CN111762623A - Winding device for textile yarns and using method - Google Patents
Winding device for textile yarns and using method Download PDFInfo
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- CN111762623A CN111762623A CN202010470238.6A CN202010470238A CN111762623A CN 111762623 A CN111762623 A CN 111762623A CN 202010470238 A CN202010470238 A CN 202010470238A CN 111762623 A CN111762623 A CN 111762623A
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- 238000004804 winding Methods 0.000 title claims abstract description 106
- 239000004753 textile Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 93
- 238000007789 sealing Methods 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims 2
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract 1
- 230000000670 limiting effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
- B65H54/24—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having a plurality of winding units moving along an endless path past one or more fixed servicing units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a winding device for textile yarns and a using method thereof, wherein the winding device comprises a supporting seat, the upper end of the supporting seat is fixedly connected with two installation bodies, and clamping winding units are symmetrically arranged in the two installation bodies; press from both sides tight spiral unit including seting up at the internal drive chamber of installation and seting up at the little hydraulic pressure chamber of a plurality of equidistant distributions in drive chamber one side, the sealed sliding connection of little hydraulic pressure intracavity horizontal direction has the piston board, the piston board runs through and sealed rotation is connected with biography square pole, it has first transfer square groove to pass square pole one end near the drive chamber to have seted up, first transfer square inslot sealed sliding connection has the transfer line. Has the advantages that: the winding roller can clamp a plurality of winding rollers simultaneously and enable the winding rollers to wind yarns synchronously, is suitable for large-batch yarn winding work, adopts a hydraulic clamping mode, automatically controls the electromagnetic valve to be opened by a gravity monitoring method, abandons clamping when the motor decelerates, is convenient to disassemble and assemble, and greatly improves winding efficiency.
Description
Technical Field
The invention relates to the technical field of textile yarns, in particular to a winding device for textile yarns and a using method thereof.
Background
The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. The yarn need use the winding device to twine the lapping to it after production, conveniently stores and later stage uses.
The existing winding device has a simple structure, only one yarn can be wound at a time, and a plurality of winding devices are required to be arranged when the yarns are produced in a large scale, so that the equipment cost is high and the occupied space is large; the winding roller is clamped in a mechanical mode, and the process of assembling and disassembling the winding roller is very troublesome, so that the winding of yarns is not facilitated; when a certain amount of yarn is wound on the winding rollers and cannot be continuously wound, the yarn cannot be wound only by manual judgment, the yarn winding amount on a plurality of winding rollers is different frequently, and inconvenience is brought to winding work.
In order to solve the problems, a winding device for textile yarns and a using method are provided.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a winding device for textile yarns and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme: a winding device for textile yarns comprises a supporting seat, wherein the upper end of the supporting seat is fixedly connected with two installation bodies, and clamping winding units are symmetrically arranged in the two installation bodies; the clamping and winding unit comprises a driving cavity arranged in the installation body and a plurality of small hydraulic cavities which are arranged on one side of the driving cavity and distributed at equal intervals, a piston plate is connected in the small hydraulic cavities in a sealing and sliding manner in the horizontal direction, the piston plate penetrates through and is connected with a torque transmission rod in a sealing and rotating manner, a first torque transmission groove is formed in one end, close to the driving cavity, of the torque transmission rod, a transmission rod is connected in the first torque transmission groove in a sealing and sliding manner, one end, far away from the first torque transmission groove, of the transmission rod penetrates through the small hydraulic cavities and is connected with the small hydraulic cavities in a sealing and rotating manner and extends into the driving cavity, a winding driving unit is arranged in the driving cavity, a torque transmission block is fixedly connected to one end, far away from the transmission rod, of the torque transmission rod, a reset spring is movably sleeved on the torque transmission rod, two ends of the reset spring are fixedly connected with one side, far away, an air compressor is embedded at the bottom of the mounting body and on one side of the large hydraulic cavity, an air pressure channel communicated with the large hydraulic cavity is formed in the output end of the air compressor, and a one-way channel and a backflow channel communicated with the large hydraulic cavity are formed in the bottom of each small hydraulic cavity; the winding device for the textile yarns further comprises a winding roll, winding rods are coaxially and fixedly connected to two sides of the winding roll, and second torque transmission grooves matched with the torque transmission blocks in a clamping mode are formed in the ends, away from each other, of the two winding rods; the pressure sensor is installed on the torque sensing block, the pressure sensor is electrically connected with the setting unit, the pressure sensor and the setting unit are jointly connected with the processor, and the processor is electrically connected with the electromagnetic valve and the motor.
In the winding device for textile yarns, the first torque slot and the transmission rod are both in a square structure.
In the winding device for textile yarns, the winding driving unit comprises a motor fixedly mounted at the upper end of the mounting body, the transmission rods and the corresponding positions of the motor output shaft are fixedly sleeved with chain wheels, the outer sides of the chain wheels are jointly tensioned and sleeved with chains, and the chains penetrate through the driving cavity.
In the winding device for textile yarns, the check passage is internally provided with the check valve through which hydraulic oil can only flow from the large hydraulic cavity to the small hydraulic cavity in a one-way manner, and the backflow passage is internally provided with the electromagnetic valve.
In the winding device for textile yarns, the one-way channel and the backflow channel are both positioned on one side of the piston plate close to the driving cavity.
In the winding device for textile yarns, the torque transmission block and the second torque transmission groove are both square.
A use method of a winding device for textile yarns comprises the following steps:
sequentially arranging a plurality of winding rollers at corresponding positions of the corresponding torque transmission rods from top to bottom by using lifting equipment, and enabling the torque transmission blocks to correspond to the second torque transmission grooves one by one;
closing the electromagnetic valve, pressing hydraulic oil in the large hydraulic cavity into the plurality of small hydraulic cavities through the one-way channel by the air compressor through the air pressure channel, gradually extending the torque transmission rod out of the torque transmission block, and continuously adjusting the position of the second torque transmission groove in the process until the winding roll is stably clamped by hydraulic pressure;
the yarn is respectively tensioned and wound on the plurality of winding rollers, and the two motors drive the plurality of winding rollers to rotate and wind the yarn under the matching of the chain wheel and the chain;
the winding rollers continuously wind the yarns until the two motors gradually reduce the speed and tend to be zero, and the workers use the equipment to take out the winding rollers gradually loosening the clamping.
Compared with the prior art, this coiling device for textile yarn's advantage lies in:
the winding roller can clamp a plurality of winding rollers simultaneously and enable the winding rollers to wind yarns synchronously, is suitable for large-batch yarn winding work, adopts a hydraulic clamping mode, automatically controls the electromagnetic valve to be opened by a gravity monitoring method, abandons clamping when the motor decelerates, is convenient to disassemble and assemble, and greatly improves winding efficiency.
Drawings
FIG. 1 is a front perspective view of a yarn winding device for textile yarns according to the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is an enlarged schematic view of the structure at B in FIG. 1;
FIG. 4 is a schematic structural view of a winding roll of a winding device for textile yarns according to the present invention;
FIG. 5 is a control block diagram of a winding device for textile yarns according to the present invention;
fig. 6 is a flow chart of a winding device for textile yarns according to the present invention.
In the figure: the device comprises a support seat 1, an installation body 2, a driving cavity 3, a small hydraulic cavity 4, a transmission rod 5, a chain wheel 6, a motor 7, a chain 8, a piston plate 9, a torque transmission rod 10, a second torque transmission groove 11, a first torque transmission groove 12, a return spring 13, a torque transmission block 14, a pressure sensor 15, a large hydraulic cavity 16, an air compressor 17, an air compression channel 18, a one-way channel 19, a backflow channel 20, a winding roller 21 and a winding rod 22.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Examples
Referring to fig. 1-6, a winding device for textile yarns comprises a supporting seat 1, wherein the upper end of the supporting seat 1 is fixedly connected with two installation bodies 2, and clamping winding units are symmetrically arranged in the two installation bodies 2;
specifically, the clamping winding unit comprises a driving cavity 3 arranged in the mounting body 2 and a plurality of small hydraulic cavities 4 arranged on one side of the driving cavity 3 and distributed at equal intervals, a piston plate 9 is connected in the small hydraulic cavities 4 in a sealing and sliding manner in the horizontal direction, the piston plate 9 penetrates through and is connected with a torque transmission rod 10 in a sealing and rotating manner, one end, close to the driving cavity 3, of the torque transmission rod 10 is provided with a first torque transmission groove 12, a transmission rod 5 is connected in the first torque transmission groove 12 in a sealing and sliding manner, one end, far away from the first torque transmission groove 12, of the transmission rod 5 penetrates through the small hydraulic cavities 4 and is connected with the small hydraulic cavities in a sealing and rotating manner and extends into the driving cavity 3, a winding driving unit is arranged in the driving cavity 3, one end, far away from the transmission rod 5, of the torque transmission rod 10 is fixedly connected with a torque transmission block 14, a reset spring 13 is movably sleeved on the torque transmission rod 10, and two ends of the reset spring 13, the reset spring 13 is convenient for automatic reset of the piston plate 9 in the later period, the bottom of the mounting body 2 is provided with a large hydraulic cavity 16, the bottom of the mounting body 2 is embedded with an air compressor 17 at one side of the large hydraulic cavity 16, the output end of the air compressor 17 is provided with an air pressure channel 18 communicated with the large hydraulic cavity 16, and the bottom of the small hydraulic cavity 4 is provided with a one-way channel 19 and a backflow channel 20 communicated with the large hydraulic cavity 16;
the winding device for the textile yarns further comprises a winding roll 21, winding rods 22 are coaxially and fixedly connected to two sides of the winding roll 21, a second torque transmission groove 11 in clamping fit with the torque transmission block 14 is formed in one end, far away from each other, of each of the two winding rods 22, and the torque is transmitted to the winding rods 22 and the winding roll 21 through the clamping fit of the torque transmission block 14 and the second torque transmission groove 11;
the torque transmission block 14 is provided with a pressure sensor 15, the pressure sensor 15 is electrically connected with a setting unit, the pressure sensor 15 and the setting unit are jointly connected with a processor, the processor is electrically connected with the electromagnetic valve and the motor 7, and the processor is responsible for receiving data monitored by the pressure sensor 15 in real time, comparing the data with a set threshold value and controlling the opening and closing of the electromagnetic valve and the speed control of the motor 7 in real time.
The first torque transmission groove 12 and the transmission rod 5 are both square structures, and other structures with limiting effects can also be adopted.
The spiral drive unit includes motor 7 of fixed mounting in installation body 2 upper end, and the equal fixed cover in corresponding position of a plurality of transfer lines 5 and motor 7 output shaft has connect sprocket 6, and the common tensioning in a plurality of sprockets 6 outsides has cup jointed chain 8, and chain 8 runs through the setting of drive chamber 3, and motor 7 passes through chain 8 and a plurality of sprocket 6 and transmits the torque for transfer line 5.
A one-way valve is arranged in the one-way channel 19, hydraulic oil can only flow from the large hydraulic cavity 16 to the small hydraulic cavity 4 in a one-way mode, the flowing direction of the hydraulic oil is limited, and an electromagnetic valve is arranged in the return channel 20.
The one-way passage 19 and the return passage 20 are located on the side of the piston plate 9 near the drive chamber 3, and push the piston plate 9 toward the take-up roller 21.
The torque transmission block 14 and the second torque transmission groove 11 are both square, and play roles in limiting and transmitting torque.
When the device is used, the plurality of winding rollers 21 are respectively lifted to the corresponding positions corresponding to the torque transmission rods 10, the electromagnetic valve is closed, the air compressor 17 presses hydraulic oil in the large hydraulic cavity 16 into the plurality of small hydraulic cavities 4 through the air compression channel 18, the hydraulic oil enters the small hydraulic cavities 4 to push the piston plate 9 towards the direction of the winding rollers 21 and compress the return spring 13, the piston plate 9 simultaneously pushes the torque transmission rods 10 and the torque transmission blocks 14, the transmission rod 5 simultaneously slides in the first torque transmission groove 12 in a sealing manner, the torque transmission rods 10 are of a circular structure and are convenient to install in a bearing, and in the process that the torque transmission rods 10 and the torque transmission blocks 14 gradually extend out, the positions of the torque transmission blocks 14 are adjusted to abut against the second torque transmission grooves 11, so that the hydraulic clamping of the winding rollers 21 is realized;
the motor 7 drives the plurality of transmission rods 5 to rotate under the occlusion of the chain 8 and the plurality of chain wheels 6, the transmission rods 5 transmit torque to the torque transmission rod 10 under the coordination of the first torque transmission groove 12, and the torque transmission rod 10 transmits the torque to the winding roll 21 under the coordination of the torque transmission block 14 and the second torque transmission groove 11, so that the continuous winding of yarn is realized;
before coiling, a pressure threshold value is set through a setting unit, in the coiling process, a pressure sensor 15 sends monitoring pressure data to a processor in real time, the monitoring pressure value is compared with the preset pressure threshold value in real time, when the pressure threshold value is smaller than the pressure threshold value, the pressure sensor works normally, when the pressure threshold value is equal to the pressure threshold value, the processor controls a corresponding electromagnetic valve to be opened, a motor 7 is decelerated, hydraulic oil in a corresponding small hydraulic cavity 4 flows back to a large hydraulic cavity 16 under the reset of a reset spring 13, in the process that the motor 7 is decelerated and tends to zero, a torque transmission block 14 is gradually separated from a second torque transmission groove 11, and a worker removes a coiling roller 21 which is wound with a certain amount of yarn.
The invention has the following advantages: the winding roller device has the advantages that a plurality of winding rollers 21 can be clamped and wound with yarns synchronously, the winding roller device is suitable for large-batch yarn winding work, a hydraulic clamping mode is adopted, the electromagnetic valve is automatically controlled to be opened through a gravity monitoring method, clamping is given up when the motor 7 decelerates, the winding rollers 21 are convenient to disassemble and assemble, and winding efficiency is greatly improved.
A use method of a winding device for textile yarns comprises the following steps:
arranging a plurality of winding rollers 21 at corresponding positions corresponding to the torque transmission rods 10 in sequence from top to bottom by using a lifting device, and enabling the torque transmission blocks 14 to correspond to the second torque transmission grooves 11 one by one;
closing the electromagnetic valve, pressing hydraulic oil in the large hydraulic cavity 16 into the plurality of small hydraulic cavities 4 through the one-way channel 19 by the air compressor 17 through the air pressure channel 18, gradually extending the torque transmission rod 10 out of the torque transmission block 14, and continuously adjusting the position of the second torque transmission groove 11 in the process until the winding roll 21 is stably clamped by hydraulic pressure;
the yarns are respectively tensioned and wound on the plurality of winding rollers 21, and the two motors 7 drive the plurality of winding rollers 21 to rotate and wind the yarns under the cooperation of the chain wheel 6 and the chain 8;
the winding rollers 21 are wound continuously until the two motors 7 gradually slow down and approach zero, and the staff uses the equipment to take out the winding rollers 21 which gradually loosen the grip.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. A winding device for textile yarns comprises a supporting seat (1), and is characterized in that the upper end of the supporting seat (1) is fixedly connected with two installation bodies (2), and clamping winding units are symmetrically arranged in the two installation bodies (2);
the clamping and winding unit comprises a driving cavity (3) arranged in the mounting body (2) and a plurality of small hydraulic cavities (4) which are arranged on one side of the driving cavity (3) and are distributed at equal intervals, a piston plate (9) is connected in the small hydraulic cavities (4) in a horizontal direction in a sealing and sliding manner, the piston plate (9) penetrates through and is connected with a moment transmission rod (10) in a sealing and rotating manner, a first moment transmission groove (12) is formed in one end, close to the driving cavity (3), of the moment transmission rod (10), a transmission rod (5) is connected in the first moment transmission groove (12) in a sealing and sliding manner, one end, far away from the first moment transmission groove (12), of the transmission rod (5) penetrates through the small hydraulic cavities (4) and is connected with the small hydraulic cavities in a sealing and rotating manner and extends into the driving cavity (3), a winding driving unit is arranged in the driving cavity (3), one end, far away from the transmission rod (5), of the moment transmission rod (, the torque transmission rod (10) is movably sleeved with a return spring (13), two ends of the return spring (13) are fixedly connected with one side, away from the driving cavity (3), of the piston plate (9) and the inner wall of the small hydraulic cavity (4) respectively, the bottom of the mounting body (2) is provided with a large hydraulic cavity (16), the bottom of the mounting body (2) is embedded with an air compressor (17) on one side of the large hydraulic cavity (16), the output end of the air compressor (17) is provided with an air pressure channel (18) communicated with the large hydraulic cavity (16), and the bottom of the small hydraulic cavity (4) is provided with a one-way channel (19) and a backflow channel (20) communicated with the large hydraulic cavity (16);
the winding device for the textile yarns further comprises a winding roll (21), winding rods (22) are coaxially and fixedly connected to two sides of the winding roll (21), and second torque transmission grooves (11) in clamping fit with the torque transmission blocks (14) are formed in the ends, far away from each other, of the two winding rods (22);
install pressure sensor (15) on biography square piece (14), pressure sensor (15) electric connection has the unit of setting for, pressure sensor (15) and the unit of setting for are connected with the treater jointly, treater and solenoid valve, motor (7) electric connection.
2. The winding device for the textile yarns as claimed in claim 1, wherein the first torque slot (12) and the transmission rod (5) are both of a square structure, the winding driving unit comprises a motor (7) fixedly mounted at the upper end of the mounting body (2), a plurality of transmission rods (5) and corresponding positions of output shafts of the motor (7) are fixedly sleeved with chain wheels (6), a plurality of chains (8) are jointly tensioned and sleeved outside the chain wheels (6), and the chains (8) are arranged to penetrate through the driving cavity (3).
3. A yarn winding device as claimed in claim 2, characterised in that a non-return valve is arranged in said non-return channel (19) for the one-way passage of hydraulic oil from the large hydraulic chamber (16) to the small hydraulic chamber (4), and in that a solenoid valve is arranged in said return channel (20).
4. A yarn winding device as claimed in claim 2, characterized in that the one-way passage (19) and the return passage (20) are located on the side of the piston plate (9) adjacent to the drive chamber (3).
5. A winder device for textile yarns according to claim 2, characterized in that the transfer matrix (14) and the second transfer matrix groove (11) are square.
6. Use of a winding device for textile yarns according to any one of claims 1 to 5, characterized in that it comprises the following steps:
arranging a plurality of winding rollers (21) at corresponding positions of the corresponding moment transmission rods (10) in sequence from top to bottom by using lifting equipment, and enabling the moment transmission blocks (14) to be in one-to-one correspondence with the second moment transmission grooves (11);
the electromagnetic valve is closed, hydraulic oil in the large hydraulic cavity (16) is pressed into the small hydraulic cavities (4) through the one-way channel (19) by the air compressor (17) through the air pressure channel (18), the torque transmission rod (10) gradually extends out of the torque transmission block (14), and the position of the second torque transmission groove (11) is continuously adjusted in the process until the winding roll (21) is stably clamped by hydraulic pressure;
the yarn is respectively tensioned and wound on the plurality of winding rollers (21), and the two motors (7) drive the plurality of winding rollers (21) to rotate and wind the yarn under the matching of the chain wheel (6) and the chain (8);
the plurality of winding rollers (21) continuously wind the yarn until the two motors (7) gradually reduce the speed and approach to zero, and the workers use the equipment to take out the winding rollers (21) which gradually loosen the clamping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010470238.6A CN111762623B (en) | 2020-05-28 | 2020-05-28 | Winding device for textile yarns and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010470238.6A CN111762623B (en) | 2020-05-28 | 2020-05-28 | Winding device for textile yarns and using method |
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| Publication Number | Publication Date |
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| CN111762623A true CN111762623A (en) | 2020-10-13 |
| CN111762623B CN111762623B (en) | 2021-09-17 |
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