Dust removal cabinet for stone processing
Technical Field
The invention relates to the field of stone processing dust removal, in particular to a dust removal cabinet for stone processing.
Background
A large amount of dust is generated in the processing of cutting and polishing stone materials. Most of stone processing is equipped with a dust removing device to reduce environmental pollution and ensure production environment. As shown in fig. 3, the conventional stone dust removing mechanism is mostly implemented by filtering with two filtering layers consisting of a hard plastic filtering layer 100 and a paper filtering layer 200. After the dust air enters the air inlet of the dust removal device, the configured spraying mechanism 300 sprays water towards the hard plastic filter layer 100, most dust in the air is intercepted on the hard plastic filter layer 100, and the intercepted dust is flushed and reflowed to the water tank at the bottom through water flow.
As shown in fig. 3, during the operation of the dust removing device, the dust air travels along an L-shaped linear stroke (the direction of the dust air is shown by the arrow in fig. 3). When the hard plastic filter layer 100 and the paper filter layer 200 have good permeability, the dust air passes through the two filter layers too fast, so that the dust brushing rate of the spraying mechanism 300 is low; and when two filtering layers are gradually blocked due to the deposition of dust, the workload of the exhaust port is increased, the dust removal rate of the dust is also sharply reduced, the dust removal effect is poor, the two filtering layers are frequently replaced, so that the use cost is high, the use is also troublesome, and the practicability of the product is poor.
Disclosure of Invention
The invention provides a dust removal cabinet for stone processing, which aims to solve the problems of poor dust removal effect and low dust removal rate of the existing dust removal device.
The invention adopts the following technical scheme:
a dust removal cabinet for stone material processing, including the main cabinet body, the main cabinet body is equipped with air inlet, clean room, gas vent and basin. The air inlet is arranged on the side wall of the main cabinet body, the dust removal chamber is of a bottom open structure, the water tank is arranged under the opening, and the exhaust port is provided with an exhaust fan. The dust removing chamber is at least internally provided with a water filtering and dust removing mechanism which comprises a closed clapboard, a dust removing valve and a water filtering layer. The closed partition board is fixedly arranged on the inner peripheral wall of the dust removal chamber, the assembly area where the closed partition board is arranged is divided into a negative pressure area and a to-be-filtered area which are correspondingly and independently distributed up and down by the closed partition board, and the to-be-filtered area is communicated with the air inlet. The upper surface of the closed clapboard and the inner peripheral wall of the dust removal chamber enclose a water filter tank, and water assembled in the water filter tank forms the water filter layer. The dust removal valve comprises an air guide cap, an air pipe and a guide pipe. The bottom of the air guide cap is provided with an air guide recess, the bottom of the air guide cap is always immersed in the water filtering layer, and the top of the air guide cap always protrudes out of the liquid level of the water filtering layer. The top end of the vent pipe is fixedly arranged in the air guide recess, and the air guide cap is arranged in the negative pressure area. The guide pipe is vertically and penetratingly fixedly assembled on the closed partition. The vent pipe can be freely slidably sleeved in the guide pipe, a gas outlet through hole is formed in the circumferential side wall of the top end of the vent pipe, and the vent pipe is communicated with the to-be-filtered area. When the upward acting force of the negative pressure area on the dust removal valve is smaller than the downward acting force borne by the negative pressure area, the air guide cap and the air vent pipe are positioned at the lowest position, and the communication between the area to be filtered and the negative pressure area is blocked by the guide pipe. When the upward acting force of the negative pressure area on the dust removal valve is larger than the downward acting force borne by the negative pressure area, the air guide cap and the air pipe are stressed to float upwards, and the air to be filtered in the area to be filtered enters the negative pressure area through the air pipe, the air outlet through hole and the water filtering layer.
In a further improvement, the vent pipe is provided with a gas collecting cover, the gas collecting cover cloth is arranged in the region to be filtered, the gas collecting cover is provided with a flow guide cavity in a conical surface structure, and the bottom end of the vent pipe is communicated with the end with the smaller diameter of the flow guide cavity. The air guide cap and the air collection cover are both in a conical structure. The inner diameter of the vent pipe is larger than 32mm, and the inner diameter of the vent pipe is preferably 45-126 mm. The air outlet through holes are long-strip-shaped through holes, the width of each air outlet through hole is larger than 5mm, and the width of each air outlet through hole is preferably 6-9 mm. The minimum immersion depth of the bottom of the air guide cap is larger than 35mm, and the preferable immersion depth is 47-165 mm.
In a further improvement, the closed partition is provided with a plurality of dust removal valves distributed in a dot matrix manner.
In a further improvement, two water filtering and dust removing mechanisms are arranged in the dust removing chamber, and the dust removing chamber is divided into a first negative pressure area, a second negative pressure area and a to-be-filtered area, wherein the negative pressures of the first negative pressure area and the second negative pressure area are gradually decreased from top to bottom.
In a further improvement, the closed partition plate is formed by splicing a fixed plate and a movable flashboard in a closed mode. The movable gate plate is rotatably assembled on the fixed plate or the inner side wall of the dust chamber by taking a hinge as a fixed shaft, the movable gate plate can be opened in a downward swinging mode or closed in an upward swinging mode through a motor or manual driving mode, and a sealing piece is arranged on the periphery of the movable gate plate. The main cabinet body is provided with a limiting mechanism for keeping the closed state of the closed partition plate.
In a further improvement mode, the closed partition plate and the horizontal plane form an included angle of 5-30 degrees. The movable flashboard is arranged at a low position. The closed partition board is a rectangular partition board and extends obliquely from bottom to top along the width direction of the closed partition board.
In a further improvement, a water pump for supplying water to the water filter layer at regular time and quantity is disposed in the water tank. The fixed water strainer that is equipped with of basin, water strainer and basin lateral wall enclose into confined water filtering ponds, contain the water of dust in the basin and filter this water filtering ponds of entering through the water strainer, and above-mentioned water pump assembly is in this water filtering ponds.
Further improved, the water pump is provided with a spray washing mechanism, the spray washing mechanism comprises a main pipeline and a plurality of spray heads which are linearly arranged, water in the water filtering pond is conveyed to the main pipeline by the water pump and is sprayed out through the spray heads, and the spray washing mechanism is used for spray washing dust on the upper surface of the closed partition plate.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: according to the dust removal cabinet, through the configuration of the water filtering and dust removing mechanism, air to be filtered flows vertically through the vent pipe and flows obliquely downwards in a direction-changing manner through the air guide recess of the air guide cap to enter the water filter layer in a downward direction, so that the travel of the air to be filtered in the water filter layer is effectively prolonged, the water filter layer has a stirring effect, the effective contact area between the water filter layer and the air to be filtered can be effectively increased, the water filter layer can comprehensively surround the air to be filtered, dust with various particle sizes can be efficiently and comprehensively captured and intercepted, the dust removal rate of a single water filtering and dust removing mechanism can reach more than 85%, and the dust removal rate of two water filtering and dust removing mechanisms used in a superposed manner can reach more than 96.5%; the dust removal effect is obviously improved.
Drawings
Fig. 1 is a schematic sectional structure view of the dust removal cabinet of the present invention.
Fig. 2 is a schematic sectional view of the dust removal cabinet of the present invention along the direction a-a in fig. 1.
Fig. 3 is a schematic cross-sectional structure diagram of a conventional dust removal cabinet in the background art.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Referring to fig. 1 and 2, the dust removal cabinet for stone processing includes a main cabinet body 1, and the main cabinet body 1 is provided with an air inlet 10, a dust removal chamber 11, a water tank 12 and an air outlet 13. The dust air passes through the air inlet 10, the dust chamber 11 and is exhausted from the exhaust port 13 in sequence. Preferably the dust extraction cabinet is of upright configuration as shown in figure 1, i.e.: the air inlet 10 is disposed on the side wall of the main cabinet 1, the dust chamber 11 is of an open bottom structure and is communicated with the air inlet 10, the water tank 12 is disposed right below the open bottom, and the air outlet 13 is disposed at the top of the dust chamber 11. The exhaust port 13 is provided with an exhaust fan 14, and the exhaust fan 14 operates to cause the air in the dust chamber 11 to be exhausted to the outside, thereby forming a negative pressure in the dust chamber 11. At least one water filtering and dust removing mechanism 2 is arranged in the dust removing chamber 11, and the water filtering and dust removing mechanism 2 comprises a closed partition plate 21, a dust removing valve 22 and a water filtering layer 23. The closed partition 21 is fixedly installed on the inner peripheral wall of the dust removing chamber 11, the assembly area where the closed partition 21 is located is divided into a negative pressure area and a to-be-filtered area 11c which are independently distributed up and down correspondingly, and the to-be-filtered area 11c is communicated with the air inlet 10. The upper surface of the closed partition 21 and the inner peripheral wall of the dust chamber 11 enclose a water filter chamber, the water filter chamber being supplied with water to form the water filter layer 23.
As shown in fig. 2, the closed partition 21 is provided with a plurality of dust removing valves 22 arranged in a lattice pattern. With continued reference to FIG. 1, the dust removal valve 22 includes a gas cap 221, a gas vent tube 222, and a pilot tube 223. The bottom of the air guide cap 221 is provided with an air guide recess 220, the bottom of the air guide cap 221 is always immersed in the water filtering layer 23, and the top of the air guide cap 221 always protrudes out of the liquid level of the water filtering layer 23. The top end of the air pipe 222 is fixed in the air guiding recess 220, and the air guiding cap 221 is disposed in the negative pressure region. The guide tube 223 is fixedly fitted to the closing partition 21 vertically therethrough. The air pipe 222 is slidably sleeved in the guide pipe 223, an air outlet hole 224 is formed on a circumferential side wall of a top end of the air pipe 222, and the air pipe 222 is communicated with the region to be filtered 11 c. When the upward acting force of the negative pressure region on the dust removal valve 22 is smaller than the downward acting force, the air guide cap 221 and the air pipe 222 are at the lowest position, and the communication between the region to be filtered 11c and the negative pressure region is blocked by the guide pipe 223. When the upward acting force of the negative pressure region on the dust removal valve 22 is greater than the downward acting force, the air guide cap 221 and the air pipe 222 are forced to float upward, and as shown in the partially enlarged view of fig. 1, the air to be filtered in the area to be filtered 11c enters the negative pressure region through the air pipe 222, the air outlet through hole 224 and the water filter layer 23.
The air pipe 222 is provided with an air collecting cover 225, the air collecting cover 225 is disposed in the region to be filtered 11c, the air collecting cover 225 is provided with a flow guide cavity in a conical structure, and the bottom end of the air pipe 222 is communicated with the end with the smaller diameter of the flow guide cavity. The air guide cap 221 and the air collection cover 225 are tapered. The inner diameter of the vent pipe 222 is larger than 32mm, and preferably, the inner diameter of the vent pipe 222 is 45 to 126 mm. The air outlet through hole 224 is a long strip-shaped through hole, the width of the air outlet through hole 224 is greater than 5mm, and the width of the air outlet through hole 224 is preferably 6-9 mm. The minimum immersion depth of the bottom of the air guide cap 221 is more than 35mm, and the preferable immersion depth is 47-165 mm.
As shown in fig. 1, two water filtering and dust removing mechanisms 2 are arranged in the dust removing chamber 11, and the dust removing chamber 11 is divided into a first negative pressure area 11a, a second negative pressure area 11b and a to-be-filtered area 11c with gradually decreasing negative pressures from top to bottom. Preferably: the setting quantity of the dust removal valve 22 of the upper water filtration dust removal mechanism 2 is greater than the setting quantity of the dust removal valve 22 of the lower water filtration dust removal mechanism 2, and the diameter of the breather pipe 222 of the upper water filtration dust removal mechanism 2 is smaller than the diameter of the breather pipe 222 of the lower water filtration dust removal mechanism 2, so that the air flow of the upper water filtration dust removal mechanism and the breather pipe 222 of the lower water filtration dust removal mechanism 2 is approximately equal, the dust removal rate of the dust removal cabinet can be further improved by the setting of the optimal selection mode, and the dust removal rate can reach more than 97.8%.
With continued reference to fig. 1, since the bottom of the gas cap 221 is always immersed in the water filter 23, the top of the gas cap 221 always protrudes above the liquid level of the water filter 23. When the dust removal valve 22 of the upper water filtration and dust removal mechanism 2 is not opened, the air pressure in the second negative pressure region 11b of the lower water filtration and dust removal mechanism 2 (i.e., the region to be filtered 11c of the upper water filtration and dust removal mechanism 2) is normal standard atmospheric pressure, and when the air pressure difference between the first negative pressure region 11a and the second negative pressure region 11b reaches a certain threshold value, the air guide cap 221 and the air vent pipe 222 of the dust removal valve 22 of the upper water filtration and dust removal mechanism 2 move upward against their own gravity and water pressure, so that the air to be filtered in the second negative pressure region 11b enters the water filtration layer 23 of the upper water filtration and dust removal mechanism 2 through the air vent pipe 222 and the air vent through hole 224, and then enters the first negative pressure region 11 a. Similarly, the air in the second negative pressure region 11b is exhausted to reduce the air pressure in the second negative pressure region 11b, so as to further promote the dust removal valve 22 of the water filtering and dust removing mechanism 2 in the lower layer to rise, the air in the region 11c to be filtered is sucked into the second negative pressure region 11b, and the air outside the air inlet is sucked into the region 11c to be filtered, so that the air to be filtered flows according to the set path of the air inlet 10, the dust removal chamber 11 and the air outlet of the main cabinet 1. The power of the exhaust fan 14 required by the dust removal cabinet is preferably 1.3-1.8 times of that of a commercial dust removal device with the same structure and size. And a one-way valve structure can be arranged at the air outlet, so that the negative pressure in the dust removing chamber 11 is quickly and stably formed, and the running stability of the dust removing cabinet can be further improved.
The closed partition 21 is formed by splicing a fixed plate 211 and a movable shutter 212 in a closed manner. The movable shutter 212 is rotatably mounted on the fixed plate 211 or the inner sidewall of the clean room 11 through a hinge as a fixed axis, the movable shutter 212 is opened by swinging downward or closed by swinging upward through a motor or a manual drive, and a sealing member is disposed on the peripheral edge of the movable shutter 212. When the main cabinet 1 is driven by human power, the main cabinet 1 is provided with a limiting mechanism for keeping the closed state of the closing partition 21, the limiting mechanism can be, for example, a sliding block which can move directionally along a horizontal guide rail, when the sliding block is removed, the movable gate plate 212 can rotate freely, and when the sliding block is reset, one end of the movable gate plate 212, which is far away from the rotating shaft, can be propped against so as not to rotate. And the motor-driven movable gate plate 212 may not be configured with the limiting mechanism. When the accumulated dust of the closed partition plate 21 is cleaned, the movable flashboard 212 can be opened, so that the cleaned accumulated dust can be discharged through the opened opening, and the cleaning convenience is improved.
The closed partition plate 21 and the horizontal plane form an included angle of 5-30 degrees. The movable gate 212 is disposed at a low position. The closed partition 21 is a rectangular partition, and the closed partition 21 extends obliquely from bottom to top along the width direction thereof. The water tank 12 is provided with a water pump 122 for supplying water to the water filter 23 at regular time and quantity, and the water loss during the dust removal of the water filter 23 is compensated. The fixed strainer 121 that is equipped with of basin 12, the confined strainer is enclosed into with basin 12 lateral wall to strainer 121, and the water that contains the dust in basin 12 filters this strainer through strainer 121, and above-mentioned water pump 122 assembles in this strainer, as shown in fig. 1, the strainer can set up the position setting that deviates from above-mentioned activity flashboard 212 to the waste water that falls when reducing clearance water filter 23 gets into the probability of this strainer. The water pump 122 is provided with a spray mechanism 112, the spray mechanism 112 includes a main pipe 113 and a plurality of nozzles 114 arranged linearly, the water pump 122 delivers the water in the filtered water to the main pipe 113 and sprays the water through the nozzles 114, and the spray mechanism 112 is used for spraying the dust on the upper surface of the closed partition 21. The inclined arrangement of the closed partition 21 and the configuration of the spray washing mechanism 112 effectively improve the cleaning efficiency and convenience of the dust deposited on the closed partition 21, and the use is more convenient.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.