CN111752239A - Modeling method for intelligent factory - Google Patents
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
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- G06F16/22—Indexing; Data structures therefor; Storage structures
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- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/23—Updating
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- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/28—Databases characterised by their database models, e.g. relational or object models
- G06F16/284—Relational databases
- G06F16/285—Clustering or classification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to a modeling method for an intelligent factory, wherein each device is subjected to data mapping with a database of a background control center to realize data synchronization of the background control center and the device, the data of the background control center is displayed in a visual interface of a computer, an operator can realize the control of an operation task of the device by modifying the data in the interface, the tracking and recording of the operation task of the device can be realized by recording the editing condition of a control program of each device in real time, the control of the device by the operator is convenient, the types of the control systems in device information are classified to ensure that different control systems of devices of different manufacturers can realize interconnection and intercommunication with the background control center, and the control program of the device in the background control center is modified and maintained by the visual interface of the computer in the process of controlling the device, therefore, remote scheduling of the actual production equipment is realized, and the scheduling process is carried out in real time.
Description
Technical Field
The invention belongs to the technical field of industrial production control, and particularly relates to a modeling method for an intelligent factory.
Background
With the development of information technology, more and more data are stored in an electronic form, so that the convenience and the high efficiency of data storage are improved, and meanwhile, later-stage analysis can be performed according to the data. Currently, most control systems employ DDE technology or dynamic link library technology for data exchange. When the communication traffic is large, the limitations of slow data transmission speed, poor security, low reliability and the like occur, and the integration with an upper management system cannot be realized.
In the chinese invention patent with the publication number "CN 108388223A," entitled "an equipment control system based on data closed loop for smart factory", a data closed loop-based equipment control system for smart factory is disclosed, which comprises an industrial control system, a database, an upload module and an MES system, wherein: the industrial control system comprises industrial control equipment, wherein the industrial control equipment is used for acquiring workshop site real-time data and storing the acquired real-time data in a database; the industrial control system can also be used for reading industrial equipment data in the acquired real-time data in a triggering mode through remote connection to the server; the uploading module processes the acquired workshop site real-time data into a standard process data structure and uploads the standard process data structure to the MES system; the invention integrates various communication modes and communication protocols and supports remote updating of a communication library; a complete data closed loop is formed on the aspects of data acquisition, data walking and data monitoring; the complexity of the system is greatly simplified by utilizing the OPC specification, and the development period of the system is shortened. The stability and the reliability of the system are improved, and the system is convenient to upgrade and maintain.
In the above patent, the OPC specification is used to simplify the complexity of the system and shorten the development period of the system, but in practical application, devices produced by various manufacturers may be provided with different control systems, and in this case, how to integrate the devices of different control systems together and then to perform uniform configuration and call is a problem to be solved urgently in the current system model.
Disclosure of Invention
In order to solve the above problems, a primary objective of the present invention is to provide a modeling method for an intelligent plant, which can perform data mapping between information space and physical space for various existing devices, and uniformly plan the data mapping into a database, so as to implement interconnection and management and control of devices produced by different manufacturers.
Another object of the present invention is to provide a modeling method for an intelligent plant, which can uniformly register various devices and schedule different devices through a visual interface.
Still another object of the present invention is to provide a modeling method for an intelligent plant, which implements the transmission of operation instructions to the equipment through variable maintenance, then the equipment performs a series of operation tasks according to the instructions, and the maintenance information is recorded in detail during the variable maintenance process, so as to facilitate the viewing and handling control of the relevant operators.
In order to achieve the above object, the technical solution of the present invention is as follows.
A modeling method for an intelligent factory is characterized in that the method establishes data mapping of an information space and a physical space between each piece of equipment participating in production control and a database of a background control center, and a control program and equipment information of each piece of equipment are stored in the database in a partitioned mode. The information of each device is mapped into the database of the background control center, so that the device information and the data of the database are synchronized, and the background control center controls each device.
Furthermore, each device has an independent control program, and the control programs are used for controlling the corresponding devices to execute related operations and collect data of the devices; when the variable name of the control program is changed, the execution action of the equipment is changed, and when the variable name of the control program is collected, the end of a certain execution action of the equipment can be judged. The control program of each device is used for controlling the device to complete corresponding operation tasks, and the modification of the device control program is realized by modifying the operation instructions, namely variable names, in the control program, so that the regulation and control of the device operation tasks are realized.
Furthermore, in the process of storing the device information in the database of the background control center, the device information is classified and stored according to whether the control system in the device information belongs to the OPC UA server, and when the control system does not belong to the OPC UA server, the device needs to be predefined, so that it is ensured that different control systems of devices of different manufacturers can establish interconnection and intercommunication with the background data center. The method comprises the steps of classifying control systems of the equipment, carrying out unified data transmission by utilizing the characteristics of common characteristics of an OPC UA protocol and wide communication range and high communication performance when the control systems of the equipment belong to an OPC UA server, predefining the control systems when the types of the control systems do not belong to the OPC UA server, so that the control systems can meet the interconnection and intercommunication with a background control center, carrying out a predefined process on equipment information, meeting the connection mode that different control systems in different manufacturers can realize interconnection and intercommunication with the background control center, and solving the inconvenience that unified coordination and scheduling cannot be carried out due to different types of the control systems carried in the equipment of different manufacturers in the existing application.
Further, the device information includes control system type, device serial number, control system name, UA server endpoint URL, whether UA server, IP address, TCP port, component URL, component type full qualified name; when the control system type of the equipment belongs to the UA server, the necessary information of the equipment comprises an equipment serial number, a control system name and a terminal URL of the UA server; when the control system type does not belong to the UA server, then the necessary information of the device includes a device serial number, a control system name, an IP address, a TCP port, a component URL, and a component type full qualifier. When the type of the control system does not belong to the OPC UA server, the predefined specific mode of the equipment is to record the IP address, the TCP port, the component URL and the component type full-limit name of the equipment, and the data association between the equipment and the background control center is ensured through the recording of the equipment information.
Further, the specific method for establishing data mapping between the device and the database of the background control center is as follows:
s31: the background control center establishes network connection with the equipment to acquire equipment information and a control program of the equipment;
s32: mapping the equipment information and the control program of the equipment into a database;
s33: registering and registering the control programs of the equipment, and classifying and storing the control programs;
s34: the database establishes a classification index according to the equipment information and associates the equipment information with a control program of the equipment;
s35: the background control center displays the associated equipment information and the control program of the equipment in a visual interface of the computer;
s36: and editing the variable names in the control program of the equipment through a visual interface of the computer, thereby realizing the control of the operation executed by the equipment.
The method comprises the steps of respectively storing equipment information and a control program of the equipment in a database of a background control center, establishing an association relationship in the database, associating the equipment with the control program, mapping a physical space and an information space of the equipment, displaying the equipment information and the corresponding control program in a visual interface of a computer, conveniently realizing control over the control program of the equipment, editing the control program of the equipment to realize control over execution operation of the equipment, performing classified indexing on the equipment information in the storage process of the equipment information, and conveniently retrieving related data in the visual interface of the computer.
Further, in the variable name editing process, instructions of the whole operation flow of the equipment are uniformly edited and sent, and after receiving and updating the instructions, a control program of the equipment acquires the corresponding instructions according to the parameter names of the instructions, and then the execution of the whole processing operation is completed. The operation instruction to be completed by the whole equipment is input once, the control program of the equipment is used for collecting and analyzing one by one, and the equipment is controlled to complete the whole operation process, so that the efficiency of supporting the operation process of the equipment is higher, and the execution is faster.
Furthermore, in the process of changing the equipment information, the record of the equipment information change is realized by establishing a change information table in a database, and the change information is displayed in a visual interface of a computer. Through the record of the change information in the control program of the equipment, the management and control of the operation tasks of the equipment are conveniently realized, and an operator can directly observe the execution operation condition of the equipment through a visual interface of a computer.
Further, the device change information recorded by the change information table includes a variable name, record entry time, a record entry user, record update time, and a record update user. By recording the update time of the record and the information such as the input user, the record of the information change condition of the control program is more accurate.
The invention realizes the data synchronization of the background control center and the equipment by mapping the data of each equipment and the database of the background control center, the data of the background control center is displayed in the visual interface of the computer, the operation task of the equipment can be controlled by modifying the data in the interface by an operator, the tracking recording of the operation task of the equipment can be realized by recording the editing condition of the control program of each equipment in real time in the control process, the control of the equipment by the operator is convenient, the types of the control systems in the equipment information are classified in the process of establishing the mapping between the equipment information and the database, the interconnection and the intercommunication between different control systems of different manufacturers and the background control center can be ensured, the control programs of the equipment in the background control center are modified and maintained by the visual interface of the computer in the process of controlling the equipment, the remote scheduling of the actual production equipment is realized, and the scheduling process is carried out in real time, wherein when the control program of the equipment of the background control center is modified, the operation flow of the control program of each equipment is adopted for carrying out single unified modification, the unified setting of operation is carried out on all the work flows of a certain equipment in a visual interface, the control program of the equipment acquires and analyzes the instruction information which is uniformly set, and then the control program sequentially drives the equipment to complete corresponding operation. The flow of the whole control method is clear and visible, and related responsible personnel can observe and control the conditions such as the equipment operation flow in real time only through a visual interface of a computer, so that the control method is efficient and convenient.
Drawings
FIG. 1 is a flow chart of a modeling method of the present invention.
FIG. 2 is a schematic diagram of the process of modifying variable names for the modeling method of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to achieve the above object, the technical solution of the present invention is as follows.
A modeling method for an intelligent factory is characterized in that data mapping of an information space and a physical space is established between each device participating in production control and a database of a background control center, and a control program and device information of each device are stored in the database in a partitioning mode. The information of each device is mapped into the database of the background control center, so that the device information and the data of the database are synchronized, and the background control center controls each device.
In this embodiment, each device has an independent control program, and the control programs are used for controlling the corresponding devices to execute related operations and collect data of the devices; when the variable name of the control program is changed, the execution action of the equipment is changed, and when the collected variable name of the control program is collected, the execution action of the equipment can be judged to be finished. The control program of each device is used for controlling the device to complete corresponding operation tasks, and the modification of the device control program is realized by modifying the operation instructions, namely variable names, in the control program, so that the regulation and control of the device operation tasks are realized.
In this embodiment, in the process of storing the device information in the database of the background control center, the device information is classified and stored according to whether the control system in the device information belongs to the OPC UA server, and when the control system does not belong to the OPC UA server, the device needs to be predefined, so as to ensure that different control systems of devices of different manufacturers can establish interconnection and intercommunication with the background data center. The method comprises the steps of classifying control systems of the equipment, carrying out unified data transmission by utilizing the characteristics of common characteristics of an OPC UA protocol and wide communication range and high communication performance when the control systems of the equipment belong to an OPC UA server, predefining the control systems when the types of the control systems do not belong to the OPC UA server, so that the control systems can meet the interconnection and intercommunication with a background control center, carrying out a predefined process on equipment information, meeting the connection mode that different control systems in different manufacturers can realize interconnection and intercommunication with the background control center, and solving the inconvenience that unified coordination and scheduling cannot be carried out due to different types of the control systems carried in the equipment of different manufacturers in the existing application.
In this embodiment, the device information includes a control system type, a device serial number, a control system name, a UA server endpoint URL, whether the UA server is a UA server, an IP address, a TCP port, a component URL, and a component type full-restriction name; when the control system type of the equipment belongs to the UA server, the necessary information of the equipment comprises an equipment serial number, a control system name and a terminal URL of the UA server; when the control system type does not belong to the UA server, then the necessary information of the device includes a device serial number, a control system name, an IP address, a TCP port, a component URL, and a component type full qualifier. When the type of the control system does not belong to the OPC UA server, the predefined specific mode of the equipment is to record the IP address, the TCP port, the component URL and the component type full-limit name of the equipment, and the data association between the equipment and the background control center is ensured through the recording of the equipment information. The URL of the component is used for storing a dynamic link library file, the full limited name of the component type is used for storing a class name called by the component, the specific implementation process of the class can be obtained through the class name, and a related implementation process (such as the existing open interconnection protocol) for establishing interconnection between a control system of a non-UA server and the background control center is recorded in the class.
In this embodiment, a specific method for establishing data mapping between the device and the database of the background control center is as follows:
s31: the background control center establishes network connection with the equipment to acquire equipment information and a control program of the equipment;
s32: mapping the equipment information and the control program of the equipment into a database;
s33: registering and registering a control program of the equipment, and classifying and storing the control program;
s34: the database establishes a classification index according to the equipment information and associates the equipment information with a control program of the equipment;
s35: the background control center displays the associated equipment information and the control program of the equipment in a visual interface of the computer;
s36: and editing the variable names in the control program of the equipment through a visual interface of the computer, thereby realizing the control of the operation executed by the equipment.
The method comprises the steps of respectively storing equipment information and a control program of the equipment in a database of a background control center, establishing an association relationship in the database, associating the equipment with the control program, mapping a physical space and an information space of the equipment, displaying the equipment information and the corresponding control program in a visual interface of a computer, conveniently realizing control over the control program of the equipment, editing the control program of the equipment to realize control over execution operation of the equipment, performing classified indexing on the equipment information in the storage process of the equipment information, and conveniently retrieving related data in the visual interface of the computer.
In this embodiment, in the process of editing the variable name, the instructions of the entire operation flow of the device are uniformly edited and sent, and after receiving and updating the instructions, the control program of the device acquires the corresponding instructions according to the parameter names of the instructions, and then completes the execution of the entire processing operation. The operation instruction to be completed by the whole equipment is input once, the control program of the equipment is used for collecting and analyzing one by one, and the equipment is controlled to complete the whole operation process, so that the efficiency of supporting the operation process of the equipment is higher, and the execution is faster.
In this embodiment, in the process of changing the device information, a change information table is established in the database to record the change of the device information, and the change information is displayed in a visual interface of the computer. Through the record of the change information in the control program of the equipment, the management and control of the operation tasks of the equipment are conveniently realized, and an operator can directly observe the execution operation condition of the equipment through a visual interface of a computer.
In this embodiment, the device change information recorded in the change information table includes a variable name, record entry time, a record entry user, record update time, and a record update user. By recording the update time of the record and the information such as the input user, the record of the information change condition of the control program is more accurate.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A modeling method for an intelligent factory is characterized in that the method establishes data mapping of an information space and a physical space between each piece of equipment participating in production control and a database of a background control center, and a control program and equipment information of each piece of equipment are stored in the database in a partitioned mode.
2. The modeling method for the intelligent factory according to claim 1, wherein each of the equipments has an independent control program, and the control programs are used for controlling the corresponding equipment to perform related operations and collecting data of the equipment; when the variable name of the control program is changed, the execution action of the equipment is changed, and when the variable name of the control program is collected, the end of a certain execution action of the equipment can be judged.
3. The modeling method for intelligent factory according to claim 2, wherein during the process of storing the device information in the database of the background control center, the device information is classified and stored according to whether the control system in the device information belongs to the OPC UA server, and when the control system does not belong to the OPC UA server, the device needs to be predefined, so as to ensure that different control systems of different manufacturers can establish interconnection with the background data center.
4. The modeling method for the smart factory according to claim 3, wherein said device information includes control system type, device serial number, control system name, UA server endpoint URL, whether UA server, IP address, TCP port, component URL, component type full qualified name; when the control system type of the equipment belongs to the UA server, the necessary information of the equipment comprises an equipment serial number, a control system name and a terminal URL of the UA server; when the control system type does not belong to the UA server, then the necessary information of the device includes a device serial number, a control system name, an IP address, a TCP port, a component URL, and a component type full qualifier.
5. The modeling method for the intelligent factory according to claim 4, wherein the specific method for the equipment to establish the data mapping with the database of the background control center is as follows:
s31: the background control center establishes network connection with the equipment to acquire equipment information and a control program of the equipment;
s32: mapping the equipment information and the control program of the equipment into a database;
s33: registering and registering the control programs of the equipment, and classifying and storing the control programs;
s34: the database establishes a classification index according to the equipment information and associates the equipment information with a control program of the equipment;
s35: the background control center displays the associated equipment information and the control program of the equipment in a visual interface of the computer;
s36: and editing the variable names in the control program of the equipment through a visual interface of the computer, thereby realizing the control of the operation executed by the equipment.
6. The modeling method for an intelligent factory according to claim 5, wherein in the variable name editing process, the commands of the whole operation flow of the equipment are uniformly edited and transmitted, and after the commands are received and updated, the control program of the equipment acquires the corresponding commands according to the parameter names of the commands, and then the execution of the whole machining operation is completed.
7. The modeling method for an intelligent factory according to claim 6, wherein during the equipment information change, the record of the equipment information change is realized by establishing a change information table in the database, and the change information is displayed in a visual interface of the computer.
8. The modeling method for the smart factory as claimed in claim 7, wherein the device change information recorded by the change information table includes variable name, record entry time, user of record entry, record update time, user of update record.
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CN109831354A (en) * | 2019-01-22 | 2019-05-31 | 浙江工业大学 | Virtual Debugging system based on OPC UA industry communications protocol |
CN110333698A (en) * | 2019-03-30 | 2019-10-15 | 广东利元亨智能装备股份有限公司 | Factory management system and its method based on the twin platform of number |
CN111158329A (en) * | 2020-01-15 | 2020-05-15 | 南通大学 | Network configuration monitoring system based on OPC and MQTT |
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