CN111804168A - Automatic adjustment type flue gas mixing device for adjusting temperature deviation of flue - Google Patents

Automatic adjustment type flue gas mixing device for adjusting temperature deviation of flue Download PDF

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Publication number
CN111804168A
CN111804168A CN202010646585.XA CN202010646585A CN111804168A CN 111804168 A CN111804168 A CN 111804168A CN 202010646585 A CN202010646585 A CN 202010646585A CN 111804168 A CN111804168 A CN 111804168A
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China
Prior art keywords
shutter
flue
flue gas
pair
temperature deviation
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Application number
CN202010646585.XA
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Chinese (zh)
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CN111804168B (en
Inventor
祁超
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Northwest Electric Power Research Institute of China Datang Corp Science and Technology Research Institute Co Ltd
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Northwest Electric Power Research Institute of China Datang Corp Science and Technology Research Institute Co Ltd
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Priority to CN202010646585.XA priority Critical patent/CN111804168B/en
Priority claimed from CN202010646585.XA external-priority patent/CN111804168B/en
Publication of CN111804168A publication Critical patent/CN111804168A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/45Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
    • B01F25/452Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/10Mixing gases with gases
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1927Control of temperature characterised by the use of electric means using a plurality of sensors
    • G05D23/1928Control of temperature characterised by the use of electric means using a plurality of sensors sensing the temperature of one space
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/22Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element being a thermocouple
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Chimneys And Flues (AREA)

Abstract

The invention discloses an automatic adjusting type flue gas mixing device for adjusting flue temperature deviation, which comprises a pair of brackets; the pair of brackets are symmetrically arranged on two sides of the flue; the triangular blocking pieces are vertically arranged in the pair of brackets; the louver baffles are arranged on two sides between the adjacent triangular baffles in a staggered manner; the pair of shutter adjusting mechanisms are rotatably hinged on the pair of brackets, and the shutter baffle is arranged on the shutter adjusting mechanisms; the thermocouple type temperature sensors are arranged on the outer sides of the triangular blocking pieces, and the thermocouple type temperature sensors and the shutter adjusting mechanism are externally connected with controllers.

Description

Automatic adjustment type flue gas mixing device for adjusting temperature deviation of flue
Technical Field
The invention belongs to the technical field of thermal power generation equipment, and particularly relates to an automatic adjustment type flue gas mixing device for adjusting flue temperature deviation.
Background
In order to reduce capital construction investment, a single air preheater arrangement design is adopted in part of newly-built thermal power plants during design, at the moment, the air preheater adopts a larger rotor diameter during model selection due to the increase of flue gas flow, the flue gas temperature on the left side and the right side of a flue gas side outlet of the air preheater has larger deviation due to the large rotor diameter (the actual power plant operation shows that the flue gas temperature deviation on the two sides can reach 40-50 ℃), so that the flue gas temperature at the inlet of a bag-type dust collector connected with the flue gas on the high-temperature side is too high, and the accident of burning out a bag of the dust collector occurs.
In order to respond to a deep peak regulation policy, a boiler economizer bypass flue is modified to meet the requirement that the smoke temperature at an SCR inlet reaches the normal reaction temperature of a catalyst under low load, but due to the size difference of the cross sections of the bypass flue and a main flue, the phenomenon of uneven distribution of the smoke temperature about the mixed smoke is caused, so that the nitrogen oxide in an SCR low-temperature smoke reaction zone can not be removed by reaction, and the environment-friendly index can not be reached.
Traditional baffle water conservancy diversion formula flue gas mixing arrangement is many not adjustable to the mixed degree of flue gas, has the phenomenon of excessive mixing when having under the less operating mode of flue left and right sides gas temperature deviation, must increase mixing arrangement's flow resistance, increases the fan power consumption.
The adjustable baffle type flue gas mixing device has larger inertia to the regulation characteristic of the flue gas temperature deviation (namely the flue gas temperature deviation can be changed after a longer period of time after the baffle opening degree is changed), the traditional PID control mode based on the deviation can be adopted, the flue gas temperature deviation cannot be stabilized at a set value due to the fact that the baffle opening degree is excessively regulated to a certain degree, and automatic control of the device cannot be well realized.
Disclosure of Invention
The invention aims to provide an automatic adjusting type flue gas mixing device for adjusting flue temperature deviation, and solves the problem that the flow of flue gas on the left side and the right side of an existing flue is difficult to control.
In order to achieve the purpose, the invention adopts the technical scheme that: an automatically adjusting formula flue gas mixing arrangement for adjusting flue temperature deviation, includes:
a pair of brackets; the pair of brackets are symmetrically arranged on two sides of the flue;
the triangular blocking pieces are vertically arranged in the pair of brackets;
the louver baffles are arranged on two sides between the adjacent triangular baffles in a staggered manner;
the pair of shutter adjusting mechanisms are rotatably hinged on the pair of brackets, and the shutter baffle is arranged on the shutter adjusting mechanisms;
the thermocouple type temperature sensors are arranged on the outer sides of the triangular blocking pieces, and the thermocouple type temperature sensors and the shutter adjusting mechanism are externally connected with controllers.
The technical scheme of the invention also has the following characteristics:
the triangular separation blade is an isosceles triangle separation blade.
The shutter baffles are positioned on two equal sides of the triangular baffle.
The shutter adjusting mechanism comprises a long rod, a plurality of short rods are arranged on the long rod and hinged to the support, and a central shaft of the shutter baffle is connected with the short rods.
The front ends of the triangular separation blades are provided with partition plates.
Compared with the prior art, the automatic adjusting type flue gas mixing device for adjusting the temperature deviation of the flue has the following advantages: (1) the flue is divided into a plurality of layers of circulation areas by adopting a plurality of isosceles triangle separation blades, so that the uniform mixing of the flue gas on the left side and the flue gas on the right side can be ensured, the size of a mixing device can be reduced, the mixing distance of the flue gas is reduced, and the consumption of steel is reduced; (2) the flue is divided into a plurality of layers, and shutter baffles are arranged on different layers in a staggered manner, so that the flue gas on the left side and the flue gas on the right side are uniformly mixed; (3) the louver baffles arranged in each layer in a staggered mode can rotate, the proportion of flue gas entering the left side and the right side in the single-layer channel can be changed, the mixing degree of the mixing device can be adjusted, the mixing strength of the mixing device can be dynamically adjusted according to different flue gas temperature deviation working conditions, the flow resistance brought by the grating plates is reduced to the maximum degree while the flue gas temperature deviation is eliminated, and the energy-saving effect of the fan is achieved; (4) automatic control logic based on machine learning modeling: the flue baffle has larger inertia to the regulation characteristic of the smoke temperature deviation, a plurality of thermocouple type temperature sensors are arranged at the inlet and the outlet of the traditional PID type regulation mixing device based on the traditional deviation PID property, and a power plant operator sets a smoke temperature deviation set value at a DCS; (5) the mixing device of the invention has modular characteristics, and can be combined for use: if two mixing devices designed by the invention are sequentially combined in series (the angle of the grating framework is different by 90 degrees), the adjustment of the temperature difference and the resistance of the flue gas in the horizontal direction and the vertical direction in the flue can be realized simultaneously.
Drawings
FIG. 1 is an installation schematic diagram of an automatic regulating flue gas mixing device for regulating flue temperature deviation according to the present invention;
FIG. 2 is a schematic structural diagram of an automatic regulating flue gas mixing device for regulating flue temperature deviation according to the present invention;
FIG. 3 is a schematic view of the shutter arrangement of FIG. 1.
In the figure, 1, a flue, 2, a bracket, 3, a short rod, 4, a long rod, 5, a blind pull rod, 6, a partition board and 7, a triangular baffle plate.
Detailed Description
The technical solution of the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the automatic adjusting type flue gas mixing device for adjusting flue temperature deviation of the present invention comprises:
a pair of brackets 2; the pair of brackets 2 are symmetrically arranged at two sides of the flue 1;
the triangular blocking pieces 7 are vertically arranged in the pair of supports 2, and the front ends of the triangular blocking pieces 7 are provided with partition plates 6;
the shutter baffles 5 are arranged on two sides between the adjacent triangular baffles 7 in a staggered manner; the triangular baffle 7 is preferably an isosceles triangle baffle, and the plurality of shutter baffles 5 are positioned at two equal sides of the triangular baffle 7;
a pair of shutter adjusting mechanisms rotatably hinged to the pair of brackets 2, and shutter plates 5 provided on the shutter adjusting mechanisms; the shutter adjusting mechanism comprises a long rod 4, a plurality of short rods 3 are arranged on the long rod 4, the short rods 3 are hinged on the support 2, and a central shaft of a shutter baffle 5 is connected with the short rods 3;
the thermocouple type temperature sensors are arranged on the outer sides of the triangular blocking pieces 7, and controllers are connected with the thermocouple type temperature sensors and the shutter adjusting mechanism in an external mode.
As shown in fig. 2, the automatic adjustment type flue gas mixing device for adjusting flue temperature deviation of the present invention comprises a triangular grid framework (a grid passage structure formed by a plurality of triangular baffles 7 in the figure), an adjustable blind baffle, a blind adjusting mechanism, an end partition (a partition extending from the end of the triangular grid framework), a thermocouple type temperature sensor, and the like.
As shown in fig. 2, the triangular grid framework divides the flue into a plurality of flow passage areas, adjustable shutter plates are used for distributing the proportion of flue gas entering the left side and the right side in each grid layer to realize the adjustability of the mixing degree and the flow resistance, shutter adjusting mechanisms are used for synchronously adjusting the shutter plates at the two sides, and partition plates at the end parts are used for prolonging the mixing section to ensure the full mixing.
As shown in fig. 3, louver baffles 5 are arranged in different grid layers in a staggered manner, and the ratio of the smoke flowing out from the left side and the right side of each layer can be adjusted by adjusting the opening degree of the louver baffles 5, for example, when the louver baffles 5 are fully closed, the smoke in the section of the 1 st layer in the figure flows out from the left side of the figure, and each layer is alternated once, so that the mixing effect of the device is best, the mixing of the smoke at the left side and the smoke at the right side can be realized to the maximum extent, but the flow resistance is also the maximum at this time, when the louver baffles are fully opened, the ratio of the smoke flowing out from the left side and the right side of each layer is 1:1, which means that no mixing is performed at this time, the flow resistance is also the minimum, and therefore, the device can realize mixing.
The central shafts of all the shutter baffles 5 on the same side are rigidly connected with the short rods of the shutter adjusting mechanism, the corresponding shutter baffles can be rotated by rotating the short connecting rods to realize the opening adjustment of the shutters, all the short rods are connected with the long rods on the side part, and the synchronous adjustment of the openings of all the shutter baffles 5 on the side can be realized by pulling the long rods up and down; meanwhile, the left long rod and the right long rod are rigidly connected and then connected to the pneumatic control executing mechanism, and the synchronous opening and closing of the left shutter baffle and the right shutter baffle can be realized through the control of the controller.
Automatic control logic based on machine learning modeling: the flue baffle has larger inertia to the regulation characteristic of the smoke temperature deviation, a plurality of thermocouple type temperature sensors are arranged at the inlet and the outlet of the traditional PID type regulation mixing device based on the traditional deviation PID property, and a power plant operator sets a smoke temperature deviation set value at a DCS.
Therefore, the automatic adjustment type flue gas mixing device for adjusting the flue temperature deviation can achieve uniform temperature at each position in the cross section of the flue in a short flue gas circulation distance, and can adjust the baffle angle of the mixing device according to the flue temperature deviation on the left side and the right side in the flue, so that the resistance is reduced to the maximum degree while the flue temperature deviation is smaller than a given value.

Claims (5)

1. The utility model provides an automatically regulated formula flue gas mixing arrangement for adjusting flue temperature deviation which characterized in that includes:
a pair of brackets (2); the pair of brackets (2) are symmetrically arranged at two sides of the flue (1);
the triangular blocking pieces (7) are vertically arranged in the pair of brackets (2);
the louver baffles (5) are arranged on two sides between the adjacent triangular baffles (7) in a staggered manner;
the pair of shutter adjusting mechanisms are rotatably hinged on the pair of brackets (2), and the shutter baffle (5) is arranged on the shutter adjusting mechanisms;
the thermocouple type temperature sensors are arranged on the outer sides of the triangular blocking pieces (7), and controllers are externally connected with the thermocouple type temperature sensors and the shutter adjusting mechanism.
2. The automatic regulating flue gas mixing device for regulating flue temperature deviation according to claim 1, characterized in that the triangular baffle (7) is an isosceles triangle baffle.
3. The automatic regulating flue gas mixing device for regulating flue temperature deviation according to claim 1, characterized in that a plurality of said shutter baffles (5) are located on both sides of a triangular baffle (7).
4. The automatic regulating flue gas mixing device for regulating flue temperature deviation according to claim 3, characterized in that the shutter regulating mechanism comprises a long rod (4), a plurality of short rods (3) are arranged on the long rod (4), the plurality of short rods (3) are hinged on the bracket (2), and the central shaft of the shutter (5) is connected with the short rods (3).
5. The automatic regulating flue gas mixing device for regulating flue temperature deviation according to claim 4, characterized in that the front ends of the triangular baffles (7) are provided with a partition plate (6).
CN202010646585.XA 2020-07-07 Automatic adjusting type flue gas mixing device for adjusting flue temperature deviation Active CN111804168B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010646585.XA CN111804168B (en) 2020-07-07 Automatic adjusting type flue gas mixing device for adjusting flue temperature deviation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010646585.XA CN111804168B (en) 2020-07-07 Automatic adjusting type flue gas mixing device for adjusting flue temperature deviation

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Publication Number Publication Date
CN111804168A true CN111804168A (en) 2020-10-23
CN111804168B CN111804168B (en) 2024-10-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112717678A (en) * 2020-12-24 2021-04-30 大连航化能源装备有限公司 Industrial furnace dry desulphurization device and desulphurization method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000233121A (en) * 1999-02-12 2000-08-29 Mitsubishi Heavy Ind Ltd Gas mixing apparatus
US20130291983A1 (en) * 2012-05-05 2013-11-07 Mitchell B. Cohen Enhanced flue gas damper mixing device
JP2017058034A (en) * 2015-09-14 2017-03-23 三菱日立パワーシステムズ株式会社 Boiler
CN106731827A (en) * 2017-01-20 2017-05-31 苏州西热节能环保技术有限公司 A kind of AIG upstreams flue gas is on a large scale from mixing arrangement
CN208542042U (en) * 2018-07-06 2019-02-26 大唐环境产业集团股份有限公司 A kind of intersection flow-guiding type flue gas mixer for SCR denitrating flue gas
CN110220561A (en) * 2018-03-02 2019-09-10 国电南京电力试验研究有限公司 A kind of boiler separating flue gas tolerance ratio based on smoke temperature difference is surveyed online, calculates system
CN212549076U (en) * 2020-07-07 2021-02-19 中国大唐集团科学技术研究院有限公司西北电力试验研究院 Flue gas mixing device for adjusting flue temperature deviation

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000233121A (en) * 1999-02-12 2000-08-29 Mitsubishi Heavy Ind Ltd Gas mixing apparatus
US20130291983A1 (en) * 2012-05-05 2013-11-07 Mitchell B. Cohen Enhanced flue gas damper mixing device
JP2017058034A (en) * 2015-09-14 2017-03-23 三菱日立パワーシステムズ株式会社 Boiler
CN106731827A (en) * 2017-01-20 2017-05-31 苏州西热节能环保技术有限公司 A kind of AIG upstreams flue gas is on a large scale from mixing arrangement
CN110220561A (en) * 2018-03-02 2019-09-10 国电南京电力试验研究有限公司 A kind of boiler separating flue gas tolerance ratio based on smoke temperature difference is surveyed online, calculates system
CN208542042U (en) * 2018-07-06 2019-02-26 大唐环境产业集团股份有限公司 A kind of intersection flow-guiding type flue gas mixer for SCR denitrating flue gas
CN212549076U (en) * 2020-07-07 2021-02-19 中国大唐集团科学技术研究院有限公司西北电力试验研究院 Flue gas mixing device for adjusting flue temperature deviation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112717678A (en) * 2020-12-24 2021-04-30 大连航化能源装备有限公司 Industrial furnace dry desulphurization device and desulphurization method

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