CN111751064A - Waterproof performance testing device and method for waterproof electronic product equipment - Google Patents

Waterproof performance testing device and method for waterproof electronic product equipment Download PDF

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Publication number
CN111751064A
CN111751064A CN201910237784.2A CN201910237784A CN111751064A CN 111751064 A CN111751064 A CN 111751064A CN 201910237784 A CN201910237784 A CN 201910237784A CN 111751064 A CN111751064 A CN 111751064A
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pressure
airtight container
waterproof
test
measured
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刘承
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Hamulong Technology Shanghai Co ltd
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Hamulong Technology Shanghai Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/36Investigating fluid-tightness of structures by using fluid or vacuum by detecting change in dimensions of the structure being tested
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/16Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge
    • G01B7/24Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge using change in magnetic properties

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  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a waterproof performance test device and a test method of waterproof electronic product equipment, which comprise the following steps: the gas pressurization source is connected with the airtight container through a gas pipe, the gas valve is arranged on the gas pipe, the pressure detector is connected with the airtight container through the gas pipe, the measured object is arranged inside the airtight container, the two deformation detectors are respectively arranged on two sides of the measured object, and the control device is respectively connected with the gas valve and the pressure detector through signal lines. The equipment designed by the invention can realize large-range pressure resistance test of water depth from 1m to 100m, and the waterproof performance of a measured object with higher rigidity, such as a waterproof watch, is tested by the same equipment; can be applied to products with various shapes and can be used on wider waterproof products.

Description

Waterproof performance testing device and method for waterproof electronic product equipment
Technical Field
The invention relates to the technical field of performance detection, in particular to a waterproof performance testing device and a waterproof performance testing method for waterproof electronic product equipment, which can be used for performing waterproof performance tests on terminal equipment of various specifications such as waterproof watches, waterproof smart phones, waterproof tablet computers and the like, and provide waterproof testing equipment with high precision and high reliability.
Background
In order to measure the waterproof performance of a waterproof wristwatch, a general experimental method is to store an object to be measured in an airtight container, apply air pressure to the periphery of the object to be measured, measure the amount of deformation occurring on the surface of the object, and confirm the displacement of the amount of deformation to determine the waterproof performance of the object to be measured. However, this method is generally used for a measurement object having a high rigidity (for example, a water proof property that can withstand water pressure of 10m to 100 m) and a small surface area, such as a waterproof wristwatch. Compared with products such as a waterproof watch, terminal equipment such as a waterproof smart phone or a waterproof tablet personal computer has lower rigidity (for example, the terminal equipment can resist water pressure of 1-2 m and is waterproof) and has larger surface area. It is difficult to correctly determine the water-repellent properties of such products using devices specifically designed to determine the water-repellent watch properties. Therefore, even when a highly rigid object such as a wristwatch is measured by the same principle, it is necessary to use a waterproof test device different from a waterproof test device for measuring a less rigid object such as a smartphone. The present invention solves the above problems by controlling the test pressure and at the same time, making structural improvements in the setting of the deformation amount detector.
Conventionally, a device described in [ air tightness test device for wristwatch japanese patent No. 960021 ] has been generally used for such a waterproof performance test. Fig. 1 shows a schematic configuration diagram of the apparatus, and a specific test apparatus will be described below.
The gas pressurization source is a high-pressure gas tank capable of providing any gas pressure value required by the test or an air compressor capable of providing compressed air; 2. the air valve (electromagnetic valve) can boost the pressure in the airtight container to any set test pressure through intermittent opening and closing actions and can exhaust air at the same time; 3. the structure of the airtight container is designed to be capable of accommodating and bearing the object to be measured, has the pressure resistance performance capable of bearing the maximum test air pressure, and does not cause the structure to be damaged or deformed; 4. the pressure detector is a pressure sensor which measures the pressure in the closed container and converts the pressure into an electric signal; 5. the object to be measured is an object with a sealed structure, such as a waterproof watch; 6. the deformation detector is a displacement sensor which measures the deformation generated on the surface of the object to be measured and converts the physical displacement into an electric signal; 7. the control method is that the opening and closing actions of the electromagnetic valve are controlled by the signal transmitted by the pressure detector 4, and the electromagnetic valve is boosted to any set test pressure; then, by obtaining the displacement signal from the deformation amount detector 6, the control behavior of a series of actions of waterproof judgment is performed.
Fig. 2 indicates a flow chart of the above-described series of actions. When the deformation amount returns to the state before pressurization after the pressurization is completed, although the deformation does not occur at all or occurs in a short time, the state may be referred to as a leak state. On the other hand, when the deformation amount is gradually returned to the state before pressurization after the set pressure is reached, the leak state can be referred to as a small leak state. By performing a plurality of tests in succession, the object to be measured can be determined from a completely unsealed state to a minute leakage state. The specific determination operation is as follows.
(S1) the object 5 to be measured is carried in the airtight container 3. A susceptor needs to be placed in the airtight container 3 before carrying. The object 5 to be measured needs to be held stably when it is placed on the stage, and a portion where the deformation amount of the object 5 is to be detected needs to be held in vertical contact with a contact portion of the deformation amount detector.
(S2) the pressure-increasing solenoid valve is actuated to start increasing the pressure in the airtight container.
(S3) the pressure in the airtight container 3 is measured.
(S4) it is confirmed whether the pressure in the airtight container 3 reaches a preset arbitrary test pressure value.
(S5) when the pressure in the airtight container 3 reaches a predetermined arbitrary test pressure value, the solenoid valve for pressurization is closed.
(S6) the amount of deformation is measured.
(S7) if the deformation amount satisfies the leak judgment condition, it is judged that the leak is large and the process proceeds to S13.
(S8) the steps from S3 onward are repeated within a predetermined large leak determination time, and after the large leak determination time has elapsed, the process proceeds to a small leak determination stage from S9 onward.
(S9) when no large leak is detected under any test pressure, the deformation amount at that time is defined as "0", and the deformation value is measured based on this.
(S10) if the value of the deformation amount satisfies the leak detection condition, the leak detection is detected as a leak, and the process proceeds to S13.
(S11) the steps from S9 onward are repeated for a small leak determination time that is arbitrarily set, and after the small leak determination time elapses, the flow proceeds to step S12.
(S12) if neither large leak nor small leak is detected, it is determined as a good product, and the process proceeds to step S14.
(S13) if a large leak or a small leak is detected, it is determined to be defective, and the process proceeds to step S14.
(S14) the test is ended after the high-pressure gas in the pressurized container is removed.
Fig. 3 indicates the determination conditions and setting methods of the large leak and the small leak. The test pressure is set to an arbitrary value within the range of the maximum test pressure in consideration of the test conditions and the characteristics of the object to be measured in advance. Other determination conditions that need to be arbitrarily set are as follows. a. The large leakage determination value is set to be that no deformation is generated after pressurization; or a deformation recovery amount in the case where the maximum deformation amount generated before the set pressure is reached is recovered quickly although the deformation is temporarily generated. b. The small leak determination value is a deformation recovery amount in a case where the maximum deformation amount generated after the pressurization is stopped is gradually and slowly recovered. c. The large leak determination time is a time during which the large leak determination is continued. d. The small leak determination time is a time during which the small leak determination is continued. In both of the large leak and the small leak, it is necessary to set an arbitrary determination time, and if no airtightness defect is detected within both the determination times, the airtightness is determined to be good.
The above-described conventional methods have the following problems. That is, the target test pressure for a product such as a wristwatch is generally 10m to 100m water pressure, and the pressure range is about 100Kpa to 1 MPa. The target test pressure adopted by products such as smart phones and the like is generally 1-2 m water pressure resistance, and the pressure range is about 10-50 kPa. Therefore, if the pressure control is performed by the opening and closing operation using the same type of electromagnetic valve, if the pressure control is performed mainly in the range of 100Kpa to 1MPa, the pressure increase rate is excessively high and a technical difficulty arises in the case where the pressure control is performed in the range of 10Kpa to 20 Kpa. On the other hand, if the apparatus is used mainly in the range of 10kPa to 20kPa, it is found that the pressure-increasing rate is too slow and it takes a long time to increase the pressure when the pressure is adjusted in the range of 100kPa to 1 MPa.
To solve this problem, the most technically easy to realize and the least expensive method is to set a test pressure for each object to be measured in advance in a device such as a pressure regulator for gas pressure supplied from a gas pressurization source. In this way, the pressure increase control by the opening and closing operation of the solenoid valve is not required, and thus the item [7 control method (the pressure increase control by opening and closing of the solenoid valve is controlled by the signal obtained by the 4-pressure detector to achieve the arbitrarily set test pressure) ] in fig. 1 is not required.
However, when the opening and closing operation is performed only by using the gas valve 2 used in fig. 1, the inside of the airtight container is raised from the atmospheric pressure to a test pressure which is set arbitrarily at a burst and which improves the adhesion between the gaps of the object 5 to be measured, and the gap which should be detected to be small may not be closed and thus may not be detected, and an erroneous determination may occur. This is also referred to as a "pseudo-occlusion phenomenon" because the pseudo-occlusion of the object 5 is improved due to the influence of the test pressure, and is a factor of erroneous determination. As for the effectiveness of the method of controlling the pressure increase rate when the pressure is increased from the atmospheric pressure to the arbitrarily set test pressure, reference is made to another patent [ japanese patent No. 2925987 for air tightness test apparatus for wristwatch ] filed by the same inventor as the aforementioned [ japanese patent No. 960021 for air tightness test apparatus for wristwatch ].
The reason why the conventional test technique requires a different test apparatus for a test object having relatively high rigidity such as a wristwatch than for a test object having relatively low rigidity such as a smartphone is explained above. The invention aims to solve the problem that when a waterproof performance test is carried out on terminal equipment such as a waterproof watch, a waterproof smart phone or a waterproof tablet personal computer, the same test equipment is provided, and a waterproof test can also be carried out on waterproof products with completely different water pressure resistance.
Disclosure of Invention
The invention aims to provide a waterproof performance testing device and a waterproof performance testing method for waterproof electronic product equipment, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a waterproof performance test device of waterproof electronic product equipment includes: a gas pressurization source 10, a gas valve 11, a gas-tight container 12, a pressure detector 13, a measured object 14, two deformation amount detectors 15 and 16, a control device 17,
the gas pressurization source 10 is a high-pressure gas tank capable of supplying any set test pressure or an air compressor capable of supplying compressed air;
the air valve 11 is an electromagnetic valve which can be opened and closed intermittently, can boost the pressure in the airtight container to any set test pressure, and can exhaust air after the test is finished;
the airtight container 12 is a pressure container which has a pressure resistance to withstand the maximum test pressure, does not cause damage or deformation, and can accommodate and carry an object to be measured;
the pressure detector 13 is a pressure sensor which measures the pressure in the closed container and converts the pressure into an electric signal; the object to be measured 14 is an object with a sealed structure, such as a waterproof watch;
the two deformation detectors 15 and 16 are used for measuring the physical displacement caused by the deformation generated on the surface of the object to be measured and converting the physical displacement into a displacement sensor with good telecommunication;
the control device 17 is used for controlling the opening and closing actions of the electromagnetic valve by acquiring the signal of the pressure detector 13, boosting the pressure to an arbitrarily set test pressure, and performing waterproof judgment by using the displacement measured by the two deformation detectors 15 and 16, and controlling a series of actions generated by the waterproof judgment;
the gas pressurization source 10 is connected with the airtight container 12 through a gas pipe, the gas pipe is provided with a gas valve 11, the pressure detector 13 is connected with the airtight container 12 through a gas pipe, the object to be measured 14 is arranged in the airtight container 12, the two deformation amount detectors 15 and 16 are respectively arranged at two sides of the object to be measured 14, and the control device 17 is respectively connected with the gas valve 11 and the pressure detector 13 through signal lines.
Further, the gas pressurization source 10 is exemplified by an air compressor which can automatically supply compressed air with a certain pressure; or a gas tank with a gas tank regulator and a function of regulating the pressure to a certain pressure, for example, an inert gas tank which is easy to obtain, such as nitrogen or carbon dioxide, can be used as a substitute for the gas tank without equipment such as an air compressor or the like or under the condition that the noise generated by the air compressor is not suitable for the use environment.
Further, the pneumatic valve 11 is a solenoid valve driven by electric power, and requires 5 pressurizing solenoid valves and 2 exhausting solenoid valves, respectively, the pressurizing solenoid valves are used separately according to the pressure rise resolution per unit time to control the pressure rise, the 2 exhausting solenoid valves are used for large exhaust and small exhaust, respectively, and the exhaust capacity is set according to the volume of the closed container 12, the arbitrarily set test pressure, the characteristics of the object to be measured 14, and the like;
further, the airtight container 12 is generally manufactured by cutting, casting, welding, etc. a steel material or an aluminum material, and the material and shape of the airtight container 12 depend on the maximum size and shape of the object to be measured 14, the shape and mounting structure of the two deformation amount detectors 15 and 16, the maximum test pressure, the mechanical load such as the surface area in the airtight container 12, etc., and the airtight container 12 is provided with a structure capable of lifting and lowering the airtight container 12, and taking in and out the object to be measured 14 when lifting, and maintaining the airtight state when lowering, and the adhering surface of the airtight container 12 for maintaining the airtight state is a rubber ring which is generally available on the market, has different length and thickness, and has high sealing performance, as a sealing material.
Further, the pressure detector 13 may be a general semiconductor or mechanical pressure sensor, and a general commercially available pressure sensor having a measurement resolution of 1kPa or less and a measurement range of 0kPa to 1MPa is used.
Further, the object 14 is an object having a sealed structure such as a waterproof wristwatch, and here, a waterproof smart phone is taken as an example, and a part using a waterproof moisture-permeable material such as a speaker or a microphone is sealed with a tape or the like, and when the object 14 is placed in the airtight container 12, a stage is required to be provided in the airtight container 12 to ensure that the object 14 is stable during the test.
Further, the two deformation amount detectors 15 and 16 are displacement sensors for measuring the deformation amount, and the decomposition energy of the displacement sensor required for the object 14 to be measured having high rigidity such as a waterproof watch is different from that of the object 14 to be measured having low rigidity such as a waterproof smartphone and a waterproof tablet pc.
Further, the control method 17 is a pressure raising control for controlling the opening and closing operation of the solenoid valve by a signal transmitted from the pressure detector 11 to achieve a test pressure set arbitrarily, a control for performing a waterproof determination from the displacement detected by the two deformation amount detectors 15 and 16, and a control for a series of operations, and the control method 17 includes a CPU and its peripheral components, and may also employ a sequencer or other control devices.
Further, the deformation amount detector 15 is composed of a coil 20, a shaft 21, a contact terminal 22, a signal line 23, and a connector 24, wherein the shaft 21 passes through the coil 20, the contact terminal 22 is fixedly connected to the end of the shaft 21, and the coil 20 is connected to the connector 24 through the signal line 23.
Further, the deformation detector 16 is composed of a coil 20, a shaft 21, a contact terminal 22, a signal line 23, a connector 24, a compression spring 27 and a shaft buckle 28, wherein the shaft 21 penetrates through the coil 20, the contact terminal 22 is fixedly connected to the tail end of the shaft 21, the coil 20 is connected with the connector 24 through the signal line 23, the shaft buckle 28 is fixedly connected to the middle of the shaft 21, the compression spring 27 is sleeved on the shaft 21, and two ends of the compression spring 27 are respectively connected with the coil 20 and the shaft buckle 28.
Further, the coil 20 is composed of a coil and a secondary coil, and a magnet column is disposed at a position of the shaft 21 inside the coil 20.
A test method of a waterproof performance test device of waterproof electronic product equipment comprises the following specific steps:
first, the measurement object 14 is carried in the airtight container 12. During the mounting, a stage for mounting the object to be measured is provided in the airtight container 12, and the object to be measured 14 is held stably during the mounting, and the contact portions of the two deformation amount detectors 15 and 16 are brought into vertical contact with the portion of the object to be measured 14 to be inspected for the amount of deformation. After the airtight container 12 was closed, the test was started according to the following procedure.
(S20) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S21) the process proceeds to S22 when the differential pressure of S20 is greater than 880kPa or greater, and proceeds to S23 when the differential pressure is less than 880 kPa;
(S22) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 800kPa/S, and going to S20;
(S23) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S24) when the differential pressure of S23 is greater than 440kPa or more, the flow advances to 25, and when the differential pressure is less than 440kPa, the flow advances to 26;
(S25) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 400kPa, and going to S23;
(S26) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S27) if the differential pressure at S26 is greater than 220kPa or more, the flow proceeds to S28. When the pressure difference is less than 220kPa, the step S29 is entered;
(S28) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 200kPa/S, and going to S26;
(S29) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S30) when the differential pressure of S29 is greater than 11kPa or more, the flow proceeds to S31, and when the differential pressure is less than 11kPa, the flow proceeds to S32;
(S31) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 10kPa/S, and going to S29;
(S32) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S33) when the differential pressure of S32 is greater than 1kPa or more, the flow advances to S34, and when the differential pressure is less than 1kPa, pressurization is ended;
(S34) the air valve 11 opens a pressurizing solenoid valve capable of increasing pressure by 1kPa/S per second per unit time, and the process proceeds to S32.
Compared with the prior art, the invention has the beneficial effects that: the equipment designed by the invention can realize large-range pressure resistance test of water depth from 1m to 100m, and the measured object 25 with higher rigidity such as a waterproof watch and the measured object 26 with lower rigidity such as a waterproof smart phone and a waterproof tablet personal computer can be tested with the same equipment for waterproof performance; further, the use of the deformation amount detectors 15 and 16 can be applied to products having various shapes such as the objects to be measured 25 and 26, and can be used for a wider range of waterproof products.
Drawings
FIG. 1 is a schematic diagram of a prior art structure in the background art;
FIG. 2 is a flowchart illustrating the operation of the waterproof test method shown in FIG. 1;
fig. 3 is a method for setting a large leak and a small leak determination condition by the waterproof performance test method shown in fig. 1.
FIG. 4 is a schematic structural diagram of the apparatus of the present invention;
FIG. 5 is a schematic diagram showing the operation of the two deformation detectors 15 and 16 according to the present invention;
fig. 6 is a diagram showing an operation change of the two deformation amount detectors 15 and 16 according to the present invention.
FIG. 7 is a schematic view of the airtight container 12 of the present invention;
FIG. 8 is a flow chart of the operation of the present invention;
in the figure: 1-a source of gas pressure; 2-air valve; 3-airtight container; 4-a pressure detector; 5-an object to be measured; 6-a deformation amount detector; 7-control the device.
10-a source of gas pressure; 11-an air valve; 12-an airtight container; 121-upper airtight container; 122-lower airtight container; 13-a pressure detector; 14-an object to be measured; 15-a deformation amount detector; 16-a deformation amount detector; 17-a control device;
20-a coil; 21-axis; 22-contact terminals; 23-a signal line; 24-a connector; 25-object to be measured (watch); 26-object to be measured (smartphone); 27-a compression spring; 28-shaft buckle; s1, secondary winding; s2, secondary winding; p primary coil
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Referring to fig. 1 to 8, the present invention provides a waterproof performance testing apparatus for a waterproof electronic device, including: a gas pressurization source 10, a gas valve 11, a gas-tight container 12, a pressure detector 13, a measured object 14, two deformation amount detectors 15 and 16, a control device 17,
the gas pressurization source 10 is a high-pressure gas tank capable of supplying any set test pressure or an air compressor capable of supplying compressed air;
the air valve 11 is an electromagnetic valve which can be opened and closed intermittently, can boost the pressure in the airtight container to any set test pressure, and can exhaust air after the test is finished;
the airtight container 12 is a pressure container which has a pressure resistance to withstand the maximum test pressure, does not cause damage or deformation, and can accommodate and carry an object to be measured;
the pressure detector 13 is a pressure sensor which measures the pressure in the closed container and converts the pressure into an electric signal;
the object to be measured 14 is an object with a sealed structure, such as a waterproof watch;
the two deformation detectors 15 and 16 are used for measuring the physical displacement caused by the deformation generated on the surface of the object to be measured and converting the physical displacement into a displacement sensor with good telecommunication;
the control device 17 is used for controlling the opening and closing actions of the electromagnetic valve by acquiring the signal of the pressure detector 13, boosting the pressure to an arbitrarily set test pressure, and performing waterproof judgment by using the displacement measured by the two deformation detectors 15 and 16, and controlling a series of actions generated by the waterproof judgment;
the gas pressurization source 10 is connected with the airtight container 12 through a gas pipe, the gas pipe is provided with a gas valve 11, the pressure detector 13 is connected with the airtight container 12 through a gas pipe, the object to be measured 14 is arranged in the airtight container 12, the two deformation amount detectors 15 and 16 are respectively arranged at two sides of the object to be measured 14, and the control device 17 is respectively connected with the gas valve 11 and the pressure detector 13 through signal lines.
Further, the gas pressurization source 10 is exemplified by an air compressor which can automatically supply compressed air with a certain pressure; or a gas tank with a gas tank regulator and a function of regulating the pressure to a certain pressure, for example, an inert gas tank which is easy to obtain, such as nitrogen or carbon dioxide, can be used as a substitute for the gas tank without equipment such as an air compressor or the like or under the condition that the noise generated by the air compressor is not suitable for the use environment.
Further, the pneumatic valve 11 is a solenoid valve driven by electric power, and requires 5 pressurizing solenoid valves and 2 exhausting solenoid valves, respectively, the pressurizing solenoid valves are used separately according to the pressure rise resolution per unit time to control the pressure rise, the 2 exhausting solenoid valves are used for large exhaust and small exhaust, respectively, and the exhaust capacity is set according to the volume of the closed container 12, the arbitrarily set test pressure, the characteristics of the object to be measured 14, and the like;
further, the airtight container 12 is generally manufactured by cutting, casting, welding, etc. a steel material or an aluminum material, and the material and shape of the airtight container 12 depend on the maximum size and shape of the object to be measured 14, the shape and mounting structure of the two deformation amount detectors 15 and 16, the maximum test pressure, the mechanical load such as the surface area in the airtight container 12, etc., and the airtight container 12 is provided with a structure capable of lifting and lowering the airtight container 12, and taking in and out the object to be measured 14 when lifting, and maintaining the airtight state when lowering, and the adhering surface of the airtight container 12 for maintaining the airtight state is a rubber ring which is generally available on the market, has different length and thickness, and has high sealing performance, as a sealing material.
Further, the pressure detector 13 may be a general semiconductor or mechanical pressure sensor, and a general commercially available pressure sensor having a measurement resolution of 1kPa or less and a measurement range of 0kPa to 1MPa is used.
The object 14 is an object having a sealed structure such as a waterproof wristwatch, and here, a waterproof smart phone is taken as an example, and a part using a waterproof moisture-permeable material such as a speaker or a microphone is sealed with a tape or the like, and when the object 14 is placed in the airtight container 12, a mounting table needs to be provided in the airtight container 12 to ensure that the object 14 is stable during a test.
Further, the two deformation amount detectors 15 and 16 are displacement sensors for measuring the deformation amount, and the decomposition energy of the displacement sensor required for the object 14 to be measured having high rigidity such as a waterproof watch is different from that of the object 14 to be measured having low rigidity such as a waterproof smartphone and a waterproof tablet pc.
Further, the control method 17 is a pressure raising control for controlling the opening and closing operation of the solenoid valve by a signal transmitted from the pressure detector 11 to achieve a test pressure set arbitrarily, a control for performing a waterproof determination from the displacement detected by the two deformation amount detectors 15 and 16, and a control for a series of operations, and the control method 17 includes a CPU and its peripheral components, and may also employ a sequencer or other control devices.
Further, the deformation amount detector 15 is composed of a coil 20, a shaft 21, a contact terminal 22, a signal line 23, and a connector 24, wherein the shaft 21 passes through the coil 20, the contact terminal 22 is fixedly connected to the end of the shaft 21, and the coil 20 is connected to the connector 24 through the signal line 23.
Further, the deformation detector 16 is composed of a coil 20, a shaft 21, a contact terminal 22, a signal line 23, a connector 24, a compression spring 27 and a shaft buckle 28, wherein the shaft 21 penetrates through the coil 20, the contact terminal 22 is fixedly connected to the tail end of the shaft 21, the coil 20 is connected with the connector 24 through the signal line 23, the shaft buckle 28 is fixedly connected to the middle of the shaft 21, the compression spring 27 is sleeved on the shaft 21, and two ends of the compression spring 27 are respectively connected with the coil 20 and the shaft buckle 28.
Further, the coil 20 is composed of a coil and a secondary coil, and a magnet column is disposed at a position of the shaft 21 inside the coil 20.
A test method of a waterproof performance test device of waterproof electronic product equipment comprises the following specific steps:
first, the measurement object 14 is carried in the airtight container 12. During the mounting, a stage for mounting the object to be measured is provided in the airtight container 12, and the object to be measured 14 is held stably during the mounting, and the contact portions of the two deformation amount detectors 15 and 16 are brought into vertical contact with the portion of the object to be measured 14 to be inspected for the amount of deformation. After the airtight container 12 was closed, the test was started according to the following procedure.
(S20) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S21) the process proceeds to S22 when the differential pressure of S20 is greater than 880kPa or greater, and proceeds to S23 when the differential pressure is less than 880 kPa;
(S22) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 800kPa/S, and going to S20;
(S23) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S24) when the differential pressure of S23 is greater than 440kPa or more, the flow advances to 25, and when the differential pressure is less than 440kPa, the flow advances to 26;
(S25) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 400kPa, and going to S23;
(S26) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S27) if the differential pressure at S26 is greater than 220kPa or more, the flow proceeds to S28. When the pressure difference is less than 220kPa, the step S29 is entered;
(S28) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 200kPa/S, and going to S26;
(S29) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S30) when the differential pressure of S29 is greater than 11kPa or more, the flow proceeds to S31, and when the differential pressure is less than 11kPa, the flow proceeds to S32;
(S31) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 10kPa/S, and going to S29;
(S32) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S33) when the differential pressure of S32 is greater than 1kPa or more, the flow advances to S34, and when the differential pressure is less than 1kPa, pressurization is ended;
(S34) the air valve 11 opens a pressurizing solenoid valve capable of increasing pressure by 1kPa/S per second per unit time, and the process proceeds to S32.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a waterproof performance test device of waterproof electronic product equipment which characterized in that includes: a gas pressurization source 10, a gas valve 11, a gas-tight container 12, a pressure detector 13, a measured object 14, two deformation amount detectors 15 and 16, a control device 17,
the gas pressurization source 10 is a high-pressure gas tank capable of supplying any set test pressure or an air compressor capable of supplying compressed air;
the air valve 11 is an electromagnetic valve which can be opened and closed intermittently, can boost the pressure in the airtight container to any set test pressure, and can exhaust air after the test is finished;
the airtight container 12 is a pressure container which has a pressure resistance to withstand the maximum test pressure, does not cause damage or deformation, and can accommodate and carry an object to be measured;
the pressure detector 13 is a pressure sensor which measures the pressure in the closed container and converts the pressure into an electric signal;
the object to be measured 14 is an object with a sealed structure, such as a waterproof watch;
the two deformation detectors 15 and 16 are used for measuring the physical displacement caused by the deformation generated on the surface of the object to be measured and converting the physical displacement into a displacement sensor with good telecommunication;
the control device 17 is used for controlling the opening and closing actions of the electromagnetic valve by acquiring the signal of the pressure detector 13, boosting the pressure to an arbitrarily set test pressure, and performing waterproof judgment by using the displacement measured by the two deformation detectors 15 and 16, and controlling a series of actions generated by the waterproof judgment;
the gas pressurization source 10 is connected with the airtight container 12 through a gas pipe, the gas pipe is provided with a gas valve 11, the pressure detector 13 is connected with the airtight container 12 through a gas pipe, the object to be measured 14 is arranged in the airtight container 12, the two deformation amount detectors 15 and 16 are respectively arranged at two sides of the object to be measured 14, and the control device 17 is respectively connected with the gas valve 11 and the pressure detector 13 through signal lines.
2. The apparatus for testing waterproof performance of waterproof electronic device according to claim 1, wherein the gas pressure source 10 is an air compressor capable of automatically supplying compressed air under a certain pressure; or a gas tank with a gas tank regulator and a function of regulating the pressure to a certain pressure, for example, an inert gas tank which is easy to obtain, such as nitrogen or carbon dioxide, can be used as a substitute for the gas tank without equipment such as an air compressor or the like or under the condition that the noise generated by the air compressor is not suitable for the use environment.
3. The apparatus of claim 1, wherein the pneumatic valve 11 is an electrically driven solenoid valve, and comprises 5 pressurizing solenoid valves and 2 exhausting solenoid valves, wherein the pressurizing solenoid valves are used for controlling the pressure increase according to the pressure increase decomposition energy per unit time, the 2 exhausting solenoid valves are used for large exhausting and small exhausting, and the exhausting capacity is set according to the volume of the closed container 12, the arbitrarily set test pressure, the characteristics of the object 14 to be measured, and the like.
4. The apparatus for testing waterproof performance of waterproof electronic equipment according to claim 1, wherein the airtight container 12 is generally manufactured by cutting, casting, welding a steel material or an aluminum material, the material and shape of the airtight container 12 are determined by the maximum size, shape and mounting structure of the two deformation amount detectors 15 and 16, the maximum test pressure, and mechanical load such as the surface area of the airtight container 12, and the airtight container 12 is provided with a structure capable of lifting and lowering the airtight container 12, and the object 14 is taken in and out when lifted, and is kept in a sealed state when lowered, and a reusable rubber ring having different length and thickness and high sealing property is used as the sealing material for the bonding surface of the airtight container 12 for keeping sealed.
5. The apparatus for testing waterproof performance of waterproof electronic equipment according to claim 1, wherein the pressure detector 13 is a general semiconductor or mechanical pressure sensor, and a general commercially available pressure sensor having a measurement resolution of 1kPa or less and a measurement range of 0kPa to 1MPa is used.
The object 14 is an object having a sealed structure such as a waterproof wristwatch, and here, a waterproof smart phone is taken as an example, and a part using a waterproof moisture-permeable material such as a speaker or a microphone is sealed with a tape or the like, and when the object 14 is placed in the airtight container 12, a mounting table needs to be provided in the airtight container 12 to ensure that the object 14 is stable during a test.
6. The apparatus for testing waterproof performance of waterproof electronic product equipment according to claim 1, wherein the two deformation amount detectors 15 and 16 are displacement sensors for measuring deformation amounts, and the decomposition energy of the displacement sensor required for the object 14 having higher rigidity, such as a waterproof watch, is different from that of the object 14 having lower rigidity, such as a waterproof smart phone and a waterproof tablet computer.
Further, the control method 17 is a pressure raising control for controlling the opening and closing operation of the solenoid valve by a signal transmitted from the pressure detector 11 to achieve a test pressure set arbitrarily, a control for performing a waterproof determination from the displacement detected by the two deformation amount detectors 15 and 16, and a control for a series of operations, and the control method 17 includes a CPU and its peripheral components, and may also employ a sequencer or other control devices.
7. The apparatus of claim 1, wherein the deformation detector 15 comprises a coil 20, a shaft 21, a contact terminal 22, a signal line 23, and a connector 24, the shaft 21 passes through the coil 20, the contact terminal 22 is fixed to a distal end of the shaft 21, and the coil 20 is connected to the connector 24 through the signal line 23.
8. The device according to claim 1, wherein the deformation detector 16 comprises a coil 20, a shaft 21, a contact terminal 22, a signal line 23, a connector 24, a compression spring 27, and a shaft fastener 28, the shaft 21 passes through the coil 20, the contact terminal 22 is fixedly connected to the end of the shaft 21, the coil 20 is connected to the connector 24 through the signal line 23, the shaft fastener 28 is fixedly connected to the middle of the shaft 21, the compression spring 27 is sleeved on the shaft 21, and two ends of the compression spring 27 are respectively connected to the coil 20 and the shaft fastener 28.
9. The apparatus for testing waterproof performance of waterproof electronic device according to claim 6 or 7, wherein the coil 20 is composed of a coil and a secondary coil, and a magnet column is disposed at a position of the shaft 21 inside the coil 20.
10. A test method of a waterproof performance test device of waterproof electronic product equipment is characterized by comprising the following specific steps:
first, the measurement object 14 is carried in the airtight container 12. During the mounting, a stage for mounting the object to be measured is provided in the airtight container 12, and the object to be measured 14 is held stably during the mounting, and the contact portions of the two deformation amount detectors 15 and 16 are brought into vertical contact with the portion of the object to be measured 14 to be inspected for the amount of deformation. After the airtight container 12 was closed, the test was started according to the following procedure.
(S20) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S21) the process proceeds to S22 when the differential pressure of S20 is greater than 880kPa or greater, and proceeds to S23 when the differential pressure is less than 880 kPa;
(S22) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 800kPa/S, and going to S20;
(S23) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S24) when the differential pressure of S23 is greater than 440kPa or more, the flow advances to 25, and when the differential pressure is less than 440kPa, the flow advances to 26;
(S25) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 400kPa, and going to S23;
(S26) measuring the pressure in the airtight container 12, and measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S27) if the differential pressure at S26 is greater than 220kPa or more, the flow proceeds to S28. When the pressure difference is less than 220kPa, the step S29 is entered;
(S28) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 200kPa/S, and going to S26;
(S29) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S30) when the differential pressure of S29 is greater than 11kPa or more, the flow proceeds to S31, and when the differential pressure is less than 11kPa, the flow proceeds to S32;
(S31) the air valve 11, at every unit time, opening the pressurizing solenoid valve whose pressure raising decomposition energy per second is 10kPa/S, and going to S29;
(S32) the pressure inside the airtight container 12 is measured. Measuring a test pressure arbitrarily set in advance and a differential pressure in the airtight container 12;
(S33) when the differential pressure of S32 is greater than 1kPa or more, the flow advances to S34, and when the differential pressure is less than 1kPa, pressurization is ended;
(S34) the air valve 11 opens a pressurizing solenoid valve capable of increasing pressure by 1kPa/S per second per unit time, and the process proceeds to S32.
CN201910237784.2A 2019-03-27 2019-03-27 Waterproof performance testing device and method for waterproof electronic product equipment Pending CN111751064A (en)

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CN201910237784.2A CN111751064A (en) 2019-03-27 2019-03-27 Waterproof performance testing device and method for waterproof electronic product equipment

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3955402A (en) * 1975-09-22 1976-05-11 The Coca-Cola Co. Pass level tester for glass bottles
JPH0972819A (en) * 1995-09-05 1997-03-18 Hamuron Tec:Kk Method and equipment for testing airtightness
JP2001041843A (en) * 1999-08-02 2001-02-16 Hitachi Ltd Leak checker for sealed vessel
CN104236820A (en) * 2014-09-29 2014-12-24 天津博益气动股份有限公司 Differential pressure type airtightness detecting instrument and device for detecting large-sized objects
CN207300502U (en) * 2017-10-19 2018-05-01 苏州尚实豪精密机械科技有限公司 Watch waterproof performance test jig

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3955402A (en) * 1975-09-22 1976-05-11 The Coca-Cola Co. Pass level tester for glass bottles
JPH0972819A (en) * 1995-09-05 1997-03-18 Hamuron Tec:Kk Method and equipment for testing airtightness
JP2001041843A (en) * 1999-08-02 2001-02-16 Hitachi Ltd Leak checker for sealed vessel
CN104236820A (en) * 2014-09-29 2014-12-24 天津博益气动股份有限公司 Differential pressure type airtightness detecting instrument and device for detecting large-sized objects
CN207300502U (en) * 2017-10-19 2018-05-01 苏州尚实豪精密机械科技有限公司 Watch waterproof performance test jig

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