CN111750572A - Condenser and Air Conditioning Equipment - Google Patents
Condenser and Air Conditioning Equipment Download PDFInfo
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- CN111750572A CN111750572A CN202010768193.0A CN202010768193A CN111750572A CN 111750572 A CN111750572 A CN 111750572A CN 202010768193 A CN202010768193 A CN 202010768193A CN 111750572 A CN111750572 A CN 111750572A
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- 238000004378 air conditioning Methods 0.000 title abstract description 8
- 239000003507 refrigerant Substances 0.000 claims abstract description 39
- 239000002826 coolant Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 abstract description 3
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 abstract 2
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/10—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/34—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/042—Details of condensers of pcm condensers
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域technical field
本公开涉及空调设备技术领域,尤其涉及一种冷凝器和空调设备。The present disclosure relates to the technical field of air conditioning equipment, and in particular, to a condenser and air conditioning equipment.
背景技术Background technique
蒸发器和冷凝器是商用空调机组中的重要组成部分,对于提高机组能效,常用的方法就是提高换热器的换热能力。Evaporators and condensers are important components of commercial air-conditioning units. To improve the energy efficiency of the units, a common method is to increase the heat exchange capacity of the heat exchanger.
常见提高冷凝器换热能力的方法之一就是适当地提高过冷度。在传统的冷凝器中,气态冷媒通过进气口,在冷凝器内上部的冷凝区域发生冷凝,冷凝后的冷媒到达位于壳体底部空间的过冷区域。常见过冷区域方案是冷媒经过折流从而实现过冷的目的,这样的结构由于折流板的存在,再加上折流板间距设置可能不合理,容易导致每个折流板的根部形成流动死区,降低换热管的利用效率,降低换热能力。同时,在上述结构形式下,如果要进一步提高过冷度,常采取增加换热管数量和折流板数量,这样的方法不但加大了形成流动死区的风险,而且浪费材料和壳体内部空间。此外,由于存在折流板和壳体的加工装配误差等因素,换热管与折流板、折流板与壳体之间存在缝隙,导致冷媒串流。One of the common ways to improve the heat transfer capacity of the condenser is to appropriately increase the degree of subcooling. In a traditional condenser, the gaseous refrigerant passes through the air inlet and condenses in the upper condensing area of the condenser, and the condensed refrigerant reaches the subcooling area located in the bottom space of the shell. The common subcooling area scheme is that the refrigerant passes through the baffles to achieve the purpose of supercooling. Due to the existence of the baffles and the unreasonable spacing of the baffles, such a structure may easily lead to the formation of flow at the root of each baffle. The dead zone reduces the utilization efficiency of the heat exchange tube and reduces the heat exchange capacity. At the same time, under the above structure, if the degree of subcooling is to be further improved, the number of heat exchange tubes and baffles are often increased. This method not only increases the risk of forming a flow dead zone, but also wastes materials and the interior of the shell. space. In addition, due to factors such as errors in the processing and assembly of the baffle and the casing, there are gaps between the heat exchange tube and the baffle, and between the baffle and the casing, resulting in the flow of refrigerant.
发明内容SUMMARY OF THE INVENTION
经发明人研究发现,相关技术中存在换热效率不高的问题。The inventor's research found that there is a problem of low heat exchange efficiency in the related art.
有鉴于此,本公开实施例提供一种冷凝器和空调设备,能够提高换热效率。In view of this, embodiments of the present disclosure provide a condenser and an air conditioner, which can improve heat exchange efficiency.
本公开的一些实施例提供了一种冷凝器,包括:Some embodiments of the present disclosure provide a condenser comprising:
壳体,其设有气态冷媒入口、冷却介质出口、冷却介质入口以及液态冷媒出口;The shell is provided with a gaseous refrigerant inlet, a cooling medium outlet, a cooling medium inlet and a liquid refrigerant outlet;
第一换热管,设置在壳体内,其入口和出口分别与冷却介质入口和冷却介质出口相通;以及a first heat exchange tube, disposed in the casing, the inlet and the outlet of which are communicated with the cooling medium inlet and the cooling medium outlet, respectively; and
套管,设置在壳体内并套设在第一换热管外;a sleeve, which is arranged in the casing and sleeved outside the first heat exchange tube;
其中,套管的内壁与第一换热管的外壁之间形成有螺旋状的换热通道,换热通道的入口和出口分别与气态冷媒入口和液态冷媒出口相通。A spiral heat exchange channel is formed between the inner wall of the sleeve and the outer wall of the first heat exchange tube, and the inlet and outlet of the heat exchange channel are respectively communicated with the gaseous refrigerant inlet and the liquid refrigerant outlet.
在一些实施例中,第一换热管和套管均位于壳体的底部。In some embodiments, both the first heat exchange tube and the sleeve are located at the bottom of the housing.
在一些实施例中,套管的内壁设有用于形成换热通道的螺旋槽或凸起。In some embodiments, the inner wall of the sleeve is provided with spiral grooves or protrusions for forming heat exchange channels.
在一些实施例中,螺旋槽的横截面呈三角形、矩形或圆形。In some embodiments, the cross-section of the helical groove is triangular, rectangular or circular.
在一些实施例中,螺旋槽的螺距为1mm~10mm。In some embodiments, the pitch of the helical groove is 1 mm to 10 mm.
在一些实施例中,套管的内径与第一换热管的外径之差为0.5mm~2.5mm。In some embodiments, the difference between the inner diameter of the sleeve and the outer diameter of the first heat exchange tube is 0.5 mm˜2.5 mm.
在一些实施例中,套管的壁厚与第一换热管的壁厚相等。In some embodiments, the wall thickness of the sleeve is equal to the wall thickness of the first heat exchange tube.
在一些实施例中,还包括设置在壳体内的两个管板和多个第二换热管,第一换热管和第二换热管均设置在管板上,第二换热管位于第一换热管的上方。In some embodiments, it further includes two tube sheets and a plurality of second heat exchange tubes arranged in the shell, the first heat exchange tubes and the second heat exchange tubes are both arranged on the tube sheets, and the second heat exchange tubes are located in above the first heat exchange tube.
在一些实施例中,第一换热管为多个且呈多排错位布置。In some embodiments, the first heat exchange tubes are multiple and arranged in multiple rows in a staggered arrangement.
在一些实施例中,换热通道分布在液态冷媒出口的两侧。In some embodiments, the heat exchange channels are distributed on both sides of the liquid refrigerant outlet.
在一些实施例中,还包括设置在壳体内的支撑管和支撑板,支撑板设置在支撑管内,用于支撑套管。In some embodiments, it also includes a support tube and a support plate arranged in the casing, and the support plate is arranged in the support tube for supporting the sleeve.
本公开的一些实施例提供了一种空调设备,包括前述冷凝器。Some embodiments of the present disclosure provide an air conditioning apparatus including the aforementioned condenser.
因此,根据本公开实施例,通过在壳体内设置第一换热管和套设在第一换热管外的套管,套管的内壁与第一换热管的外壁之间形成有螺旋状的换热通道,冷媒在螺旋状的换热通道内和第一换热管内的冷却介质进行充分换热,螺旋状的换热通道对冷媒的扰动程度增大,换热效果增强,提高了换热效率,而且有效避免了串流现象的发生。Therefore, according to the embodiment of the present disclosure, by arranging the first heat exchange tube in the casing and the sleeve sleeved outside the first heat exchange tube, a spiral shape is formed between the inner wall of the sleeve and the outer wall of the first heat exchange tube In the heat exchange channel, the refrigerant conducts sufficient heat exchange in the spiral heat exchange channel and the cooling medium in the first heat exchange tube. Thermal efficiency, and effectively avoid the occurrence of cross-flow phenomenon.
附图说明Description of drawings
此处构成说明书的一部分的附图描述了本公开的实施例,并且连同说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
参照附图,根据下面的详细描述,可以更加清楚地理解本公开,其中:The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, wherein:
图1是本公开冷凝器的一些实施例的正视结构示意图;FIG. 1 is a schematic front view of the structure of some embodiments of the condenser of the present disclosure;
图2是本公开冷凝器的一些实施例的侧视结构示意图;2 is a schematic side view of the structure of some embodiments of the condenser of the present disclosure;
图3是本公开冷凝器的一些实施例中第一换热管和套管的结构示意图;3 is a schematic structural diagram of a first heat exchange tube and a sleeve in some embodiments of the condenser of the present disclosure;
图4是本公开冷凝器的一些实施例在液态冷媒出口位置处的局部结构示意图;4 is a partial structural schematic diagram of some embodiments of the condenser of the present disclosure at the position of the liquid refrigerant outlet;
图5是本公开冷凝器的一些实施例中支撑板的侧视结构示意图。5 is a schematic side view of the structure of a support plate in some embodiments of the condenser of the present disclosure.
附图标记说明Description of reference numerals
1、壳体;2、管板;3、气态冷媒入口;4、冷却介质出口;5、冷却介质入口;6、液态冷媒出口;7、第一换热管;8、套管;9、支撑管;10、支撑板;11、第二换热管;12、换热通道。1. Shell; 2. Tube sheet; 3. Gaseous refrigerant inlet; 4. Cooling medium outlet; 5. Cooling medium inlet; 6. Liquid refrigerant outlet; 7. First heat exchange tube; 8. Casing; 9. Support tube; 10, support plate; 11, second heat exchange tube; 12, heat exchange channel.
具体实施方式Detailed ways
现在将参照附图来详细描述本公开的各种示例性实施例。对示例性实施例的描述仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。本公开可以以许多不同的形式实现,不限于这里的实施例。提供这些实施例是为了使本公开透彻且完整,并且向本领域技术人员充分表达本公开的范围。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、材料的组分、数字表达式和数值应被解释为仅仅是示例性的,而不是作为限制。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and in no way limits the disclosure, its application or uses in any way. The present disclosure may be implemented in many different forms and is not limited to the embodiments herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that unless specifically stated otherwise, the relative arrangements of parts and steps, compositions of materials, numerical expressions and numerical values set forth in these embodiments are to be interpreted as illustrative only and not as limiting.
本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。As used in this disclosure, "first," "second," and similar words do not denote any order, quantity, or importance, but are merely used to distinguish the different parts. "Comprising" or "comprising" and similar words mean that the element preceding the word covers the elements listed after the word, and does not exclude the possibility that other elements are also covered. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在本公开中,当描述到特定器件位于第一器件和第二器件之间时,在该特定器件与第一器件或第二器件之间可以存在居间器件,也可以不存在居间器件。当描述到特定器件连接其它器件时,该特定器件可以与其它器件直接连接而不具有居间器件,也可以不与其它器件直接连接而具有居间器件。In the present disclosure, when a specific device is described as being located between the first device and the second device, there may or may not be an intervening device between the specific device and the first device or the second device. When it is described that a specific device is connected to other devices, the specific device may be directly connected to other devices without intervening devices, or may not be directly connected to other devices but have intervening devices.
本公开使用的所有术语与本公开所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general-purpose dictionaries should be construed to have meanings consistent with their meanings in the context of the related art, and not to be construed in an idealized or highly formalized sense, unless explicitly stated herein. Defined like this.
对于相关领域普通技术人员已知的技术、装置和设备可能不作详细讨论,但在适当情况下,技术、装置和设备应当被视为说明书的一部分。Techniques, apparatus, and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, apparatus, and equipment should be considered part of the specification.
如图1~图5所示,本公开的一些实施例提供了一种冷凝器,包括:壳体1、第一换热管7和套管8,其中,如图1所示,壳体1设有气态冷媒入口3、冷却介质出口4、冷却介质入口5以及液态冷媒出口6;第一换热管7设置在壳体1内,其入口和出口分别与冷却介质入口5和冷却介质出口4相通;套管8设置在壳体1内并套设在第一换热管7外,套管8的内壁与第一换热管7的外壁之间形成有螺旋状的换热通道12,换热通道12的入口和出口分别与气态冷媒入口3和液态冷媒出口6相通。As shown in FIGS. 1 to 5 , some embodiments of the present disclosure provide a condenser including: a
在该示意性的实施例中,通过在壳体1内设置第一换热管7和套设在第一换热管7外的套管8,套管8的内壁与第一换热管7的外壁之间形成有螺旋状的换热通道12,冷媒在螺旋状的换热通道12内和第一换热管7内的冷却介质进行充分换热,螺旋状的换热通道12对冷媒的扰动程度增大,换热效果增强,提高了换热效率,无需设置折流板,从而消除了折流板根部的流动死区以及换热管与折流板、折流板与壳体之间缝隙,有效避免了串流现象的发生。In this exemplary embodiment, by arranging the first
在一些实施例中,如图1所示,第一换热管7和套管8均位于壳体1的底部。冷却介质出口4位于冷却介质入口5同侧的上方,第一换热管7和套管8位于冷凝器底部的过冷区,有效提升换热效率。在一些实施例中,冷凝器还包括设置在壳体1内的两个管板2和多个第二换热管11,第一换热管7和第二换热管11均设置在管板2上,第二换热管11位于第一换热管7的上方,第二换热管11位于冷凝器上的冷凝区,从气态冷媒入口3进入的气态冷媒经过冷凝器上半部分冷凝后变成液态冷媒进入换热通道12,进行充分换热,以达到过冷的目的,过冷后的液态冷媒从换热通道12流出至液态冷媒出口6,形成合理有效的换热梯度,有效提高了冷却介质的利用率,具有较高的可实施性。In some embodiments, as shown in FIG. 1 , both the first
对于如何形成螺旋状的换热通道,在一些实施例中,如图3所示,套管8的内壁设有用于形成换热通道12的螺旋槽或凸起,在不改变第一换热管7本身结构的前提下提高换热,使得套管8对内管的结构形式有更高的包容性,具有较高的可实施性。在一些实施例中,螺旋槽的横截面呈三角形、矩形或圆形,利于换热。螺旋槽的螺距可根据第一换热管7的长度和数量适当调整,在一些实施例中,螺旋槽的螺距为1mm~10mm。Regarding how to form the helical heat exchange channel, in some embodiments, as shown in FIG. 3 , the inner wall of the
在一些实施例中,如图3所示,套管8的内径D1与第一换热管7的外径之差为0.5mm~2.5mm。实践论证,换热效率较高,同样地,在一些实施例中,套管8的壁厚与第一换热管7的壁厚相等,也能提升换热效率。In some embodiments, as shown in FIG. 3 , the difference between the inner diameter D1 of the
为提升换热效率和冷却介质的利用率,在一些实施例中,换热通道12分布在液态冷媒出口6的两侧。在一些实施例中,如图2和图5所示,第一换热管7为多个且呈多排错位布置,布局合理。同理,如图2所示,第二换热管11为多个且呈多排错位布置。In order to improve the heat exchange efficiency and the utilization rate of the cooling medium, in some embodiments, the
为防止冷媒不经过换热通道而直接进入液态冷媒出口6,在一些实施例中,如图1和图4所示,冷凝器还包括设置在壳体1内的支撑管9和支撑板10,支撑板10设置在支撑管9内,用于支撑套管8,支撑板10在支撑套管8的同时有效防止冷媒不经过换热通道而直接进入液态冷媒出口6,提高换热稳定性。In order to prevent the refrigerant from directly entering the liquid
套管8之间的距离应根据套管8的外径D2制定。在一些实施例中,支撑板10的开孔孔径D3=D2+1mm;在一些实施例中,在保证结构稳定性的前提下保证换热,孔桥间距d=2mm~4mm,以此确定孔间距L。The distance between the
本公开的一些实施例提供了一种空调设备,包括前述冷凝器。本公开空调设备相应地也具有上述有益技术效果。Some embodiments of the present disclosure provide an air conditioning apparatus including the aforementioned condenser. Accordingly, the air conditioning apparatus of the present disclosure also has the above-mentioned beneficial technical effects.
至此,已经详细描述了本公开的各实施例。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节。本领域技术人员根据上面的描述,完全可以明白如何实施这里公开的技术方案。So far, the various embodiments of the present disclosure have been described in detail. Some details that are well known in the art are not described in order to avoid obscuring the concept of the present disclosure. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
虽然已经通过示例对本公开的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本公开的范围。本领域的技术人员应该理解,可在不脱离本公开的范围和精神的情况下,对以上实施例进行修改或者对部分技术特征进行等同替换。本公开的范围由所附权利要求来限定。While some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art will appreciate that the above examples are provided for illustration only, and are not intended to limit the scope of the present disclosure. Those skilled in the art should understand that, without departing from the scope and spirit of the present disclosure, the above embodiments can be modified or some technical features can be equivalently replaced. The scope of the present disclosure is defined by the appended claims.
Claims (12)
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CN2932279Y (en) * | 2006-04-27 | 2007-08-08 | 王正鹏 | Highly efficient internal-ribbed spiral tendon composite heat exchange pipe |
CN203349582U (en) * | 2013-05-31 | 2013-12-18 | 潍坊北海新能源有限公司 | Shell and tube type condenser with super cooling function |
CN212299563U (en) * | 2020-08-03 | 2021-01-05 | 珠海格力电器股份有限公司 | Condenser and air conditioning equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN2932279Y (en) * | 2006-04-27 | 2007-08-08 | 王正鹏 | Highly efficient internal-ribbed spiral tendon composite heat exchange pipe |
CN203349582U (en) * | 2013-05-31 | 2013-12-18 | 潍坊北海新能源有限公司 | Shell and tube type condenser with super cooling function |
CN212299563U (en) * | 2020-08-03 | 2021-01-05 | 珠海格力电器股份有限公司 | Condenser and air conditioning equipment |
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