CN111790244A - A system and method for treating organic gas - Google Patents
A system and method for treating organic gas Download PDFInfo
- Publication number
- CN111790244A CN111790244A CN202010518822.4A CN202010518822A CN111790244A CN 111790244 A CN111790244 A CN 111790244A CN 202010518822 A CN202010518822 A CN 202010518822A CN 111790244 A CN111790244 A CN 111790244A
- Authority
- CN
- China
- Prior art keywords
- gas
- desorption
- concentration
- zone
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000007789 gas Substances 0.000 claims abstract description 214
- 238000001816 cooling Methods 0.000 claims abstract description 65
- 239000000428 dust Substances 0.000 claims abstract description 53
- 238000007791 dehumidification Methods 0.000 claims abstract description 46
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000000746 purification Methods 0.000 claims abstract description 12
- 238000003795 desorption Methods 0.000 claims description 107
- 239000012855 volatile organic compound Substances 0.000 claims description 53
- 238000002485 combustion reaction Methods 0.000 claims description 41
- 229910021536 Zeolite Inorganic materials 0.000 claims description 32
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 32
- 239000010457 zeolite Substances 0.000 claims description 32
- 238000001179 sorption measurement Methods 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 239000002808 molecular sieve Substances 0.000 claims description 8
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 8
- 239000013618 particulate matter Substances 0.000 claims description 7
- 229920006395 saturated elastomer Polymers 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 239000012141 concentrate Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000010410 dusting Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000001568 sexual effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000007781 pre-processing Methods 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000002918 waste heat Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000010815 organic waste Substances 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000001172 regenerating effect Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 230000002155 anti-virotic effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000002894 chemical waste Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011044 inertial separation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 125000001997 phenyl group Chemical class [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000007539 photo-oxidation reaction Methods 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 238000007146 photocatalysis Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/106—Silica or silicates
- B01D2253/108—Zeolites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2209/00—Specific waste
- F23G2209/14—Gaseous waste or fumes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treating Waste Gases (AREA)
Abstract
本发明实施例涉及一种有机气体的处理系统及方法,包括:控制系统,以及与所述控制系统连接的预处理单元、主体工作单元以及排气单元;所述预处理单元用于对接收的有机气体进行降温除湿除尘;所述预处理单元与所述主体工作单元连接,用于将降温除湿除尘后的有机气体通入所述主体工作单元中进行净化,所述主体工作单元与所述排气单元连接,用于将净化后的有机气体排出。由此,能够通过人员操控或自主工作实现适用于含尘、低浓度、大风量、温湿有机气体的纯干法处理系统及方法各主要装置的检测、监视、控制及记录。提高了设备的适用性范围和工作效率,可以通过参数设计和智能控制,实现有机气体无害化处理不同处理能力的生产需求。
Embodiments of the present invention relate to an organic gas processing system and method, including: a control system, and a preprocessing unit, a main working unit, and an exhaust unit connected to the control system; the preprocessing unit is used to The organic gas is cooled, dehumidified and dedusted; the pretreatment unit is connected to the main working unit, and is used to pass the organic gas after cooling, dehumidification and dedusting into the main working unit for purification, and the main working unit is connected to the exhaust unit. The gas unit is connected to discharge the purified organic gas. Therefore, the detection, monitoring, control and recording of the main devices of the pure dry processing system and method suitable for dust-containing, low-concentration, large air volume, and warm and humid organic gases can be realized by personnel manipulation or autonomous work. The scope of applicability and work efficiency of the equipment is improved, and the production requirements of different processing capacities for the harmless treatment of organic gases can be achieved through parameter design and intelligent control.
Description
技术领域technical field
本发明实施例涉及有机气体处理领域,尤其涉及一种有机气体的处理系统及方法。Embodiments of the present invention relate to the field of organic gas processing, and in particular, to a system and method for processing organic gas.
背景技术Background technique
在炼油与石油化工、汽车制造涂装和汽车维修、电子产品制造、鞋制造、人造板制造、木制家具、印刷等行业在储存、通风和加工过程中,低浓度、大风量、高湿度(可达80%)的中高温有机气体被排向室外,气体中含有的多种成分复杂的挥发性有机物质(volatileorganic compounds,简称VOCs),如糖、烟碱、苯系物、醇类、酮类、烷类、酸类、脂类等物质,会随排气散发到大气中污染环境,根据《恶臭污染物排放标准》,这些有机气体需要处理后达标排放。In oil refining and petrochemical, automobile manufacturing painting and automobile maintenance, electronic product manufacturing, shoe manufacturing, wood-based panel manufacturing, wooden furniture, printing and other industries during storage, ventilation and processing, low concentration, large air volume, high humidity ( Up to 80%) of medium and high temperature organic gas is discharged to the outside, and the gas contains a variety of volatile organic compounds (volatile organic compounds, referred to as VOCs) with complex components, such as sugar, nicotine, benzene series, alcohols, ketones Substances such as alkanes, alkanes, acids, lipids, etc., will be emitted into the atmosphere with the exhaust gas to pollute the environment. According to the "Emission Standard of Odor Pollutants", these organic gases need to be treated and discharged up to the standard.
目前,低温等离子、光催化、光氧化等低效技术应用甚至达80%以上,治污效果差,现有VOCs治污设施存在简易低效的问题。比如有机气体处理通常采用除尘器+低温等离子体+交叉式化学洗池异味处理设备进行处理,但是这种湿法处理装置投资大,每年运维、备件、水、电费用高达160余万元;碱洗排放高浓度废水,增加了污水处理站处理负荷和成本;碱洗处理加大了废气中含湿量,需增加除湿除雾设备投资,除白设备耗水约4000吨/月,且设备效果随季节影响大、占地面积大、重量大,影响布局和房屋结构安全。鉴于VOCs废气组分复杂,治理技术多样,适用性差异大,为了达到最新排放标准,其革新技术选择和系统匹配性要求需要进一步提高,从有机气体处理的资源化、减量化、无害化的需求出发,亟需一种适用于含尘、低浓度、大风量、温湿有机气体的纯干法处理系统及方法。At present, inefficient technologies such as low-temperature plasma, photocatalysis, and photooxidation are applied even more than 80%, and the pollution control effect is poor. The existing VOCs pollution control facilities have the problem of simplicity and inefficiency. For example, organic gas treatment is usually treated by dust collector + low-temperature plasma + cross-type chemical washing tank odor treatment equipment, but this kind of wet treatment device has a large investment, and the annual operation and maintenance, spare parts, water and electricity costs are as high as more than 1.6 million yuan; alkaline washing The discharge of high-concentration wastewater increases the treatment load and cost of the sewage treatment station; the alkali washing treatment increases the moisture content in the exhaust gas, and the investment in dehumidification and defogging equipment needs to be increased. Seasonal influence, large area and heavy weight, affect the layout and the safety of the house structure. In view of the complex components of VOCs waste gas, various treatment technologies, and large differences in applicability, in order to meet the latest emission standards, its innovative technology selection and system matching requirements need to be further improved, from the resource utilization, reduction and harmlessness of organic gas treatment. Starting from the needs of the industry, there is an urgent need for a pure dry processing system and method suitable for dust-containing, low-concentration, large air volume, warm and humid organic gases.
专利授权号CN105289905B,该发明公开了一种喷漆空气处理系统及方法,包括包括喷漆室、进气处理装置及排气处理装置,从喷漆室排出的空气经过除油漆雾装置、第一转轮除湿装置、第一空气冷却器及VOCs转轮处理后,被分离成洁净空气及高浓度VOCs混合气,洁净空气从VOCs转轮的一个出口经返回通道回送至进气处理装置。专利申请号201910855377.8,该发明公开了一种转轮浓缩和蓄热氧化相结合的有机废气处理工艺,换热后的被降温的高温气体由排气筒排出,换热后的被升温的一股净化气体与由连接在分流管路上的调节阀放出的另一股净化气体汇合后,进入沸石浓缩转轮浓缩设备处理,形成脱附气,RTO风机将脱附气抽送至阀门组,并由阀门组送入蓄热式氧化设备中进行氧化处理,氧化处理后的气体经过阀门组的切换,进行部分返回部分排放或者全部返回至进气风机的入风口端,与有机废气混合后再次进入沸石浓缩转轮浓缩设备中净化处理。专利申请号201910003508.X,该发明公开了一种实验室通风柜直排式化学废气处理装置,包括:壳体;安装在壳体内的离心风机;安装在离心风机右侧的TVOC有机气体处理模块;安装在TVOC有机气体处理模块右侧的杀菌抗病毒过滤模块,杀菌抗病毒过滤模块的出风口出设置有内部迂回风道。专利申请号201510320005.7,该发明公开了一种有机废气的处理装置及方法,包括除尘器、冷凝列管、活性炭吸附-微波紫外催化氧化设备、空气加热器、加湿器、热量回收装置、冷却干燥风机、再生风机、排风风机。但是这些专利都没有考虑到含尘、低浓度、大风量、湿热有机气体的综合处理和余热利用问题。Patent authorization number CN105289905B, the invention discloses a paint spraying air treatment system and method, including a paint spray booth, an air intake treatment device and an exhaust treatment device. The air discharged from the paint booth passes through the paint mist removal device and the first runner to dehumidify After the device, the first air cooler and the VOCs runner are processed, they are separated into clean air and high-concentration VOCs mixture. The clean air is returned to the intake air treatment device from an outlet of the VOCs runner through the return channel. Patent Application No. 201910855377.8, the invention discloses an organic waste gas treatment process combining runner concentration and regenerative oxidation. After heat exchange, the cooled high-temperature gas is discharged from the exhaust pipe, and the heated After the purified gas is combined with another purified gas released by the regulating valve connected to the shunt pipeline, it enters the zeolite concentration runner concentration equipment for processing to form desorption gas. The RTO fan pumps the desorption gas to the valve group, and the valve The gas is sent to the regenerative oxidation equipment for oxidation treatment. The gas after oxidation treatment is switched by the valve group, and part of the gas is returned to the air inlet end of the air intake fan, and then mixed with the organic waste gas and then enters the zeolite concentration again. Purification in runner concentration equipment. Patent application number 201910003508.X, the invention discloses a laboratory fume hood direct-exhaust chemical waste gas treatment device, including: a casing; a centrifugal fan installed in the casing; a TVOC organic gas treatment module installed on the right side of the centrifugal fan ; The sterilization and anti-virus filter module installed on the right side of the TVOC organic gas processing module, and the air outlet of the sterilization and anti-virus filter module is provided with an internal circuitous air duct. Patent Application No. 201510320005.7, the invention discloses an organic waste gas treatment device and method, including a dust collector, a condenser tube, activated carbon adsorption-microwave ultraviolet catalytic oxidation equipment, an air heater, a humidifier, a heat recovery device, and a cooling and drying fan , regeneration fan, exhaust fan. However, these patents do not take into account the comprehensive treatment and waste heat utilization of dusty, low-concentration, large air volume, moist and hot organic gases.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题或者至少部分地解决上述技术问题,本申请实施例提供了一种有机气体的处理系统及方法。In order to solve the above technical problems or at least partially solve the above technical problems, embodiments of the present application provide a system and method for processing organic gas.
第一方面,本申请实施例提供了一种有机气体的处理系统,其特征在于,包括:控制系统,以及与所述控制系统连接的预处理单元、主体工作单元以及排气单元;In a first aspect, an embodiment of the present application provides an organic gas processing system, which is characterized by comprising: a control system, and a preprocessing unit, a main working unit, and an exhaust unit connected to the control system;
所述预处理单元用于对接收的有机气体进行降温除湿除尘;The pretreatment unit is used for cooling, dehumidifying and dusting the received organic gas;
所述预处理单元与所述主体工作单元的一端连接,用于将降温除湿除尘后的有机气体通入所述主体工作单元中,由所述主体工作单元中的沸石浓缩转轮进行净化,所述主体工作单元另一端与所述排气单元连接,用于将沸石浓缩转轮净化后的有机气体排出。The pretreatment unit is connected to one end of the main working unit, and is used to pass the organic gas after cooling, dehumidification and dust removal into the main working unit, and is purified by the zeolite concentration runner in the main working unit. The other end of the main working unit is connected to the exhaust unit for discharging the organic gas purified by the zeolite concentration runner.
可选的,所述预处理单元包括:除湿装置,热交换装置以及除尘装置;Optionally, the pretreatment unit includes: a dehumidification device, a heat exchange device and a dust removal device;
所述除湿装置的一端设有管道,用于接收有机气体,所述除湿装置的另一端与所述热交换装置连接,用于将干燥除湿后的有机气体通入所述热交换装置中进行降温,所述热交换装置与所述除尘装置连接,用于对降温后的有机气体中的颗粒物进行脱除。One end of the dehumidification device is provided with a pipeline for receiving organic gas, and the other end of the dehumidification device is connected to the heat exchange device for passing the dried and dehumidified organic gas into the heat exchange device for cooling , the heat exchange device is connected with the dust removal device, and is used for removing particulate matter in the cooled organic gas.
可选的,所述热交换装置包括:循环连接的热交换器、水泵以及冷水库;Optionally, the heat exchange device includes: a cyclically connected heat exchanger, a water pump and a cold water reservoir;
其中,所述热交换器的一端还与所述除湿装置连接,用于对除湿后的有机气体进行降温,所述热交换器的另一端与所述除尘装置连接,用于将降温后的有机气体通入所述除尘装置。One end of the heat exchanger is also connected to the dehumidification device for cooling the dehumidified organic gas, and the other end of the heat exchanger is connected to the dust removal device for cooling the dehumidified organic gas. The gas is passed into the dust removal device.
可选的,所述主体工作单元包括:沸石浓缩转轮和热力燃烧系统;Optionally, the main working unit includes: a zeolite enrichment runner and a thermal combustion system;
所述沸石浓缩转轮的一端与所述除尘装置连接,用于对降温除湿除尘后的有机气体中的挥发性有机物进行吸附浓缩,再通过洁净的脱附气体对转轮上吸附浓缩得到的挥发性有机物进行脱附,得到由高浓度挥发性有机物组成的脱附气体,所述沸石浓缩转轮的另一端与所述热力燃烧系统连接,用于将得到的脱附气体通入所述热力燃烧系统进行净化。One end of the zeolite concentration runner is connected with the dust removal device, which is used for adsorption and concentration of volatile organic compounds in the organic gas after cooling, dehumidification and dust removal, and then the volatile organic compounds obtained by adsorption and concentration on the runner are absorbed and concentrated by the clean desorption gas. The desorption of volatile organics is carried out to obtain a desorbed gas composed of high-concentration volatile organics, and the other end of the zeolite concentration runner is connected to the thermal combustion system for passing the obtained desorbed gas into the thermal combustion. The system is cleaned.
可选的,所述沸石浓缩转轮中包括:处理区、脱附区以及冷却区;Optionally, the zeolite concentration runner includes: a treatment zone, a desorption zone and a cooling zone;
其中,所述处理区与预处理单元的出口相连接,用于接收降温除尘除湿后的有机气体,并由所述处理区的沸石分子筛对所述有机气体中的挥发性有机物进行吸附浓缩,其中,一部分经过吸附浓缩后的有机气体通入所述排气单元进行排放,另一部分经过吸附浓缩后的有机气体进入所述冷却区作为脱附气体;Wherein, the treatment area is connected to the outlet of the pretreatment unit, and is used to receive the organic gas after cooling, dust removal and dehumidification, and the volatile organic compounds in the organic gas are adsorbed and concentrated by the zeolite molecular sieve in the treatment area, wherein , a part of the organic gas after adsorption and concentration is passed into the exhaust unit for discharge, and another part of the organic gas after adsorption and concentration enters the cooling zone as a desorption gas;
当所述处理区饱和后,由电机带动所述沸石浓缩转轮转动,将处理区吸附浓缩的挥发性有机物转入所述脱附区,所述脱附区用于采用洁净的脱附气体将吸附浓缩的挥发性有机物脱附出来,形成由高浓度挥发性有机物组成的脱附气体,并将所由高浓度挥发性有机物组成的脱附气体通过管道通入热力燃烧系统进行燃烧,当脱附完成后,由电机带动完成脱附的脱附区带入所述冷却区;When the treatment zone is saturated, the motor drives the zeolite concentration runner to rotate, and the volatile organic compounds adsorbed and concentrated in the treatment zone are transferred to the desorption zone. The desorption zone is used to use clean desorption gas to The adsorbed and concentrated volatile organic compounds are desorbed to form a desorption gas composed of high concentration of volatile organic compounds, and the desorption gas composed of high concentration of volatile organic compounds is passed into the thermal combustion system through the pipeline for combustion. After completion, the desorption zone driven by the motor to complete the desorption is brought into the cooling zone;
所述冷却区采用由所述处理区通入的脱附气体对所述脱附区进行降温,以及对所述所述处理区通入的脱附气体进行一次升温。The cooling zone adopts the desorption gas introduced from the treatment zone to cool the desorption zone, and the desorption gas introduced into the treatment zone is heated once.
可选的,所述热力燃烧系统还通过管道与所述冷却区的出口连接,用于对由所述处理区通入的脱附气体进行二次升温,并通过管道将由所述处理区通入的脱附气体通入所述脱附区,得到由高浓度挥发性有机物组成的脱附气体,以此回收热能来维持主体工作单元循环运行。Optionally, the thermal combustion system is also connected to the outlet of the cooling zone through a pipeline, which is used to heat up the desorbed gas introduced into the treatment zone twice, and pass the desorption gas introduced into the treatment zone through a pipeline. The desorbed gas is passed into the desorption zone to obtain a desorption gas composed of high-concentration volatile organic compounds, so as to recover heat energy to maintain the circulating operation of the main working unit.
可选的,所述高浓度挥发性有机物的脱附气体在所述热力燃烧装置中的停留时间为2s以上,用于提高高浓度脱附气体中挥发性有机物的燃烧处理效率。Optionally, the residence time of the high-concentration volatile organic compound desorbed gas in the thermal combustion device is more than 2 s, which is used to improve the combustion treatment efficiency of the volatile organic compound in the high-concentration desorbed gas.
可选的,所述热力燃烧系统包括:低氮燃烧器以及热交换装置。Optionally, the thermal combustion system includes: a low nitrogen burner and a heat exchange device.
可选的,所述排气单元包括风机和排气管道。Optionally, the exhaust unit includes a fan and an exhaust duct.
另一方面,本申请实施例提供了一种有机气体的处理方法,采用上述任意一项所述的一种有机气体的处理系统包括:On the other hand, an embodiment of the present application provides an organic gas processing method, and the organic gas processing system described in any one of the above includes:
将低浓度,且含尘的温湿有机气体通入预处理单元进行降温除湿除尘;Pass low-concentration and dust-containing warm and humid organic gas into the pretreatment unit for cooling, dehumidification and dust removal;
将降温除湿除尘后的有机气体通入主体工作单元中进行净化;The organic gas after cooling, dehumidification and dust removal is passed into the main working unit for purification;
将净化后的有机气体排出;The purified organic gas is discharged;
其中,所述将降温除湿除尘后的有机气体通入主体工作单元中进行净化,包括:Wherein, the organic gas after cooling, dehumidification and dust removal is passed into the main working unit for purification, including:
采用处理区的沸石分子筛对有机气体中的挥发性有机物进行吸附浓缩,一部分经过吸附浓缩后的有机气体通入排气单元进行排放,另一部分经过吸附浓缩后的有机气体进入冷却区作为脱附气体;The zeolite molecular sieve in the treatment area is used to adsorb and concentrate the volatile organic compounds in the organic gas. A part of the organic gas after adsorption and concentration is passed into the exhaust unit for discharge, and the other part of the organic gas after adsorption and concentration enters the cooling zone as a desorption gas. ;
当处理区饱和后,通过脱附区采用洁净的脱附气体将由处理区吸附浓缩得到的挥发性有机物脱附出来,形成由高浓度挥发性有机物组成的脱附气体,并将由高浓度挥发性有机物组成的脱附气体通入热力燃烧系统进行燃烧,当脱附完成后,随电机的转动将完成脱附的脱附区转入冷却区;When the treatment zone is saturated, the volatile organic compounds obtained by the adsorption and concentration of the treatment zone are desorbed with clean desorption gas through the desorption zone to form a desorption gas composed of high-concentration volatile organic compounds. The formed desorption gas is fed into the thermal combustion system for combustion, and when the desorption is completed, the desorption zone where the desorption has been completed is transferred to the cooling zone with the rotation of the motor;
采用冷却区中由所述处理区通入的脱附气体对完成脱附的脱附区进行降温。The desorption zone where the desorption has been completed is cooled by using the desorption gas introduced from the treatment zone in the cooling zone.
本发明实施例提供的,能够通过人员操控或自主工作实现适用于含尘、低浓度、大风量、温湿有机气体的纯干法处理系统及方法各主要装置的检测、监视、控制及记录。通过控制系统实现纯干法处理系统的智能化,可以满足有机气体不同含尘量、浓度、风量、温湿度的处理,提高了设备的适用性范围和工作效率,可以通过参数设计和智能控制,实现有机气体无害化处理不同处理能力的生产需求。The embodiments of the present invention provide detection, monitoring, control and recording of main devices of a pure dry processing system and method suitable for dust-containing, low-concentration, high-air volume, warm-humid organic gases through personnel manipulation or autonomous work. The intelligentization of the pure dry treatment system is realized through the control system, which can meet the treatment of organic gases with different dust content, concentration, air volume, temperature and humidity, and improve the applicability range and work efficiency of the equipment. Through parameter design and intelligent control, To achieve the production needs of different processing capacities for the harmless treatment of organic gases.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, on the premise of no creative labor, other drawings can also be obtained from these drawings.
图1为本申请实施例提供的一种有机气体的处理系统的示意图;1 is a schematic diagram of an organic gas processing system provided by an embodiment of the present application;
图2为本申请实施例提供的一种有机气体的处理方法的流程图。FIG. 2 is a flowchart of an organic gas processing method provided by an embodiment of the present application.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方法进行清楚、完整地描述,显然,所描述的实施例只是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动成果前提下所获得的所有其他实施例,都属于本发明的保护范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical methods in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work results fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后等),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系,运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present invention, the directional indications are only used to explain the relationship between the various components under a certain posture. The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
图1为本申请实施例提供的一种有机气体的处理系统的示意图,如图1所示,本申请实施例提供了一种有机气体的处理系统,包括:控制系统4,以及与控制系统4连接的预处理单元1、主体工作单元2以及排气单元3;FIG. 1 is a schematic diagram of an organic gas processing system provided by an embodiment of the present application. As shown in FIG. 1 , an organic gas processing system provided by an embodiment of the present application includes: a control system 4 , and a control system 4 The connected pretreatment unit 1, the main working unit 2 and the exhaust unit 3;
预处理单元1用于对接收的有机气体进行降温除湿除尘;The pretreatment unit 1 is used for cooling, dehumidifying and dusting the received organic gas;
预处理单元1与主体工作单元2连接,用于将降温除湿除尘后的有机气体通入主体工作单元2中进行净化,主体工作单元2与排气单元3连接,用于将净化后的有机气体通过所述排气单元排出。The pretreatment unit 1 is connected with the main working unit 2, and is used to pass the organic gas after cooling, dehumidification and dust removal into the main working unit 2 for purification, and the main working unit 2 is connected with the exhaust unit 3, which is used for cleaning the organic gas. Exhaust through the exhaust unit.
如图1所示,本实施例中的预处理单元包括:除湿装置11,热交换装置12以及除尘装置13;As shown in FIG. 1 , the pretreatment unit in this embodiment includes: a
需要说明的是,热交换装置12可以给有机气体降温,以达到浓缩转轮的高效运行温度范围;除湿装置11可以干燥有机气体,降低湿度,以达到浓缩转轮的高效运行湿度范围;除尘装置13用于有机气体中颗粒物的捕集净化,可以除去有机气体中的颗粒物,使颗粒物的粒径小于1微米。以上三种装置的连接顺序可以根据有机气体的特征进行变换,以达到最优状态。It should be noted that the heat exchange device 12 can cool the organic gas to achieve the efficient operating temperature range of the concentration wheel; the
作为一个示例,除湿装置11的端设有管道,用于接收有机气体,除湿装置11的另一端与热交换装置12连接,用于将干燥除湿后的有机气体通入热交换装置12中进行降温,热交换装置12与除尘装置13连接,用于对降温后的有机气体中的颗粒物进行脱除。As an example, the end of the
具体的,除湿装置可以为物理除湿(冷却除湿)装置和化学除湿装置。物理除湿装置包括冷却法装置和压缩冷却法装置。化学除湿装置包括湿式除湿装置和干式除湿装置。Specifically, the dehumidification device may be a physical dehumidification (cooling dehumidification) device and a chemical dehumidification device. Physical dehumidification equipment includes cooling method equipment and compression cooling method equipment. Chemical dehumidification devices include wet dehumidification devices and dry dehumidification devices.
如图1所示,热交换装置12包括:循环连接的热交换器121、水泵122以及冷水库123;其中,热交换器121的一端还与除湿装置连接,用于对除湿后的有机气体进行降温,热交换器121的另一端与除尘装置连接,用于将降温后的有机气体通入除尘装置。As shown in FIG. 1 , the heat exchange device 12 includes: a
本实施例中的热交换器采用换热器非接触式换热,冷却介质为水或者空气,可将50-400℃的有机气体降温至50℃以内。由于采用非接触式用水/空气,使之保持清洁,可重复循环使用,大大降低水耗,同时回收利用有机气体余热供给工厂使用,可降低能耗,实现节能减排效益。水泵为循环冷却水提供动力,干式除湿装置包括转轮型装置和固定型装置,转轮型装置包括氯化锂转轮、高效硅胶转轮和分子筛转轮。所述转轮除湿装置主要能源消耗在于再生吸附转轮所需的热空气,而加热再生空气的热源可以是热交换装置中的有机气体,因而,除湿成本低。The heat exchanger in this embodiment adopts heat exchanger non-contact heat exchange, and the cooling medium is water or air, which can cool the organic gas at 50-400°C to within 50°C. Due to the use of non-contact water/air, it is kept clean and can be reused, which greatly reduces water consumption. At the same time, the waste heat of organic gas is recycled and supplied to the factory, which can reduce energy consumption and achieve energy saving and emission reduction benefits. The water pump provides power for circulating cooling water. The dry dehumidification device includes a runner type device and a fixed type device. The runner type device includes a lithium chloride runner, a high-efficiency silica gel runner and a molecular sieve runner. The main energy consumption of the rotary dehumidifier is the hot air required for regenerating the adsorption runner, and the heat source for heating the regeneration air can be the organic gas in the heat exchange device, so the dehumidification cost is low.
本实施例中的除尘装置13可以为重力沉降式除尘器(如烟气沉降室等)、机械式除尘器(如惯性分离式除尘器、离心式除尘器等)、电除尘器、超声波除尘器、过滤式除尘器(如袋式除尘器等)、湿式洗涤除尘器、高梯度磁分离器、荷电袋式过滤器、荷电液滴洗涤器等。考虑到有机气体的特性,在较低颗粒物浓度常采用过滤式除尘器。The
如图1所示,主体工作单元2包括:沸石浓缩转轮21,电机22和热力燃烧系统23;As shown in FIG. 1 , the main working unit 2 includes: a
沸石浓缩转轮21的一端与除尘装置13连接,用于对降温除湿除尘后的有机气体中的挥发性有机物进行吸附浓缩,再通过洁净的脱附气体对转轮上吸附浓缩得到的挥发性有机物进行脱附,得到由高浓度挥发性有机物组成的脱附气体,沸石浓缩转轮21的另一端与热力燃烧系统23连接,用于将吸附浓缩后的脱附气体通入热力燃烧系统进行净化。另外,电机22用于控制沸石浓缩转轮21的旋转。One end of the
在本实施例中,沸石浓缩转轮中包括:处理区、脱附区以及冷却区;In this embodiment, the zeolite concentration runner includes: a treatment zone, a desorption zone and a cooling zone;
其中,处理区与预处理单元的出口相连接,通过沸石分子筛的多孔吸附性对有机气体中的挥发性有机物进行吸附浓缩,其中,一部分经过吸附浓缩后的有机气体通入所述排气单元进行排放,另一部分经过吸附浓缩后的有机气体进入所述冷却区作为脱附气体;The treatment area is connected to the outlet of the pretreatment unit, and the volatile organic compounds in the organic gas are adsorbed and concentrated by the porous adsorption properties of the zeolite molecular sieve, wherein a part of the organic gas after adsorption and concentration is passed into the exhaust unit for discharge, and another part of the organic gas after adsorption and concentration enters the cooling zone as a desorption gas;
当处理区饱和后,由电机带动沸石浓缩转轮转动,将处理区吸附浓缩的挥发性有机物转入脱附区,When the treatment zone is saturated, the motor drives the zeolite concentration wheel to rotate, and the volatile organic compounds adsorbed and concentrated in the treatment zone are transferred to the desorption zone.
需要说明的是,处理区设有有机气体入口,与预处理单元出口相连接,在这个区域有机气体中的VOCs被沸石分子筛的多孔吸附性吸附浓缩,吸附效率可达99%,净化后的有机气体通过管道一部分进入冷却区成为脱附气体,脱附气体流量为有机气体流量的1/6以上;另一部分经由烟囱排放;当转轮的吸附区饱和后,该区域将吸附的挥发性有机物随电机带动转动进入脱附区,毗邻的冷却区转动到与预处理单元出口管道连接的位置成为新的处理区,持续吸附挥发性有机气体。沸石浓缩转轮吸附VOCs过程的压降极低,可大大减少风机的电力能耗。It should be noted that the treatment area is provided with an organic gas inlet, which is connected to the outlet of the pretreatment unit. In this area, the VOCs in the organic gas are adsorbed and concentrated by the porous adsorption of zeolite molecular sieves, and the adsorption efficiency can reach 99%. Part of the gas enters the cooling zone through the pipeline to become desorbed gas, and the flow rate of the desorbed gas is more than 1/6 of the flow rate of the organic gas; the other part is discharged through the chimney; when the adsorption zone of the runner is saturated, the adsorbed volatile organic compounds in this zone will follow. The motor drives the rotation to enter the desorption zone, and the adjacent cooling zone rotates to the position connected with the outlet pipe of the pretreatment unit to become a new treatment zone, and continues to adsorb volatile organic gases. The pressure drop during the adsorption of VOCs by the zeolite concentration rotor is extremely low, which can greatly reduce the power consumption of the fan.
脱附区用于采用洁净的脱附气体将吸附浓缩的挥发性有机物脱附出来,形成由高浓度挥发性有机物组成的脱附气体,并将由高浓度挥发性有机物组成的脱附气体通过管道通入热力燃烧系统进行燃烧,当脱附完成后,由电机带动完成脱附的脱附区带入冷却区;The desorption zone is used to desorb the adsorbed and concentrated volatile organic compounds with clean desorption gas to form a desorption gas composed of high-concentration volatile organic compounds, and pass the desorption gas composed of high-concentration volatile organic compounds through the pipeline. It enters the thermal combustion system for combustion, and when the desorption is completed, the desorption zone driven by the motor to complete the desorption is brought into the cooling zone;
需要说明的是,100-300℃的脱附气体经过脱附区,将处理区吸附的高浓度VOCs脱附出来,形成高浓度VOCs脱附气体,进入与热力燃烧系统相连的管道;当脱附区脱附完成后,该区域随电机带动转动进入冷却区,毗邻的处理区转动到与热力燃烧系统入口管道连接的位置成为新的脱附区。提高吸、脱附效率,使原本低浓度、大风量VOCs有机气体,转换成高浓度、小风量的脱附气,浓缩倍数可达到3-10倍,大大降低后端终处理设备规格、固定投资和运行成本。It should be noted that the desorption gas at 100-300°C passes through the desorption zone to desorb the high-concentration VOCs adsorbed in the treatment zone to form a high-concentration VOCs desorption gas, which enters the pipeline connected to the thermal combustion system; After the desorption of the zone is completed, the zone is driven by the motor to rotate into the cooling zone, and the adjacent treatment zone is rotated to the position connected with the inlet pipe of the thermal combustion system to become a new desorption zone. Improve the absorption and desorption efficiency, so that the original low concentration and large air volume VOCs organic gas can be converted into high concentration and small air volume desorption gas, and the concentration ratio can reach 3-10 times, which greatly reduces the specifications and fixed investment of back-end final treatment equipment. and running costs.
冷却区采用由处理区通入的脱附气体对脱附区进行降温,以及对脱附气体进行一次升温。In the cooling zone, the desorption gas introduced from the treatment zone is used to cool the desorption zone, and the desorption gas is heated once.
在本实施例中,设计冷却区的目的为完成脱附的脱附区降温,以达到处理区吸附效果最佳温度区间。从处理区排出的不到50℃的部分净化气体进入冷却区,给完成脱附的脱附区降温的同时,完成脱附气体梯级升温中的一级升温。In this embodiment, the purpose of designing the cooling zone is to lower the temperature of the desorption zone where the desorption is completed, so as to achieve the optimum temperature range for the adsorption effect of the treatment zone. Part of the purified gas below 50°C discharged from the treatment zone enters the cooling zone to cool the desorption zone where the desorption has been completed, and at the same time complete the first-stage heating of the desorbed gas step-up heating.
需要注意的是,当冷却区冷却完成后,该区域随电机带动转动进入处理区,毗邻的脱附区转动到与处理区出口管道连接的位置成为新的冷却区,至此沸石浓缩转轮完成一个循环。It should be noted that when the cooling zone is finished cooling, the zone is driven by the motor to enter the treatment zone, and the adjacent desorption zone is rotated to the position connected to the outlet pipe of the treatment zone to become a new cooling zone. So far, the zeolite concentration wheel has completed a cycle.
本实施例中的热力燃烧装置用于高浓度脱附气体在炉内焚烧,完成整个净化过程,燃烧效率可达95%,净化后的脱附气体通过管道经由烟囱达标排放。The thermal combustion device in this embodiment is used for incinerating high-concentration desorbed gas in the furnace to complete the entire purification process, with a combustion efficiency of 95%.
低氮燃烧器热力燃烧系统采用低氮燃烧器,可抑制燃烧过程中污染物的生成,实现减排效益。能够达到100-300℃脱附高效运行温度区间,整个装置通过回收热能来维持系统运行,实现节能效益。Low-nitrogen burner The thermal combustion system adopts a low-nitrogen burner, which can inhibit the generation of pollutants during the combustion process and achieve emission reduction benefits. It can reach the high-efficiency operating temperature range of 100-300 ℃ desorption, and the whole device maintains the operation of the system by recovering heat energy to achieve energy-saving benefits.
本实施例中的热力燃烧系统还通过管道与所述冷却区的出口连接,用于对由处理区通入的脱附气体进行二次升温,并通过管道将由处理区通入的脱附气体通入脱附区得到由高浓度挥发性有机物组成的脱附气体,以此回收热能来维持主体工作单元循环运行。在本实施例中,高浓度挥发性有机物的脱附气体在热力燃烧装置中的停留时间为2s以上,用于提高高浓度脱附气体中挥发性有机物的燃烧处理效率。The thermal combustion system in this embodiment is also connected to the outlet of the cooling zone through a pipeline, which is used to heat up the desorption gas introduced from the treatment zone twice, and pass the desorption gas introduced from the treatment zone through a pipeline. Enter the desorption zone to obtain desorption gas composed of high concentration of volatile organic compounds, so as to recover heat energy to maintain the circulating operation of the main work unit. In this embodiment, the residence time of the high-concentration volatile organic compound desorbed gas in the thermal combustion device is more than 2s, which is used to improve the combustion treatment efficiency of the volatile organic compound in the high-concentration desorbed gas.
在本实施例中,热力燃烧系统包括:低氮燃烧器以及热交换装置。In this embodiment, the thermal combustion system includes: a low nitrogen burner and a heat exchange device.
在本实施例中,排气单元包括风机和排气管道。风机为管网中的气体提供流动动力;烟囱为净化后的有机气体提供通风的结构。考虑到集成性,转轮处理区出口的净化有机气体和燃烧装置产生的烟气合为一处排放,由于有机气体已做过除湿处理且燃烧产生的水蒸气很少,排放基本不存在“除湿脱白”需求,减少排气单元固定投资。In this embodiment, the exhaust unit includes a fan and an exhaust duct. The fan provides the flow power for the gas in the pipe network; the chimney provides the ventilation structure for the purified organic gas. Considering the integration, the purified organic gas at the outlet of the runner treatment area and the flue gas generated by the combustion device are discharged together. Since the organic gas has been dehumidified and the water vapor produced by the combustion is very small, there is basically no "dehumidification" in the emission. De-whitening "demand, reduce the fixed investment of exhaust unit.
风机包括有机气体引风机31和脱附气体引风机32。有机气体引风机31安装在低浓度、大风量有机气体管路;脱附气体引风机32安装在脱附气体管路。The fan includes an organic gas induced
另外,本实施例中的控制系统1用于工艺流程中有机气体组成及浓度、温度、压力、流量等参数的检测、控制调节及预警,提高系统可靠性、智能化水平和安保性能,降低人力成本,可无线操控、远传监控,也可自主工作或人工操作,且整个设备通过能源系统实现供电;该系统包括预处理控制系统41、主体工作控制系统42、排气控制系统43。In addition, the control system 1 in this embodiment is used for the detection, control, adjustment and early warning of the organic gas composition and concentration, temperature, pressure, flow and other parameters in the process flow, so as to improve system reliability, intelligence level and security performance, and reduce manpower Cost, wireless control, remote monitoring, autonomous work or manual operation, and the entire equipment is powered by an energy system; the system includes a
预处理控制系统41可以检测、监视、控制调节并记录预处理过程中有机气体组成及浓度、温度、压力、流量等参数数据,与有机气体处理系统的各个环节形成反馈,保障系统预处理过程的安全高效进行。将这些数据输入控制系统,软件完成相关热力计算,通过控制风机功率调节预处理单元热交换装置冷源流量、脱附气体流量等。预处理控制系统41包括烟气入口在线检测系统,用于监测进入主体设备的烟气是否达到标准,避免损坏设备,提高设备运行寿命,减少维修和停工时间,降低人力成本。The
主体工作控制系统42可以检测、监视、控制调节并记录主体工作过程中有机气体组成及浓度、温度、压力、流量等参数数据,与有机气体处理系统的各个环节形成反馈,保障系统预处理过程的安全高效进行。电机功率、转速,低氮燃烧器功率可调可控。The main body
排气控制系统43可以检测、监视、控制调节并记录排气过程中有机气体组成及浓度、温度、压力、流量等参数数据,控制工艺试运行及达标排放,与有机气体处理系统的各个环节形成反馈,保障系统预处理过程的安全高效进行。排气控制系统43包括烟气出口在线检测系统,用于监测净化后的气体是否达到排放标准,可以检测有机气体成分及各组分浓度、分子量、沸点等,臭气浓度,温度,湿度等。The
本发明能够通过预处理单元,降低有机气体含尘量、温度、湿度,达到主体工作单元最佳运行区间;本发明主体工作单元的有机气体处理效率可达95%,能够大大降低污染物的排放;本发明采用纯干法工艺手段,净化后的气体排放基本不存在“除湿脱白”需求,大大降低水耗,减少“除湿脱白”固定投资、运行成本、占地面积和重量;本发明设有2处热交换装置,可以满足余热高效回收利用的生产需求,提高系统余热资源利用效率,降低大大降低电耗和运行成本。The present invention can reduce the dust content, temperature and humidity of organic gas through the pretreatment unit, so as to reach the optimal operating range of the main work unit; the organic gas treatment efficiency of the main work unit of the present invention can reach 95%, which can greatly reduce the emission of pollutants The present invention adopts the pure dry process method, and there is basically no demand for "dehumidification and whitening" after purification, which greatly reduces water consumption and reduces the fixed investment, operation cost, floor space and weight of "dehumidification and whitening"; the present invention There are two heat exchange devices, which can meet the production needs of efficient recovery and utilization of waste heat, improve the utilization efficiency of waste heat resources in the system, and greatly reduce power consumption and operating costs.
图2为本申请实施例提供的一种有机气体的处理方法的流程图,如图2所示,该方法包括:FIG. 2 is a flowchart of a method for processing organic gas provided by an embodiment of the application. As shown in FIG. 2 , the method includes:
步骤S11、将低浓度,且含尘的温湿有机气体通入预处理单元进行降温除湿除尘;Step S11, passing the low-concentration and dust-containing warm-humid organic gas into the pre-processing unit for cooling, dehumidification and dust removal;
具体的,首先采用除湿装置对有机气体进行干燥除湿;其次,采用热交换装置对干燥除湿后的有机气体进行降温;最后,采用除尘装置对降温后的有机气体中的颗粒物进行脱除。Specifically, first, a dehumidification device is used to dry and dehumidify the organic gas; secondly, a heat exchange device is used to cool the dried and dehumidified organic gas; finally, a dust removal device is used to remove particulate matter from the cooled organic gas.
步骤S12、将降温除湿除尘后的有机气体通入主体工作单元中进行净化;Step S12, passing the organic gas after cooling, dehumidification and dust removal into the main working unit for purification;
具体的,采用处理区的沸石分子筛对有机气体中的挥发性有机物进行吸附浓缩,一部分经过吸附浓缩后的有机气体通入排气单元进行排放,另一部分经过吸附浓缩后的有机气体进入冷却区作为脱附气体;Specifically, the volatile organic compounds in the organic gas are adsorbed and concentrated by using the zeolite molecular sieve in the treatment zone, a part of the organic gas after adsorption and concentration is passed into the exhaust unit for discharge, and the other part of the organic gas after adsorption and concentration enters the cooling zone as a desorbed gas;
当处理区饱和后,通过脱附区采用洁净的脱附气体将由处理区吸附浓缩得到的挥发性有机物脱附出来,形成由高浓度挥发性有机物组成的脱附气体,并将由高浓度挥发性有机物组成的脱附气体通入热力燃烧系统进行燃烧,当脱附完成后,随电机的转动将完成脱附的脱附区转入冷却区;When the treatment zone is saturated, the volatile organic compounds obtained by the adsorption and concentration of the treatment zone are desorbed with clean desorption gas through the desorption zone to form a desorption gas composed of high-concentration volatile organic compounds. The formed desorption gas is fed into the thermal combustion system for combustion, and when the desorption is completed, the desorption zone where the desorption has been completed is transferred to the cooling zone with the rotation of the motor;
采用冷却区中由处理区通入脱附气体对完成脱附的脱附区进行降温。In the cooling zone, the desorption gas is introduced into the desorption zone from the treatment zone to cool down the desorption zone where the desorption has been completed.
以此完成沸石浓缩转轮的一个工作循环,从而达到对降温除湿除尘后的有机气体进行净化的效果。In this way, a working cycle of the zeolite concentration runner is completed, so as to achieve the effect of purifying the organic gas after cooling, dehumidification and dust removal.
步骤S13、将净化后的有机气体排出。In step S13, the purified organic gas is discharged.
以上对发明的具体实施方式进行了详细说明,但是作为范例,本发明并不限制与以上描述的具体实施方式。对于本领域的技术人员而言,任何对该发明进行的同等修改或替代也都在本发明的范畴之中,因此,在不脱离本发明的精神和原则范围下所作的均等变换和修改、改进等,都应涵盖在本发明的范围内。The specific embodiments of the invention are described above in detail, but as an example, the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification or substitution of the invention is also within the scope of the present invention, therefore, the equivalent transformation, modification and improvement made without departing from the spirit and principle scope of the present invention etc., should be included in the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010518822.4A CN111790244A (en) | 2020-06-09 | 2020-06-09 | A system and method for treating organic gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010518822.4A CN111790244A (en) | 2020-06-09 | 2020-06-09 | A system and method for treating organic gas |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111790244A true CN111790244A (en) | 2020-10-20 |
Family
ID=72804790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010518822.4A Pending CN111790244A (en) | 2020-06-09 | 2020-06-09 | A system and method for treating organic gas |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111790244A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115127332A (en) * | 2022-06-13 | 2022-09-30 | 青岛海尔空调器有限总公司 | System and method for treating exhaust gas of dryer |
| CN120789863A (en) * | 2025-06-30 | 2025-10-17 | 南通卓越纺织涂层有限公司 | Waste gas treatment equipment and process for producing condensed cloth fabric |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101264410A (en) * | 2007-03-16 | 2008-09-17 | 杰智环境科技股份有限公司 | Regeneration device and method for online high-temperature activation of volatile organic waste gas concentration rotating wheel |
| CN103007682A (en) * | 2012-12-03 | 2013-04-03 | 北汽(广州)汽车有限公司 | Waste gas treatment method and system of coating workshop based on concentrated runner and RTO (regenerative thermal oxidizer) |
| CN204865454U (en) * | 2015-08-26 | 2015-12-16 | 山东皓隆环境科技有限公司 | Molecular sieve runner adsorbs concentrated gyration RTO burning heat recovery system |
| CN105903313A (en) * | 2016-05-30 | 2016-08-31 | 江苏三井环保股份有限公司 | Exhaust gas concentrating regenerative thermal oxidization system |
| US20170037816A1 (en) * | 2015-08-03 | 2017-02-09 | Brb/Sherline, Inc. | Vapor destruction apparatus and method |
| WO2017055113A1 (en) * | 2015-09-30 | 2017-04-06 | Koninklijke Philips N.V. | Air humidification and/or purification |
| CN108278902A (en) * | 2018-01-02 | 2018-07-13 | 中国科学院力学研究所 | A kind of grate-cooler of the high heat exchange efficiency containing built-in cooling runner |
| CN108854446A (en) * | 2018-08-08 | 2018-11-23 | 浙江省环境工程有限公司 | The system of zeolite runner treating organic exhaust gas by adsorptive-catalytic combustion |
| CN110917814A (en) * | 2019-11-26 | 2020-03-27 | 广州金鹏环保工程有限公司 | Printing industry and other trades energy saving and emission reduction exhaust treatment system who discharges VOCs waste gas |
-
2020
- 2020-06-09 CN CN202010518822.4A patent/CN111790244A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101264410A (en) * | 2007-03-16 | 2008-09-17 | 杰智环境科技股份有限公司 | Regeneration device and method for online high-temperature activation of volatile organic waste gas concentration rotating wheel |
| CN103007682A (en) * | 2012-12-03 | 2013-04-03 | 北汽(广州)汽车有限公司 | Waste gas treatment method and system of coating workshop based on concentrated runner and RTO (regenerative thermal oxidizer) |
| US20170037816A1 (en) * | 2015-08-03 | 2017-02-09 | Brb/Sherline, Inc. | Vapor destruction apparatus and method |
| CN204865454U (en) * | 2015-08-26 | 2015-12-16 | 山东皓隆环境科技有限公司 | Molecular sieve runner adsorbs concentrated gyration RTO burning heat recovery system |
| WO2017055113A1 (en) * | 2015-09-30 | 2017-04-06 | Koninklijke Philips N.V. | Air humidification and/or purification |
| CN105903313A (en) * | 2016-05-30 | 2016-08-31 | 江苏三井环保股份有限公司 | Exhaust gas concentrating regenerative thermal oxidization system |
| CN108278902A (en) * | 2018-01-02 | 2018-07-13 | 中国科学院力学研究所 | A kind of grate-cooler of the high heat exchange efficiency containing built-in cooling runner |
| CN108854446A (en) * | 2018-08-08 | 2018-11-23 | 浙江省环境工程有限公司 | The system of zeolite runner treating organic exhaust gas by adsorptive-catalytic combustion |
| CN110917814A (en) * | 2019-11-26 | 2020-03-27 | 广州金鹏环保工程有限公司 | Printing industry and other trades energy saving and emission reduction exhaust treatment system who discharges VOCs waste gas |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115127332A (en) * | 2022-06-13 | 2022-09-30 | 青岛海尔空调器有限总公司 | System and method for treating exhaust gas of dryer |
| CN115127332B (en) * | 2022-06-13 | 2023-12-19 | 青岛海尔空调器有限总公司 | Dryer exhaust gas treatment system and method |
| CN120789863A (en) * | 2025-06-30 | 2025-10-17 | 南通卓越纺织涂层有限公司 | Waste gas treatment equipment and process for producing condensed cloth fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107511019B (en) | Volatile organic pollutant's processing apparatus | |
| CN105169886B (en) | Energy-efficient large-wind-volume low-concentration organic exhaust gas recycling and administration device and method | |
| CN205886514U (en) | Paint spraying waste gas treatment device | |
| CN106139821A (en) | A kind of zeolite runner Adsorption Concentration purifier | |
| CN105597490A (en) | Organic waste gas absorption-desorption concentration purification system and its method | |
| CN206587570U (en) | It is suitable for the exhaust treatment system of high humility organic exhaust gas | |
| CN207025012U (en) | Industrial VOC Multi-grade exhaust gas concentration device | |
| CN113719842B (en) | VOCs processing system of high-efficient heat recovery | |
| CN110394020B (en) | A nitrogen centralized desorption system for treating waste activated carbon containing VOCs | |
| CN109701358B (en) | Organic waste gas adsorption and catalytic combustion combined system and process thereof | |
| TW201238653A (en) | Improved on-line regeneration device and method for zeolite rotor concentrator | |
| CN111790244A (en) | A system and method for treating organic gas | |
| CN105289203A (en) | Gas molecular pollutant heat treatment unit | |
| CN113813940A (en) | Saturated activated carbon activation regeneration treatment process and control method | |
| CN110935285A (en) | Regenerative air partial proportioning circulation VOC concentration process | |
| CN210584379U (en) | VOCs processing apparatus | |
| CN205379766U (en) | Organic waste gas adsorbs concentrated thermolysis processing system | |
| CN214552384U (en) | Organic waste gas treatment system suitable for moisture content is high | |
| CN209405955U (en) | Waste incineration boiler flue gas ultra-low emission system | |
| CN208194032U (en) | Waste gas catalytic combustion processing unit | |
| CN207025005U (en) | High efficiency high humility organic waste gas treatment system | |
| CN108452637B (en) | Tandem runner high-efficiency purification system and tandem runner high-efficiency purification method | |
| CN217961873U (en) | Efficient and energy-saving runner combined catalytic combustion treatment device | |
| CN209204972U (en) | A kind of zeolite runner waste gas purification apparatus | |
| CN115318044B (en) | Energy-efficient runner combination catalytic combustion processing apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201020 |
|
| RJ01 | Rejection of invention patent application after publication |
