CN111771930A - Butterfly surface forming mechanism - Google Patents
Butterfly surface forming mechanism Download PDFInfo
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- CN111771930A CN111771930A CN202010762246.8A CN202010762246A CN111771930A CN 111771930 A CN111771930 A CN 111771930A CN 202010762246 A CN202010762246 A CN 202010762246A CN 111771930 A CN111771930 A CN 111771930A
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- forming mechanism
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/04—Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
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Abstract
The invention relates to the technical field of food processing equipment, in particular to a butterfly noodle forming mechanism which comprises a first conveying mechanism for conveying dough sheets; the first forming mechanism is arranged at the output end of the first conveying mechanism along the conveying direction of the first conveying mechanism and presses the dough sheets into an M shape; the second forming mechanism is arranged at the output end of the first forming mechanism along the conveying direction of the first forming mechanism and comprises a first conveying belt and forming components, the first conveying belt is used for receiving the dough sheet on the first forming mechanism, and the two forming components are symmetrically arranged at two sides of the first conveying belt respectively; according to the invention, the dough cover is formed into an M shape by the cooperation between the two first forming rollers and the forming part, the dough cover is borne by the cooperation of the two groups of matching components, the dough cover is formed into a butterfly surface by the relative extrusion of the two groups of extruding components, and then the butterfly surface is cut by the subsequent cutting process, so that the equipment cost is reduced, and the adhesion of the butterfly surface is improved.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a butterfly noodle forming mechanism.
Background
The noodles have a long history, and are more and more popular and popular with people due to the characteristics of simple preparation, convenient eating, rich nutrition and easy digestion, and can be taken as staple food and fast food. It is a kind of food made up by using cereal or bean flour, adding water and making it into dough, pressing or rolling into sheet, cutting or pressing, or kneading, pulling or kneading into strip (narrow or wide, flat or round) or small sheet form, and finally cooking, stir-frying, stewed and frying. Among them, noodles made from wheat flour are most common. Butterfly noodles are also called flower-shaped noodles, and are derived from Italy. The butterfly noodles are soft on two sides and thick in the middle, and the butterfly noodles are good in appearance, pleasing to the eyes and good in taste.
Utility model patent of application number CN201510479947.X discloses a butterfly face forming device, including fixing base and manipulator, its characterized in that: the manipulator comprises two groups of clamping arms which are symmetrically arranged, an actuating piece which enables the clamping arms to be folded or unfolded and an actuating cylinder which controls the actuating piece to move; the clamping arm is provided with a hinge hole, the clamping arm is hinged on the fixed seat through the hinge hole, and the clamping arm is provided with a fan-shaped tooth sheet taking the hinge hole as the center; the actuating component is sequentially provided with a plurality of tooth grooves in the axial direction, the fan-shaped tooth sheets of the actuating component are meshed with the tooth grooves, the actuating cylinder is fixed on the fixed seat and is connected with the actuating component and controls the actuating component to move, so that the clamping arm rotates by the center of the hole position of the hinge hole,
however, the shapes of the positions manufactured by the invention are consistent, the sticking is not easy, but the manufacturing speed is slow, the efficiency is low, and the operation is complex.
Disclosure of Invention
In order to solve the problems, the invention provides a butterfly surface forming mechanism which is characterized in that a dough cover is formed into an M shape through the matching between two first forming rollers and a forming part, the dough cover is supported through the matching of two groups of matching components, the dough cover is formed into a butterfly surface through the relative extrusion of two groups of extruding components, and then the butterfly surface is cut through a subsequent cutting process.
In order to achieve the purpose, the invention provides the following technical scheme:
a butterfly surface forming mechanism, comprising:
the first conveying mechanism conveys the dough sheets;
the first forming mechanism is arranged at the output end of the first conveying mechanism along the conveying direction of the first conveying mechanism and presses the dough sheets into an M shape; and
the second molding mechanism is arranged at the output end of the first molding mechanism along the conveying direction of the first molding mechanism, the second forming mechanism comprises a first conveying belt and forming components, the first conveying belt is used for receiving the dough sheet on the first forming mechanism, the two forming components are respectively and symmetrically arranged at two sides of the first conveying belt, the molding assembly comprises a first base, a second conveying belt, a matching unit, an extrusion unit and a track, the matching units are arranged on the second conveying belt in an array along the conveying direction of the second conveying belt, the extrusion unit is arranged on the second conveying belt along the conveying direction of the second conveying belt, and the matching unit and the extrusion unit are arranged at intervals, and the matching unit and the extrusion unit and the rail can be arranged in an abutting mode.
As an improvement, the first molding mechanism comprises:
a second base;
the first forming roller is arranged on the second base along the conveying direction of the first conveying mechanism;
a third base disposed on the second base;
the air cylinder is arranged in the middle of the third base; and
the forming part is pushed by the air cylinder to act and is matched with the first forming roller.
As an improvement, the number of the first forming rollers is two, and the two first forming rollers are symmetrically arranged on the first conveying belt.
As an improvement, the molding comprises:
a fourth base pushed by the cylinder; and
and the second forming rollers are arranged in an array along the width direction of the fourth base and are matched with the first forming rollers to form the dough into an M shape.
As a modification, the number of the second forming rollers is three, and the second forming rollers are respectively positioned between gaps formed by the two first forming rollers.
As an improvement, the fitting unit includes:
the middle part of the first abutting rod is provided with a first lug, and one end part of the first abutting rod can be abutted against the rail;
the first spring is sleeved outside the first contact rod and is connected with the second conveying belt and the first bump;
the fifth base is arranged at the other end of the first touch bar; and
the fitting pieces are arranged in a concave wheel mode and can be matched with the first forming roller, and the two fitting pieces are matched to bear the dough sheets.
As a refinement, the pressing unit comprises:
the middle part of the second abutting rod is provided with a second lug, and one end part of the second abutting rod can be abutted against the rail;
the second spring is sleeved outside the second contact rod and is connected with the second conveying belt and the second bump;
the sixth base is arranged at the other end of the second touch rod;
the extrusion piece is arranged on the sixth base in an arc-shaped slidable manner, and a gear ring is arranged on the inner wall of the extrusion piece along the arc direction;
the meshing part is rotatably arranged on the sixth base and meshed with the gear ring;
the first gear is in transmission connection with any one meshing part through a belt, and the first gear is arranged on one side of the sixth base along the length direction of the second collision rod;
the second gear is arranged on the sixth base, is vertical to the first gear and is meshed with the first gear; and
the rack is arranged on the first base and can be meshed with the second gear.
As a modification, both ends of the extrusion member are provided with extrusion balls.
As an improvement, a limiting block is arranged on the extrusion piece, and the limiting block and the sixth base can be arranged in a propping mode.
The invention has the beneficial effects that:
(1) according to the invention, the dough cover is formed into an M shape by the cooperation between the two first forming rollers and the forming parts, the dough cover is borne by the cooperation of the two groups of matching components, the dough cover is formed into a butterfly surface by the relative extrusion of the two groups of extruding components, and then the butterfly surface is cut by the subsequent cutting process, so that the equipment cost is reduced, and the adhesion of the butterfly surface is improved;
(2) according to the invention, the three second forming rollers are positioned between the two first forming rollers, so that the dough cover is just formed into an M shape, the stretching degree of the dough cover is small, and the damage to the dough cover is reduced;
(3) according to the butterfly noodle production line, the inner sides of the noodle wrappers are firstly adhered through the mutual matching of the extrusion balls on the inner sides of the extrusion parts on the two sides of the transmission belt, and then the outer sides of the noodle wrappers are extruded and adhered through the mutual matching of the extrusion balls on the outer sides of the extrusion parts, so that the adhering effect is improved, and the production quality of the butterfly noodles is improved;
in conclusion, the invention has the advantages of simple structure, reduced equipment cost, improved production quality and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a first molding mechanism of the present invention;
FIG. 3 is a schematic structural view of a second forming mechanism of the present invention;
FIG. 4 is a schematic view of a structure of a mating unit according to the present invention;
FIG. 5 is a first view of the state of the dough cover forming and fitting unit of the present invention;
FIG. 6 is a second view showing the state of the dough cover forming and fitting unit according to the present invention;
FIG. 7 is a schematic view of the extrusion unit of the present invention;
FIG. 8 is a first view showing the state of the dough cover forming and extruding unit according to the present invention;
FIG. 9 is a second view showing the state of the dough sheet forming and extruding unit according to the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example (b):
as shown in fig. 1 and 3, a butterfly surface forming mechanism includes:
the first conveying mechanism 1 is used for conveying the dough sheets 10;
the first forming mechanism 2 is arranged at the output end of the first conveying mechanism 1 along the conveying direction of the first conveying mechanism 1, and the first forming mechanism 2 presses the dough sheets 10 into an M shape; and
a second forming mechanism 3, the second forming mechanism 3 being disposed at an output end of the first forming mechanism 2 along a conveying direction of the first forming mechanism 2, the second forming mechanism 3 including a first conveying belt 31 and forming components 32, the first conveying belt 31 receiving the dough sheet 10 on the first forming mechanism 2, the two forming components 32 being symmetrically disposed at two sides of the first conveying belt 31, respectively, the forming components 32 including a first base 321, a second conveying belt 322, a matching unit 323, an extruding unit 324 and a track 325, the matching unit 323 being disposed on the second conveying belt 322 along the conveying direction of the second conveying belt 322 in an array manner, the extruding unit 324 being disposed on the second conveying belt 322 along the conveying direction of the second conveying belt 322, and the matching unit 323 and the extruding unit 324 being disposed at intervals, the fitting unit 323 and the pressing unit 324 may be disposed to interfere with the rail 325.
Further, as shown in fig. 2, the first molding mechanism 2 includes:
a second base 21;
a first forming roller 22, the first forming roller 22 being disposed on the second base 21 along the conveying direction of the first conveying mechanism 1;
a third base 23, wherein the third base 23 is disposed on the second base 21;
the air cylinder 24, the air cylinder 24 is arranged in the middle of the third base 23; and
and the forming part 25 is pushed by the air cylinder 24 to act, and is matched with the first forming roller 22.
Two first forming rollers 22 are provided, and the two first forming rollers 22 are symmetrically arranged on the first conveying belt 31.
Further, the molding member 25 includes:
a fourth base 251, the fourth base 251 being pushed by the cylinder 24; and
and second forming rollers 252, wherein the second forming rollers 252 are arranged in an array along the width direction of the fourth base 251, and cooperate with the first forming rollers 22 to form the dough sheet 10 into an M shape.
Three second forming rollers 252 are provided and are respectively located between the gaps formed by the two first forming rollers 22.
As shown in fig. 4, the fitting unit 323 includes:
a first interference rod 3231, wherein a first protrusion 32311 is disposed in the middle of the first interference rod 3231, and one end of the first interference rod is configured to interfere with the rail 325;
the first spring 3232 is sleeved outside the first abutting rod 3231, and the first spring 3232 is connected with the second conveying belt 322 and the first bump 32311;
a fifth base 3233, the fifth base 3233 being disposed at the other end of the first interference rod 3231; and
the fitting pieces 3234 are arranged in a concave wheel shape, and can be matched with the first forming roller 22, and the two fitting pieces 3234 are matched to bear the dough cover 10.
Further, as shown in fig. 7, the pressing unit 324 includes:
a second interference rod 3241, wherein a second protrusion 32411 is disposed at the middle of the second interference rod 3241, and one end of the second protrusion is configured to interfere with the rail 325;
a second spring 3242, the second spring 3242 is sleeved outside the second interference rod 3241, and it connects the second conveying belt 322 and the second bump 32411;
a sixth base 32323, the sixth base 32323 is disposed at the other end of the second interference rod 3241;
a pressing member 32324, the pressing member 32324 being slidably disposed on the sixth base 32323 in an arc shape, an inner wall of the pressing member 32324 in the arc direction being provided with a ring gear 323241;
the engaging piece 3245 is rotatably arranged on the sixth base 32323, and the engaging piece 3245 is engaged with the gear ring 323241;
a first gear 3246, the first gear 3246 being connected to any one of the engaging members 3245 by a belt, the first gear 3246 being disposed on one side of the sixth base 32323 along a length direction of the second interference rod 3241;
a second gear 3247, the second gear 3247 is disposed on the sixth base 32323, and is perpendicular to and meshed with the first gear 3246; and
a rack 3248, the rack 3248 is disposed on the first base 321, and is engaged with the second gear 3247.
Further, both end portions of the pressing member 32324 are provided with pressing balls 323242.
Furthermore, a limit block 324323 is disposed on the extruding member 32324, and the limit block 324323 and the sixth base 32323 can be disposed in an abutting manner.
It should be noted that the limiting block prevents the extrusion member from rotating randomly.
The working process is as follows:
as shown in fig. 5, 6, 8 and 9, the dough sheet 10 is transported in a long strip shape by the first transporting mechanism 1, when the dough sheet 10 passes through the first forming mechanism 2, the first forming roller 22 rotates to cooperate with the second forming roller 252 to press the dough sheet into M-shape, the middle of the M-shaped bottom of the dough sheet is placed on the first transporting belt 31, the matching units 323 on the second forming mechanisms 3 at both sides cooperate with each other to shape the outer side of the dough sheet 10, meanwhile, the matching unit 3234 bears the dough sheet 10, the extruding unit 324 is located at the inner side of the M-shaped bottom of the dough sheet 10, the second abutting rod 3241 is abutted against the rail 325, the extruding balls 32442 at both sides cooperate to adhere the M-shaped bottom of the dough sheet 10 together, the second abutting rod 3241 continues to move along the rail 325, and the rack 3248 is engaged with the second gear 3247 to drive the engaging member 3245 to rotate, the engaging member 5 is engaged with the gear 32441 to drive the extruding member to rotate 3244, the squeezing balls 32442 on the other end of the squeezing member 3244 stick the outer sides of the wrappers 10 together, so that the wrappers 10 form a wave-shaped arrangement, the wrappers 10 continue to be conveyed, and the rear cutting device cuts the wrappers 10 into butterfly noodles, thereby circulating.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a butterfly surface forming mechanism which characterized in that includes:
the first conveying mechanism (1), the first conveying mechanism (1) conveys the dough sheet (10);
the first forming mechanism (2), the first forming mechanism (2) is arranged at the output end of the first conveying mechanism (1) along the conveying direction of the first conveying mechanism (1), and the first forming mechanism (2) presses the dough sheet (10) into an M shape; and
the second forming mechanism (3) is arranged at the output end of the first forming mechanism (2) along the conveying direction of the first forming mechanism (2), the second forming mechanism (3) comprises a first conveying belt (31) and forming components (32), the first conveying belt (31) is used for receiving the dough sheet (10) on the first forming mechanism (2), the two forming components (32) are respectively and symmetrically arranged at two sides of the first conveying belt (31), the forming components (32) comprise a first base (321), a second conveying belt (322), a matching unit (323), an extruding unit (324) and a track (325), the matching unit (323) is arranged on the second conveying belt (322) along the conveying direction array of the second conveying belt (322), the extruding unit (324) is arranged on the second conveying belt (322) along the conveying direction of the second conveying belt (322), the matching unit (323) and the extrusion unit (324) are arranged at intervals, and both the matching unit (323) and the extrusion unit (324) and the track (325) can be arranged in an interference manner.
2. Butterfly surface forming mechanism according to claim 1, characterized in that said first forming mechanism (2) comprises:
a second base (21);
a first forming roller (22), the first forming roller (22) being disposed on the second base (21) along a conveying direction of the first conveying mechanism (1);
a third seat (23), said third seat (23) being arranged on said second seat (21);
the air cylinder (24), the said air cylinder (24) is set up in the middle part of the said third base (23); and
a forming part (25), wherein the forming part (25) is pushed by the air cylinder (24) and is matched with the first forming roller (22).
3. Butterfly surface forming mechanism according to claim 2, wherein there are two first forming rollers (22) and the two first forming rollers (22) are arranged symmetrically with respect to the first conveyor belt (31).
4. Butterfly surface forming mechanism according to claim 2, characterized in that said forming member (25) comprises:
a fourth seat (251), said fourth seat (251) being pushed by said cylinder (24); and
and the second forming rollers (252) are arranged in an array along the width direction of the fourth base (251) and are matched with the first forming rollers (22) to form the dough sheet (10) into an M shape.
5. The butterfly surface forming mechanism according to claim 4, wherein said second forming rollers (252) are three in number and located between the gaps formed by said first forming rollers (22).
6. The butterfly surface forming mechanism of claim 2, wherein the engagement unit (323) comprises:
the first contact rod (3231), a first bump (32311) is arranged in the middle of the first contact rod (3231), and one end of the first contact rod can be abutted against the rail (325);
a first spring (3232), the first spring (3232) being sleeved outside the first abutting rod (3231) and connecting the second conveyor belt (322) and the first bump (32311);
a fifth base (3233), the fifth base (3233) being disposed at the other end portion of the first abutting bar (3231); and
the fitting piece (3234) is arranged in a concave wheel shape, the fitting piece (3234) can be arranged in a fitting mode with the first forming roller (22), and the two fitting pieces (3234) are matched to bear the dough cover (10).
7. The butterfly surface forming mechanism according to claim 2, wherein the pressing unit (324) comprises:
the middle part of the second contact rod (3241) is provided with a second bump (32411), and one end part of the second contact rod (3241) can be arranged in an interference manner with the track (325);
a second spring (3242), the second spring (3242) fitting over the second abutment bar (3241) and connecting the second conveyor belt (322) and the second tab (32411);
a sixth seat (3243), the sixth seat (3243) being provided at the other end portion of the second abutting rod (3241);
the pressing piece (3244) is arranged on the sixth base (3243) in a sliding mode in an arc shape, and a gear ring (32441) is arranged on the inner wall of the pressing piece (3244) in the arc direction;
the meshing piece (3245) is rotatably arranged on the sixth base (3243) and meshed with the gear ring (32441);
a first gear (3246), wherein the first gear (3246) is connected with any one of the meshing parts (3245) through a belt in a transmission manner, and the first gear (3246) is arranged on one side of the sixth base (3243) along the length direction of the second contact rod (3241);
a second toothed wheel (3247), said second toothed wheel (3247) being arranged on said sixth seat (3243) and perpendicular to and in mesh with said first toothed wheel (3246); and
a rack (3248), the rack (3248) is disposed on the first base (321), and the rack and the second gear (3247) can be meshed.
8. The butterfly surface forming mechanism of claim 7, wherein the pressing member (3244) is provided with pressing balls (32442) at both ends.
9. The butterfly surface forming mechanism of claim 7, wherein the extrusion member (3244) is provided with a stop block (32443), and the stop block (32443) and the sixth base (3243) can be arranged in an interference manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010762246.8A CN111771930B (en) | 2020-07-31 | 2020-07-31 | Butterfly surface forming mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010762246.8A CN111771930B (en) | 2020-07-31 | 2020-07-31 | Butterfly surface forming mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111771930A true CN111771930A (en) | 2020-10-16 |
| CN111771930B CN111771930B (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010762246.8A Active CN111771930B (en) | 2020-07-31 | 2020-07-31 | Butterfly surface forming mechanism |
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| Country | Link |
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| CN (1) | CN111771930B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2113773B1 (en) * | 1971-03-22 | 1972-05-31 | Erwin Druckmiller | Automatic machine for forming pretzels |
| JPS6098944A (en) * | 1983-11-04 | 1985-06-01 | House Food Ind Co Ltd | Ribbon-like snack food |
| CN105010453A (en) * | 2015-08-07 | 2015-11-04 | 杭州川野食品有限公司 | Forming device for sliced noodles |
| CN206061981U (en) * | 2016-08-31 | 2017-04-05 | 潍坊美城食品有限公司 | A kind of machine for preparing food |
| CN108782648A (en) * | 2018-08-17 | 2018-11-13 | 安徽冉升食品有限公司 | A kind of butterfly sesame slices Nie Xing mechanisms |
| CN109197935A (en) * | 2017-07-07 | 2019-01-15 | 江苏自然爱食品有限公司 | Butterfly noodles formation system |
| CN109805049A (en) * | 2019-01-11 | 2019-05-28 | 利辛县东华面粉有限责任公司 | A kind of deep processing device for Noodles with Vegetables production |
-
2020
- 2020-07-31 CN CN202010762246.8A patent/CN111771930B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2113773B1 (en) * | 1971-03-22 | 1972-05-31 | Erwin Druckmiller | Automatic machine for forming pretzels |
| JPS6098944A (en) * | 1983-11-04 | 1985-06-01 | House Food Ind Co Ltd | Ribbon-like snack food |
| CN105010453A (en) * | 2015-08-07 | 2015-11-04 | 杭州川野食品有限公司 | Forming device for sliced noodles |
| CN206061981U (en) * | 2016-08-31 | 2017-04-05 | 潍坊美城食品有限公司 | A kind of machine for preparing food |
| CN109197935A (en) * | 2017-07-07 | 2019-01-15 | 江苏自然爱食品有限公司 | Butterfly noodles formation system |
| CN108782648A (en) * | 2018-08-17 | 2018-11-13 | 安徽冉升食品有限公司 | A kind of butterfly sesame slices Nie Xing mechanisms |
| CN109805049A (en) * | 2019-01-11 | 2019-05-28 | 利辛县东华面粉有限责任公司 | A kind of deep processing device for Noodles with Vegetables production |
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| Publication number | Publication date |
|---|---|
| CN111771930B (en) | 2022-03-01 |
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