CN111778630A - Waste silk suction device of carbon fiber warp knitting machine and using method - Google Patents
Waste silk suction device of carbon fiber warp knitting machine and using method Download PDFInfo
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- CN111778630A CN111778630A CN202010760472.2A CN202010760472A CN111778630A CN 111778630 A CN111778630 A CN 111778630A CN 202010760472 A CN202010760472 A CN 202010760472A CN 111778630 A CN111778630 A CN 111778630A
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- waste silk
- carbon fiber
- suction device
- knitting machine
- waste
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/32—Devices for removing lint or fluff
Abstract
The invention relates to the technical field of carbon fiber waste silk recovery, in particular to a waste silk suction device of a carbon fiber warp knitting machine and a using method; the waste silk collecting device comprises a shell main body, a waste silk collecting device and a waste silk collecting device, wherein a receiving cavity is arranged inside the shell main body for storing waste silk; the joints are arranged on the shell main body and are connected with a waste silk output end of the carbon fiber warp knitting machine to receive waste silk; the power mechanism is arranged in the shell main body, provides suction for the joint and sucks waste silk into the receiving cavity; the discharge port is formed in one side of the shell main body, can be opened through the cover cap and is communicated with the receiving cavity to take out the waste silk stored in the receiving cavity; and the sliding plate is obliquely arranged in the shell main body and separates the receiving cavity from the power mechanism. The invention aims to provide a waste silk suction device of a carbon fiber warp knitting machine and a using method thereof aiming at the defects in the prior art, which improve the automation degree of the device, store the sucked waste silk and automatically slide out according to the situation, and have high practicability.
Description
Technical Field
The invention relates to the technical field of carbon fiber waste silk recovery, in particular to a waste silk suction device of a carbon fiber warp knitting machine and a using method of the waste silk suction device.
Background
The carbon fiber warp knitting machine is provided with the waste silk suction device, so that waste silk generated in the production process is recovered, however, the existing waste silk suction device is simple in control method, the working frequency cannot be adjusted, and the safety is difficult to guarantee.
The capacity of the waste silk suction device of the carbon fiber warp knitting machine is small, and the suction force is small; when waste silk is collected, the waste silk absorbing device door needs to be opened manually, the waste silk is placed in the plastic bag and then is placed in the paper box, and the operation is complicated; because the capacity is small, the waste wire collecting operation needs to be repeated at intervals, the labor intensity of workers is increased, and the efficiency is reduced.
In view of the above problems, the present inventors have actively studied and innovated based on the practical experience and professional knowledge of engineering application of such products for many years and in cooperation with the application of theory, and have designed the waste silk suction device and the use method of the carbon fiber warp knitting machine, so as to improve the automation degree of the device, store the sucked waste silk and automatically slide out according to the situation, and have great practicability.
Disclosure of Invention
The invention aims to provide a waste silk suction device of a carbon fiber warp knitting machine and a using method thereof aiming at the defects in the prior art, which improve the automation degree of the device, can store sucked waste silk and automatically slide out according to the situation, and has high practicability.
In order to achieve the purpose, the invention adopts the technical scheme that: waste silk suction device of carbon fiber warp knitting machine and using method
The method comprises the following steps:
the waste silk collecting device comprises a shell main body, a waste silk collecting device and a waste silk collecting device, wherein a receiving cavity is arranged inside the shell main body for storing waste silk;
the joints are arranged on the shell main body and are connected with a waste silk output end of the carbon fiber warp knitting machine to receive waste silk;
the power mechanism is arranged in the shell main body, provides suction for the joint and sucks waste silk into the receiving cavity;
the discharge port is formed in one side of the shell main body, can be opened through the cover cap and is communicated with the receiving cavity to take out the waste silk stored in the receiving cavity; and
and the sliding plate is obliquely arranged in the shell main body and separates the receiving cavity from the power mechanism.
Further, the power mechanism comprises a pipeline structure and an air draft motor; the pipeline structure is connected with the air draft motor and communicated with the receiving cavity to draw air in the receiving cavity, so that waste silk is sucked into the receiving cavity from the connector.
Further, the pipeline structure comprises an air suction pipeline and an air inlet pipeline; one end of the air suction pipeline is communicated with the air suction motor, and the other end of the air suction pipeline is communicated with the receiving cavity; one end of the air inlet pipeline is communicated with the outside, and the other end of the air inlet pipeline is communicated with the air draft motor.
Furthermore, a plurality of through holes are formed in the material sliding plate to accelerate air flow circulation in the receiving cavity.
Further, the joint end is provided with a sealing cover.
Further, the method comprises two using methods of manually dropping waste silk and automatically dropping waste silk.
Further, the use method of the manual waste silk dropping comprises the following steps:
step one, arranging a detector in the receiving cavity, connecting the detector with an indicator light arranged outside the shell main body, and when the cavity is full of waste silk, arranging the indicator light to light up, and manually pausing the carbon fiber warp knitting machine and the waste silk suction device;
step two, manually opening the cap of the discharge port to drop filaments;
step three, after the silk falling is finished, manually closing a cap of the discharge port, and manually detecting the state of the waste silk suction device;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
Further, the use method of the manual waste silk dropping comprises the following steps:
step one, arranging a detector in the receiving cavity, connecting the detector with a PLC (programmable logic controller), outputting a filament falling time instruction by the PLC when the cavity is full of waste filaments, and suspending the carbon fiber warp knitting machine and the waste filament sucking device in a numerical control manner;
step two, the PLC controls the opening of the cap of the discharge hole to perform wire falling;
step three, after the silk falling is finished, the PLC outputs a command of closing the door, controls to close the cap of the discharge hole, and detects the state of the waste silk suction device through the PLC;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
Through the technical scheme of the invention, the following technical effects can be realized:
through set up the smooth flitch in the device inside, can store and according to the automatic roll-off of condition with inspiratory waste silk, improve the device degree of automation, have the practicality very much.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic flow chart of a method for using a waste yarn suction device of a carbon fiber warp knitting machine in an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a waste yarn suction device of the carbon fiber warp knitting machine in the embodiment of the invention;
FIG. 3 is an internal structure view of a waste yarn suction device of the carbon fiber warp knitting machine in the embodiment of the invention;
reference numerals: the air suction device comprises a shell body 1, a connector 2, a pipeline structure 3, an air suction motor 4, a discharge hole 5, a material sliding plate 6, a sealing cover 21, an air suction pipeline 31, an air inlet pipeline 32 and a through hole 61.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
A waste silk suction device of a carbon fiber warp knitting machine and a using method thereof, as shown in figures 1 to 3,
the method comprises the following steps:
the waste silk collecting device comprises a shell main body 1, a waste silk collecting device and a waste silk collecting device, wherein a receiving cavity is arranged inside the shell main body 1 for storing waste silk;
a plurality of joints 2, which are arranged on the shell body 1 and are connected with the waste silk output end of the carbon fiber warp knitting machine to receive waste silk;
the power mechanism is arranged in the shell main body 1, provides suction for the joint 2 and sucks waste silk into the receiving cavity;
the discharge port 5 is formed in one side of the shell main body 1, can be opened through a cover cap and is communicated with the receiving cavity to take out waste silk stored in the receiving cavity; and
and the material sliding plate 6 is obliquely arranged inside the shell main body 1 and separates the receiving cavity from the power mechanism.
Specifically, equal-edge angle steel is welded on the surface of the shell main body 1 to serve as reinforcing ribs, so that the pressure bearing capacity is improved; the shell body 1 has good sealing performance, and is suitable for sealing strips and sealing gaskets are arranged between the two connecting pieces. The negative pressure in the receiving cavity is caused by the suction of the power mechanism, and the waste silk is sucked into the receiving cavity from the joint 2. The number of open joints 2 is selected according to the actual processing situation and the other non-working joints 2 are closed. After sucking waste silk, open discharge gate 5, because of smooth flitch 6 slope sets up in shell main part 1 insidely, waste silk can be from admitting the intracavity automatic sliding to discharge gate 5, improves the practicality.
As a preferred advantage of the above embodiment, as shown in fig. 1 to 3, the power mechanism includes a pipeline structure 3 and an air draft motor 4; the pipeline structure 3 is connected with the air draft motor 4 and communicated with the receiving cavity to draw air in the receiving cavity, so that waste silk is sucked into the receiving cavity from the connector 2.
Specifically, the air draft motor 4 can adopt an imported high-voltage variable frequency motor.
As a preferable example of the above embodiment, as shown in fig. 1 to 3, the pipeline structure 3 includes an air intake duct 31 and an air intake duct 32; one end of the air suction pipeline 31 is communicated with the air suction motor 4, and the other end of the air suction pipeline is communicated with the receiving cavity; one end of the air inlet pipeline 32 is communicated with the outside, and the other end of the air inlet pipeline is communicated with the air exhaust motor 4.
As a preferred example of the above embodiment, as shown in fig. 1 to 3, the material sliding plate 6 is provided with a plurality of through holes 61 to accelerate the air circulation in the receiving cavity.
As shown in fig. 1 to 3, a seal cap 21 is preferably provided at an end of the joint 2.
As shown in FIGS. 1 to 3, the preferred embodiments include two methods of using the manually dropped waste silk and the automatically dropped waste silk.
As a preferable example of the above embodiment, as shown in fig. 1 to 3, the method for using the manually dropped waste silk includes:
step one, arranging a detector in the receiving cavity, connecting the detector with an indicator light arranged outside the shell main body 1, and when the cavity is full of waste silk, arranging the indicator light to light up, and manually pausing the carbon fiber warp knitting machine and the waste silk sucking device;
step two, manually opening the cap of the discharge port 5 to drop filaments;
step three, after the silk falling is finished, manually closing the cap of the discharge port 5, and manually detecting the state of the waste silk suction device;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
As a preferable example of the above embodiment, as shown in fig. 1 to 3, the method for using the manually dropped waste silk includes:
step one, arranging a detector in the receiving cavity, connecting the detector with a PLC (programmable logic controller), outputting a filament falling time instruction by the PLC when the cavity is full of waste filaments, and suspending the carbon fiber warp knitting machine and the waste filament sucking device in a numerical control manner;
step two, the PLC controls the cap of the discharge hole 5 to be opened for filament falling;
step three, after the silk falling is finished, the PLC outputs a command of closing the door, controls to close the cap of the discharge hole 5, and detects the state of the waste silk suction device through the PLC;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A waste silk suction device of a carbon fiber warp knitting machine is characterized by comprising:
the waste silk collecting device comprises a shell main body (1), wherein a receiving cavity is arranged inside the shell main body for storing waste silk;
the joints (2) are arranged on the shell main body (1) and are connected with a waste silk output end of the carbon fiber warp knitting machine to receive waste silk;
the power mechanism is arranged inside the shell main body (1) and provides suction for the joint (2) and sucks waste silk into the receiving cavity;
the discharge port (5) is formed in one side of the shell main body (1), can be opened through a cover cap and is communicated with the receiving cavity to take out waste silk stored in the receiving cavity; and
and the material sliding plate (6) is obliquely arranged in the shell main body (1) and separates the receiving cavity from the power mechanism.
2. The waste yarn suction device of the carbon fiber warp knitting machine as claimed in claim 1, wherein the power mechanism comprises a pipeline structure (3) and an air suction motor (4); the pipeline structure (3) is connected with the air draft motor (4) and communicated with the receiving cavity to extract air in the receiving cavity, so that waste silk is sucked into the receiving cavity from the joint (2).
3. The waste yarn suction device of the carbon fiber warp knitting machine as claimed in claim 2, wherein the piping structure (3) comprises a suction duct (31) and an air intake duct (32); one end of the air suction pipeline (31) is communicated with the air suction motor (4), and the other end of the air suction pipeline is communicated with the receiving cavity; one end of the air inlet pipeline (32) is communicated with the outside, and the other end of the air inlet pipeline is communicated with the air draft motor (4).
4. The waste yarn suction device of the carbon fiber warp knitting machine as claimed in claim 1, wherein a plurality of through holes (61) are formed in the material sliding plate (6) to accelerate air circulation in the receiving cavity.
5. The waste yarn suction device of the carbon fiber warp knitting machine as claimed in claim 1, wherein a sealing cover (21) is provided at an end of the joint (2).
6. The use method of the waste silk suction device of the carbon fiber warp knitting machine as claimed in claim 1 is characterized by comprising two use methods of manual waste silk dropping and automatic waste silk dropping.
7. The use method of the waste silk suction device of the carbon fiber warp knitting machine as claimed in claim 6, wherein the use method of the manual waste silk dropping comprises the following steps:
step one, a detector is arranged in the receiving cavity and connected with an indicator light arranged outside the shell main body (1), when the cavity is full of waste silk, the indicator light is arranged to be on, and the carbon fiber warp knitting machine and the waste silk sucking device are manually paused;
step two, manually opening the cap of the discharge hole (5) to drop filaments;
step three, after the silk falling is finished, manually closing a cover cap of the discharge hole (5), and manually detecting the state of the waste silk suction device;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
8. The use method of the waste silk suction device of the carbon fiber warp knitting machine as claimed in claim 6, wherein the use method of the manual waste silk dropping comprises the following steps:
step one, arranging a detector in the receiving cavity, connecting the detector with a PLC (programmable logic controller), outputting a filament falling time instruction by the PLC when the cavity is full of waste filaments, and suspending the carbon fiber warp knitting machine and the waste filament sucking device in a numerical control manner;
step two, the PLC controls the opening of the cap of the discharge hole (5) to drop filaments;
step three, after the silk falling is finished, the PLC outputs a command of closing the door, controls to close the cap of the discharge hole (5), and detects the state of the waste silk suction device through the PLC;
if the waste silk suction device has no fault, starting the carbon fiber warp knitting machine and the waste silk suction device to suck waste silk; and if the waste silk suction device has a fault, alarming and maintaining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760472.2A CN111778630A (en) | 2020-07-31 | 2020-07-31 | Waste silk suction device of carbon fiber warp knitting machine and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760472.2A CN111778630A (en) | 2020-07-31 | 2020-07-31 | Waste silk suction device of carbon fiber warp knitting machine and using method |
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| Publication Number | Publication Date |
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| CN111778630A true CN111778630A (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010760472.2A Pending CN111778630A (en) | 2020-07-31 | 2020-07-31 | Waste silk suction device of carbon fiber warp knitting machine and using method |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0510509A1 (en) * | 1991-04-19 | 1992-10-28 | Precision Fukuhara Works, Ltd | Remover of dust of flocks, etc. in circular knitting machine |
| CN1079711A (en) * | 1992-04-11 | 1993-12-22 | 巴马格股份公司 | The suction yarn feeding device that is used for the many yarns that pass through continuously |
| CN201372352Y (en) * | 2009-03-05 | 2009-12-30 | 浙江宝娜斯袜业有限公司 | Induced draft device and collection device of waste silk from hosiery machine |
| JP2013032608A (en) * | 2011-06-29 | 2013-02-14 | Toray Ind Inc | Method for processing exhaust gas |
| CN205240920U (en) * | 2015-12-21 | 2016-05-18 | 苏州晶昶光电有限公司 | Waste silk take -up |
| CN206616337U (en) * | 2017-04-05 | 2017-11-07 | 海宁亚润袜业有限公司 | A kind of footwear machine |
| CN207619619U (en) * | 2017-10-26 | 2018-07-17 | 浙江伟盈智能科技股份有限公司 | A kind of waste silk collection device for hosiery machine |
| CN210886465U (en) * | 2019-09-17 | 2020-06-30 | 贵州鼎盛服饰有限公司 | Waste yarn collecting device of seamless underwear machine |
-
2020
- 2020-07-31 CN CN202010760472.2A patent/CN111778630A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0510509A1 (en) * | 1991-04-19 | 1992-10-28 | Precision Fukuhara Works, Ltd | Remover of dust of flocks, etc. in circular knitting machine |
| CN1079711A (en) * | 1992-04-11 | 1993-12-22 | 巴马格股份公司 | The suction yarn feeding device that is used for the many yarns that pass through continuously |
| CN201372352Y (en) * | 2009-03-05 | 2009-12-30 | 浙江宝娜斯袜业有限公司 | Induced draft device and collection device of waste silk from hosiery machine |
| JP2013032608A (en) * | 2011-06-29 | 2013-02-14 | Toray Ind Inc | Method for processing exhaust gas |
| CN205240920U (en) * | 2015-12-21 | 2016-05-18 | 苏州晶昶光电有限公司 | Waste silk take -up |
| CN206616337U (en) * | 2017-04-05 | 2017-11-07 | 海宁亚润袜业有限公司 | A kind of footwear machine |
| CN207619619U (en) * | 2017-10-26 | 2018-07-17 | 浙江伟盈智能科技股份有限公司 | A kind of waste silk collection device for hosiery machine |
| CN210886465U (en) * | 2019-09-17 | 2020-06-30 | 贵州鼎盛服饰有限公司 | Waste yarn collecting device of seamless underwear machine |
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Application publication date: 20201016 |
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