CN111805691A - Production process of PC light-transmitting brick - Google Patents
Production process of PC light-transmitting brick Download PDFInfo
- Publication number
- CN111805691A CN111805691A CN202010609001.1A CN202010609001A CN111805691A CN 111805691 A CN111805691 A CN 111805691A CN 202010609001 A CN202010609001 A CN 202010609001A CN 111805691 A CN111805691 A CN 111805691A
- Authority
- CN
- China
- Prior art keywords
- grinding
- brick
- production process
- light
- transmitting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
Abstract
The invention discloses a production process of a PC light-transmitting brick, which comprises the following steps: a. preparing a mould; b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern; c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould; d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 12 hours, and then changing the natural curing for 15 days; e. and (b) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding disc with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding disc with 500 meshes without obvious grinding marks, and polishing the brick blank to a mirror surface effect by using a polishing sheet, wherein in a, the mould takes steel plate resin as a raw material and is formed by welding, grinding and pouring, in b, the outer surface layer of the sponge is coated with bonding glue, and in c, the stirring speed of the reinforcing agent and the pigment powder is 200 r/min. The production process of the PC light-transmitting brick realizes a personalized solution and has the advantages of bright color, vivid pattern, clear outline, good light-transmitting effect and the like.
Description
Technical Field
The invention belongs to the technical field of cement products, and particularly relates to a production process of a PC light-transmitting brick.
Background
Brick making: the artificial small-sized building blocks include sintered bricks (mainly clay bricks) and non-sintered bricks (lime-sand bricks, fly ash bricks, etc.), which are commonly called bricks. The clay brick is made up by using clay (including shale and coal gangue powder) as main raw material through the processes of clay treatment, forming, drying and roasting.
In the production and preparation process of the traditional cement product, decorative patterns and designs are generally prepared by adopting modes such as concrete mixing plastic mold forming and the like, the impression of the traditional concrete is always dull, the attractiveness is poor, the environment comfort is poor due to poor light transmission, and the use requirement cannot be met.
Disclosure of Invention
The invention aims to provide a production process of a PC light-transmitting brick, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a production process of a PC light-transmitting brick comprises the following steps:
a. preparing a mould;
b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern;
c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould;
d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 12 hours, and then changing the natural curing for 15 days;
e. and (3) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding plate with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding plate with 500 meshes without obvious grinding marks, and polishing the brick blank by using a polishing sheet until the brick blank has a mirror surface effect.
Preferably, in a, the mold is formed by welding, polishing and pouring steel plate resin serving as a raw material.
Preferably, in b, the sponge outer surface layer is coated with adhesive glue.
Preferably, in c, the stirring speed of the reinforcing agent and the pigment powder is 200 r/min.
Preferably, the edge of the green brick is trimmed simultaneously in the grinding process.
Preferably, a dust collector is arranged in the grinding and polishing process to purify the grinding workshop.
The invention has the technical effects and advantages that: the production process of the PC light-transmitting brick organically integrates concrete and light-transmitting rods, has breakthrough advantages compared with the existing cement products, and is characterized in that: the design and the color allocation according to the requirement, realize the individualized solution, have bright in color, the pattern is lifelike, the profile is clear, advantage such as the printing opacity is effectual, this kind of new high-end product of PC printing opacity brick can be used for making multiple color, the decorative pattern, building structure including the bearing also can adopt this kind of printing opacity brick, be used for landscape's making scene, application scope is extensive, experimental transparent body and cement ore sand concrete combine together, prepare the printing opacity concrete that has certain light transmissivity through "the plug-in method", concrete technique combines together with the printing opacity material, through the research of commercialization, make the printing opacity concrete into the fragment of brick, make the printing opacity wall through building by laying bricks or stones, let single concrete no longer single.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by combining the embodiment as follows:
example one
The production process of the PC light-transmitting brick in the embodiment comprises the following steps:
a. preparing a mould;
b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern;
c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould;
d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 11 hours, and then naturally curing for 14 days;
e. and (3) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding plate with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding plate with 500 meshes without obvious grinding marks, and polishing the brick blank by using a polishing sheet until the brick blank has a mirror surface effect.
Specifically, in the step a, the mold is formed by welding, polishing and pouring steel plate resin serving as a raw material.
In the step b, the sponge outer surface layer is coated with bonding glue.
Specifically, in the step c, the stirring speed of the reinforcing agent and the pigment powder is 180 r/min.
Specifically, trimming is carried out on the corners of the green brick in the polishing process.
Specifically, a dust collector is arranged in the grinding and polishing process to purify the grinding workshop.
Example 2
The production process of the PC light-transmitting brick in the embodiment comprises the following steps:
a. preparing a mould;
b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern;
c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould;
d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 12 hours, and then changing the natural curing for 15 days;
e. and (3) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding plate with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding plate with 500 meshes without obvious grinding marks, and polishing the brick blank by using a polishing sheet until the brick blank has a mirror surface effect.
Specifically, in the step a, the mold is formed by welding, polishing and pouring steel plate resin serving as a raw material.
In the step b, the sponge outer surface layer is coated with bonding glue.
Specifically, in the step c, the stirring speed of the reinforcing agent and the pigment powder is 200 r/min.
Specifically, trimming is carried out on the corners of the green brick in the polishing process.
Specifically, a dust collector is arranged in the grinding and polishing process to purify the grinding workshop.
Example 3
The production process of the PC light-transmitting brick in the embodiment comprises the following steps:
a. preparing a mould;
b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern;
c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould;
d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 14 hours, and then naturally curing for 16 days;
e. and (3) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding plate with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding plate with 500 meshes without obvious grinding marks, and polishing the brick blank by using a polishing sheet until the brick blank has a mirror surface effect.
Specifically, in the step a, the mold is formed by welding, polishing and pouring steel plate resin serving as a raw material.
In the step b, the sponge outer surface layer is coated with bonding glue.
Specifically, in the step c, the stirring speed of the reinforcing agent and the pigment powder is 210 r/min.
Specifically, trimming is carried out on the corners of the green brick in the polishing process.
Specifically, a dust collector is arranged in the grinding and polishing process to purify the grinding workshop.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. A production process of a PC light-transmitting brick is characterized by comprising the following steps: the method comprises the following steps:
a. preparing a mould;
b. embedding a rear sponge with the thickness of 3mm in the mold, fixing an acrylic light-transmitting rod, and typesetting to form a required pattern;
c. c25 adding reinforcing agent and pigment powder into the concrete, stirring and vibrating to form, and pouring into the prepared mould;
d. after vibration forming, putting the mixture into a steam curing workshop for steam curing for 12 hours, and then changing the natural curing for 15 days;
e. and (3) feeding the well-maintained brick blank into a grinding workshop, roughly grinding the brick blank by using a grinding plate with 50 meshes until the surface is smooth and has no depression, grinding the brick blank by using a fine grinding plate with 500 meshes without obvious grinding marks, and polishing the brick blank by using a polishing sheet until the brick blank has a mirror surface effect.
2. The production process of the PC light-transmitting brick as claimed in claim 1, wherein the production process comprises the following steps: in the step a, the die is formed by welding, polishing and pouring steel plate resin serving as a raw material.
3. The production process of the PC light-transmitting brick as claimed in claim 1, wherein the production process comprises the following steps: in b, the sponge outer surface layer is coated with bonding glue.
4. The production process of the PC light-transmitting brick as claimed in claim 1, wherein the production process comprises the following steps: and c, stirring the reinforcing agent and the pigment powder at a speed of 200 r/min.
5. The production process of the PC light-transmitting brick as claimed in claim 1, wherein the production process comprises the following steps: and in the polishing process, trimming the corners of the green bricks.
6. The production process of the PC light-transmitting brick as claimed in claim 1, wherein the production process comprises the following steps: and a dust collector is arranged in the grinding and polishing process to purify the grinding workshop.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010609001.1A CN111805691A (en) | 2020-06-29 | 2020-06-29 | Production process of PC light-transmitting brick |
Applications Claiming Priority (1)
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CN202010609001.1A CN111805691A (en) | 2020-06-29 | 2020-06-29 | Production process of PC light-transmitting brick |
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CN111805691A true CN111805691A (en) | 2020-10-23 |
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CN202010609001.1A Pending CN111805691A (en) | 2020-06-29 | 2020-06-29 | Production process of PC light-transmitting brick |
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Citations (11)
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---|---|---|---|---|
JPS6160929A (en) * | 1984-08-30 | 1986-03-28 | Minaminihon Koatsu Concrete Kk | Method of constructing retaining wall |
KR20100134295A (en) * | 2009-06-15 | 2010-12-23 | 이종희 | Ornament for architecture and manufacturing method of the same |
CN204326344U (en) * | 2014-09-25 | 2015-05-13 | 杨华山 | A kind of novel non-light tight concrete block of material |
US20150314473A1 (en) * | 2014-04-30 | 2015-11-05 | Bautex Systems, LLC | Methods and systems for the formation and use of reduced weight building blocks forms |
CN106493852A (en) * | 2016-10-28 | 2017-03-15 | 中建西部建设西南有限公司 | A kind of non-light tight concrete preparation facilitiess and preparation method |
CN206495400U (en) * | 2017-02-17 | 2017-09-15 | 南京鸿照科技有限公司 | The optical fiber brick of light-permeable |
CN108005295A (en) * | 2017-10-31 | 2018-05-08 | 重庆世纪之光科技实业有限公司 | Transparent brick and preparation method thereof |
CN109020445A (en) * | 2018-09-19 | 2018-12-18 | 贵州师范大学 | The production method of the old long-pending flyash autoclave aerated concrete building block of light transmission |
CN109020608A (en) * | 2018-09-19 | 2018-12-18 | 贵州师范大学 | The production method of light transmission lightweight concrete |
CN109293328A (en) * | 2018-09-19 | 2019-02-01 | 贵州师范大学 | The production method of the steam pressurized lithium dreg concrete building block of light transmission |
CN110981348A (en) * | 2019-12-18 | 2020-04-10 | 宿州海龙建筑科技有限公司 | Precast cement-resin colored concrete slab |
-
2020
- 2020-06-29 CN CN202010609001.1A patent/CN111805691A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6160929A (en) * | 1984-08-30 | 1986-03-28 | Minaminihon Koatsu Concrete Kk | Method of constructing retaining wall |
KR20100134295A (en) * | 2009-06-15 | 2010-12-23 | 이종희 | Ornament for architecture and manufacturing method of the same |
US20150314473A1 (en) * | 2014-04-30 | 2015-11-05 | Bautex Systems, LLC | Methods and systems for the formation and use of reduced weight building blocks forms |
CN204326344U (en) * | 2014-09-25 | 2015-05-13 | 杨华山 | A kind of novel non-light tight concrete block of material |
CN106493852A (en) * | 2016-10-28 | 2017-03-15 | 中建西部建设西南有限公司 | A kind of non-light tight concrete preparation facilitiess and preparation method |
CN206495400U (en) * | 2017-02-17 | 2017-09-15 | 南京鸿照科技有限公司 | The optical fiber brick of light-permeable |
CN108005295A (en) * | 2017-10-31 | 2018-05-08 | 重庆世纪之光科技实业有限公司 | Transparent brick and preparation method thereof |
CN109020445A (en) * | 2018-09-19 | 2018-12-18 | 贵州师范大学 | The production method of the old long-pending flyash autoclave aerated concrete building block of light transmission |
CN109020608A (en) * | 2018-09-19 | 2018-12-18 | 贵州师范大学 | The production method of light transmission lightweight concrete |
CN109293328A (en) * | 2018-09-19 | 2019-02-01 | 贵州师范大学 | The production method of the steam pressurized lithium dreg concrete building block of light transmission |
CN110981348A (en) * | 2019-12-18 | 2020-04-10 | 宿州海龙建筑科技有限公司 | Precast cement-resin colored concrete slab |
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Application publication date: 20201023 |
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