CN111774364A - Egg trolley cleaning equipment and cleaning method - Google Patents

Egg trolley cleaning equipment and cleaning method Download PDF

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Publication number
CN111774364A
CN111774364A CN202010743528.3A CN202010743528A CN111774364A CN 111774364 A CN111774364 A CN 111774364A CN 202010743528 A CN202010743528 A CN 202010743528A CN 111774364 A CN111774364 A CN 111774364A
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China
Prior art keywords
cleaning
working chamber
egg
liquid
water
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Pending
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CN202010743528.3A
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Chinese (zh)
Inventor
叶海龙
仇宏才
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Nanjing Xin Yangtze River Pharmaceutical Equipment Co ltd
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Nanjing Xin Yangtze River Pharmaceutical Equipment Co ltd
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Priority to CN202010743528.3A priority Critical patent/CN111774364A/en
Publication of CN111774364A publication Critical patent/CN111774364A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04Heat
    • A61L2/06Hot gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • F26B21/002Drying-air generating units, e.g. movable, independent of drying enclosure heating the drying air indirectly, i.e. using a heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/02Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • F26B3/04Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour circulating over or surrounding the materials or objects to be dried
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10Apparatus features
    • A61L2202/17Combination with washing or cleaning means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20Targets to be treated
    • A61L2202/24Medical instruments, e.g. endoscopes, catheters, sharps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/007Heating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0217Use of a detergent in high pressure cleaners; arrangements for supplying the same

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Microbiology (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an egg trolley cleaning device and a cleaning method, and belongs to the field of medical instrument cleaning devices. The invention discloses egg trolley cleaning equipment which comprises a plurality of working chambers for placing egg trolleys, wherein each working chamber is provided with a first door leading to a negative pressure area and a second door leading to a buffer area; a cold liquid filling system, a hot liquid filling system, a circulating cleaning system and a hot air drying system are arranged depending on the working chamber. According to the egg vehicle pre-washing device, after the cold liquid filling system is used for adding the washing water liquid into the working chamber, the egg vehicle is pre-washed by the circulating washing system, so that pollutants attached to the egg vehicle are washed, and the pollutants are prevented from being solidified and cannot be washed in the hot water washing stage; the hot liquid filling system and the circulating cleaning system are utilized to preliminarily inactivate influenza viruses on the egg trolley, and then the hot air drying system is utilized to complete the environment in a working chamber, particularly the disinfection of the egg trolley, so that the inactivation effect of the influenza viruses is improved, and meanwhile, the cleaning and disinfection efficiency of the egg trolley is greatly improved.

Description

Egg trolley cleaning equipment and cleaning method
Technical Field
The invention relates to the technical field of medical instrument cleaning equipment, in particular to an egg trolley cleaning device and a cleaning method.
Background
The production of influenza virus from eggs is a mature means in the field of influenza virus immunization research and is widely reported in the prior art literature. For example, chinese patent application No. 2008801089689 discloses a method of infecting eggs of immunized hens with influenza virus and obtaining influenza virus suitable for use as an influenza vaccine. For another example, chinese patent application No. 2004800110059 discloses a method for preparing an influenza virus composition using eggs.
When influenza virus passage is carried out by utilizing eggs, the eggs are placed on a specific egg trolley and are incubated in a negative pressure area; after passage, influenza virus is obtained from the broken eggshells, the rest egg components are processed in a centralized way, and the egg vehicle for placing the eggs leaves the negative pressure area after being cleaned, disinfected and inactivated.
However, pollutants such as egg embryo liquid and egg embryo groups with influenza viruses are often attached to the egg trolley, so that the complexity of the cleaning and disinfecting processes is increased, the cleaning time of the egg trolley is further prolonged, and the production efficiency is reduced.
Disclosure of Invention
The invention provides egg vehicle cleaning equipment for overcoming the defect that an egg vehicle is not easy to clean and disinfect due to the fact that pollutants with influenza viruses are attached to the egg vehicle in the prior art, and aims to utilize a cold liquid filling system and a circulating cleaning system to pre-clean the pollutants on the egg vehicle and then utilize a hot liquid filling system, a circulating cleaning system and a hot air drying system to disinfect the egg vehicle, so that the cleaning and disinfecting efficiency of the egg vehicle is improved, and the risk of residual viruses on the egg vehicle is reduced.
In order to achieve the above objects, according to a specific aspect of the present invention, an egg vehicle cleaning apparatus includes a plurality of working chambers,
the working chamber is used for placing an egg trolley; the work room is provided with a first door leading to the negative pressure area and a second door leading to the buffer area, the negative pressure area is a virus exposure area, the egg trolley enters the cleaning equipment from the negative pressure area from the first door, and can only leave the cleaning equipment from the second door and enter the buffer area after being cleaned and sterilized; the egg trolley can leave the influenza virus production place after deep cleaning and inactivation in the buffer zone;
in order to complete the cleaning and disinfection of the egg trolley, a cold liquid filling system, a hot liquid filling system, a circulating cleaning system and a hot air drying system which realize the cleaning and/or disinfection function are arranged in the working chamber.
The cold liquid filling system and the hot liquid filling system are both used for filling cleaning water liquid into the working chamber, and the difference is that the hot liquid filling system can heat the cleaning water liquid at the water inlet to a preset temperature and then inject the cleaning water liquid into the working chamber. The cleaning water liquid filled by the cold liquid filling system is used for cleaning pollutants with influenza viruses, such as egg embryo liquid and egg embryo groups, attached to the egg trolley; the cleaning water liquid with the preset temperature, which is filled by the hot liquid filling system, can finish primary inactivation on the residual influenza viruses on the egg vehicle and in the working chamber environment.
In order to reduce the sewage generated by cleaning, the invention does not directly spray the added cleaning water liquid on the egg vehicle for cleaning, but utilizes the circulating cleaning system to repeatedly and circularly spray the cleaning water liquid on the egg vehicle. Especially when spraying cleaning water liquid with preset temperature filled by a hot liquid filling system, the circulating spraying is easier to ensure that the temperature distribution of each area in the working chamber is uniform and stable, thereby achieving the effect of preliminary inactivation. After the cleaning is finished, hot air at a preset temperature can be blown into the working chamber by the hot air drying system, so that the egg trolley is dried and influenza viruses are inactivated thoroughly.
Therefore, the egg vehicle cleaning equipment disclosed by the invention can be used for cleaning pollutants on the egg vehicle and inactivating influenza viruses.
In the following, the following description is given,
as a further scheme, the hydrothermal filling system comprises a liquid storage tank, a first heat exchanger and a second heat exchanger.
The water inlet of the cleaning water liquid is communicated with the first heat exchanger through a pipeline, the first heat exchanger is communicated with the liquid storage tank through a pipeline, and the cleaning water liquid entering the cleaning equipment from the water inlet is heated by the first heat exchanger and then enters the liquid storage tank for storage; the second heat exchanger is arranged in the liquid storage tank and is used for maintaining the temperature of the cleaning water liquid in the liquid storage tank within a preset range.
Water is a poor conductor of heat, and when cold water is poured into hot water, delamination is likely to occur due to low heat transfer efficiency. However, when the preheated cleaning water liquid enters the liquid storage tank, the temperature of the preheated cleaning water liquid is not greatly different from the temperature of the cleaning water liquid maintained in the preset temperature range in the liquid storage tank, so that the phenomenon of layering of cold and hot liquid in the liquid storage tank is not easy to generate, the temperature distribution of the cleaning water liquid in the liquid storage tank is more uniform, and the effect of initially inactivating influenza viruses can be prevented from being influenced when the cleaning water liquid with lower temperature enters a working chamber.
In the following, the following description is given,
as a further scheme, the circulating cleaning system comprises a first cleaning cantilever, the first cleaning cantilever is arranged above the inner part of the working chamber, water is supplied to the first cleaning cantilever through a first pump, a water intake of the first pump is located below the inner part of the working chamber, after filling of cleaning water liquid is completed, the first pump can pump the cleaning water liquid to the first cleaning cantilever, the cleaning water liquid is sprayed out from the first cleaning cantilever, and the egg trolley in the working chamber is washed from top to bottom. Alternatively, the first and second electrodes may be,
the circulating cleaning system comprises a second cleaning hanging arm, the second cleaning hanging arm is arranged on the inner side wall of the working chamber, the second cleaning cantilever is supplied with water by a second pump, a water intake of the second pump is also positioned below the inner part of the working chamber, the second pump pumps cleaning water liquid to the second cleaning cantilever and spills out from the first cleaning cantilever, and the egg trolley is rinsed from the side face of the egg trolley.
Of course, the first cleaning cantilever and the second cleaning drop arm can be provided simultaneously to enhance the cleaning effect.
In the following, the following description is given,
as an improvement to the first cleaning cantilever, the first cleaning cantilever is a rotating cantilever.
The first cleaning cantilever comprises a rotating head and a plurality of rotating arms, the rotating arms are arranged on the rotating head, and the rotating arms can rotate around the rotating head; the rotating arm is provided with a plurality of water outlets, and when the rotating arm rotates, the cleaning water liquid is sprayed from the water outlets to form a water curtain or a water curtain.
In the following, the following description is given,
as a further scheme, the hot air drying system comprises a negative pressure fan, a first air supplement fan and a third heat exchanger.
An air inlet of the negative pressure fan is communicated with the working chamber, an air outlet of the negative pressure fan is communicated with a third heat exchanger, the third heat exchanger is communicated with the working chamber, and the first air supplement fan is arranged on a pipeline communicated with the working chamber through the third heat exchanger, so that the third heat exchanger is communicated between the negative pressure fan and the first air supplement fan.
When the hot air drying system is used for drying the working chamber, the negative pressure fan pumps out the humid air in the working chamber into the third heat exchanger for heat exchange, a negative pressure environment is formed in the working chamber, a small amount of fresh air is supplemented into the working chamber through the first air supplementing fan at the moment, and then the humid air after heat exchange also enters the working chamber for heating the working chamber.
When the temperature in the working chamber reaches the preset range, the humid air pumped out from the working chamber does not enter the working chamber any more but is discharged, and at the moment, the fresh air is continuously supplemented, and the temperature in the working chamber begins to drop. After a period of dehumidification, the air extracted from the working chamber is led to the third heat exchanger again for heat exchange and enters the working chamber. So utilize hot air drying system to carry out circulation intensification and clearance hydrofuge, can accomplish fast and carry out thorough deactivation to the virus in the studio, especially on the egg car.
In the following, the following description is given,
as an optimized scheme for the connection position of the moisture exhaust port, the air outlet of the negative pressure fan is communicated with the moisture exhaust port through the first branch pipeline, so that the rapid moisture exhaust in a working room environment is facilitated.
In the following, the following description is given,
as a further scheme, the hot air drying system further comprises a second air supplement fan directly communicated with the working chamber, so that after hot air drying of the egg trolley is completed, high-temperature air in the working chamber is pumped out by using the negative pressure fan, a negative pressure environment is formed in the working chamber, meanwhile, fresh air is continuously blown into the working chamber from the second air supplement fan, and cooling of the egg trolley in the working chamber is completed.
In the following, the following description is given,
as a further scheme, the cleaning equipment of the invention further comprises a steam heating system, wherein the steam heating system is used for providing a heat source to heat the cleaning water liquid in the hot liquid filling system and/or the hot air in the hot air drying system.
In the following, the following description is given,
as a further scheme, the first door and the working chamber and the second door and the working chamber are sealed through inflatable sealing strips. After the first door and the second door are closed and locked, the inflatable sealing strips arranged between the first door and the working chamber and between the second door and the working chamber are inflated to enable the inflatable sealing strips to expand and block gaps between the first door and the working chamber shell and between the second door and the working chamber shell, a sealed environment is formed in the working chamber, and polluted water liquid and air in the working chamber are prevented from leaking out of the gaps, particularly in order to prevent the polluted water liquid and air from leaking out of the buffer area.
At this point in time,
the invention also provides a method for cleaning the egg trolley by using the egg trolley cleaning equipment of any scheme, which comprises the following steps,
and (3) a cold water washing stage: filling the cleaning water liquid at 20-30 ℃ into a working chamber, and then circularly spraying the cleaning water liquid in the working chamber onto the egg trolley to clean pollutants attached to the egg trolley, and discharging sewage after cleaning;
and (3) hot water washing stage: heating the cleaning water solution and maintaining the temperature within the range of 75-85 ℃, then injecting the cleaning water solution into a working chamber, circularly spraying the cleaning water solution in the working chamber onto the egg trolley, circularly cleaning for more than 300s to clean partial pollutants remained on the egg trolley, primarily inactivating influenza viruses on the egg trolley, and finally discharging sewage;
and (3) rinsing: filling the cleaning water liquid at 20-30 ℃ into a working chamber, and circularly spraying the cleaning water liquid in the working chamber onto an egg vehicle to discharge sewage after cleaning;
and (3) hot air drying stage: circulating hot air in the working chamber for 10-15 min to completely inactivate residual influenza viruses in the working chamber;
and (3) a cooling stage: and circulating fresh air in the working chamber until the temperature in the working chamber is reduced to room temperature.
In the following, the following description is given,
in the further scheme, in the hot air drying stage, after the temperature in the working chamber reaches 80 ℃, the moisture is discharged for 3-5 min.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
(1) the cleaning equipment utilizes the cold liquid filling system to fill cleaning water liquid into the working chamber, and then utilizes the circulating cleaning system to finish the pre-cleaning of the egg vehicle so as to clean the pollutants attached to the egg vehicle and prevent the pollutants from being solidified and being incapable of being cleaned in the hot water cleaning stage; the hot liquid filling system and the circulating cleaning system are utilized to preliminarily inactivate influenza viruses on the egg trolley, and then the hot air drying system is utilized to complete the environment in a working chamber, particularly the disinfection of the egg trolley, so that the inactivation effect of the influenza viruses is improved, and meanwhile, the cleaning and disinfection efficiency of the egg trolley is greatly improved.
(2) According to the cleaning equipment, the cleaning water liquid filled in the working chamber is circularly sprayed on the egg vehicle by using the circulating cleaning system, so that the cleaning efficiency is improved, and the amount of generated sewage is greatly reduced.
(3) According to the cleaning method, in the hot air drying stage, the hot air drying system is used for circularly heating and intermittently dehumidifying, so that the inactivation of viruses in a working chamber can be rapidly completed, and particularly the viruses on an egg vehicle are thoroughly inactivated; at the same time, the inside of the working chamber can be efficiently dried to remove the residual moisture.
Drawings
FIG. 1 is a schematic view of the cleaning apparatus of the present invention;
FIG. 2 is a schematic diagram of the position relationship between a first door and a second door according to the present invention;
FIG. 3 is a view showing the structure of the piping connection of the cleaning apparatus of the present invention;
FIG. 4 is a schematic diagram of the cleaning method of the present invention.
The reference numerals in the schematic drawings illustrate: 100. a working chamber; 101. a first door; 102. a second door; 103. a slope; 111. a first cleaning cantilever; 112. a second cleaning cantilever; 120. a water storage tank; 131. a first inflatable sealing strip; 132. a second inflatable sealing strip; 200. a liquid storage tank; 210. a second heat exchanger; 220. a respirator; 231. a first pump; 232. a second pump; 240. a first heat exchanger; 310. a first air supplement machine; 320. a negative pressure fan; 330. a second air supplement fan; 340. a third heat exchanger; 350. a vapor filter; 360. a steam trap;
a1 and a water inlet; a2, a first water outlet; a3, a second water outlet; b1, a steam inlet; b2, a steam outlet; C. a moisture removal port; D. an inflation inlet; f1, a reservoir lower bottom valve; f2, a lower bottom valve of the liquid storage tank; f3, a first drain valve; f4, hot air inlet valve; f5, a liquid storage tank inlet valve; f6, a steam direct-discharge valve; f7, a cold liquid filling valve; f8, third heat exchanger steam valve; f9, a first heat exchanger steam valve; f10, a moisture discharge valve; f11, a second drain valve; f12, a second heat exchanger steam valve; f13, a fresh air valve; f14, hot liquid filling valve; t1, hot air thermometer; t2, liquid tank cleaning liquid thermometer; t3, steam hydrophobic thermometer; y1, cleaning water liquid pressure gauge; y2, studio level gauge; y3, a liquid storage tank liquid level meter; XF1, a first inflation valve; XF2, a second inflation valve.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
The structure, proportion, size and the like shown in the drawings are only used for matching with the content disclosed in the specification, so that the person skilled in the art can understand and read the description, and the description is not used for limiting the limit condition of the implementation of the invention, so the method has no technical essence, and any structural modification, proportion relation change or size adjustment still falls within the scope of the technical content disclosed by the invention without affecting the effect and the achievable purpose of the invention. In addition, the terms "upper", "lower", "left", "right" and "middle" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the relative positions may be changed or adjusted without substantial technical changes.
Influenza virus is weak and can be inactivated at 56 deg.C for 30 min. However, most of the pollutants attached to the egg vehicle after production are egg embryo liquid and egg embryo groups, so that the pollutants are very easy to solidify at the inactivation temperature of the influenza virus, the difficulty in cleaning the egg vehicle is increased, the time required by the process of inactivating the egg vehicle is far more than 30min, and the efficiency is low.
In order to solve the problem, in the egg vehicle cleaning method of the embodiment, the egg vehicle is pre-cleaned by using the cleaning water solution, then the egg vehicle is cleaned by using the cleaning water solution heated to the preset temperature and the influenza virus is preliminarily inactivated, and then the egg vehicle is dried and the influenza virus is completely inactivated by blowing hot air.
Wherein the cleaning water solution can be purified water; the temperature of the cleaning water liquid is approximately room temperature, and the temperature range is 20-30 ℃ so as to prevent the pollutants from being heated and solidified; the hot air can be air, but needs to be air which is not polluted by influenza virus; the preset temperature range is 75-85 ℃ so as to ensure higher inactivation effect and efficiency.
In order to implement the above cleaning method, the present embodiment provides a corresponding egg vehicle cleaning apparatus.
In the following, the following description is given,
as a specific example, fig. 1 shows a structure of an egg trolley cleaning apparatus, which includes a plurality of working chambers 100, and a cold liquid filling system, a hot liquid filling system, a circulation cleaning system, and a hot air drying system, which are disposed in the working chambers 100. Wherein, cold liquid filling system can be with washing water liquid filling to the studio, and hydrothermal liquid filling system can heat washing water liquid to preset temperature and pour into to the studio, and circulation cleaning system can spray the washing water liquid circulation in the studio to the egg car on, and hot air drying system can be to the hot-blast of the indoor temperature of drum into of studio.
Of course, when the hot air drying system stops heating the hot air, the hot air drying system can also blow air at the room temperature into the working chamber, that is, the hot air drying system can also blow fresh air into the working chamber, so that the egg vehicle and the environment in the working chamber are cooled.
The working chambers 100 can be arranged side by side and communicated with each other, and cleaning water, hot air and fresh air can be circulated among the working chambers. At least one egg roll, for example, two, four or more egg rolls, may be placed in the working chamber 100.
The egg trolley cleaning device is provided with two doors leading to different areas, namely a first door leading to a negative pressure area and a second door leading to a buffer area. The first door and the second door can be opened only by one door, namely when the first door is opened for loading the egg trolley, the second door is closed; when the second door is opened to unload the egg trolley, the first door is closed, so that viruses are prevented from entering the buffer area from the negative pressure area.
Fig. 2 shows the position relationship of the first door and the second door of each system of the egg trolley cleaning equipment. Specifically, the first door 101 may be located at a lower side in fig. 2, and the second door 102 may be located at an upper side, where the lower side of the egg vehicle cleaning apparatus is a negative pressure region and the upper side is a buffer region. A ramp 103 may be further provided at a position corresponding to the first door 101 and the second door 102 so that the egg vehicle enters the washing apparatus from the first door 101/the second door 102.
The first door 101 and the studio 100, and the second door 102 and the studio 100, may be sealed by inflatable seals, which are supplied by an inflation system. For example, when the first door 101 is closed, the inflatable seal between the first door 101 and the working chamber 100 is inflated, causing the inflatable seal to expand, filling the gap between the first door 101 and the working chamber 100.
The cold liquid filling system can be a cold liquid filling pipeline which directly introduces cleaning water liquid into the working chamber 100 from a water inlet A2, and a cold liquid filling valve F7 is arranged on the cold liquid filling pipeline. A reservoir 120 is formed at the bottom of the working chamber 100, and the cleaning water introduced into the working chamber 100 is accumulated in the reservoir 120.
The hot liquid filling system includes a liquid storage tank 200, a first heat exchanger 240 and a second heat exchanger 210, wherein the liquid storage tank 200 is used for storing cleaning liquid. The liquid storage tank 200 is communicated with the water inlet A2 through a liquid storage pipeline, the first heat exchanger 240 is arranged between the water inlet A2 and the liquid storage tank 200, and the first heat exchanger 240 is used for heating cleaning water liquid. The second heat exchanger 210 is disposed in the liquid storage tank 200 for maintaining the temperature of the cleaning water in the liquid storage tank 200 within a predetermined temperature range.
The first heat exchanger 240 may be a plate heat exchanger, the second heat exchanger 210 may be a coil heat exchanger, and the first heat exchanger 240 and the second heat exchanger 210 may also be heat exchangers of other structures, which is not limited in particular. The heating medium in the first heat exchanger 240 and the second heat exchanger 210 may be steam or hot water. The second heat exchanger 210 may also be replaced by an electrical resistance heater.
The reservoir 200 may also be provided with a breather 220 for filtering air while preventing excessive pressure within the reservoir 200. The breather 220 may be a canister breather commonly used in the art, and its specific structure is not limited.
The circulation cleaning system may include a first cleaning boom 111, and a first pump 231 for supplying water to the first cleaning boom 111, the first cleaning boom 111 being located at an upper portion of the working chamber 100, i.e., above the egg wagon. The water intake of the first pump 231 may be located in the working chamber 100, and particularly may be located at the lower portion of the working chamber 100, when the cleaning water is accumulated in the working chamber 100, the first pump 231 may pump the cleaning water to the first cleaning cantilever 111, and the first cleaning cantilever 111 sprays the cleaning water onto the egg carrier and accumulates in the working chamber 100 again. Thus, the circulation cleaning of the present embodiment is realized.
First washing cantilever 111 can include the rotating head to and set up a plurality of swinging boom on the rotating head, seted up a plurality of apopore on the swinging boom, the swinging boom can rotate around the rotating head. When the rotating arm rotates, the cleaning water liquid is sprayed out to form a spiral water curtain or water curtain.
The circulation washing system may further include a second washing boom 112, and a second pump 232 for supplying water to the second washing boom 112, the second washing boom 112 being located on a sidewall of the working chamber 100, i.e., at a side of the egg wagon. The intake of the second pump 232 may be located within the working chamber 100, and in particular may be located in a lower portion of the working chamber 100. The structure of the second cleaning cantilever 112 may be the same as that of the first cleaning cantilever 111.
Of course, the first and second cleaning cantilevers 111 and 112 may be provided at the same time, and the number of the first and second cleaning cantilevers 111 and 112 provided is not limited.
The hot air drying system may include a negative pressure fan 320, a first supplementary fan 310, and a third heat exchanger 340. An air inlet of the negative pressure fan 320 is communicated with the working chamber 100, and the negative pressure fan 320 can pump out air in the working chamber 100; after the air in the working chamber 100 is pumped out, the inside of the working chamber 100 is in a negative pressure environment, and the first air supplement fan 310 can supplement fresh air into the working chamber 100; the third heat exchanger 340 is located between the first air replenishing fan 310 and the negative pressure fan 320, and the air drawn by the negative pressure fan 320 is heated to a range of a preset temperature in the third heat exchanger 340 and then blown into the working chamber 100. Thus, the circulation of the hot air in the working chamber of the present embodiment is realized.
The air outlet of the negative pressure fan 320 may be communicated with the moisture exhaust port C through a first branch pipeline. After the hot air is circulated for a period of time, the humidity of the hot air is higher, the drying effect is weakened, the high-humidity hot air can be discharged from the moisture discharging port C, and fresh air is supplemented into the working chamber 100 from the first air supplementing machine 310.
After the hot air drying is completed, in order to rapidly reduce the temperature of the environment in the working chamber 100 and cool the egg vehicle to a range of approximately room temperature, the moisture discharge port C may be opened with the third heat exchanger 340 closed, so that the circulation of fresh air is performed to complete the cooling of the egg vehicle. In addition, a second air supply fan 330 can be arranged, and the second air supply fan 330 can supply fresh air to the working chamber 100 in the cooling process and also can supply fresh air to the working chamber in the dehumidification process.
In addition, a steam heating system may also be provided to provide a heat source. The steam heating system may include a steam pipe communicated with the first heat exchanger 240, the second heat exchanger 210 and the third heat exchanger 340 so that steam may enter the first heat exchanger 240, the second heat exchanger 210 and the third heat exchanger 340, thereby completing heating of the cleaning water liquid and the hot wind.
In the following, the following description is given,
fig. 3 shows a pipe connection structure of a cleaning apparatus, which includes a flow path of a cleaning water liquid, a flow path of hot air/fresh air, and a flow path of steam for providing a heat source.
The circulation path of the cleaning water liquid comprises a cold liquid filling pipeline, a hot liquid filling pipeline and a cleaning water liquid circulation pipeline. A main valve for cleaning water liquid is arranged at the water inlet A1. The cold liquid filling pipeline comprises a cold liquid filling pipeline and a cold liquid filling valve F7 arranged on the cold liquid filling pipeline, and when the cleaning water liquid main valve and the cold liquid filling valve F7 are both in an open state, cleaning water liquid can directly enter the working chamber 100 from the water inlet A1.
The hydrothermal filling pipeline comprises a storage tank liquid inlet pipeline and a hydrothermal filling pipeline, the storage tank liquid inlet pipeline is communicated between the water inlet A1 and the storage tank 200, the first heat exchanger 240 is arranged on the storage tank liquid inlet pipe, and a storage tank inlet valve F5 is arranged on the storage tank liquid inlet pipe between the water inlet A1 and the first heat exchanger 240. When the inlet A1 and the reservoir inlet valve F5 are both open, cleaning fluid may enter the reservoir 200. The hot liquid filling pipe is provided with a hot liquid filling valve F14, and when the hot liquid filling valve F14 is in an open state, the cleaning liquid in the liquid storage tank 200 can enter the working chamber 100.
The cleaning water liquid circulation pipeline comprises a first circulation pipeline and a second circulation pipeline, the first circulation pipeline is used for ensuring the spraying of the first cleaning cantilever 111, and the second circulation pipeline is used for ensuring the spraying of the second cleaning cantilever 112.
The first circulation pipeline comprises a first liquid taking pipeline for communicating the working chamber 100 with the first pump 231 and a first pumping pipeline for communicating the first pump 231 with the first cleaning cantilever 111, and a water storage tank lower bottom valve F1 is arranged on the first liquid taking pipeline. When the reservoir lower bottom valve F1 is open, the first pump 231 can pump the cleaning solution to the first cleaning arm 111. The first liquid taking pipeline can also be communicated with the first water outlet A2 through a first emptying pipeline, a first drainage valve F3 is arranged on the first emptying pipeline, and the first drainage valve F3 is used for controlling the on-off of the first emptying pipeline.
The second circulation line comprises a second tapping line communicating the working chamber 100 with the second pump 232, and a second pumping line communicating the second pump 232 with the second cleaning boom 112. When the second pump 232 is turned on, the cleaning water in the reservoir 120 is pumped to the second cleaning arm 112. The second liquid taking pipeline can also be communicated with a second water outlet A3 through a second emptying pipeline, and a second drain valve F11 is arranged on the second emptying pipeline.
The circulation path of the hot air/fresh air comprises a hot air drying pipeline and a fresh air supplementing pipeline. The hot air drying pipeline comprises a hot air inlet pipeline for communicating the working chamber 100 with the first air supply fan 310, a hot air conveying pipeline for communicating the first air supply fan 310 with the third heat exchanger 340, a fan outlet pipeline for communicating an air outlet of the negative pressure fan 320 with the third heat exchanger 340, and a fan inlet pipeline for communicating an air inlet of the negative pressure fan 320 with the working chamber 100, wherein a hot air inlet valve F4 is arranged on the hot air inlet pipeline. When the hot air inlet valve F4 is opened, the negative pressure fan 320 can circulate hot air in the work 100.
The fan inlet pipeline can be communicated with the moisture exhaust port C through a moisture exhaust pipeline, and a moisture exhaust valve F10 is arranged on the moisture exhaust pipeline. When the moisture exhaust valve F10 is in the open state, the high-humidity air in the working chamber 100 can be exhausted from the moisture exhaust port C.
The fresh air supplement pipeline comprises a first fresh air supplement pipeline and a second fresh air supplement pipeline. The first fresh air supply pipeline is a hot air inlet pipeline, and the first fresh air supply fan 310 supplies fresh air into the working chamber 100 through the hot air inlet pipeline. The hot air inlet pipeline provides a hot air circulating channel and a fresh air providing channel in a competitive mode in function.
The second fresh air supplement pipeline comprises a fresh air supplement pipeline which is communicated with the second air supplement fan 330 and the working chamber 100, a fresh air valve F13 is arranged on the fresh air supplement pipeline, and the fresh air valve F13 is used for controlling the opening and closing of the fresh air supplement pipeline.
The steam circulation path comprises a hot air heating pipeline and a cleaning water heating pipeline. The hot air heating pipeline comprises a third steam pipeline which communicates the steam inlet B1 with the third heat exchanger 340, and a third heat exchanger steam valve F8 is arranged on the third steam pipeline. The wash water heating circuit includes a first vapor conduit communicating the vapor inlet B1 with the first heat exchanger 240 and a second vapor conduit communicating the vapor inlet B1 with the second heat exchanger 210. The second steam pipeline is provided with a steam filter 350 and a second heat exchanger steam valve F12, the steam filter 350 is used for filtering steam and preventing sundries from accumulating in the first steam pipeline; the first steam pipeline is provided with a first heat exchanger steam valve F9.
The first heat exchanger 240, the second heat exchanger 210 and the third heat exchanger 340 are all communicated with a steam outlet B2 through steam outlet pipelines, the steam outlet pipelines are provided with steam traps 360, and the steam traps 360 are used for discharging condensed water entrained in steam and condensed water of steam circulation paths. The steam outlet pipeline is provided with a direct steam vent valve F6 in parallel with the steam trap 360, and when the direct steam vent valve F6 is opened, steam directly flows to the steam outlet B2 from the branch of the direct steam vent valve F6.
Further, to achieve the inflatable bead type seals between the first door 101 and the working chamber 100, and between the second door 102 and the working chamber 100, the first inflatable bead 131 at the first door 101 may be communicated with the inflation inlet D through a first inflation duct, and the second inflatable bead 132 at the second door 102 may be communicated with the inflation inlet D through a second inflation duct. The first inflation pipe is provided with a first inflation valve XF1, and the second inflation pipe is provided with a second inflation valve XF 2.
It should be understood that the valves F1-14, as well as XF 1-2, are used to control the opening/closing of the pipes. It is of course understood that opening/closing of the control duct includes the degree of opening of the control duct between fully open and closed. The valves F1-14 and XF 1-2 can be solenoid valves, specifically hydraulic solenoid valves, pneumatic solenoid valves, or other types of solenoid valves, without limitation, so that the release mode is not repeated.
Of course, in order to assist the control of the circulation path of the cleaning water liquid, the circulation path of the hot air/fresh air and the steam circulation path for providing the heat source, a plurality of thermometers, liquid level meters and flow meters are also arranged in the cleaning equipment.
For example, a hot air thermometer T1 may be provided on the hot air inlet duct to detect the temperature of the hot air in the hot air inlet duct; a tank cleaning water thermometer T2 may be provided in the tank 200 for detecting the temperature of the tank 200; a steam trap thermometer T3 may be provided on the steam outlet conduit to detect the temperature of the steam within the steam outlet conduit. The flow rate of the steam at the steam inlet B1 and/or the flow rate of the steam in the first heat exchanger 240, the second heat exchanger 210 and the third heat exchanger 340 are controlled by the temperature of the hot wind, the temperature of the cleaning water liquid and the temperature information collected by the steam trap thermometer T3.
A working chamber liquid level meter Y2 can be arranged on the side wall of the working chamber 200 for detecting the liquid level of the cleaning liquid in the working chamber 200; a reservoir level gauge Y3 may also be provided on the reservoir 200 for detecting the level of the cleaning liquid in the reservoir 200. And controlling the filling amount of the cleaning liquid through the collected liquid level information.
A pressure gauge Y1 for detecting the pressure of the cleaning liquid in the first liquid-extracting pipe can be installed on the first liquid-extracting pipe. Controlling reservoir lower bottom valve F1 by pressure of collected cleaning water liquid
In the following, the following description is given,
as another embodiment of hot liquid filling, when the tank 200 is at a relatively low position, the tank 200 may be communicated with the water inlet of the first pump 231 through a hot liquid filling sub-pipe, so that the hot liquid in the tank 200 may be directly pumped to the first cleaning cantilever 111 by the first pump 231 for spraying. A lower bottom valve F2 of the liquid storage tank can be arranged on the hot liquid filling auxiliary pipeline, and the lower bottom valve F2 of the liquid storage tank is used for controlling the opening/closing of the hot liquid filling auxiliary pipeline.
In the following, the following description is given,
fig. 4 shows a method for cleaning the egg trolley and inactivating influenza viruses by using the cleaning device, which specifically comprises the following stages:
s1, cold water washing stage:
step 1.1, opening a first door, loading an egg trolley into a working chamber, then closing the first door, and filling a gap between the first door and the working chamber by using a first inflatable sealing strip so as to seal the working chamber;
step 1.2, starting to fill the cleaning water liquid with the temperature of 20-30 ℃ into the working chamber, accumulating the cleaning water liquid in the working chamber, and stopping filling the cleaning water liquid when the cleaning water liquid in the working chamber reaches a preset water level;
step 1.3, pumping cleaning water liquid in the working chamber to a first cleaning cantilever by a first pump, pumping the cleaning water liquid in the working chamber to a second cleaning cantilever by a second pump, spraying the egg vehicle by the cleaning water liquid, and then accumulating the sprayed cleaning water liquid in the working chamber again to realize the circular spraying of the cleaning water liquid, wherein the time of the circular spraying is 5-10 min;
and step 1.4, discharging sewage in the working chamber after cleaning.
S2, hot water washing stage:
step 2.1, heating the cleaning water liquid and maintaining the temperature within the range of 75-85 ℃, then injecting the cleaning water liquid into the working chamber, accumulating the cleaning water liquid in the working chamber, and stopping injecting the cleaning water liquid when the cleaning water liquid in the working chamber reaches a preset water level;
2.2, pumping the cleaning water liquid in the working chamber to a first cleaning cantilever by a first pump, pumping the cleaning water liquid in the working chamber to a second cleaning cantilever by a second pump, spraying the egg vehicle by the cleaning water liquid, and then accumulating the spraying water liquid in the working chamber again to realize the circular spraying of the cleaning water liquid, wherein the time of the circular spraying is 5-10 min;
and 2.3, discharging the sewage in the working chamber after cleaning.
S3, rinsing stage:
step 3.1, filling the cleaning water liquid with the temperature of 20-30 ℃ into a working chamber, accumulating the cleaning water liquid in the working chamber, and stopping filling the cleaning water liquid when the cleaning water liquid in the working chamber reaches a preset water level;
3.2, pumping the cleaning water liquid in the working chamber to a first cleaning cantilever by a first pump, pumping the cleaning water liquid in the working chamber to a second cleaning cantilever by a second pump, spraying the egg vehicle by the cleaning water liquid, and then accumulating the spraying water liquid in the working chamber again to realize the circular spraying of the cleaning water liquid, wherein the time of the circular spraying is 5-10 min;
and 3.3, discharging the sewage in the working chamber after cleaning.
S4, hot air drying stage:
step 4.1, opening the negative pressure fan, pumping air in the working chamber to a third heat exchanger for heat exchange, and enabling fresh air to enter the working chamber from the first air supplementing fan;
and 4.2, returning the air subjected to heat exchange back into the working chamber again to dry the environment in the working chamber and the egg vehicle, so that hot air at 75-80 ℃ circulates in the working chamber, and the circulation time is 10-15 min.
In step 4.2, the air in the working chamber needs to be dehumidified, so that the drying effect is improved. Specifically, the humidity is discharged for 3-5 min every time the temperature in the working chamber rises to 75-80 ℃. At the moment, the hot air inlet valve is closed, the moisture exhaust port and the fresh air valve are opened, the air in the working chamber is exhausted from the moisture exhaust port by the negative pressure fan, and the fresh air enters the working chamber from the second air supply fan to finish moisture exhaust.
Certainly, due to the introduction of the fresh air, the temperature in the working chamber can be reduced, after the moisture is exhausted for 3-5 min, the moisture exhaust port and the fresh air valve are closed, the hot air inlet valve is opened, and the hot air with the preset temperature is circulated in the working chamber again. When the temperature in the working chamber rises to 75-80 ℃, the humidity is discharged again, and the steps are repeated, so that the drying efficiency in the hot air drying stage can be improved, and the inactivation effect of the influenza virus is improved.
S5, cooling stage:
step 5.1, opening the negative pressure fan, closing a hot air inlet valve, discharging air in the working chamber from a moisture discharging port, and enabling fresh air to enter the working chamber from a second air supplementing fan, so that fresh air is circulated in the working chamber;
step 5.2, stopping circulating when the temperature in the working chamber is reduced to the room temperature;
and 5.3, opening the second door, unloading the egg trolley from the working chamber, closing the second door, and sealing the working chamber by using a second inflatable sealing strip.
The method is used for cleaning the egg trolley and inactivating the influenza viruses, the cleaning efficiency is high, the influenza virus inactivation effect is good, and the time required by cleaning the egg trolley is effectively reduced.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

Claims (11)

1. The utility model provides an egg car cleaning equipment which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the working chambers are used for placing egg carts; the working chamber has a first door opening to a negative pressure region and a second door opening to a buffer region;
the cold liquid filling system is used for filling the cleaning water liquid at the water inlet into the working chamber;
the hot liquid filling system is used for heating the cleaning water liquid at the water inlet to a preset temperature and filling the cleaning water liquid into the working chamber;
the circulating cleaning system is used for circularly spraying cleaning water liquid in the working chamber onto the egg vehicle;
and the hot air drying system is used for blowing hot air with preset temperature into the working chamber.
2. The egg trolley cleaning device as claimed in claim 1, wherein: the hydrothermal filling system comprises a liquid storage tank, a first heat exchanger and a second heat exchanger, wherein the first heat exchanger is communicated between the water inlet and the liquid storage tank and is used for heating the cleaning water liquid; the second heat exchanger is positioned in the liquid storage tank and used for maintaining the temperature of the cleaning water liquid in the liquid storage tank.
3. The egg trolley cleaning device as claimed in claim 1, wherein: the circulating cleaning system comprises a first cleaning cantilever arranged above the inside of the working chamber and/or a second cleaning vertical arm arranged on the inner side wall of the working chamber; the first cleaning cantilever is supplied with water by a first pump, the second cleaning vertical arm is supplied with water by a second pump, and water intakes of the first pump and the second pump are positioned in the working chamber.
4. The egg trolley cleaning device as claimed in claim 3, wherein: first washing cantilever includes the rotating head to and set up a plurality of swinging boom on the rotating head, a plurality of apopore has been seted up on the swinging boom, the swinging boom can rotate around the rotating head.
5. The egg trolley cleaning device as claimed in claim 1, wherein: the hot air drying system comprises a negative pressure fan, a first air supplement fan and a third heat exchanger, an air inlet of the negative pressure fan is communicated with the working chamber, and the third heat exchanger is communicated between the negative pressure fan and the first air supplement fan.
6. The egg trolley cleaning device as claimed in claim 5, wherein: and the air outlet of the negative pressure fan is communicated with the moisture exhaust port through a first branch pipeline.
7. The egg trolley cleaning device as claimed in claim 5, wherein: the second air supplementing machine is directly communicated with the working chamber.
8. The egg cart cleaning apparatus of any one of claims 1, 2, or 5, wherein: the hot water filling system is used for filling cleaning water liquid into the hot water filling system and/or hot air into the hot air drying system.
9. The egg trolley cleaning device as claimed in claim 1, wherein: the first door and the working chamber and the second door and the working chamber are sealed through inflatable sealing strips, and the inflatable sealing strips are supplied with air through an inflation system.
10. The method for cleaning the egg trolley by using the egg trolley cleaning equipment as claimed in any one of claims 1 to 9, wherein the method comprises the following steps: comprises the following steps of (a) preparing a liquid crystal,
and (3) a cold water washing stage: filling the cleaning water liquid at the temperature of 20-30 ℃ into the working chamber, and then circularly spraying the cleaning water liquid in the working chamber onto the egg vehicle to discharge sewage after cleaning;
and (3) hot water washing stage: heating cleaning water liquid, maintaining the temperature within the range of 75-85 ℃, injecting the cleaning water liquid into the working chamber, circularly spraying the cleaning water liquid in the working chamber onto the egg vehicle, circularly cleaning for more than 300s, and then discharging sewage;
and (3) rinsing: filling a cleaning water solution at 20-30 ℃ into the working chamber, and then circularly spraying the cleaning water solution in the working chamber onto the egg trolley to discharge sewage after cleaning;
and (3) hot air drying stage: circulating hot air at a preset temperature in the working chamber for 10-15 min;
and (3) a cooling stage: and circulating fresh air in the working chamber until the temperature in the working chamber is reduced to room temperature.
11. The egg trolley cleaning method of claim 10, wherein: in the hot air drying stage, the humidity is discharged for 3-5 min every time the temperature in the working chamber rises to 80 ℃.
CN202010743528.3A 2020-07-29 2020-07-29 Egg trolley cleaning equipment and cleaning method Pending CN111774364A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010743528.3A CN111774364A (en) 2020-07-29 2020-07-29 Egg trolley cleaning equipment and cleaning method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010743528.3A CN111774364A (en) 2020-07-29 2020-07-29 Egg trolley cleaning equipment and cleaning method

Publications (1)

Publication Number Publication Date
CN111774364A true CN111774364A (en) 2020-10-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010743528.3A Pending CN111774364A (en) 2020-07-29 2020-07-29 Egg trolley cleaning equipment and cleaning method

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113994900A (en) * 2021-09-24 2022-02-01 山东和康源生物育种股份有限公司 Novel egg washing spraying device and spraying cleaning method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113994900A (en) * 2021-09-24 2022-02-01 山东和康源生物育种股份有限公司 Novel egg washing spraying device and spraying cleaning method
CN113994900B (en) * 2021-09-24 2023-02-24 山东和康源生物育种股份有限公司 Egg washing spraying device and spraying cleaning method

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