CN111797524B - Full-automatic optimization design method for electromagnetic operating mechanism of circuit breaker - Google Patents

Full-automatic optimization design method for electromagnetic operating mechanism of circuit breaker Download PDF

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CN111797524B
CN111797524B CN202010619240.5A CN202010619240A CN111797524B CN 111797524 B CN111797524 B CN 111797524B CN 202010619240 A CN202010619240 A CN 202010619240A CN 111797524 B CN111797524 B CN 111797524B
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operating mechanism
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姜文涛
刘晓明
李培源
彭志强
李宝生
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Tianjin Polytechnic University
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Abstract

The invention relates to the technical field of breaker electromagnetic operating mechanisms, in particular to a full-automatic optimization design method of a breaker electromagnetic operating mechanism based on Matlab and Maxwell. In the traditional design process of the operating mechanism, a designer sets the change rule of simulation parameters to be rigid, needs to continuously and manually adjust structural parameters, and can design the operating mechanism meeting the requirements of the circuit breaker by combining years of design experience. The invention can realize the full-automatic rapid design and parameter optimization of the electromagnetic operating mechanism of the circuit breaker, and simultaneously can provide a plurality of groups of optimized design schemes for designers to select, thereby ensuring the full automation, rapidity and high reliability of the design of the electromagnetic operating mechanism of the circuit breaker.

Description

一种断路器电磁操动机构全自动优化设计方法A fully automatic optimization design method of electromagnetic operating mechanism of circuit breaker

技术领域technical field

本发明涉及一种断路器电磁操动机构技术领域,具体涉及一种基于Matlab与Maxwell的断路器电磁操动机构全自动优化设计方法。The invention relates to the technical field of an electromagnetic operating mechanism of a circuit breaker, in particular to a fully automatic optimization design method of an electromagnetic operating mechanism of a circuit breaker based on Matlab and Maxwell.

背景技术Background technique

近年来,随着分布式电源和储能装置的大规模接入、电力电子技术的快速发展以及用电负荷的增长,断路器速断能力越来越受到关注。特别是某些特定场合,如大型船舶供电系统、光伏直流微网系统、城市轨道交通供电系统等直流系统得到了长足发展。随着电力系统容量的持续增长和电压等级的不断提高,断路器的短路电流峰值和开断时间的指标也在不断提高。传统的弹簧式机械断路器虽然具有带负载能力强,导通稳定的优点,但是响应速度慢,一般在几十毫秒左右,不能满足电力系统中快速开断动作场合的要求;电力电子开关响应速度快,但其通态损耗过大,耐压能力低。因此,设计满足目前电力系统要求的速动经济环保型断路器是构建未来电力系统并保护其安全稳定运行的关键。In recent years, with the large-scale access of distributed power sources and energy storage devices, the rapid development of power electronics technology, and the growth of electricity load, the rapid breaking capability of circuit breakers has attracted more and more attention. Especially in some specific occasions, such as large ship power supply system, photovoltaic DC micro-grid system, urban rail transit power supply system and other DC systems have been developed by leaps and bounds. With the continuous growth of the power system capacity and the continuous improvement of the voltage level, the indicators of the short-circuit current peak value and the breaking time of the circuit breaker are also constantly improving. Although the traditional spring-type mechanical circuit breaker has the advantages of strong load capacity and stable conduction, the response speed is slow, generally in the order of tens of milliseconds, which cannot meet the requirements of fast breaking action in the power system; the response speed of power electronic switches fast, but its on-state loss is too large and its withstand voltage capability is low. Therefore, designing a quick-acting, economical and environmentally friendly circuit breaker that meets the requirements of the current power system is the key to building a future power system and protecting its safe and stable operation.

现阶段速断型断路器大多使用电磁机构,机构和驱动回路设计步骤繁杂。首先,需要设计人员先手动计算操动机构参数,然后建立Maxwell仿真模型,通过仿真模型得出电磁机构的出力与运动特性,如果仿真结果不满足设计要求,通过不断修正模型参数,直到仿真结果满足设计要求。现有技术的缺点:1)采用不断手动更改模型参数的方法得出满足要求的设计,灵活性较低,耗时耗力。2)电磁操动机构的可变参数多,导致设计人员实际最终设计的断路器操动机构并非最优设计。3)在Maxwell等基于有限元得电磁分析仿真软件中建立完整的电磁操动机构的电磁仿真分析,计算负担较重,且设置仿真参数的变化规律较死板,设计人员需结合多年的设计经验才能设计出满足断路器要求的操动机构。这样的断路器电磁操动机构设计过程不利于断路器产品的快速成型化、最优化,严重影响了断路器的发展和使用。At present, most of the quick-break circuit breakers use electromagnetic mechanisms, and the design steps of mechanisms and driving circuits are complicated. First, the designer needs to manually calculate the parameters of the operating mechanism, and then establish a Maxwell simulation model, and obtain the output and motion characteristics of the electromagnetic mechanism through the simulation model. If the simulation results do not meet the design requirements, the model parameters are continuously revised until the simulation results satisfy Design requirements. Disadvantages of the prior art: 1) The method of continuously manually changing the model parameters is used to obtain a design that meets the requirements, which is less flexible and time-consuming and labor-intensive. 2) The electromagnetic operating mechanism has many variable parameters, which leads to the fact that the circuit breaker operating mechanism actually designed by the designer is not an optimal design. 3) To establish a complete electromagnetic simulation analysis of electromagnetic operating mechanism in Maxwell and other electromagnetic analysis and simulation software based on finite element, the calculation burden is heavy, and the variation law of setting simulation parameters is relatively rigid, and designers need to combine years of design experience to be able to Design an operating mechanism that meets the requirements of the circuit breaker. Such a design process of the electromagnetic operating mechanism of a circuit breaker is not conducive to the rapid prototyping and optimization of circuit breaker products, and seriously affects the development and use of circuit breakers.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供了一种断路器电磁操动机构全自动优化设计方法,能实现断路器操动机构的全自动快速设计和参数寻优,同时可提供多组优化设计方案供设计者选择,保证了断路器操动机构的高可靠性。The embodiment of the present invention provides a fully automatic optimization design method for the electromagnetic operating mechanism of the circuit breaker, which can realize the automatic and rapid design and parameter optimization of the operating mechanism of the circuit breaker, and can provide multiple groups of optimal design solutions for the designer to choose. The high reliability of the circuit breaker operating mechanism is guaranteed.

技术方案Technical solutions

第一方面,本发明实施例提供了一种断路器电磁操动机构全自动优化设计方法,包括以下步骤:In a first aspect, an embodiment of the present invention provides a fully automatic optimization design method for an electromagnetic operating mechanism of a circuit breaker, including the following steps:

步骤1:根据设计的断路器的工程要求,选择电磁操动机构方案;Step 1: According to the engineering requirements of the designed circuit breaker, select the electromagnetic operating mechanism scheme;

步骤2:根据所述电磁操动机构方案,在Maxwell中新建工程,打开录制脚本功能,定义满足断路器行程的所述电磁操动机构的形状、材料和结构,建立完整的电磁操动机构模型,所述电磁操动机构模型包括电磁保持部分、电磁出力部分和输出轴;Step 2: According to the electromagnetic operating mechanism scheme, create a new project in Maxwell, enable the recording script function, define the shape, material and structure of the electromagnetic operating mechanism that meets the circuit breaker stroke, and establish a complete electromagnetic operating mechanism model , the electromagnetic operating mechanism model includes an electromagnetic holding part, an electromagnetic output part and an output shaft;

步骤3:为所述电磁操动机构模型的电磁出力部分的线圈添加激励外电路,并设置所述激励外电路中放电电容的容值及充电电压幅值,关闭Maxwell软件,生成所述电磁操动机构模型的脚本文件;Step 3: Add an excitation external circuit to the coil of the electromagnetic output part of the electromagnetic operating mechanism model, and set the capacitance value of the discharge capacitor and the charging voltage amplitude in the external excitation circuit, close the Maxwell software, and generate the electromagnetic operation. The script file of the dynamic mechanism model;

步骤4:打开Matlab软件,调用脚本语言转换程序,将所述电磁操动机构模型的脚本文件转化成m语言的子程序1;Step 4: Open the Matlab software, call the script language conversion program, and convert the script file of the electromagnetic operating mechanism model into the subprogram 1 of the m language;

步骤5:运行Matlab编写的主程序,实现自动顺序调用所述子程序1与智能优化算法子程序2,所述Matlab编写的主程序自动打开Maxwell软件,自动调用所述电磁操动机构的形状、材料和结构,自动添加所述激励外电路中放电电容的容值及充电电压幅值,并运行仿真计算功能,得出所述电磁操动机构模型的出力与运动数据,并保存每一次改变所述电磁操动机构的形状、材料和结构参数后的仿真计算结果;Step 5: run the main program written by Matlab, realize the automatic sequence call of the subroutine 1 and the intelligent optimization algorithm subroutine 2, the main program written by the Matlab automatically opens the Maxwell software, automatically calls the shape of the electromagnetic operating mechanism, Material and structure, automatically add the capacitance value and charging voltage amplitude of the discharge capacitor in the excitation external circuit, and run the simulation calculation function to obtain the output and motion data of the electromagnetic operating mechanism model, and save the data of each change. The simulation calculation results after describing the shape, material and structural parameters of the electromagnetic operating mechanism;

步骤6:所述Matlab主程序根据所述断路器要求电磁操动机构的开断时间及行程参数要求,对所述仿真计算结果进行自动筛选,将满足要求的优化结果输出。Step 6: The Matlab main program automatically screens the simulation calculation results according to the breaking time and travel parameter requirements of the electromagnetic operating mechanism required by the circuit breaker, and outputs the optimized results that meet the requirements.

进一步而言,所述的一种断路器电磁操动机构全自动优化设计方法,其特征在于,所述Matlab编写的主程序包括初始化模块、仿真模型部件结构参数数值产生模块、子程序调用模块、仿真结果报告生成与输出模块。Further, the fully automatic optimization design method of the electromagnetic operating mechanism of the circuit breaker is characterized in that the main program written by the Matlab comprises an initialization module, a simulation model component structure parameter numerical value generation module, a subroutine calling module, Simulation results report generation and output module.

进一步而言,所述的一种断路器电磁操动机构全自动优化设计方法,其特征在于,所述步骤5的优化分为两步实现,首先优化所述电磁操动机构的电磁保持部分,然后不改变电磁保持部分优化结果的情况下,优化所述电磁出力部分。Further, the fully automatic optimization design method of the electromagnetic operating mechanism of the circuit breaker is characterized in that the optimization of the step 5 is realized in two steps, firstly optimizing the electromagnetic holding part of the electromagnetic operating mechanism, Then, the electromagnetic output part is optimized without changing the optimization result of the electromagnetic holding part.

进一步而言,所述的一种断路器电磁操动机构全自动优化设计方法,其特征在于,所述智能优化算法子程序2为人工智能优化算法。Further, the described method for fully automatic optimization and design of an electromagnetic operating mechanism of a circuit breaker is characterized in that the intelligent optimization algorithm subroutine 2 is an artificial intelligence optimization algorithm.

进一步而言,所述的一种断路器电磁操动机构全自动优化设计方法,其特征在于,所述满足要求的优化结果通过Excel表格输出。Further, the fully automatic optimization design method for an electromagnetic operating mechanism of a circuit breaker is characterized in that the optimization results that meet the requirements are output through an Excel table.

本发明实施例中提供了一种全自动、方法简单、可靠性高的一种断路器电磁操动机构优化设计方法,可以实现断路器操动机构的全自动快速设计和参数寻优,同时可提供多组优化设计方案供设计者选择,保证了断路器操动机构的高可靠性。另外该方法提高了仿真计算的灵活性,并节省了大量人工成本和时间成本,实现方法简单,基于Matlab的主程序中各模块条理清晰,易于研究人员调试、维护和再开发。The embodiment of the present invention provides an optimal design method for the electromagnetic operating mechanism of a circuit breaker, which is fully automatic, simple in method, and high in reliability, which can realize the fully automatic and rapid design and parameter optimization of the operating mechanism of the circuit breaker, and at the same time, can Provide multiple groups of optimized design solutions for designers to choose, which ensures the high reliability of the circuit breaker operating mechanism. In addition, the method improves the flexibility of simulation calculation and saves a lot of labor cost and time cost. The implementation method is simple, and the modules in the main program based on Matlab are well organized, which is easy for researchers to debug, maintain and re-develop.

附图说明Description of drawings

图1为一种断路器电磁操动机构全自动优化设计方法具体流程图。Fig. 1 is a specific flow chart of a fully automatic optimization design method for an electromagnetic operating mechanism of a circuit breaker.

图2为电磁操动机构二维旋转轴对称剖面示意图;Fig. 2 is a schematic diagram of a two-dimensional rotational axis-symmetric cross-sectional view of an electromagnetic operating mechanism;

图3为电磁操动机构线圈激励外电路示意图;Fig. 3 is a schematic diagram of the external circuit of the coil excitation of the electromagnetic operating mechanism;

附图标记说明:Description of reference numbers:

1.输出轴 2.出力部分 3.保持部分1. Output shaft 2. Output part 3. Holding part

具体实施方式:Detailed ways:

下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.

本发明提供了一种断路器电磁操动机构全自动优化设计方法,举例列出一种电磁操动机构在Maxwell中旋转二维轴对称结构图如图2所示,由三部分组成,包括输出轴、出力部分和保持部分,其他电磁操作机构建模方法与此例子相同。操动机构出力部分线圈外电路激励如图3所示,线圈L代表出力线圈,电阻R1为出力线圈电阻,通过控制VT1导通使电容对出力线圈放电,从而产生电磁力。本发明专利可实现断路器电磁操动机构全自动优化设计,具体步骤如下:The present invention provides a fully automatic optimization design method for an electromagnetic operating mechanism of a circuit breaker. As an example, a two-dimensional axisymmetric structure diagram of an electromagnetic operating mechanism rotating in Maxwell is shown in Figure 2. It consists of three parts, including output Shaft, output part and holding part, other electromagnetic operating mechanism modeling methods are the same as this example. The external circuit excitation of the output coil of the operating mechanism is shown in Figure 3. The coil L represents the output coil, and the resistance R1 is the output coil resistance. By controlling the conduction of VT1, the capacitor discharges the output coil, thereby generating electromagnetic force. The patent of the present invention can realize the fully automatic optimization design of the electromagnetic operating mechanism of the circuit breaker, and the specific steps are as follows:

步骤1:根据设计的断路器的工程要求,选择电磁操动机构方案;Step 1: According to the engineering requirements of the designed circuit breaker, select the electromagnetic operating mechanism scheme;

步骤2:根据所述电磁操动机构方案,在Maxwell中新建工程,打开录制脚本功能,定义满足断路器行程的所述电磁操动机构的形状、材料和结构,建立完整的电磁操动机构模型,所述电磁操动机构模型包括电磁保持部分、电磁出力部分和输出轴;Step 2: According to the electromagnetic operating mechanism scheme, create a new project in Maxwell, enable the recording script function, define the shape, material and structure of the electromagnetic operating mechanism that meets the circuit breaker stroke, and establish a complete electromagnetic operating mechanism model , the electromagnetic operating mechanism model includes an electromagnetic holding part, an electromagnetic output part and an output shaft;

步骤3:为所述电磁操动机构模型的电磁出力部分的线圈添加激励外电路,并设置所述激励外电路中放电电容的容值及充电电压幅值,关闭Maxwell软件,生成所述电磁操动机构模型的脚本文件;Step 3: Add an excitation external circuit to the coil of the electromagnetic output part of the electromagnetic operating mechanism model, and set the capacitance value of the discharge capacitor and the charging voltage amplitude in the external excitation circuit, close the Maxwell software, and generate the electromagnetic operation. The script file of the dynamic mechanism model;

步骤4:打开Matlab软件,调用脚本语言转换程序,将所述电磁操动机构模型的脚本文件转化成m语言的子程序1;Step 4: Open the Matlab software, call the script language conversion program, and convert the script file of the electromagnetic operating mechanism model into the subprogram 1 of the m language;

步骤5:运行Matlab编写的主程序,实现自动顺序调用所述子程序1与智能优化算法子程序2,所述Matlab编写的主程序自动打开Maxwell软件,自动调用所述电磁操动机构的形状、材料和结构,自动添加所述激励外电路中放电电容的容值及充电电压幅值,并运行仿真计算功能,得出所述电磁操动机构模型的出力与运动数据,并保存每一次改变所述电磁操动机构的形状、材料和结构参数后的仿真计算结果;Step 5: run the main program written by Matlab, realize the automatic sequence call of the subroutine 1 and the intelligent optimization algorithm subroutine 2, the main program written by the Matlab automatically opens the Maxwell software, and automatically calls the shape of the electromagnetic operating mechanism, Material and structure, automatically add the capacitance value and charging voltage amplitude of the discharge capacitor in the excitation external circuit, and run the simulation calculation function to obtain the output and motion data of the electromagnetic operating mechanism model, and save the data of each change. The simulation calculation results after describing the shape, material and structural parameters of the electromagnetic operating mechanism;

步骤6:所述Matlab主程序根据所述断路器要求电磁操动机构的开断时间及行程参数要求,对所述仿真计算结果进行自动筛选,将满足要求的优化结果输出。Step 6: The Matlab main program automatically screens the simulation calculation results according to the breaking time and travel parameter requirements of the electromagnetic operating mechanism required by the circuit breaker, and outputs the optimized results that meet the requirements.

进一步地,步骤5中的Matlab主程序包括初始化模块、仿真模型部件结构参数数值产生模块、子程序调用模块、仿真结果报告生成与导出模块。Further, the Matlab main program in step 5 includes an initialization module, a simulation model component structure parameter numerical value generation module, a subroutine calling module, and a simulation result report generation and export module.

进一步地,步骤5的优化分为两步实现,首先优化所述电磁操动机构的电磁保持部分,然后不改变电磁保持部分优化结果的情况下,优化所述电磁出力部分。Further, the optimization of step 5 is implemented in two steps, firstly optimizing the electromagnetic holding part of the electromagnetic operating mechanism, and then optimizing the electromagnetic output part without changing the optimization result of the electromagnetic holding part.

进一步地,步骤5中智能优化算法子程序2为人工智能优化算法,人工智能优化算法优选为梯度优化算法、无梯度优化算法,本申请对人工智能优化算法不做限定。Further, in step 5, the intelligent optimization algorithm subroutine 2 is an artificial intelligence optimization algorithm, and the artificial intelligence optimization algorithm is preferably a gradient optimization algorithm or a gradient-free optimization algorithm. This application does not limit the artificial intelligence optimization algorithm.

进一步地,设计人员可根据Excel优化结果表格选择最终的操动机构设计方案,方案确定后加工生产操动机构,至此完成了此断路器电磁机构的自动化设计。Further, the designer can select the final operating mechanism design scheme according to the Excel optimization result table, and then process and produce the operating mechanism after the scheme is determined. So far, the automatic design of the electromagnetic mechanism of the circuit breaker has been completed.

注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.

Claims (5)

1. A full-automatic optimization design method for an electromagnetic operating mechanism of a circuit breaker is characterized by comprising the following steps:
step 1: selecting an electromagnetic operating mechanism scheme according to the engineering requirements of the designed circuit breaker;
step 2: according to the scheme of the electromagnetic operating mechanism, a project is newly built in Maxwell, a script recording function is started, the shape, the material and the structure of the electromagnetic operating mechanism which meet the stroke of a circuit breaker are defined, and a complete electromagnetic operating mechanism model is built, wherein the electromagnetic operating mechanism model comprises an electromagnetic holding part, an electromagnetic force output part and an output shaft;
and step 3: adding an excitation external circuit for a coil of an electromagnetic force output part of the electromagnetic operating mechanism model, setting a capacitance value and a charging voltage amplitude of a discharging capacitor in the excitation external circuit, closing Maxwell software, and generating a script file of the electromagnetic operating mechanism model;
and 4, step 4: opening Matlab software, calling a script language conversion program, and converting a script file of the electromagnetic operating mechanism model into a subprogram 1 of m language;
and 5: running a main program compiled by Matlab, realizing automatic sequential calling of the subprogram 1 and an intelligent optimization algorithm subprogram 2, automatically opening Maxwell software by the main program compiled by Matlab, automatically calling the shape, the material and the structure of the electromagnetic operating mechanism, automatically adding the capacitance value and the charging voltage amplitude of a discharge capacitor in an excitation external circuit, running a simulation calculation function, obtaining the output and motion data of the electromagnetic operating mechanism model, and storing the simulation calculation result after the shape, the material and the structure parameters of the electromagnetic operating mechanism are changed each time;
step 6: and the Matlab main program automatically screens the simulation calculation result according to the on-off time and the stroke parameter requirements of the electromagnetic operating mechanism required by the circuit breaker, and outputs the optimization result meeting the requirements.
2. The method for fully automatically optimizing and designing the electromagnetic operating mechanism of the circuit breaker according to claim 1, wherein the main program written by Matlab comprises an initialization module, a simulation model component structure parameter value generation module, a subprogram calling module and a simulation result report generation and output module.
3. The method for fully automatically optimizing and designing the electromagnetic operating mechanism of the circuit breaker according to claim 1, wherein the optimization of the step 5 is implemented in two steps, namely, firstly, the electromagnetic maintaining part of the electromagnetic operating mechanism is optimized, and then the electromagnetic force output part is optimized under the condition that the optimization result of the electromagnetic maintaining part is not changed.
4. The method for fully automatically optimizing and designing the electromagnetic operating mechanism of the circuit breaker according to claim 1, wherein the intelligent optimization algorithm subprogram 2 is an artificial intelligent optimization algorithm.
5. The method for fully automatically optimizing and designing the electromagnetic operating mechanism of the circuit breaker according to claim 1, wherein the optimization result meeting the requirement is output through an Excel table.
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