CN111758891A - Production line for quick-frozen corn - Google Patents
Production line for quick-frozen corn Download PDFInfo
- Publication number
- CN111758891A CN111758891A CN202010763908.3A CN202010763908A CN111758891A CN 111758891 A CN111758891 A CN 111758891A CN 202010763908 A CN202010763908 A CN 202010763908A CN 111758891 A CN111758891 A CN 111758891A
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- machine
- corn
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- production line
- frozen
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- 240000008042 Zea mays Species 0.000 title claims abstract description 84
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 84
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 83
- 235000005822 corn Nutrition 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000010411 cooking Methods 0.000 claims abstract description 62
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000007710 freezing Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 61
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical group N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 208000003643 Callosities Diseases 0.000 description 9
- 206010020649 Hyperkeratosis Diseases 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention belongs to the technical field of quick-frozen corn processing, and particularly relates to a production line of quick-frozen corn, which sequentially comprises a peeling machine, a first conveyor belt, a corn crop and tail removing machine, a cleaning machine, a conveyor belt type high-pressure corn cooking machine, a corn pre-cooler, a corn quick-freezing machine and a second conveyor belt.
Description
Technical Field
The invention belongs to the technical field of quick-frozen corn processing, and particularly relates to a production line for quick-frozen corn.
Background
At present, most of quick-frozen corns cannot form complete assembly line operation, a large amount of labor is required to be invested, the production cost of enterprises is high, in the current working procedure, the corns need to be put into a turnover box after being cleaned, then the turnover box in which the corns are put is transferred to a conveyor belt type high-pressure corn cooking machine for cooking, after the corn cooking is finished, the corns need to be manually transferred to an airing area for airing, and then the corns are transferred to a freezer for quick freezing after the corns are close to room temperature, the whole process needs a large amount of labor participation, the production efficiency is low, the labor intensity is high, the labor cost is very high, how to reduce the labor investment in the process, and the improvement of the production efficiency is the research direction of people,
in addition, a small amount of quick-frozen corn production lines are available on the market at present, and some defects also exist, firstly, the composition of the production lines is still incomplete, more manpower is needed for participation, secondly, the cooking machine is a non-high-pressure cooking machine, the main reason is that a conveying belt of the conveying belt type cooking machine needs external power, namely, the conveying belt needs to be connected with an external driving motor, and due to the high temperature inside the cooking machine, the driving motor cannot be arranged inside the cooking machine but can be arranged externally, so that the inside of the cooking machine can only be opened, the sealing performance is poorer, and the high-pressure cooking cannot be carried out.
Disclosure of Invention
The invention provides a production line for quick-frozen corn, which can solve the problems pointed out in the background technology.
A production line of quick-frozen corn sequentially comprises a peeling machine, a first conveyor belt, a corn crop and tail removing machine, a cleaning machine, a conveyor belt type high-pressure corn cooking machine, a corn pre-cooler, a corn quick-freezing machine and a second conveyor belt, wherein the cleaning machine comprises a cleaning machine water tank and a cleaning machine conveyor belt, the corn is conveyed into a conveyor belt type high-pressure corn cooking machine by a conveyor belt of a cleaning machine, the conveyor belt type high-pressure corn cooking machine comprises a cooking machine bin, a bin gate and a cooking heater, at least one conveying mechanism is arranged in the machine bin of the cooking machine, the conveying mechanism comprises a driving wheel and a conveying belt, the corn instant freezer comprises an instant freezer case and instant freezer equipment, wherein a plurality of instant freezer conveyor belts are arranged in the instant freezer case, the plurality of instant freezer conveyor belts are uniformly distributed along the height direction of the instant freezer case, and the conveying directions of the adjacent instant freezer conveyor belts are opposite.
Preferably, a transmission valve is arranged on the cooking machine bin corresponding to the driving wheel, a driving mechanism is arranged at the outer side of the transmission valve, the output end of the driving mechanism is connected with a transmission shaft, the transmission shaft penetrates through the transmission valve to be in transmission connection with the driving wheel, the transmission shaft and the driving wheel are detachably connected, and the transmission shaft can be drawn out outwards so as to close the transmission valve and keep the tightness of the cooking machine bin.
Preferably, a first lifting machine is arranged between the cleaning machine and the conveyor belt type high-pressure corn cooking machine, and a second lifting machine is arranged between the corn precooling machine and the corn instant freezing machine.
Preferably, the cooking heater is a steam heating pipe, which is connected with an external steam generating system.
Preferably, the diameter of the machine bin of the cooking machine is 1m-5m, the length of the machine bin of the cooking machine is 4m-30m, the number of the conveying mechanisms is 2-7, and the conveying mechanisms are uniformly distributed along the height direction of the machine bin of the cooking machine.
Preferably, the quick-freezing equipment is an ammonia-liquid Freon quick freezer.
Preferably, the driving mechanism is fixed on a reciprocating mechanism, and the reciprocating mechanism can drive the driving mechanism to reciprocate so as to drive the transmission shaft to reciprocate, so that the transmission shaft can be inserted into or drawn out of the transmission valve.
Preferably, the reciprocating mechanism is an electric linear sliding table or a manual linear sliding table, and the driving mechanism is fixed on a sliding seat of the sliding table.
Preferably, the transmission shaft and the driving wheel are detachably connected through a coupler capable of being quickly connected.
Preferably, the driving mechanism is a driving motor.
The invention provides a production line of quick-frozen corn, which can reduce the participation of manpower to the greatest extent, improve the production efficiency, reduce the labor cost and improve the enterprise benefit, can realize high-pressure and high-temperature cooking due to the adoption of a high-pressure cooking machine, greatly improve the cooking efficiency, shorten the cooking time, greatly improve the energy utilization rate, save energy, greatly help the enterprises to save energy, reduce consumption and production cost, greatly reduce the labor participation in the feeding and discharging process due to the adoption of a conveying mechanism, reduce the labor cost and have extremely high feeding and discharging efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention,
FIG. 2 is a schematic view of the structure of the conveyor type high-pressure corn cooker of the present invention,
figure 3 is a schematic view of the interior of the cooking machine of the invention,
figure 4 is a schematic external view of the cooking machine of the invention,
figure 5 is a schematic view of the instant corn freezer,
description of reference numerals:
reference numbers in the figures: 1-a peeling machine; 2-a first conveyor belt; 3-corn crop and tail removing machine; 4-a cleaning machine; 41-washing machine water tank; 42-cleaning machine conveyor belt; 5-conveyor type high-pressure corn cooking machine; 51-a machine bin of a cooking machine; 52-bin gate; 53-a cooking heater; 6-a corn pre-cooler; 7-a corn instant freezer; 71-quick freezer cabinet; 72-a freezer conveyor belt; 8-a second conveyor belt; 9-a first hoist; 10-a second hoist; 11-a transport mechanism; 111-a capstan; 112-a conveyor belt; 12-a transmission valve; 13-a drive mechanism; 14-a drive shaft; 15-reciprocating mechanism.
Detailed Description
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment.
Example (b):
as shown in fig. 1-5, in a production line for quick-frozen corn provided by an embodiment of the present invention, a peeling machine 1, a first conveyor belt 2, a corn crop and tail removing machine 3, a cleaning machine 4, a conveyor belt type high pressure corn cooking machine 5, a corn pre-cooling machine 6, a corn quick-freezing machine 7, and a second conveyor belt 8 are provided, after corn is peeled by the peeling machine 1, the corn enters the first conveyor belt 2 from a discharge port of the peeling machine 1, is conveyed to a feeding position of the corn crop and tail removing machine 3 by the first conveyor belt 2, is manually fed to the corn crop and tail removing machine 3, is conveyed to the cleaning machine 4 after crop and tail are removed, the cleaning machine 4 includes a cleaning machine water tank 41 and a cleaning machine conveyor belt 42, a first lifting machine 9 is provided between the cleaning machine 4 and the conveyor belt type high pressure corn cooking machine 5, the corn is conveyed into the conveyor belt type high pressure corn cooking machine 5 by the first lifting machine 9, the tail end of the conveyor belt type high-pressure corn cooking machine 5 is provided with a corn pre-cooler 6, a second elevator 10 is arranged between the corn pre-cooler 6 and the corn quick freezer 7, the corn is conveyed into the corn quick freezer 7 through the second elevator 10, and finally the corn is discharged by the corn quick freezer 7 and enters a second conveyor belt 8.
Combine shown in fig. 5, maize frozen machine 7 includes frozen machine case 71, quick-freeze equipment is ammonia liquid freon frozen machine, is equipped with a plurality of frozen machine conveyer belt 72 in the frozen machine case 71, and a plurality of frozen machine conveyer belts 72 are along frozen machine case 71 direction of height evenly distributed, and adjacent frozen machine conveyer belt 72's direction of transfer is opposite, owing to set up many frozen machine conveyer belts 72 along frozen machine case 71 direction of height, has guaranteed the quick-freeze time.
Referring to fig. 2-4, the conveyor type high-pressure corn cooker 5 comprises a cooker bin 51, a bin gate 52 and a cooker heater 53, wherein the cooker heater 53 is a steam heating pipe which is connected with an external steam generating system and provides high-temperature steam for the cooker bin 51, the cooker bin 51 is also provided with a pressure gauge, a safety valve, an exhaust port, a pressure relief port, a drain port, a temperature measuring port, a steam connecting port and the like, the cooker bin 51 is a cylindrical cooker bin, the diameter of the cooker bin is preferably 1m-5m, the length of the cooker bin is preferably 4m-30m, the size of the cooker bin can be set according to actual requirements such as production scale and the like, the number of the conveyor mechanisms 11 is 2-7, the conveyor mechanisms are uniformly distributed along the height direction of the cooker bin 51, the number of the conveyor mechanisms 11 is set according to the diameter of the cooker bin 51 and the layout of a production line, if the production line layout can only feed from one side and discharge from one side, the conveying mechanism 11 can only set odd number (such as 1, 3, 5, etc.), the bin gate 52 is required to be arranged on both sides of the cooking machine bin 51, if the production line layout can only feed from one side and discharge from one side, the conveying mechanism 11 can only set even number (such as 2, 4, 6, etc.), the bin gate 52 is only required to be arranged on one side of the cooking machine bin 51, the conveying mechanism 11 comprises a driving wheel 111, a conveying belt 112, a driven wheel, etc., the conveying mechanism is arranged inside the cooking machine bin 51 through a mounting frame, the cooking machine bin 51 corresponding to the driving wheel 111 is provided with a transmission valve 12, the transmission valve 12 can be opened and closed to ensure the sealing performance of the cooking machine bin 51, the driving mechanism 13 is arranged on the outer side of the transmission valve 12, the output end of the driving mechanism 13 is connected with a transmission shaft 14, the transmission shaft 14 penetrates through the transmission valve 12 to be in transmission connection with the driving wheel 111, the transmission shaft 14 is detachably connected with the driving wheel 111, the transmission shaft 14 can be drawn out outwards to close the transmission valve 12 and keep the tightness of the machine bin 51 of the cooking machine, the driving mechanism 13 is fixed on the reciprocating mechanism 15, and the reciprocating mechanism 15 can drive the driving mechanism 13 to reciprocate so as to drive the transmission shaft 14 to reciprocate and enable the transmission shaft 14 to be inserted into or drawn out of the transmission valve 12.
The method specifically comprises the following steps: reciprocating mechanism 15 is electronic sharp slip table or manual sharp slip table, and actuating mechanism 13 is driving motor, in this embodiment, adopts electronic sharp slip table, and it includes slip table module and servo motor, and actuating mechanism 13 fixes on the slide of slip table, but realize dismantling the connection through the shaft coupling of high-speed joint between transmission shaft 14 and the action wheel 111, the motion of servo motor drive slide, slide drive actuating mechanism 13 and transmission shaft 14 move to transmission valve 12, behind transmission shaft 14 inserted transmission valve 12 to predetermined connection position, electronic slip table stopped, and the shaft coupling through high-speed joint is connected transmission shaft 14 and action wheel 111 transmission.
The working principle of the conveyer belt type high-pressure corn cooking machine 5 is as follows: when in use, the bin door 52 is opened, the reciprocating mechanism 15 is controlled to drive the driving mechanism 13 to move to one side of the cooking machine bin 51, the transmission shaft 14 is inserted into the transmission valve 12 to a preset connection position, the transmission shaft 14 is in transmission connection with the driving wheel 111 through the quick-connection coupler, after all the connections are completed, all the driving mechanisms 13 are started to enable all the conveying mechanisms 11 to operate, corns are conveyed to the uppermost conveying mechanism 11 in the cooking machine bin 51 through the lifting machine 9 on the production line, the feeding is stopped after all the conveying mechanisms 11 are fully filled with corns along with the continuous conveying of all the conveying mechanisms 11, all the conveying mechanisms 11 are stopped, at the moment, the transmission connection between the transmission shaft 14 and the driving wheel 111 is removed, the reciprocating mechanism 15 is controlled to drive the driving mechanism 13 to move out of the cooking machine bin 51, and after the transmission shaft 14 is drawn out of the transmission valve 12 to a preset point, closing the transmission valve 12, closing the bin door 52, then, keeping the interior of the cooking machine bin 51 in a sealed state, starting an external steam generation system, providing high-temperature steam for the interior of the cooking machine bin 51 through a steam heating pipe, after the belt cooking is finished, opening the bin door 52 and the transmission valve 12, after the discharge end of the lowest-layer transmission mechanism 11 is matched and connected with a conveyor belt on a production line, controlling the reciprocating mechanism 15 to drive the driving mechanism 13 to move towards one side of the cooking machine bin 51, after the transmission shaft 14 is inserted into the transmission valve 12 to a preset connection position, driving and connecting the transmission shaft 14 with the driving wheel 111 through a quick-connection coupler, after all connections are finished, starting all the driving mechanisms 13 to enable all the transmission mechanisms 11 to operate, and after all corns are output, repeating the operations.
The above disclosure is only for a few specific embodiments of the present invention, however, the present invention is not limited to the above embodiments, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (10)
1. The production line of the quick-frozen corn is characterized by comprising a peeling machine (1), a first conveying belt (2), a corn crop tail removing machine (3), a cleaning machine (4), a conveying belt type high-pressure corn cooking machine (5), a corn pre-cooler (6), a corn quick-freezing machine (7) and a second conveying belt (8) in sequence, wherein the corn is conveyed into the conveying belt type high-pressure corn cooking machine (5) through the cleaning machine (4), the conveying belt type high-pressure corn cooking machine (5) comprises a cooking machine bin (51), a bin door (52) and a cooking heater (53), at least one conveying mechanism (11) is arranged in the cooking machine bin (51), and the conveying mechanism (11) comprises a driving wheel (111) and a conveying belt (112).
2. The production line for quick-frozen corn according to claim 1, characterized in that: the steam cooker machine cabin (51) corresponding to the driving wheel (111) is provided with a transmission valve (12), the outer side of the transmission valve (12) is provided with a driving mechanism (13), the output end of the driving mechanism (13) is connected with a transmission shaft (14), the transmission shaft (14) penetrates through the transmission valve (12) to be in transmission connection with the driving wheel (111), the transmission shaft (14) is detachably connected with the driving wheel (111), and the transmission shaft (14) can be drawn out outwards so that the transmission valve (12) can be closed and the tightness of the steam cooker machine cabin (51) can be maintained.
3. The production line for quick-frozen corn according to claim 1, characterized in that: a first lifting machine (9) is arranged between the cleaning machine (4) and the conveyor belt type high-pressure corn cooking machine (5), and a second lifting machine (10) is arranged between the corn precooler (6) and the corn instant freezer (7).
4. The production line for quick-frozen corn according to claim 1, characterized in that: the cooking heater (53) is a steam heating pipe and is connected with an external steam generating system.
5. The production line for quick-frozen corn according to claim 1, characterized in that: the diameter of the machine bin of the cooking machine is 1m-5m, the length of the machine bin of the cooking machine is 4m-30m, and the number of the conveying mechanisms (11) is 2-7, and the conveying mechanisms are uniformly distributed along the height direction of the machine bin of the cooking machine.
6. The production line for quick-frozen corn according to any one of claims 1 to 5, characterized in that: the quick-freezing equipment is an ammonia liquid Freon quick-freezing machine.
7. The production line for quick-frozen corn according to any one of claims 1 to 5, characterized in that: the driving mechanism (13) is fixed on the reciprocating mechanism (15), and the reciprocating mechanism (15) can drive the driving mechanism (13) to reciprocate, so that the transmission shaft (14) is driven to reciprocate, and the transmission shaft (14) is inserted into or drawn out of the transmission valve (12).
8. The production line for quick-frozen corn according to claim 7, characterized in that: the reciprocating mechanism (15) is an electric linear sliding table or a manual linear sliding table, and the driving mechanism (13) is fixed on a sliding seat of the sliding table.
9. The production line for quick-frozen corn according to any one of claims 1 to 5, characterized in that: the transmission shaft (14) and the driving wheel (111) are detachably connected through a coupler capable of being quickly connected.
10. The production line for quick-frozen corn according to any one of claims 1 to 5, characterized in that: the driving mechanism (13) is a driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010763908.3A CN111758891A (en) | 2020-08-01 | 2020-08-01 | Production line for quick-frozen corn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010763908.3A CN111758891A (en) | 2020-08-01 | 2020-08-01 | Production line for quick-frozen corn |
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| CN111758891A true CN111758891A (en) | 2020-10-13 |
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| CN202010763908.3A Pending CN111758891A (en) | 2020-08-01 | 2020-08-01 | Production line for quick-frozen corn |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239004Y (en) * | 2008-07-01 | 2009-05-20 | 彭德权 | High-efficient energy-saving machine for steaming and boiling foodstuff |
| CN204350979U (en) * | 2014-12-04 | 2015-05-27 | 新疆玉维鲜农业科技中心 | Quick-frozen fresh edible maize machining production line |
| CN105129843A (en) * | 2015-09-15 | 2015-12-09 | 中国工程物理研究院材料研究所 | High-purity lead iodide purification device and zone refining method |
| CN105380082A (en) * | 2015-11-18 | 2016-03-09 | 河北德力食品有限公司 | Production equipment and production method of quick-frozen corns |
| CN108477466A (en) * | 2018-04-11 | 2018-09-04 | 烟台良荣机械精业有限公司 | Precooker |
| CN213153843U (en) * | 2020-08-01 | 2021-05-11 | 乐陵市普惠机械制造有限公司 | Production line for quick-frozen corn |
-
2020
- 2020-08-01 CN CN202010763908.3A patent/CN111758891A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239004Y (en) * | 2008-07-01 | 2009-05-20 | 彭德权 | High-efficient energy-saving machine for steaming and boiling foodstuff |
| CN204350979U (en) * | 2014-12-04 | 2015-05-27 | 新疆玉维鲜农业科技中心 | Quick-frozen fresh edible maize machining production line |
| CN105129843A (en) * | 2015-09-15 | 2015-12-09 | 中国工程物理研究院材料研究所 | High-purity lead iodide purification device and zone refining method |
| CN105380082A (en) * | 2015-11-18 | 2016-03-09 | 河北德力食品有限公司 | Production equipment and production method of quick-frozen corns |
| CN108477466A (en) * | 2018-04-11 | 2018-09-04 | 烟台良荣机械精业有限公司 | Precooker |
| CN213153843U (en) * | 2020-08-01 | 2021-05-11 | 乐陵市普惠机械制造有限公司 | Production line for quick-frozen corn |
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