawing station, a finishing station, a film adhesive smearing station, a drying station and an output station are sequentially arranged on the conveying belt. Station jacking rotating supporting heads used for jacking and rotating the clamping fixture pieces are arranged below all the stations of the conveying belt. The clamping fixture pieces rotate by angles at all the stations through the station jacking rotating supporting heads. The automatic control production line for manufacturing is reasonable in design, compact in structure and convenient to use.
Description
Technical Field
The invention relates to a production automation control production line and a method thereof, which are used for the automatic production and mounting of sand painting artware.
Background
The existing sand painting manufacturing method comprises the following steps: heating and melting the transparent hot melt adhesive into a liquid state; respectively adding the colored sand with different colors into the liquid transparent hot melt adhesive melted in the step (1) and uniformly mixing; cooling the colored sand melted into the liquid transparent hot melt adhesive in the step 2, and manually or mechanically separating the colored sand into particles to form scattered colored sand wrapped with the transparent hot melt adhesive; taking the scattered colored sand wrapped with the transparent hot melt adhesive in the step 3 according to the color requirement on a high-temperature-resistant drawing board, and drawing in a scattering, smearing, stacking and blowing mode; and (3) putting the sand-painted drawing board into an oven, heating to 60-90 ℃, melting the hot melt adhesive to form a whole, and naturally cooling to permanently solidify the three-dimensional sand-painted pattern on the drawing board to obtain a sand-painted finished product. Or the steps are adopted: the sand fetching drawing board is arranged on the sand drawing table; drawing a picture on the sand drawing board by using the drawing sand, and obtaining a sand drawing blank after the drawing is finished; spraying a film spraying adhesive on the sand painting blank; standing and airing to obtain a shaped sand painting; mounting to obtain the formed sand painting with the mounting frame.
The manual production is carried out by a technologist, and the mechanical production is obtained by innovating according to design drawings by a mechanical engineer, an automatic control engineer and a production and processing enterprise, so that the technical barriers exist between the mechanical engineer and the automatic control engineer.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production automation control production line and a method.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a production automation control production line is used for mounting through a mounting frame after a sand painting is drawn on a sand painting substrate; the back of the sand painting substrate is provided with a process outer edge and four T-shaped channels; a T-shaped key with a screw hole is placed in the T-shaped channel, the screw hole is connected with one end of a connecting sheet through a connecting screw, and the other end of the connecting sheet is installed on the mounting frame through a connecting screw II;
it comprises a conveyor belt; the production line comprises a conveying belt, a plurality of mould parts mounting parts, a plurality of mould parts, a mould parts finishing mould parts, a plurality of mould parts, a mould parts coating parts, a mould parts finishing mould parts, a mould parts coating part, a mould parts, a membrane glue coating part, a mould parts coating station, a mould parts coating station, a mould parts coating station, a mould parts, a mould part coating station, a mould parts, a mould; a station top-pushing rotating supporting head for pushing up and rotating the clamping fixture piece is arranged below each station of the conveyor belt; the rotation angle of the clamping fixture piece at each station is realized by jacking and rotating the supporting head on the station;
a rotary working disc is arranged on one side of the output station, and a feeding station, an embedding station and a removing station are arranged on the rotary working disc or an embedding station, a feeding station and a removing station are arranged on the rotary working disc; an assembling station is arranged on one side of the removing station; and a rotary lower jacking head and a corresponding rotary upper pressing head which are used for jacking and rotating the sand painting substrate are arranged below each station of the rotary working disc.
As a further improvement of the above technical solution:
the mould part comprises a mould frame body for supporting and positioning the sand painting base plate and a mould process channel with an upper channel and a lower channel on the mould frame body, so that a manipulator can conveniently enter and put in or take out the sand painting base plate;
the mould side spring positioning plates are distributed on two inner side walls of the mould frame body and are used for being in pressure contact with the side parts of the sand picture base plate;
a rotating sleeve with a through groove in the mould is rotated at the end part of one inner side wall of the mould frame body, a guide channel is eccentrically arranged on the rotating sleeve, a straight arm part of an L-shaped clamping arm of the mould penetrates through the guide channel, and the straight arm part and a head bent arm part of the L-shaped clamping arm of the mould are used for pushing a corresponding sand painting substrate to move towards a spring positioning plate at the side of the mould so as to be clamped;
the tail part of the straight arm part is obliquely provided with a mould tail bent arm, and the mould swing limiting block is arranged at the straight arm part so as to limit the travel of the straight arm part in the guide channel;
a mould opening and closing push rod and a spring are arranged between the mould frame body and the mould tail bent arm to drive the straight arm part to move and swing in the guide channel.
The feeding station is provided with a feeding device; the sand painting device comprises a feeding funnel-shaped inlet for feeding a sand painting substrate; a feeding side guide plate is arranged below the feeding funnel type inlet and used for guiding and contacting the corresponding side of the sand painting substrate;
at least two feeding indexing gear shafts are arranged at an outlet at the lower end of the feeding side guide plate and synchronously drive the racks to rotate through feeding;
the feeding indexing gear shafts are respectively provided with feeding upper arc supporting sheets and feeding lower arc dividing sheets in staggered angles and at the upper and lower heights;
when the feeding indexing gear shaft rotates, the feeding upper arc supporting sheet and the feeding lower arc dividing sheet are alternately contacted with the sand painting substrate; gaps are generated between the laminated sand painting substrates through the process outer edges;
the feeding synchronous driving rack drives the feeding indexing gear shaft to rotate, so that the feeding lower arc-dividing sheet rotates to contact with the lower surface of the outer edge of the process to support the sand painting substrate; then, the material loading index gear shaft is rotatory for the arc piece is separated along the lower surface outside material loading lower minute and technology, simultaneously, material loading support arc piece gets into between lowest layer sand painting base plate and the second floor sand painting base plate because of the outer clearance that produces of technology in the support carry the lower surface on the second floor, and the rotatory support overhead top of station top is carried and is carried lowest layer sand painting base plate and move down to the mould spare on, thereby realizes sending down one by one of sand painting base plate.
A rotary clamping lifting mechanical claw is respectively arranged at the first overturning station and the second overturning station so as to clamp the sand painting substrate with the back side facing upwards and the front side facing upwards;
a grooving machine head and a T-shaped groove milling machine head are arranged at the groove milling station and are used for processing a T-shaped groove;
on one side of the accessory mounting station, the T-shaped seat feeding channel is used for feeding the T-shaped keys with screw holes one by one; the connecting plate feeding channel is used for feeding the connecting plates one by one;
the accessory feeding mechanical arm is used for installing the T-shaped key with the screw hole in the T-shaped channel and installing one end of the connecting sheet on the T-shaped key with the screw hole;
on the first screw station, the tapping machine is provided with a three-way tapping guide sleeve;
the screw feeding channel is used for feeding the connecting screws one by one into the lower output end of the three-way tapping guide sleeve from the inclined channel, then the tapping machine enters the three-way tapping guide sleeve to block an outlet of the inclined channel of the subsequent connecting screw one and enters the lower output end to rotate the T-shaped key with the screw hole to be arranged between the T-shaped key with the screw hole and the connecting sheet;
at a sand painting drawing station, sending the color sand with glue solution to the front side of a sand painting substrate, wherein the sand painting substrate is provided with a sand outlet channel which is controlled by a plurality of mechanical arms and provided with an opening and closing baffle at a nozzle; a finishing tool controlled by a manipulator is arranged at a finishing station to finish the sand painting;
the film adhesive coating station is provided with a rubber tube controlled by a manipulator and is used for coating film adhesive on the surface of the sand painting; a drying machine is arranged at the drying station and is used for drying the glue solution;
a transfer carrying manipulator is arranged between the output station and the feeding station and used for taking out the sand painting substrate from the mould part and transferring the sand painting substrate to the feeding station; the transfer carrying manipulator is provided with a U-shaped fork to be inserted into the mould process channel;
the mounting frame feeding manipulator is used for placing the mounting frame on a sand painting substrate and fixing the mounting frame or the mounting frame feeding manipulator is used for placing the mounting frame on a rotary working disc so as to place the sand painting substrate on a feeding station and fix the sand painting substrate;
at the removing station, a removing and carrying manipulator with the same structure as the transferring and carrying manipulator is arranged and used for moving the sand painting substrate of the mounting frame to the assembling station;
the assembling station is provided with a screw feeding channel for conveying the second connecting screws one by one, a movable lifting tapping head is arranged between the screw feeding channel and the assembling station, a temporary storage sleeve body is arranged on the movable lifting tapping head and used for storing the second connecting screws, and a lower jacking part is arranged above the assembling station;
and an L-shaped poking swing arm is arranged at the assembling station and used for swinging one end of the connecting sheet to the lower part of the mounting frame.
A manufacturing automation control production method is characterized in that a manufacturing automation control production line is used; the sand painting base plate is used for drawing sand paintings on the sand painting base plate and then mounting through a mounting frame; by means of a clamping fixture; the method comprises the following steps;
s1, firstly, synchronously driving the racks to drive the feeding indexing gear shaft to rotate during feeding, so that the feeding lower arc-dividing sheet rotates to contact with the lower surface of the outer edge of the process to support the sand painting substrate; then, the feeding indexing gear shaft rotates to enable the feeding lower arc-dividing sheet to be separated from the lower surface of the outer edge of the process, meanwhile, the feeding upper arc-supporting sheet enters a gap between the lowest layer sand painting substrate and the second layer sand painting substrate and supports the lower surface of the second layer due to the outer edge of the process, the station upper top rotating support head jacks and supports the lowest layer sand painting substrate to move downwards to the clamping fixture piece, and therefore the sand painting substrates are lowered onto the clamping fixture frame body one by one;
s2, the mould opening and closing push rod and the spring drive the straight arm part to move and swing in the guide channel, so that the straight arm part and the head bent arm part push the corresponding sand painting base plate to move to the mould side spring positioning plate to be clamped;
s3, firstly, detecting whether the reverse side of the sand painting substrate faces upwards through a camera; then, if the front side faces upwards, the clamping piece loosens the sand painting substrate, and the clamping lifting mechanical claw is rotated to turn over the sand painting substrate so that the back side faces upwards;
s4, processing a straight groove on the back of the sand painting substrate by the slotting machine head at a groove milling station, and then processing a T-shaped groove by the milling T-shaped groove machine head;
s5, at the accessory mounting station, the accessory feeding mechanical arm firstly mounts the T-shaped key with the screw hole in the T-shaped channel from the T-shaped seat feeding channel, and then mounts one end of the connecting sheet on the T-shaped key with the screw hole from the connecting sheet feeding channel;
s6, in a screw station I, firstly, a screw feeding channel feeds connecting screws one by one from an oblique channel to the lower output end of the three-way tapping guide sleeve; then, the tapping machine enters a three-way tapping guide sleeve to block an outlet of a slant channel of a subsequent connecting screw I, and enters a lower output end to rotate and install the T-shaped key with the screw hole between the T-shaped key with the screw hole and the connecting sheet;
s6, at the sand painting drawing station, the color sand with the glue solution is sent to the front side of the sand painting substrate,
s7, finishing the sand painting by a finishing tool controlled by a manipulator at a finishing station;
s8, coating the film adhesive on the surface of the sand painting at a film adhesive coating station;
s9, drying the glue solution in a drying station by a dryer;
s10, firstly, taking out the sand painting substrate from the mould part by the transfer loading manipulator at the output station and the feeding station, and transferring to the feeding station; then, at the embedding station, a mounting frame feeding manipulator puts the mounting frame on the sand painting substrate and fixes the mounting frame; or firstly, at the embedding station, the mounting frame is placed on the rotary working disc by the mounting frame feeding mechanical arm; then, at an output station and a feeding station, taking out the sand painting substrate from the mould part by a transfer carrying manipulator, and transferring the sand painting substrate to a mounting frame on the feeding station;
s11, at the removing station, the removing and carrying manipulator moves the sand painting substrate of the mounting frame to the assembling station;
s12, at the assembly station, firstly, the L-shaped poking swing arm swings one end of the connecting sheet to the lower part of the mounting frame; then, the screws are sent into the channel to convey the second connecting screws to the temporary storage sleeve body one by one; then, the temporary storage sleeve body rotates and moves below the assembling station; secondly, a crosshead of the movable lifting tapping head enters the temporary storage sleeve body from the lower part, and the lower jacking part presses the upper surface of the mounting frame downwards, so that a second connecting screw is screwed to connect the connecting sheet and the mounting frame, and mounting is completed;
and S13, covering or sealing a film on the mounting frame.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic diagram of the use structure of the invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic structural diagram of the present invention.
Fig. 5 is a schematic diagram of the use structure of the invention.
Fig. 6 is a schematic structural diagram of the present invention.
Wherein: 1. a sand painting substrate; 2. mounting a frame; 3. a process outer edge; 4. a T-shaped channel; 5. t-shaped key with screw hole; 6. connecting sheets; 7. a first connecting screw; 8. a second connecting screw; 9. a conveyor belt; 10. a mold part; 11. a feeding station; 12. turning over a first station; 13. a groove milling station; 14. mounting a fitting station; 15. A first screw station; 16. turning over a second station; 17. a sand painting drawing station; 18. fine trimming stations; 19. a film adhesive smearing station; 20. a drying station; 21. an output station; 22. rotating the working disc; 23. a feeding station; 24. embedding stations; 25. removing the station; 26. assembling stations; 27. a mould frame body; 28. a mold process channel; 29. a mould side spring positioning plate; 30. a mould L-shaped clamping arm; 31. the clamping fixture is provided with a rotary sleeve with a through groove; 32. bending a tail of the mould; 33. a mould swing limiting block; 34. a mould opening and closing push rod; 35. a loading funnel-shaped inlet; 36. a feeding side guide plate; 37. a feeding indexing gear shaft; 38. feeding and supporting the arc sheet; 39. feeding and discharging arc-dividing sheets; 40. the feeding synchronously drives the rack; 41. jacking and rotating the supporting head on the station; 42. rotating and clamping the lifting mechanical claw; 43. rotating the upper pressure head; 44. a slotting machine head; 45. milling a T-shaped groove machine head; 46. A T-shaped seat feeding channel; 47. a connecting plate feeding channel; 48. an accessory feeding mechanical arm; 49. a tapping machine; 50. a three-way tapping guide sleeve; 51. a screw feeding channel; 52. a second clamping rotary manipulator; 53. a transfer carrying manipulator; 54. rotating the lower plug; 55. a mounting frame feeding part; 56. a frame mounting and feeding manipulator; 57. a screw is fed into the channel; 58. an L-shaped poking swing arm; 59. moving the lifting tapping head; 60. temporarily storing the sleeve body; 61. and (6) pressing the top press part downwards.
Detailed Description
As shown in fig. 1 to 6, the production automation control production line of this embodiment is used for mounting through a mounting frame 2 after a sand painting is drawn on a sand painting substrate 1; the back of the sand painting substrate 1 is provided with a process outer edge 3 and four T-shaped grooves 4; a T-shaped key 5 with a screw hole is placed in the T-shaped channel 4, the screw hole is connected with one end of a connecting sheet 6 through a first connecting screw 7, and the other end of the connecting sheet 6 is installed on the mounting frame 2 through a second connecting screw 8;
it comprises a conveyor belt 9; a plurality of mould parts 10 are distributed on a conveyor belt 9, and a feeding station 11, a turning station I12, a groove milling station 13, an accessory mounting station 14, a screw station I15, a turning station II 16, a sand painting drawing station 17, a finishing station 18, a film adhesive coating station 19, a drying station 20 and an output station 21 are sequentially arranged on the conveyor belt 9; a station top-pushing rotating supporting head 41 for pushing up and rotating the clamping fixture part 10 is arranged below each station of the conveyor belt 9; rotating the supporting head 41 on the station to realize the rotation angle of the clamping fixture 10 on each station;
a rotary working disc 22 is arranged on one side of the output station 21, a feeding station 23, an embedding station 24 and a removing station 25 are arranged on the rotary working disc 22, or the embedding station 24, the feeding station 23 and the removing station 25 are arranged on the rotary working disc 22; an assembly station 26 is provided on the side of the removal station 25; a rotary lower ejector 54 and a corresponding rotary upper press head 43 for ejecting and rotating the sand-painted substrate 1 are arranged below each station of the rotary working table 22.
The mould element 10 comprises a mould frame body 27 for supporting and positioning the sand painting base plate 1 and a mould process channel 28 with an upper channel and a lower channel on the mould frame body 27, so that a manipulator can conveniently enter and put in or take out the sand painting base plate 1;
the mould side spring positioning plates 29 are distributed on two inner side walls of the mould frame body 27 and are used for being in pressure contact with the side parts of the sand painting base plate 1;
a rotating sleeve 31 with a through groove is rotatably arranged at one inner side wall end part of the mould frame body 27, a guide channel is eccentrically arranged on the rotating sleeve 31, a straight arm part of an L-shaped clamping arm 30 of the mould passes through the guide channel, and the straight arm part and a head bent arm part of the L-shaped clamping arm 30 of the mould are used for pushing the corresponding sand painting base plate 1 to move towards a mould side spring positioning plate 29 so as to be clamped;
a mould tail bent arm 32 is obliquely arranged at the tail part of the straight arm part, and a mould swing limiting block 33 is arranged at the straight arm part so as to limit the moving stroke of the straight arm part in the guide channel;
a mold opening and closing push rod 34 and a spring are arranged between the mold frame 27 and the mold tail bent arm 32 to drive the straight arm part to move and swing in the guide channel.
The feeding station 11 is provided with a feeding device; it comprises a feeding funnel type inlet 35 for feeding the sand painting base plate 1; a feeding side guide plate 36 is arranged below the feeding funnel type inlet 35 and used for guiding and contacting the corresponding side part of the sand painting base plate 1;
at least two feeding indexing gear shafts 37 are arranged at the outlet of the lower end of the feeding side guide plate 36 and are driven to rotate by a feeding synchronous driving rack 40;
the feeding indexing gear shaft 37 is respectively provided with a feeding upper arc supporting sheet 38 and a feeding lower arc dividing sheet 39 in staggered angles and at the upper and lower heights;
when the feeding indexing gear shaft 37 rotates, the feeding upper supporting arc piece 38 and the feeding lower arc piece 39 are alternately contacted with the sand painting substrate 1; gaps are generated between the laminated sand painting substrates 1 through the process outer edges 3;
the feeding synchronous driving rack 40 drives the feeding indexing gear shaft 37 to rotate, so that the feeding lower arc-dividing sheet 39 rotates to contact with the lower surface of the process outer edge 3 to support the sand painting substrate 1; then, the feeding indexing gear shaft 37 rotates to separate the feeding lower arc-separating sheet 39 from the lower surface of the process outer edge 3, meanwhile, the feeding upper arc-supporting sheet 38 enters a gap between the lowest layer sand painting substrate 1 and the second layer sand painting substrate 1, which is generated by the process outer edge 3, to support the lower surface of the second layer, and the station upper top rotating support head 41 pushes up and supports the lowest layer sand painting substrate 1 to move downwards to the mould piece 10, so that the sand painting substrates 1 are delivered downwards one by one.
A rotary clamping lifting mechanical claw 42 is respectively arranged at the first turnover station 12 and the second turnover station 16 so as to clamp the sand painting substrate 1 with the back side facing upwards and the front side facing upwards;
a grooving machine head 44 and a T-shaped groove milling machine head 45 are arranged at the grooving station 13 and are used for processing the T-shaped groove 4;
on one side of the accessory mounting station 14, the T-shaped seat feeding channel 46 is used for feeding the T-shaped keys 5 with screw holes one by one; the connecting plate feeding channel 47 is used for feeding the connecting plates 6 one by one;
the accessory feeding mechanical arm 48 is used for installing the T-shaped key 5 with the screw hole in the T-shaped channel 4 and installing one end of the connecting sheet 6 on the T-shaped key 5 with the screw hole;
in the first screw station 15, the tapping machine 49 is provided with a three-way tapping guide sleeve 50;
the screw feeding channel 51 is used for feeding the connecting screws I7 into the lower output end of the three-way tapping guide sleeve 50 from the inclined channel one by one, then the tapping machine 49 enters the three-way tapping guide sleeve 50 to block the outlet of the inclined channel of the subsequent connecting screw I7 and enters the lower output end to rotate and install the T-shaped key 5 with the screw hole between the T-shaped key 5 with the screw hole and the connecting piece 6;
at a sand painting drawing station 17, sending the color sand with glue solution to the front surface of a sand painting substrate 1, wherein the sand painting substrate is provided with a sand outlet channel which is controlled by a plurality of mechanical arms and has a nozzle opening with an opening and closing baffle; in the fine trimming station 18, a trimming tool controlled by a mechanical arm is arranged to trim the sand paintings;
the film adhesive coating station 19 is provided with a rubber tube controlled by a manipulator and is used for coating film adhesive on the surface of the sand painting; a drying machine is arranged at the drying station 20 and is used for drying the glue solution;
a transfer carrying manipulator 53 is arranged between the output station 21 and the feeding station 23 and is used for taking out the sand painting base plate 1 from the mould element 10 and transferring the sand painting base plate to the feeding station 23; the transfer racking robot 53 has a U-shaped fork to insert into the fixture process channel 28;
at the inlaying station 24, there is a mounting frame feeding part 55 which conveys the mounting frame 2, a mounting frame feeding manipulator 56 for placing the mounting frame 2 on the sand painting substrate 1 and fixing or a mounting frame feeding manipulator 56 for placing the mounting frame 2 on the rotary work plate 22 for placing the sand painting substrate 1 at the feeding station 23 and fixing;
at the removing station 25, a removing and loading manipulator having the same structure as the transfer and loading manipulator 53 is provided for moving the sand painting base plate 1 of the mounting frame 2 to the assembling station 26;
the assembling station 26 is provided with a screw feeding channel 57 for conveying the second connecting screws 8 one by one, a movable lifting tapping head 59 is arranged between the screw feeding channel 57 and the assembling station 26, a temporary storage sleeve body 60 is arranged on the movable lifting tapping head 59 and used for storing the second connecting screws 8, and a lower jacking part 61 is arranged above the assembling station 26;
at the assembly station 26 there is an L-shaped toggle swing arm 58 for swinging one end of the connecting piece 6 under the mounting frame 2.
The manufacturing automation control production method of the embodiment controls the production line by means of manufacturing automation; the sand painting base plate is used for mounting through the mounting frame 2 after the sand painting is drawn on the sand painting base plate 1; by means of the clamping fixture 10; the method comprises the following steps;
s1, firstly, the feeding synchronous driving rack 40 drives the feeding indexing gear shaft 37 to rotate, so that the feeding lower arc-dividing sheet 39 rotates to contact with the lower surface of the process outer edge 3 to support the sand painting substrate 1; then, the feeding indexing gear shaft 37 rotates to separate the feeding lower arc-separating sheet 39 from the lower surface of the process outer edge 3, meanwhile, the feeding upper supporting arc sheet 38 enters a gap between the lowest layer sand painting substrate 1 and the second layer sand painting substrate 1, which is generated by the process outer edge 3, to support the lower surface of the second layer, and the station upper top rotating supporting head 41 pushes up and supports the lowest layer sand painting substrate 1 to move downwards onto the clamping fixture 10, so that the sand painting substrates 1 are gradually pushed down onto the clamping fixture frame body 27;
s2, the mold opening and closing push rod 34 and the spring drive the straight arm to move and swing in the guide channel, so that the straight arm and the head bent arm push the corresponding sand painting substrate 1 to move to the mold side spring positioning plate 29 to be clamped;
s3, firstly, detecting whether the reverse side of the sand painting substrate 1 faces upwards through a camera; then, if the front side faces upwards, the clamping fixture 10 loosens the sand painting substrate 1, and the rotary clamping lifting mechanical claw 42 turns over the sand painting substrate 1 to enable the reverse side to face upwards;
s4, processing a straight groove on the back of the sand-painted substrate 1 by the grooving machine head 44 at the groove milling station 13, and then processing a T-shaped groove 4 by the T-shaped groove milling machine head 45;
s5, in the accessory mounting station 14, the accessory feeding manipulator 48 firstly mounts the T-shaped key 5 with the screw hole in the T-shaped channel 4 from the T-shaped seat feeding channel 46, and then mounts one end of the connecting sheet 6 on the T-shaped key 5 with the screw hole from the connecting sheet feeding channel 47;
s6, in the screw station I15, firstly, the screw feeding channel 51 feeds the connecting screws I7 into the lower output end of the three-way tapping guide sleeve 50 from the inclined channel one by one; then, the tapping machine 49 enters the three-way tapping guide sleeve 50 to block an inclined channel outlet of a subsequent connecting screw I7, and enters a lower output end to rotate the T-shaped key 5 with the screw hole to be arranged between the T-shaped key 5 with the screw hole and the connecting sheet 6;
s6, at the sand painting drawing station 17, the color sand with the glue solution is sent to the front side of the sand painting substrate 1,
s7, finishing the sand painting at the finishing station 18 by a finishing tool controlled by a manipulator;
s8, coating the film adhesive on the surface of the sand painting at the film adhesive coating station 19;
s9, drying the glue solution in the drying station 20 by a dryer;
s10, firstly, at the output station 21 and the feeding station 23, the transferring and carrying manipulator 53 takes out the sand painting base plate 1 from the mould element 10 and transfers the sand painting base plate to the feeding station 23; then, at the inlaying station 24, the mounting frame feeding manipulator 56 puts the mounting frame 2 on the sand painting substrate 1 and fixes the mounting frame; or first, at the inlay station 24, the mounting frame feeding robot 56 puts the mounting frame 2 onto the rotary work disc 22; then, at the output station 21 and the feeding station 23, the transfer supporting manipulator 53 takes out the sand painting substrate 1 from the mould element 10 and transfers the sand painting substrate to the mounting frame 2 on the feeding station 23;
s11, at the removing station 25, the removing and carrying manipulator moves the sand painting substrate 1 of the mounting frame 2 to the assembling station 26;
s12, at the assembling station 26, firstly, the L-shaped poking swing arm 58 swings one end of the connecting sheet 6 to the lower part of the mounting frame 2; then, the screw feeding channel 57 conveys the second connecting screws 8 to the temporary storage sleeve body 60 one by one; then, the temporary storage sleeve body 60 is rotationally moved to the position below the assembling station 26; secondly, a crosshead of the movable lifting tapping head 59 enters the temporary storage sleeve body 60 from the lower part, and the lower jacking part 61 presses the upper surface of the mounting frame 2, so that the connecting screw II 8 is screwed to connect the connecting sheet 6 and the mounting frame 2, and mounting is completed;
and S13, covering or sealing the film on the mounting frame 2.
The automatic mounting installation of the sand painting base plate 1 and the mounting frame 2 is realized through the invention, the outer edge 3 is designed to facilitate automatic separation, the T-shaped key 5 with screw holes is conveniently installed through customizing a T-shaped channel 4, the connection is realized through a connecting sheet 6, a first connecting screw 7 and a second connecting screw 8, the conveyer belt 9 realizes process connection, the clamping fixture piece 10 realizes the loading of a workpiece, the loading station 11, the overturning station 12, the milling groove station 13, the installation accessory station 14, the first screw station 15, the overturning station 16, the sand painting drawing station 17, the fine trimming station 18, the film adhesive smearing station 19, the drying station 20 and the output station 21 realize the sand painting processing and pre-installation, the working plate 22 realizes the process transfer, and the mounting is realized at the feeding station 23, the embedding station 24, the removing station 25 and the assembling station 26.
The invention has the advantages that the mould frame body 27 is a carrier, the mould process channel 28 is convenient to mount or take out, the mould side spring positioning plate 29 realizes compatible mounting, the mould L-shaped clamping arm 30 realizes one side clamping through swinging, the other side clamping is realized through traction, the rotary sleeve 31 with the through groove of the mould realizes a pivot point of swinging drive, the tail bent arm 32 of the mould conveniently swings, the mould swinging limiting block 33 realizes stroke control, and the mould opening and closing push rod 34 realizes drive. The novel sand-painting separation device is characterized in that a feeding funnel-shaped inlet 35 realizes guiding through an inclined plane, a feeding side guide plate 36 realizes positioning guiding, a feeding synchronous driving rack 40 drives a feeding indexing gear shaft 3, a feeding lower arc dividing sheet 39 and a feeding upper supporting arc sheet 38 to be in staggered contact with the lower surface of a bottom sand-painting substrate 1 or a secondary sand-painting substrate 1 so as to realize separation, the height between the upper surface of the bottom sand-painting substrate 1 and the lower surface of the secondary sand-painting substrate 1 is reduced by one to two thicknesses of the bottom sand-painting substrate 1, so that separation is realized, a station upper top rotating support head 41 realizes slow falling of the substrates, a rotating clamping lifting mechanical claw 42 realizes clamping and overturning, a rotating upper pressure head 43 realizes vertical positioning, a T-shaped groove milling machine head 45 realizes secondary processing through a grooving machine head 44, a T-shaped seat feeding channel 46 and a connecting plate feeding channel 47 can be fed through a vibration channel or a conveying belt, the accessory material loading manipulator 48 realizes the material loading, tapping machine 49 drives the self-tapping and has realized the connection, three-way tapping uide bushing 50 has realized the material loading of self-tapping or bolt, send screw passageway 51 to realize the material loading, centre gripping rotary manipulator two 52 has realized the centre gripping, well commentaries on classics year manipulator 53 can be had the U type and hold in the palm the hand, rotatory top 54 down has realized the top support and has realized carrier rotation angle, mount frame material loading portion 55 through manipulator or conveyer belt material loading, mount frame material loading manipulator 56 realizes the centre gripping crosshead, the screw is sent into passageway 57 and is realized the pay-off self-tapping, L type is stirred swing arm 58 and is realized stirring the connection piece and is waited to install and carry out the screw installation, remove lift tapping head 59 and have the rotation, the coaxial suit crosshead outside of the temporary storage cover body 60 is connected with the frame that removes lift tapping head 59, thereby play the guide role, lower top pressure portion 61 realizes supplementary pressure and holds.
Claims (4)
1. The utility model provides a preparation automated control production line which characterized in that: the sand painting base plate is used for mounting through the mounting frame (2) after the sand painting is drawn on the sand painting base plate (1); the back of the sand painting substrate (1) is provided with a process outer edge (3) and four T-shaped channels (4); a T-shaped key (5) with a screw hole is placed in the T-shaped channel (4), the screw hole is connected with one end of a connecting sheet (6) through a connecting screw I (7), and the other end of the connecting sheet (6) is installed on the mounting frame (2) through a connecting screw II (8);
comprising a conveyor belt (9); a plurality of mould parts (10) are distributed on a conveyor belt (9), and a feeding station (11), a turning station I (12), a groove milling station (13), an accessory installation station (14), a screw station I (15), a turning station II (16), a sand painting drawing station (17), a finishing station (18), a film adhesive coating station (19), a drying station (20) and an output station (21) are sequentially arranged on the conveyor belt (9); a station top-pushing rotary supporting head (41) for pushing up and rotating the clamping fixture piece (10) is arranged below each station of the conveyor belt (9); the rotation of the mould part (10) in each station is realized by jacking and rotating the supporting head (41) on the station;
a rotary working disc (22) is arranged on one side of the output station (21), a feeding station (23), an embedding station (24) and a removing station (25) are arranged on the rotary working disc (22), or the embedding station (24), the feeding station (23) and the removing station (25) are arranged on the rotary working disc (22); an assembling station (26) is arranged on one side of the removing station (25); a rotary lower top head (54) and a corresponding rotary upper pressure head (43) which are used for jacking and rotating the sand painting base plate (1) are arranged below each station of the rotary working disc (22).
2. The production automation control production line of claim 1, wherein: the mould part (10) comprises a mould frame body (27) for supporting and positioning the sand painting base plate (1) and a mould process channel (28) with an upper channel and a lower channel on the mould frame body (27), so that a manipulator can enter and put in or take out the sand painting base plate (1);
mould side spring positioning plates (29) are distributed on two inner side walls of the mould frame body (27) and are used for being in pressure contact with the side parts of the sand painting base plate (1);
a rotating sleeve (31) with a through groove is rotatably arranged at one inner side wall end part of the mould frame body (27), a guide channel is eccentrically arranged on the rotating sleeve (31), a straight arm part of an L-shaped clamping arm (30) of the mould penetrates through the guide channel, and the straight arm part and a head bent arm part of the L-shaped clamping arm (30) of the mould are used for pushing the corresponding sand painting base plate (1) to move to a spring positioning plate (29) at the mould side so as to be clamped;
a mould tail bent arm (32) is obliquely arranged at the tail part of the straight arm part, and a mould swing limiting block (33) is arranged at the straight arm part so as to limit the moving stroke of the straight arm part in the guide channel;
a mould opening and closing push rod (34) and a spring are arranged between the mould frame body (27) and the mould tail bent arm (32) to drive the straight arm part to move and swing in the guide channel.
3. The production automation control production line of claim 1, wherein: the feeding station (11) is provided with a feeding device; it comprises a feeding funnel type inlet (35) for feeding the sand painting base plate (1); a feeding side guide plate (36) is arranged below the feeding funnel type inlet (35) and is used for guiding and contacting the corresponding side part of the sand painting base plate (1);
at least two feeding indexing gear shafts (37) are arranged at the lower end outlet of the feeding side guide plate (36) and are driven to rotate by a feeding synchronous driving rack (40);
the feeding indexing gear shaft (37) is respectively provided with a feeding upper supporting arc piece (38) and a feeding lower arc piece (39) in a staggered angle and at the upper and lower heights;
when the feeding indexing gear shaft (37) rotates, the feeding upper supporting arc piece (38) and the feeding lower arc dividing piece (39) are alternately contacted with the sand painting substrate (1); gaps are generated between the laminated sand painting substrates (1) through the process outer edges (3);
the feeding synchronous driving rack (40) drives the feeding indexing gear shaft (37) to rotate, so that the feeding lower arc-dividing sheet (39) rotates to contact with the lower surface of the process outer edge (3) to support the sand painting substrate (1); then, the feeding indexing gear shaft (37) rotates, so that the feeding lower arc-dividing sheet (39) is separated from the lower surface of the process outer edge (3), meanwhile, the feeding upper arc-supporting sheet (38) enters a gap between the lowest layer sand painting substrate (1) and the second layer sand painting substrate (1) and supports the lower surface of the second layer due to the process outer edge (3), and the station upper top rotating support head (41) pushes up and supports the lowest layer sand painting substrate (1) to move downwards to the clamping fixture piece (10), so that the sand painting substrates (1) are delivered downwards one by one.
4. The production automation control production line according to claim 2, characterized in that: a rotary clamping lifting mechanical claw (42) is respectively arranged at the first turnover station (12) and the second turnover station (16) so as to clamp the sand painting substrate (1) with the back side facing upwards and the front side facing upwards;
a grooving machine head (44) and a T-shaped groove milling machine head (45) are arranged at the groove milling station (13) and are used for processing a T-shaped groove channel (4);
on one side of the accessory mounting station (14), a T-shaped seat feeding channel (46) is used for feeding the T-shaped keys (5) with screw holes one by one; the connecting plate feeding channel (47) is used for feeding the connecting plates (6) one by one;
the accessory feeding mechanical arm (48) is used for installing the T-shaped key (5) with the screw hole in the T-shaped channel (4) and installing one end of the connecting sheet (6) on the T-shaped key (5) with the screw hole;
in the first screw station (15), a tapping machine (49) is provided with a three-way tapping guide sleeve (50);
the screw feeding channel (51) is used for feeding the connecting screws I (7) into the lower output end of the three-way tapping guide sleeve (50) from the inclined channel one by one, then the tapping machine (49) enters the three-way tapping guide sleeve (50) to block the outlet of the inclined channel of the subsequent connecting screw I (7) and enters the lower output end to rotate the T-shaped key (5) with the screw hole to be arranged between the T-shaped key (5) with the screw hole and the connecting piece (6);
at a sand painting drawing station (17), color sand with glue solution is sent to the front side of a sand painting substrate (1), and a sand outlet channel which is controlled by a plurality of mechanical arms and has a nozzle opening with an opening and closing baffle plate is arranged; in the fine trimming station (18), a trimming tool controlled by a mechanical arm is arranged to trim the sand paintings;
the film adhesive coating station (19) is provided with a rubber tube controlled by a manipulator and is used for coating film adhesive on the surface of the sand painting; a drying machine is arranged at the drying station (20) and is used for drying the glue solution;
a transfer carrying manipulator (53) is arranged between the output station (21) and the feeding station (23) and is used for taking out the sand painting base plate (1) from the mould part (10) and transferring the sand painting base plate to the feeding station (23); the transfer-carrying manipulator (53) is provided with a U-shaped fork to be inserted into the mould process channel (28);
at the embedding station (24), a mounting frame feeding part (55) is provided, the mounting frame (2) is conveyed, a mounting frame feeding mechanical arm (56) is used for placing the mounting frame (2) on the sand painting base plate (1) and fixing the mounting frame or the mounting frame feeding mechanical arm (56) is used for placing the mounting frame (2) on the rotary working plate (22) so as to place the sand painting base plate (1) at the feeding station (23) and fixing the sand painting base plate;
at a removing station (25), a removing and loading manipulator which has the same structure as the transfer and loading manipulator (53) is used for moving the sand painting base plate (1) of the mounting frame (2) to an assembling station (26);
the assembling station (26) is provided with a screw feeding channel (57) for conveying the second connecting screws (8) one by one, a movable lifting tapping head (59) is arranged between the screw feeding channel (57) and the assembling station (26), a temporary storage sleeve body (60) is arranged on the movable lifting tapping head (59) and used for storing the second connecting screws (8), and a lower jacking part (61) is arranged above the assembling station (26);
an L-shaped poking swing arm (58) is arranged at the assembling station (26) and is used for swinging one end of the connecting piece (6) to the lower part of the mounting frame (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110756239.1A CN113500875B (en) | 2020-07-22 | 2020-07-22 | Automatic control processing and manufacturing assembly and method |
| CN202010711930.3A CN111806140B (en) | 2020-07-22 | 2020-07-22 | Production automation control production line and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010711930.3A CN111806140B (en) | 2020-07-22 | 2020-07-22 | Production automation control production line and method |
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| CN202110756239.1A Division CN113500875B (en) | 2020-07-22 | 2020-07-22 | Automatic control processing and manufacturing assembly and method |
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| Publication Number | Publication Date |
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| CN111806140A CN111806140A (en) | 2020-10-23 |
| CN111806140B true CN111806140B (en) | 2021-07-30 |
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| CN202010711930.3A Active CN111806140B (en) | 2020-07-22 | 2020-07-22 | Production automation control production line and method |
| CN202110756239.1A Active CN113500875B (en) | 2020-07-22 | 2020-07-22 | Automatic control processing and manufacturing assembly and method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN112618733B (en) * | 2020-12-22 | 2023-04-07 | 李亚芹 | Scutellaria baicalensis experiment method based on hypertensive mice, and liquid medicine storage device and method |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1711701A (en) * | 1928-01-19 | 1929-05-07 | Frank R Speck | Sand picture and process of making it |
| JPS51122564A (en) * | 1976-04-12 | 1976-10-26 | Tsuneo Fujii | Sand picture |
| US4382343A (en) * | 1980-01-30 | 1983-05-10 | Chaussures Helene | Stretching machine |
| CN104129217B (en) * | 2013-05-03 | 2018-05-01 | 湖北文理学院 | A kind of colored husky method for making picture |
| CN103434328B (en) * | 2013-08-30 | 2016-02-03 | 吉林工程技术师范学院 | Automatically there is frame to draw and cut the production line that is assembled into one |
| CN104905611A (en) * | 2015-04-30 | 2015-09-16 | 登封市红依艺术制品有限公司 | Prefabricated part assembling frame |
| CN206765683U (en) * | 2017-06-01 | 2017-12-19 | 宁夏沙忆时光文化传播有限公司 | The making apparatus that one planting sand is drawn |
| CN206826293U (en) * | 2017-06-01 | 2018-01-02 | 宁夏沙忆时光文化传播有限公司 | For the husky process units that fixes the sand drawn of solid-state |
| CN210615840U (en) * | 2019-09-02 | 2020-05-26 | 诸暨市玖利达空气处理设备有限公司 | Flange mould for refrigeration air-conditioning equipment |
| CN110722914A (en) * | 2019-10-21 | 2020-01-24 | 江西省沙和赏科技股份有限公司 | Method for making sand-fixation picture |
-
2020
- 2020-07-22 CN CN202010711930.3A patent/CN111806140B/en active Active
- 2020-07-22 CN CN202110756239.1A patent/CN113500875B/en active Active
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| Publication number | Publication date |
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| CN113500875A (en) | 2021-10-15 |
| CN113500875B (en) | 2022-05-06 |
| CN111806140A (en) | 2020-10-23 |
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