CN111799087B - Transformer coil winding combined moving support - Google Patents

Transformer coil winding combined moving support Download PDF

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Publication number
CN111799087B
CN111799087B CN202010668201.4A CN202010668201A CN111799087B CN 111799087 B CN111799087 B CN 111799087B CN 202010668201 A CN202010668201 A CN 202010668201A CN 111799087 B CN111799087 B CN 111799087B
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rod
main
auricle
adjusting rod
lug plate
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CN111799087A (en
Inventor
张爱民
杨强
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Jiangxi Gandian Electric Co ltd
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Jiangxi Gandian Electric Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model provides a transformer coil coiling group moves support, belongs to transformer production field, includes coaster, regulating part, clamping part, drive division and rotating part, and the regulating part is installed on the coaster, and the clamping part is installed on the regulating part, and drive division installation coaster below, rotating part connection regulating part. The coaster includes carriage, left auricle, right auricle and auricle down, and the carriage is installed on the slide rail of base, and the left end of carriage upwards sets up left auricle. The adjusting part comprises a main adjusting rod, a main lug, a hexagonal head, a large nut and an oscillating bar, the main adjusting rod is installed on the bushing through threads, a center hole is formed in the center of the main adjusting rod, and a clamping part is installed in the center hole. The clamping part comprises a pull rod, an auxiliary lug piece, a support rod, a pressure head, a spring, a small nut and a pull ring, and the pull rod is installed in a central hole of the main adjusting rod and can slide in the main adjusting rod. The driving part comprises a screw rod, a coupler and a motor. The rotating part includes bush, last band pulley, belt, band pulley and belt motor down.

Description

Transformer coil winding combined moving support
Technical Field
The invention belongs to the technical field of transformer production, and particularly relates to a transformer coil winding combined moving support.
Background
The transformer coil is an important component of the transformer, the coil winding is naturally the key work of coil manufacturing and even transformer manufacturing, and the coil winding quality directly influences the production quality of the transformer. The support is used for supporting the coil, and sometimes, the support also needs the drive coil to rotate in order to accomplish the coil winding. At this time, most of the coil holders need to complete the rotation of the coil, and the wire supply mechanism reciprocates to wind the wire around the coil. The device is undoubtedly complex, the hardware span of the control system is large, and the centralized control is not easy to realize.
Disclosure of Invention
The invention provides a transformer coil winding combined moving support, which aims to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme:
the utility model provides a transformer coil coiling group moves support, includes coaster, regulating part, clamping part, drive division and rotating part, and the regulating part is installed on the coaster, and the clamping part is installed on the regulating part, and drive division installation coaster below, rotating part connection regulating part.
The coaster includes carriage, left auricle, auricle and auricle down, and the carriage is installed on the slide rail of base, and the left end of carriage upwards sets up left auricle, and the right-hand member of carriage upwards sets up auricle, all installs the bush of rotating part on left auricle and the auricle, and mounting structure on the auricle is the same with the complete on the auricle. The bottom of the supporting frame is provided with a lower lug piece, and the lower lug piece is provided with a driving part. The tip of carriage outwards extends the boss, installs the belt motor of rotating part on the boss. The adjusting part comprises a main adjusting rod, main lug pieces, a hexagonal head, large nuts and an oscillating bar, the main adjusting rod is installed on the bushing through threads, a center hole is formed in the center of the main adjusting rod, a clamping part is installed in the center hole, the main lug pieces are uniformly distributed at the front end of the main adjusting rod, two large nuts are installed on the main adjusting rod, and the two large nuts are located on the two sides of the bushing and the two sides of the upper belt wheel respectively. The lug is hinged with a swing rod, and the swing rod is matched with the clamping part to complete the clamping and fixing operation of the coil.
The clamping part comprises a pull rod, auxiliary lug pieces, a supporting rod, a pressure head, a spring, a small nut and a pull ring, the pull rod is installed in a central hole of the main adjusting rod and can slide in the main adjusting rod, the front end of the pull rod is provided with the auxiliary lug pieces, the number of the auxiliary lug pieces is consistent with that of the main lug pieces, the installation positions of the auxiliary lug pieces correspond to the positions of the main lug pieces, the supporting rod is hinged between the auxiliary lug pieces and the swing rod through a pin shaft, the supporting rod is hinged below the middle part of the swing rod, the pressure head is installed at the front end of the swing rod, and the pressure head presses the center of the coil. A spring is arranged between the front end of the pull rod and the front end of the main adjusting rod, the tail end of the pull rod is provided with a thread, a small nut is arranged at the tail end of the pull rod, and the small nut is arranged on the outer side of the left lug piece.
The driving part comprises a screw, a coupler and a motor, the screw is installed in the lower lug through threads, the coupler is installed at the tail end of the screw, and the coupler is connected with the motor. The rotating part includes bush, last band pulley, belt, band pulley and belt motor down, and the bush is connected or makes integratively with last band pulley, and the bush is installed in left auricle, can be at left auricle internal rotation. The upper belt wheel is connected with the lower belt wheel through a belt, the lower belt wheel is connected with an output shaft of a belt motor, and the belt motor is arranged on the boss.
Furthermore, the front end of the main adjusting rod is provided with an oblique angle, and main lugs are uniformly distributed on the upper circumference of the oblique angle.
Furthermore, the number of the main lugs is 2-5.
Further, the rear end of the main adjusting rod is provided with a hexagonal head, and the hexagonal head is convenient for a tool to rotate the main adjusting rod so as to adjust the installation position of the main adjusting rod on the left lug.
Furthermore, the tail end of the pull rod is provided with a pull ring, and the pull ring is convenient for pulling the pull rod.
The invention has the beneficial effects that:
the invention is used for winding the transformer coil, combines the reciprocating linear motion of the coil and the rotation of the coil in one device, is convenient for centralized control, and simplifies the complexity of other equipment.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an exploded view of the present invention;
in the figure: 10. the pulley, 11, a support frame, 12, a left lug, 13, a right lug, 14, a lower lug, 15, a boss, 20, an adjusting part, 21, a main adjusting rod, 22, a main lug, 23, a hexagon head, 24, a large nut, 25, an oscillating bar, 30, a clamping part, 31, a pull rod, 32, an auxiliary lug, 33, a stay bar, 34, a pressure head, 35, a spring, 36, a small nut, 37, a pull ring, 40, a driving part, 41, a screw, 42, a coupler, 43, a motor, 50, a rotating part, 51, a bush, 52, an upper belt wheel, 53, a belt, 54, a lower belt wheel and 55, a belt motor.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1-3, the bracket for winding and combining movement of a transformer coil comprises a pulley 10, an adjusting part 20, a clamping part 30, a driving part 40 and a rotating part 50, wherein the adjusting part 20 is installed on the pulley 10, the clamping part 30 is installed on the adjusting part 20, the driving part 40 is installed below the pulley 10 and is used for driving the pulley 10 to complete reciprocating linear movement, the rotating part 50 is connected with the adjusting part 20, and the adjusting part 20 is driven to complete rotating movement.
The pulley 10 includes a supporting frame 11, a left tab 12, a right tab 13, and a lower tab 14, the supporting frame 11 is installed on a sliding rail (not shown) of the base, the left end of the supporting frame 11 is upward provided with the left tab 12, the right end of the supporting frame 11 is upward provided with the right tab 13, and the left tab 12 and the right tab 13 are both installed with a bushing 51 of the rotating portion 50. The bottom of the support frame 11 has a lower tab 14, and the driving part 40 is mounted on the lower tab 14. The end of the support frame 11 extends outward to form a boss 15, and a belt motor 55 of the rotary part 50 is mounted on the boss 15.
The adjusting part 20 comprises a main adjusting rod 21, main lugs 22, a hexagonal head 23, a large nut 24 and an oscillating bar 25, the main adjusting rod 21 is installed on the bushing 51 through threads, the center of the main adjusting rod 21 is provided with a center hole, a clamping part 30 is installed in the center hole, the front end of the main adjusting rod 21 is provided with an oblique angle, the main lugs 22 are uniformly distributed on the oblique angle in a circumferential mode, the number of the main lugs 22 is 2-5, the hexagonal head 23 is arranged at the rear end of the main adjusting rod 21, and the hexagonal head 23 facilitates the use of a tool to rotate the main adjusting rod 21 so as to adjust the installation position of the main adjusting rod 21 on the left lug 12. Two large nuts 24 are mounted on the main adjusting rod 21, the two large nuts 24 are respectively positioned on two sides of the bushing 51 and the upper belt wheel 52, and after the position of the main adjusting rod 21 is adjusted, the two large nuts 24 are used for locking the position of the main adjusting rod 21. The lug 22 is hinged with a swing rod 25, and the swing rod 25 is matched with the clamping part 30 to complete the clamping and fixing operation of the coil.
The clamping portion 30 comprises a pull rod 31, an auxiliary lug piece 32, a stay bar 33, a pressure head 34, a spring 35, a small nut 36 and a pull ring 37, the pull rod 31 is installed in a central hole of the main adjusting rod 21 and can slide in the main adjusting rod 21, the front end of the pull rod 31 is provided with the auxiliary lug piece 32, the number of the auxiliary lug pieces 32 is consistent with that of the main lug piece 22, the installation position of the auxiliary lug piece 32 corresponds to that of the main lug piece 22, the auxiliary lug piece 32 is hinged to the swing rod 25 through the stay bar 33 through a pin shaft, the stay bar 33 is hinged to the lower middle of the swing rod 25, the swing rod 25 can be driven to rotate through the stay bar 33 by pulling the pull rod 31, the swing rod 25 is opened and closed, the pressure head 34 is installed at the front end of the swing rod 25, the opening and closing pressure head 34 of the swing rod 25 drives the opening and closing pressure head 34 to press the center of the coil, and a clamping structure of the coil is formed. A spring 35 is arranged between the front end of the pull rod 31 and the front end of the main adjusting rod 21, and under the action of the spring 35, the pull rod 31 always keeps a forward trend, namely a trend that the swing rod 25 is closed. The end of the pull rod 31 is provided with a thread, the end of the pull rod 31 is provided with a small nut 36, the small nut 36 is arranged on the outer side of the left lug 12, and after the position of the pull rod 31 is adjusted to a proper position, the small nut 36 is used for locking the position of the pull rod 31. The end of the pull rod 31 is provided with a pull ring 37, and the pull ring 37 facilitates the pulling of the pull rod 31.
The driving part 40 comprises a screw rod 41, a coupler 42 and a motor 43, the screw rod 41 is installed in the lower lug 14 through threads, the coupler 42 is installed at the tail end of the screw rod 41, the coupler 42 is connected with the motor 43, the motor 43 drives the screw rod 41 to rotate in a reciprocating mode, and the pulley 10 is driven to do reciprocating linear motion through the lower lug 14.
The rotating portion 50 includes a bushing 51, an upper pulley 52, a belt 53, a lower pulley 54 and a belt motor 55, the bushing 51 is connected to or integrated with the upper pulley 52, the bushing 51 is installed in the left ear 12 and can rotate in the left ear 12, of course, the bushing 51 is also installed in the right ear 13, which mainly plays a role of symmetrical installation, and the upper pulley 52 connected to the bushing 51 in the right ear 13 may not be connected to the rotation driving device. The upper belt wheel 52 is connected with a lower belt wheel 54 through a belt 53, the lower belt wheel 54 is connected with an output shaft of a belt motor 55, and the belt motor 55 is arranged on the boss 15. The belt motor 55 drives the bushing 51 to rotate through the belt 53, and further drives the adjusting portion 20 fixed in the bushing 51 to rotate, thereby driving the coil to rotate.
The working principle of the invention is as follows: firstly loosening the small nut 36 and the two large nuts 24, at this time, the swing rod 25 is in a tightened state, hoisting the coil shaft rod to a position between the clamping parts 30 at the left end and the right end, adjusting the position of the main adjusting rod 21 to adapt to the length of the coil, during adjustment, using a tool to prevent the bushing 51 from rotating along with the main adjusting rod 21, using the large nut 24 to lock the position of the main adjusting rod 21, pulling the pull rod 31 to enable the pressure head 34 to support the central hole of the coil shaft, using the small nut 36 to lock the position of the pull rod 31 to complete the installation operation of the coil, then starting the motor 43 as required to enable the pulley 10 to make reciprocating linear motion, and simultaneously starting the belt motor 55 to drive the coil to rotate, wherein the linear motion speed of the pulley 10 should be adjusted and matched with the rotation speed of the coil 10 to ensure that the coil is wound correctly.
The above embodiments mainly describe the winding combination moving support of the transformer coil of the present invention. While only a limited number of embodiments and features have been described, those skilled in the art will recognize that the invention can be embodied in many other forms without departing from the spirit or scope thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and various modifications and alternative arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims (5)

1. A transformer coil winding combined movement support comprises a pulley (10), an adjusting part (20), a clamping part (30), a driving part (40) and a rotating part (50), and is characterized in that the adjusting part (20) is installed on the pulley (10), the clamping part (30) is installed on the adjusting part (20), the driving part (40) is installed below the pulley (10), the rotating part (50) is connected with the adjusting part (20), the pulley (10) comprises a supporting frame (11), a left lug plate (12), a right lug plate (13) and a lower lug plate (14), the left end of the supporting frame (11) is upwards provided with the left lug plate (12), the right end of the supporting frame (11) is upwards provided with the right lug plate (13), the left lug plate (12) and the right lug plate (13) are both provided with a bushing (51) of the rotating part (50), and a mounting structure on the right lug plate (13) is completely consistent with that on the left lug plate (12), the bottom of carriage (11) has down auricle (14), install drive division (40) on auricle (14) down, the tip of carriage (11) outwards extends boss (15), install belt motor (55) of rotating part (50) on boss (15), regulating part (20) are including main regulating lever (21), main auricle (22), big nut (24) and pendulum rod (25), main regulating lever (21) is installed on bush (51) through the screw thread, main regulating lever (21) center has the centre bore, centre gripping portion (30) are installed in the centre bore, main regulating lever (21) front end equipartition main auricle (22), install two big nut (24) on main regulating lever (21), two big nut (24) are located the both sides of bush (51) and last band pulley (52) respectively, articulated pendulum rod (25) on auricle (22), centre gripping portion (30) include pull rod (31), vice auricle (32), The pull rod (31) is arranged in a central hole of the main adjusting rod (21) and can slide in the main adjusting rod (21), the front end of the pull rod (31) is provided with auxiliary lug plates (32), the number of the auxiliary lug plates (32) is consistent with that of the main lug plates (22), the installation position of the auxiliary lug plates (32) corresponds to that of the main lug plates (22), the auxiliary lug plates (32) are hinged with the swing rod (25) through pin shafts by using the support rod (33), the support rod (33) is hinged below the middle part of the swing rod (25), the front end of the swing rod (25) is provided with the pressure head (34), the spring (35) is arranged between the front end of the pull rod (31) and the front end of the main adjusting rod (21), the tail end of the pull rod (31) is provided with threads, the tail end of the pull rod (31) is provided with the small nut (36), and the small nut (36) is arranged on the outer side of the left lug plate (12), the driving part (40) comprises a screw rod (41), a coupler (42) and a motor (43), the screw rod (41) is installed in the lower lug plate (14) through threads, the coupler (42) is installed at the tail end of the screw rod (41), the coupler (42) is connected with the motor (43), the rotating part (50) comprises a bushing (51), an upper belt wheel (52), a belt (53), a lower belt wheel (54) and a belt motor (55), the bushing (51) is connected with the upper belt wheel (52) or integrally manufactured, the bushing (51) is installed in the left lug plate (12) and can rotate in the left lug plate (12), the upper belt wheel (52) is connected with the lower belt wheel (54) through the belt (53), the lower belt wheel (54) is connected with an output shaft of the belt motor (55), and the belt motor (55) is installed on the boss (15).
2. The transformer coil winding combined moving bracket as recited in claim 1, wherein the front end of the main adjusting rod (21) is provided with an oblique angle, and a main lug (22) is uniformly distributed on the upper circumference of the oblique angle.
3. The transformer coil winding combined motion bracket as recited in claim 1, wherein the number of the main tabs (22) is 2-5.
4. The transformer coil winding combined motion bracket of claim 1, characterized in that the rear end of the main adjusting rod (21) is provided with a hexagonal head (23), and the hexagonal head (23) is convenient for a tool to rotate the main adjusting rod (21) so as to adjust the installation position of the main adjusting rod (21) on the left lug (12).
5. The transformer coil winding combined motion bracket of claim 1, characterized in that the pull rod (31) is provided with a pull ring (37) at the end, and the pull ring (37) is convenient for pulling the pull rod (31).
CN202010668201.4A 2020-07-13 2020-07-13 Transformer coil winding combined moving support Active CN111799087B (en)

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Application Number Priority Date Filing Date Title
CN202010668201.4A CN111799087B (en) 2020-07-13 2020-07-13 Transformer coil winding combined moving support

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CN111799087A CN111799087A (en) 2020-10-20
CN111799087B true CN111799087B (en) 2021-09-14

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114743790B (en) * 2022-05-17 2023-10-24 江西变电设备有限公司 Coil coiling supporting mechanism

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201829345U (en) * 2010-08-09 2011-05-11 宁波保税区先锋工贸有限公司九江绕线设备分公司 Servo motor computer numerical control coiling machine
CN202134405U (en) * 2011-05-09 2012-02-01 泰安泰山电气有限公司 Horizontal-type winding machine
CN202616034U (en) * 2012-05-23 2012-12-19 浙江龙祥电气有限公司 Pay-off stand of transformer coil
CN107680799A (en) * 2017-10-16 2018-02-09 佛山市南海科利华数控科技有限公司 A kind of full-automatic bar magnet coil winder
CN209659119U (en) * 2018-12-28 2019-11-19 浙江大东吴汽车电机股份有限公司 A kind of generator amature wire winding tool
CN210156258U (en) * 2019-09-17 2020-03-17 天长市瑞荣塑业有限公司 Transformer framework production system capable of being pre-wound
CN210378747U (en) * 2019-09-27 2020-04-21 淮安茂京机电实业有限公司 Transformer coil winding machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201829345U (en) * 2010-08-09 2011-05-11 宁波保税区先锋工贸有限公司九江绕线设备分公司 Servo motor computer numerical control coiling machine
CN202134405U (en) * 2011-05-09 2012-02-01 泰安泰山电气有限公司 Horizontal-type winding machine
CN202616034U (en) * 2012-05-23 2012-12-19 浙江龙祥电气有限公司 Pay-off stand of transformer coil
CN107680799A (en) * 2017-10-16 2018-02-09 佛山市南海科利华数控科技有限公司 A kind of full-automatic bar magnet coil winder
CN209659119U (en) * 2018-12-28 2019-11-19 浙江大东吴汽车电机股份有限公司 A kind of generator amature wire winding tool
CN210156258U (en) * 2019-09-17 2020-03-17 天长市瑞荣塑业有限公司 Transformer framework production system capable of being pre-wound
CN210378747U (en) * 2019-09-27 2020-04-21 淮安茂京机电实业有限公司 Transformer coil winding machine

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