CN111763551A - Lubricating grease thickening agent and preparation method thereof - Google Patents

Lubricating grease thickening agent and preparation method thereof Download PDF

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Publication number
CN111763551A
CN111763551A CN202010627083.2A CN202010627083A CN111763551A CN 111763551 A CN111763551 A CN 111763551A CN 202010627083 A CN202010627083 A CN 202010627083A CN 111763551 A CN111763551 A CN 111763551A
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lubricating grease
acid
coome
thickener
grease thickener
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周东海
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M117/00Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
    • C10M117/02Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
    • C10M117/04Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen containing hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M123/00Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential
    • C10M123/02Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential at least one of them being a non-macromolecular compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M123/00Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential
    • C10M123/06Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential at least one of them being a compound of the type covered by group C10M121/00
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/084Inorganic acids or salts thereof containing sulfur, selenium or tellurium
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/087Boron oxides, acids or salts
    • C10M2201/0876Boron oxides, acids or salts used as thickening agent
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/124Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof
    • C10M2207/1245Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof used as thickening agent
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/045Polyureas; Polyurethanes
    • C10M2217/0456Polyureas; Polyurethanes used as thickening agents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
    • C10M2219/0445Sulfonic acids, Derivatives thereof, e.g. neutral salts used as thickening agents

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses a lubricating grease thickening agent which is prepared from the following raw materials in percentage by weight: r1COOMe10‑100%、R2COOMe20‑50%、R3(COOMe1)20‑50%、(R4‑NH‑CO‑NH‑R5‑NH‑CO‑NH)n 0‑100%、R6SO3Me30-80% and XOMe10 to 30 percent; the preparation method comprises the following steps: (1) weighing and mixing the raw materials to obtain a material A; (2) adding an organic solvent into the material A, heating to 100-220 ℃ for melting or dissolving while stirring, and cooling to 50 DEG CRecrystallizing at-150 ℃ to obtain a material B; (3) distilling the material B under reduced pressure to obtain the final product. The lubricating grease thickener has a fibrous micro-crystalline structure, and the structure is expressed in a form that qualified thickening can be realized without heat treatment processing when oil is thickened by the thickener, and the microstructure can be observed by an electron microscope.

Description

Lubricating grease thickening agent and preparation method thereof
Technical Field
The invention relates to the technical field of thickening agents, in particular to a lubricating grease thickening agent and a preparation method thereof.
Background
The lubricating grease is a thick grease-like semisolid which is used for a mechanical friction part to play a role in lubrication and sealing, is also used for a metal surface to play a role in filling gaps and preventing rust, and is mainly prepared from mineral oil (or synthetic lubricating oil) and a thickening agent.
At present, there are two types of obtaining methods for thickening agents of lubricating grease: one is that in the process of manufacturing lubricating grease, the oil liquid to be thickened is synthesized, mechanically treated and/or thermally treated to obtain the crystal structure of the target thickener, which is called a one-step method for short; the second method is to prepare pure chemical components of the thickener without oil, then mix the pure chemical components with thickened oil, and mechanically and/or thermally treat the mixture to obtain the crystal structure of the target thickener, which is called two-step method for short. Wherein, the two-step method supports the preposition and external commercialization of the one-step method, and effectively simplifies the production and preparation process of the target lubricating grease.
The marketed lubricating grease thickener comprises the following components in percentage by weight: fatty acid soaps, fatty acid composite soaps, polyureas, calcium petroleum sulfonates, bentonites, organic micro powders and fumed silica, wherein the ratio of the first four types is more than 90%. Meanwhile, the first four types are almost obtained by a one-step method; the latter are obtained in a two-step process.
Although the first four types of prior art have been two-step processes and their commercial products, the emphasis is only on obtaining the chemical components without paying attention to the crystalline structure, and the step of conditioning the crystalline structure is essentially put into the process of thickening into the grease.
Therefore, how to provide a grease thickener that accomplishes both chemical composition and microstructure conditioning is a problem that needs to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the present invention aims to provide a grease thickener and a preparation method thereof, so as to solve the problem in the prior art that only chemical components are emphasized and the microstructure is not conditioned.
In order to achieve the purpose, the invention adopts the following technical scheme:
a lubricating grease thickening agent is prepared from the following raw materials in percentage by weight: r1COOMe10-100%、R2COOMe20-50%、R3(COOMe1)20-50%、(R4-NH-CO-NH-R5-NH-CO-NH)n0-100%、R6SO3Me30-80% and XOMe10 to 30 percent; the crystal structure of the lubricating grease thickener is in a fiber grid shape, and the using characteristic is that qualified lubricating grease can be thickened without heating.
The crystal form forming principle of the invention is as follows: heating a thickening agent in a solvent to ensure that an original crystal form is damaged by melting, dissolving, softening and local dissolving and melting, and recrystallizing to grow a target crystal form in a new environment, wherein the key elements of the new environment comprise: concentration, temperature, degree of stirring, time, physicochemical properties of the solvent.
The invention has the beneficial effects that: the obtained thickening agent has good use effect and comprehensive performance quality of the lubricating grease, including mechanical stability, structural stability and microscopic uniformity; the thickened lubricating grease has high-temperature dropping point, good oxidation resistance and excellent water resistance; the thickened lubricating grease has excellent high-temperature dropping point and high extreme pressure abrasion resistance.
Further, R1-R6Is a carbon chain, COO is a carboxyl group, Me1-Me3Is a metal radical, -NH-CO-NH-is a ureido radical, SO3Is sulfonate and XO is oxygen-containing inorganic acid radical; theoretical formula R1COOMe1100% by weight, further, 12-hydroxy lithium stearate or lithium stearate.
Further, the metal is any one or a mixture of several of lithium, calcium, sodium, barium, aluminum, zirconium, strontium and magnesium.
Further, the oxygen-containing inorganic acid is any one or a mixture of borate, phosphate, sulfate and acetate.
Further, the above R1COOMe1Is fatty acid soap, said R1COO is one or more of 12-hydroxystearic acid, stearic acid, lauric acid, palmitic acid, oleic acid, synthetic fatty acid, and petroleum acid.
Further, the above R3(COOMe1)2The soap is a dibasic fatty acid soap which is any one or a mixture of lithium sebacate, lithium azelate and lithium dodecanedioate.
Further, the above (R)4-NH-CO-NH-R5-NH-CO-NH) n is polyurea, wherein n is 1 or 2.
Further, the above R6SO3Me3Preferably, the sulfonic acid soap is calcium petroleum sulfonate.
The preparation method of the lubricating grease thickening agent specifically comprises the following steps:
(1) weighing the raw materials according to the weight parts of the lubricating grease thickening agent, and mixing the raw materials to obtain a material A;
(2) adding an organic solvent into the material A, heating to 100-220 ℃ for melting or dissolving while stirring, and cooling to 50-150 ℃ for recrystallization to obtain a material B;
(3) distilling the organic solvent from the material B under reduced pressure to obtain the solid pure product of the lubricating grease thickener.
The preparation method has the beneficial effects that: the microcosmic crystal form of the thickening agent can be purposefully conditioned through heating melting or dissolving, the grown target crystal form is in a slender fiber shape and is fixed in the cooling operation, and the crystal form has larger specific surface area and netting capacity and finer granularity; the random state of the crystal form before the step is changed, and the crystal form before the step is formed under reaction conditions and usually belongs to a nearly spherical or a thick short rod type.
Further, in the step (2), the organic solvent is tetralin or decalin.
The further beneficial effects are that the boiling point of the solvent is slightly higher than the temperature required for conditioning the crystal form of the crystal, the solvent is easy to volatilize and separate, and the solubility characteristic of the solution is close to that of the thickening agent, so that the solution is suitable for growing fiber type fine crystals.
According to the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. the lubricating grease thickener has a fibrous micro-crystalline structure, the expression form of the structure is that when the thickener is used for thickening oil, thickening effect which is close to or even more excellent than that of heat treatment can be obtained without heat treatment processing, and the microstructure can be observed by using an electron microscope;
2. the invention adopts an organic solvent recrystallization method, which destroys the previous undesirable crystal form by high-temperature melting or dissolving or softening, creates comprehensive crystallization conditions such as concentration, temperature, stirring degree, time and the like, leads a thickening agent to grow a target crystal form according to the preset target result again, and fixes the crystal form by cooling measures; meanwhile, the organic solvent can be separated from the target product densifier by a reduced pressure distillation mode, and the organic solvent is removed by evaporation at a temperature which does not damage the micro-crystalline structure by controlling the vacuum degree;
3. the lubricating grease thickener is mainly used for manufacturing lubricating grease, but is not limited to the lubricating grease thickener and can also be used for similar applications;
4. compared with the thickening agent in the prior art, the lubricating grease thickening agent has the following differences:
Figure BDA0002565203060000041
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The lubricating grease thickening agent is prepared from the following raw materials in percentage by weight: 100% of lithium 12-hydroxystearate.
The preparation method comprises the following steps:
(1) weighing the raw materials according to the weight of the lubricating grease thickener, and mixing the raw materials to obtain a material A;
(2) adding decalin into the material A, heating to 100 ℃ for melting or dissolving while stirring at the speed of 5r/min, and then cooling to 50 ℃ for recrystallization to obtain a material B;
(3) distilling the material B under the reduced pressure condition that the vacuum degree is 0MPa and the temperature is 180 ℃ to obtain decahydronaphthalene, thus obtaining the solid pure product of the lubricating grease thickener.
Example 2
The lubricating grease thickening agent is prepared from the following raw materials in percentage by weight: 70% of 12-hydroxy lithium stearate and 30% of calcium sulfate.
The preparation method comprises the following steps:
(1) weighing the raw materials according to the weight of the lubricating grease thickener, and mixing the raw materials to obtain a material A;
(2) adding tetralin into the material A, heating to 220 ℃ for melting or dissolving at the speed of 100r/min while stirring, and then cooling to 150 ℃ for recrystallization to obtain a material B;
(3) distilling the tetrahydronaphthalene from the material B under the vacuum condition of 0.9MPa and 160 ℃ to obtain the solid pure product of the lubricating grease thickener.
Example 3
The lubricating grease thickening agent is prepared from the following raw materials in percentage by weight: 50% of lithium stearate, 20% of polyurea, 20% of calcium petroleum sulfonate and 10% of lithium borate.
The preparation method comprises the following steps:
(1) weighing the raw materials according to the weight of the lubricating grease thickener, and mixing the raw materials to obtain a material A;
(2) adding tetralin into the material A, heating to 150 ℃ for melting or dissolving at the speed of 50r/min while stirring, and then cooling to 100 ℃ for recrystallization to obtain a material B;
(3) distilling the tetrahydronaphthalene from the material B under the vacuum condition of 0.5MPa and 150 ℃ to obtain the solid pure product of the lubricating grease thickener.
Performance testing
60g of the pure solid product of the lubricating grease thickener prepared in the embodiment 1 of the invention is taken, 940g of national standard N500 base oil is added, the mixture is uniformly stirred and wetted, and the mixture is ground on a three-roller machine to obtain the lubricating grease. Similarly, a further portion of grease was prepared as a control by replacing the base oil with 350cSt (25 degrees) dimethicone. The technical indexes are tested according to the national standard method of the lubricating grease, the consistency is GB/T269, the oil distribution is SH/T0324, and the dropping point is GB/T4929. The results are shown in Table 1.
Table 1 grease performance test results
Figure BDA0002565203060000061
As can be seen from table 1, the grease thickener prepared in example 1 of the present invention can significantly improve the consistency of the thickened oil, reduce the thickening and the amount of the thickened oil, and has a fine and transparent appearance, an oil separation amount of less than 1%, a crystal structure of a fiber mesh shape, and a dropping point of more than 190.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A lubricating grease thickening agent is prepared from the following raw materials in percentage by weight:
R1COOMe10-100%、R2COOMe20-50%、R3(COOMe1)20-50%、(R4-NH-CO-NH-R5-NH-CO-NH)n0-100%、R6SO3Me30-80% and XOMe10-30%, and is characterized in that the crystal structure of the lubricating grease thickener is in a fiber mesh shape, and the use characteristic is that qualified lubricating grease can be thickened without heating.
2. The grease thickener of claim 1, wherein R is1-R6Is a carbon chain, the COO is a carboxyl group, the Me1-Me3Is a metal radical, the-NH-CO-NH-is a ureido radical, the SO3Is made of sulfurAnd the XO is an oxygen-containing inorganic acid radical.
3. The grease thickener according to claim 2, wherein the metal is any one or a mixture of lithium, calcium, sodium, barium, aluminum, zirconium, strontium and magnesium.
4. The grease thickener according to claim 2, wherein the oxygen-containing inorganic acid is any one or a mixture of borate, phosphate, sulfate and acetate.
5. The grease thickener of claim 1, wherein R is1COOMe1Is fatty acid soap, said R1COO is one or more of 12-hydroxystearic acid, stearic acid, lauric acid, palmitic acid, oleic acid, synthetic fatty acid, and petroleum acid.
6. The grease thickener of claim 1, wherein R is3(COOMe1)2The soap is a dibasic fatty acid soap which is any one or a mixture of lithium sebacate, lithium azelate and lithium dodecanedioate.
7. The grease thickener of claim 1, wherein (R) is4-NH-CO-NH-R5-NH-CO-NH) n is a polyurea, said n being 1 or 2.
8. The grease thickener of claim 1, wherein R is6SO3Me3Is sulfonic acid soap which is calcium petroleum sulfonate.
9. The preparation method of the lubricating grease thickening agent is characterized by comprising the following steps:
(1) weighing the raw materials according to the weight percentage of the lubricating grease thickener according to any one of claims 1 to 8, and mixing the raw materials to obtain a material A;
(2) adding an organic solvent into the material A, stirring and heating at the speed of 5-100r/min to 100-220 ℃ for melting or dissolving, and then cooling to 50-150 ℃ for recrystallization to obtain a material B;
(3) distilling the organic solvent from the material B under the vacuum degree of 0-0.9MPa and the temperature of less than 180 ℃ under the reduced pressure state to obtain the solid pure product of the lubricating grease thickener.
10. The method of claim 9, wherein in step (2), the organic solvent is tetralin or decahydronaphthalene.
CN202010627083.2A 2020-07-01 2020-07-01 Lubricating grease thickening agent and preparation method thereof Pending CN111763551A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB767448A (en) * 1953-07-09 1957-02-06 Exxon Research Engineering Co Greases containing soaps of dihydroxy stearic acid
US4859352A (en) * 1988-02-29 1989-08-22 Amoco Corporation Low temperature high performance grease
CN102453599A (en) * 2010-10-22 2012-05-16 中国石油化工股份有限公司 Composite calcium-sulfonate-based tetrapolyurea lubricating grease and preparation method thereof
CN107653048A (en) * 2016-07-26 2018-02-02 周丽 A kind of high temperature resistant lubricating grease and preparation method thereof
CN108998147A (en) * 2017-06-07 2018-12-14 汪健 A kind of 12- hydroxy stearic acid, boric acid complex lithium prefabricated soap lubricant composition and preparation method thereof
CN111100743A (en) * 2019-12-26 2020-05-05 辽宁海华科技股份有限公司 Low-temperature long-life extreme pressure lubricating grease and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB767448A (en) * 1953-07-09 1957-02-06 Exxon Research Engineering Co Greases containing soaps of dihydroxy stearic acid
US4859352A (en) * 1988-02-29 1989-08-22 Amoco Corporation Low temperature high performance grease
CN102453599A (en) * 2010-10-22 2012-05-16 中国石油化工股份有限公司 Composite calcium-sulfonate-based tetrapolyurea lubricating grease and preparation method thereof
CN107653048A (en) * 2016-07-26 2018-02-02 周丽 A kind of high temperature resistant lubricating grease and preparation method thereof
CN108998147A (en) * 2017-06-07 2018-12-14 汪健 A kind of 12- hydroxy stearic acid, boric acid complex lithium prefabricated soap lubricant composition and preparation method thereof
CN111100743A (en) * 2019-12-26 2020-05-05 辽宁海华科技股份有限公司 Low-temperature long-life extreme pressure lubricating grease and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
商业部燃料局: "《农业机械用油手册》", 28 February 1978, 机械工业出版社 *
颜志光 主编: "《润滑材料与润滑技术》", 31 January 2000, 中国石化出版社 *

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Application publication date: 20201013