CN111768158A - Timely and appropriate production method and system based on zero inventory management purpose - Google Patents
Timely and appropriate production method and system based on zero inventory management purpose Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
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- 238000007689 inspection Methods 0.000 description 10
- 238000010146 3D printing Methods 0.000 description 7
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Abstract
The invention discloses a proper production method and a proper production system based on the purpose of zero inventory management. The timely proper production method based on the zero inventory management purpose comprises the following steps: step S1: establishing a designated zero-stock storage area in WMS software, operating warehousing and submission in the zero-stock storage area, and simultaneously transmitting submission records to a delivery and submission module of the ERP; step S2: the incoming delivery module of the ERP checks the warehousing delivery record of the zero-stock storage area to judge whether the record is qualified or not; step S3: and after receiving a production material receiving instruction, selecting corresponding stocks in the zero stock storage area according to the material receiving instruction and the virtual warehousing date sequence automatically, and then carrying out ex-warehouse. The invention discloses a proper production method and a proper production system based on the zero inventory management purpose, which aim to reduce the inventory cost, improve the inventory turnover efficiency and really realize the zero inventory management.
Description
Technical Field
The invention belongs to the technical field of warehouse management, and particularly relates to a proper production method in time based on the purpose of zero-inventory management and a proper production system in time based on the purpose of zero-inventory management.
Background
The invention patent application with the publication number of CN105469182A and the subject name of spare part management method and system for realizing zero inventory discloses that the system comprises a plurality of clients and a server, wherein the clients can access the server through a network; the system further comprises: a spare part database of the spare part and a 3D printer; the zero stock spare part database comprises 3D printing data corresponding to zero stock spare parts for realizing zero stock; the client accesses the server and inquires whether 3D printing data of the target spare part exists in the spare part database in the zero stock; the server comprises an information confirmation module and an order generation module; the information confirmation module is used for providing prompt information and selecting and determining 3D printing information for printing the target spare part according to the prompt information; the order generating module is used for generating an order of the target spare part according to the 3D printing information of the target spare part; the 3D printer is used for printing the target spare parts on the basis of the target spare part order.
In the technical field of warehousing management, the invention patent is taken as an example, and according to the record of the specification of the invention patent application, a general concept that the zero inventory management is realized in a mode of printing spare parts according to the needs of users by using a 3D printer, the management cost of an enterprise for the spare part management is reduced, and the quality of after-sale service of products is improved is disclosed. Obviously, the above-mentioned patent application of the invention is directed to the field of "spare part management", and a 3D printer and its corresponding 3D printing means are one of the necessary means for solving the problem. However, it should be noted that, on the one hand, the "spare part management" is only a partial branch of the "zero inventory management", and the technical solution disclosed by the above patent application for invention, which can be used for the "spare part management", cannot be directly applied to the "zero inventory management" in the broad sense, and needs to be further improved. On the other hand, as known by those skilled in the art, in order to realize the "zero stock management", it is not necessary to directly use the 3D printer and the corresponding 3D printing means as the core technical means, and even if the 3D printer and the corresponding 3D printing means are forcibly listed as the core technical means, the protection range of the overall solution of the "zero stock management" is unnecessarily limited, and reasonable adjustment and further improvement are required.
Disclosure of Invention
The invention overcomes the defects in the prior art, and provides a proper production method in time based on the zero inventory management purpose and a proper production system in time based on the zero inventory management purpose.
The invention discloses a proper production method and a proper production system based on the purpose of zero inventory management, and mainly aims to reduce inventory cost, improve inventory turnover efficiency and really realize zero inventory management.
The invention discloses a proper amount of in-time production method and a system thereof based on the purpose of zero inventory management, and the other purpose of the method and the system is to have a specific inventory control strategy, meet the purpose of zero inventory management of enterprises, and particularly realize a proper amount of in-time (JIT) production mode.
The invention discloses a proper production method and a proper production system based on the zero inventory management purpose in due time, and the other purpose is to realize the zero inventory management purpose of an enterprise through the cooperation of software functions, reduce the operation steps of warehouse software and carry out the first-in first-out principle of materials.
The invention discloses a proper amount of in-time production method and a system thereof based on the zero inventory management purpose, and the other purpose is to establish a special zero inventory storage area (non-real storage area) in WMS software when a (WMS) warehouse bar code management system and a traditional ERP system are equipped, handle the materials which arrive and are qualified through inspection into a virtual warehouse, directly call the inventory in the storage area for delivery when the materials are used, and automatically form a delivery order and a warehouse entry order in an ERP real warehouse as a basic concept, thereby realizing the linkage of WMS and ERP, reducing the operation action of the warehouse and improving the operation timeliness of the warehouse.
The invention discloses a proper amount of real-time production method and a system thereof based on the purpose of zero inventory management, and the other purpose is to convert the materials with qualified quality in the area to be detected into virtual inventory by using a virtual warehousing mode. During warehouse-out operation, virtual stocks are selected for warehouse-out according to warehouse goods picking principles such as first-in first-out and the like, and meanwhile, real financial material warehousing lists and material picking lists are automatically formed.
The invention discloses a proper production method and a system thereof in due time based on the purpose of zero inventory management, and the other purpose is that qualified physical in an inspection area is converted into virtual inventory; and (4) ex-warehouse selection of virtual inventory, and automatic formation of real in-warehouse and out-warehouse documents.
The invention adopts the following technical scheme that the timely proper production method based on the zero inventory management purpose comprises the following steps:
step S1: establishing a designated zero-stock storage area in WMS software, operating warehousing and submission in the zero-stock storage area, and simultaneously transmitting submission records to a delivery and submission module of the ERP;
step S2: the incoming delivery module of the ERP checks the warehousing delivery record of the zero-stock storage area to judge whether the record is qualified or not;
step S3: after receiving a production material receiving instruction, selecting corresponding stocks in the zero stock storage area according to the material receiving instruction and automatically according to the virtual stock-in date sequence to carry out ex-warehouse;
step S4: and after the delivery order is stored, automatically forming a delivery order and a delivery order in a corresponding real warehouse in the ERP.
According to the above technical solution, as a further preferable technical solution of the above technical solution, the step S2 is specifically implemented as the following steps:
step S2.1: the incoming delivery module of the ERP checks the incoming delivery record of the zero-stock storage area to judge whether the incoming delivery record is qualified, if so, the step S2.2 is executed, otherwise, the step S1 is executed again;
step S2.2: and performing batch operation and virtual warehousing.
According to the technical scheme, as a further preferable technical scheme of the technical scheme, the WMS software is integrated with the ERP software and is partially or completely fused with the ERP software.
According to the technical scheme, as a further preferable technical scheme of the technical scheme, the WMS software and the ERP software are independent from each other, but the WMS software and the ERP software are cooperated with each other.
The invention also discloses a proper time production system based on the zero inventory management purpose, which is used for implementing the steps of the proper time production method based on the zero inventory management purpose disclosed by any one of the technical schemes.
The invention further discloses an electronic device, which comprises a memory, a processor and a computer program which is stored on the memory and can run on the processor, wherein the processor executes the program, and the steps of the timely and proper production method based on the zero inventory management purpose disclosed by any one of the technical schemes are realized.
The present patent application also discloses a non-transitory computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of the method for in-time right amount production based on the objective of zero inventory management disclosed in any of the above technical solutions.
The invention discloses a proper amount of in-time production method and a system thereof based on the purpose of zero inventory management, which have the advantages that a special zero inventory storage area (non-real storage area) is established in WMS software in a (WMS) warehouse bar code management system and a traditional ERP system, the materials which arrive and are qualified are handled as a virtual warehouse, when the materials are used, the inventory of the storage area is directly called to be delivered, and simultaneously, a delivery order and a warehouse entry order in an ERP real warehouse are automatically formed, so that the linkage of WMS and ERP is realized, the operation action of the warehouse is reduced, and the operation time of the warehouse is prolonged.
Drawings
FIG. 1 is a schematic flow diagram of the present invention.
Detailed Description
The invention discloses a proper time production method based on the purpose of zero inventory management and a proper time production system based on the purpose of zero inventory management, and the specific implementation mode of the invention is further described by combining the preferred embodiment.
Referring to fig. 1 of the drawings, fig. 1 illustrates a method of timely and proper production for zero inventory management purposes and the related flow of the system.
It is worth mentioning that the "WMS" to which various embodiments of the present invention may relate is located as a warehouse barcode management system.
It is worth mentioning that "JIT" may be involved in various embodiments of the present invention, which we define as a timely and appropriate manner of production.
It is worth mentioning that "ERP" may be involved in various embodiments of the present invention, which is defined as enterprise manufacturing resource planning method/software.
Preferred embodiments.
Preferably, referring to fig. 1 of the drawings, the method for timely and proper production based on the purpose of zero inventory management comprises the following steps:
step S1: establishing a (special) designated zero-stock storage area in WMS software, operating warehousing and submission in the zero-stock storage area, and simultaneously transmitting submission records to a delivery submission module of the ERP;
step S2: the incoming delivery module of the ERP checks the warehousing delivery record of the zero-stock storage area to judge whether the record is qualified or not;
step S3: after receiving a production material receiving instruction, selecting corresponding stocks in the zero stock storage area according to the material receiving instruction and automatically according to the virtual stock-in date sequence to carry out ex-warehouse;
step S4: and after the delivery order is stored, automatically forming a delivery order and a delivery order in a corresponding real warehouse in the ERP.
Further, step S2 is specifically implemented as the following steps:
step S2.1: the incoming delivery module of the ERP checks the incoming delivery record of the zero-stock storage area to judge whether the incoming delivery record is qualified, if so, the step S2.2 is executed, otherwise, the step S1 is executed again;
step S2.2: and performing batch operation and virtual warehousing.
It should be noted that, as a first specific implementation manner of the preferred embodiment, the WMS software is integrated with and partially or completely fused with the ERP software.
It should be noted that, as a second specific implementation manner of the preferred embodiment, the WMS software and the ERP software are independent from each other, but the WMS software and the ERP software cooperate with each other.
For example, for an automobile part manufacturing enterprise, in the automobile part manufacturing enterprise adopting a just-in-time (JIT) production method, by switching to WMS and ERP software, the operation actions of the warehouse are reduced, and the operation timeliness of the warehouse is improved, which is specifically analyzed as follows:
firstly, after the operation of the inspection list is finished, the virtual warehouse entry can be handled completely in batches, and the inspection and the warehouse entry can be carried out without temporarily receiving a material receiving instruction. By the operation mode, the pressure of large bill operation amount of warehouse management personnel during warehouse discharge is effectively reduced.
Secondly, when the materials are delivered from the warehouse, the WMS software provides a warehouse goods picking process, for example, a first-in first-out principle, and the materials in the original area to be detected can be delivered from the warehouse according to a goods picking strategy while the materials are delivered from the warehouse.
And thirdly, after the delivery bill is formed, the software automatically processes to form a real delivery bill and a delivery bill, so that the action that warehouse management personnel need to form the same delivery record according to the delivery materials and the quantity is omitted, and the operation difficulty of the warehouse management personnel is greatly reduced.
A first embodiment.
The first embodiment is substantially the same as the preferred embodiment, except that: when a matched stock bar code management system is not used, a real warehouse is directly established in the traditional ERP software, after the materials are submitted for inspection, warehousing operation is not carried out, the materials exist in the shapes of waiting to be inspected, waiting to be put in and waiting to be put out, when the materials have a demand for taking, the materials needing warehousing at this time and the corresponding quantity are calculated through the functions of material checking and the like, and after warehousing is finished, the stocks are taken out of the warehouse.
A second embodiment.
The second embodiment is substantially the same as the first embodiment except that: the method comprises the steps of using a stock bar code management system, simultaneously being equipped with a traditional ERP system, establishing a real storage area in the bar code management system, after the materials are submitted for inspection, not performing warehousing operation, but existing in a form of inspection, waiting for entering and waiting for returning, when the materials generate a demand for receiving, forming sorting details according to the demand and the material inventory of the area to be inspected, directly scanning the material inventory bar codes of the inspection area by a warehouse pipe through a handheld terminal, automatically forming a real warehousing list and an ex-warehouse list by the system according to the ex-warehouse details, and simultaneously forming warehousing details with the quantity and the amount and corresponding ex-warehouse details by the ERP.
According to the embodiments, the proper production method and the system thereof based on the zero inventory management purpose disclosed by the patent application can really realize the zero inventory management.
In contrast, in the existing solutions, ERP or WMS software is basically developed and designed according to the traditional warehouse management mode, and does not have a specific inventory control policy, and it is difficult to meet the objective of zero inventory management of an enterprise, especially to implement a just-in-time (JIT) production mode, which has the main defects:
firstly, the traditional software has longer operation process, low timeliness and complex operation. In order to achieve the purpose of zero stock, an operator needs to firstly carry out the inspection of the materials with the same quantity, then judge the quality inspection, then carry out the warehousing of the materials with the same quantity under the condition of obtaining the production material receiving requirement, and finally can finish the ex-warehouse handling of the materials.
Secondly, for materials which are not in stock, the first-in first-out warehouse management purpose cannot be realized.
It should be noted that the preferred embodiment further discloses a proper amount of in-time production system based on the purpose of zero inventory management, which is used for implementing the steps of the proper amount of in-time production method based on the purpose of zero inventory management disclosed in any one of the above technical solutions.
It should be noted that the preferred embodiment further discloses an electronic device, which includes a memory, a processor and a computer program stored in the memory and capable of running on the processor, wherein the processor implements the steps of the timely proper production method based on the zero inventory management purpose disclosed in any one of the above technical solutions when executing the program.
It should be noted that the preferred embodiment further discloses a non-transitory computer readable storage medium, on which a computer program is stored, and the computer program, when executed by a processor, implements the steps of the method for timely and proper production based on the purpose of zero inventory management disclosed in any of the above technical solutions.
It should be noted that technical features such as specific type selection of ERP software and specific type selection of WMS software related to the present invention patent application should be regarded as the prior art, specific structure, operation principle, control mode and spatial arrangement mode of the technical features may be conventional in the art, and should not be regarded as the inventive point of the present invention patent, and the present invention patent is not further specifically described in detail.
It will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (7)
1. A timely and appropriate production method based on the zero inventory management purpose is characterized by comprising the following steps:
step S1: establishing a designated zero-stock storage area in WMS software, operating warehousing and submission in the zero-stock storage area, and simultaneously transmitting submission records to a delivery and submission module of the ERP;
step S2: the incoming delivery module of the ERP checks the warehousing delivery record of the zero-stock storage area to judge whether the record is qualified or not;
step S3: after receiving a production material receiving instruction, selecting corresponding stocks in the zero stock storage area according to the material receiving instruction and automatically according to the virtual stock-in date sequence to carry out ex-warehouse;
step S4: and after the delivery order is stored, automatically forming a delivery order and a delivery order in a corresponding real warehouse in the ERP.
2. The method for timely and proper production based on the purpose of zero inventory management according to claim 1, wherein the step S2 is implemented as the following steps:
step S2.1: the incoming delivery module of the ERP checks the incoming delivery record of the zero-stock storage area to judge whether the incoming delivery record is qualified, if so, the step S2.2 is executed, otherwise, the step S1 is executed again;
step S2.2: and performing batch operation and virtual warehousing.
3. The method for in-time, adaptive production for zero inventory management purposes as recited in claim 1, wherein WMS software is integrated with and fused partially or completely with ERP software.
4. The method of claim 1, wherein the WMS software and the ERP software are independent from each other, but the WMS software and the ERP software cooperate with each other.
5. A system for timely and proper quantity production based on zero inventory management, which is characterized by being used for implementing the steps of the method for timely and proper quantity production based on zero inventory management according to any one of claims 1-4.
6. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor when executing the program performs the steps of the method for in-time right amount production based on zero inventory management purposes of any of claims 1-4.
7. A non-transitory computer readable storage medium having stored thereon a computer program, wherein the computer program when executed by a processor implements the steps of the method for in-time right volume production for zero inventory management purposes of any of claims 1-4.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107392544A (en) * | 2017-07-31 | 2017-11-24 | 深圳华盛商业发展有限公司 | General retail management system and method |
| CN108960745A (en) * | 2018-08-10 | 2018-12-07 | 河南省西峡汽车水泵股份有限公司 | A kind of WMS system and ERP system interconnection method |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107392544A (en) * | 2017-07-31 | 2017-11-24 | 深圳华盛商业发展有限公司 | General retail management system and method |
| CN108960745A (en) * | 2018-08-10 | 2018-12-07 | 河南省西峡汽车水泵股份有限公司 | A kind of WMS system and ERP system interconnection method |
Non-Patent Citations (4)
| Title |
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| 张波;: "仓储管理及WMS系统的规划方案", 物联网技术, no. 12 * |
| 彭麟;邵海龙;张胜;敖勇;盛启杰;希都日古;笪龙刚;: "基于Web Service的WMS与ERP系统接口技术的研究", 物流技术与应用, no. 10, pages 184 - 187 * |
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