CN111749269A - Method for carrying out pipe gallery lining construction by combining inner formwork with lifting trolley - Google Patents
Method for carrying out pipe gallery lining construction by combining inner formwork with lifting trolley Download PDFInfo
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- CN111749269A CN111749269A CN202010451575.0A CN202010451575A CN111749269A CN 111749269 A CN111749269 A CN 111749269A CN 202010451575 A CN202010451575 A CN 202010451575A CN 111749269 A CN111749269 A CN 111749269A
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- lifting trolley
- lifting
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/10—Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0007—Production methods using a mold
Abstract
The invention discloses a method for carrying out pipe gallery lining construction by combining an internal mold frame with a lifting trolley, which comprises the internal mold frame and the lifting trolley used for moving the internal mold frame in place; the inner die frame is provided with a movable stand column capable of moving transversely, the movable stand column is provided with a side template, the bottom of the movable stand column is provided with a stand column lifting supporting leg, the height of the whole inner die frame can be adjusted, and then the position of the top template of the inner die frame is adjusted. And each pipe gallery only needs to be provided with one lifting trolley, and during construction, the lifting trolleys lift the inner mold frame one by one to move and preliminarily take place, and the position and the height of the side mold plate are adjusted by combining the inner mold frame, so that the mold erecting and demolding work is realized.
Description
Technical Field
The invention belongs to the technical field of pipe gallery concrete construction, and particularly relates to a method for carrying out pipe gallery lining construction by combining an internal formwork with a lifting trolley.
Background
Along with the rapid development of the urbanization process, the urban land resources are more and more deficient, the urban building engineering and public facilities are increased day by day, and particularly in the construction of various pipelines, if the planning and design are not proper, the problem of repeated excavation can occur, so that the normal traffic of the city can be influenced, and the service life of various pipelines can be influenced. Through using utility tunnel construction technique, can effectively solve above-mentioned problem, guarantee all kinds of pipeline safe operation. The mode such as wood mould, steel mould is adopted more in current piping lane concrete construction, and the dismouting time is long, and the template needs frequent dismouting, leads to the whole concrete quality of piping lane to be difficult to control, and relies on manual work more during the construction, and intensity of labour is big, and danger coefficient is high, and degree of mechanization is low. Therefore, the equipment for pipe gallery concrete construction and the use method solve the problems in the prior art and are used for pipe gallery concrete construction.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a method for lining a pipe gallery by combining an internal mold frame with a lifting trolley, aims to solve the problems of high manual operation strength, poor concrete forming quality, long disassembly and assembly time, low mechanization degree and the like of the existing wood mold and steel mold for pipe gallery construction, ensures the concrete forming quality, ensures the construction period and reduces the construction cost. This equipment reasonable in design, function are abundant, the removal is convenient, are applicable to the piping lane concrete construction and use.
The invention is realized by the following technical scheme:
a method for carrying out pipe gallery lining construction by combining an internal formwork with a lifting trolley comprises the following steps:
the method comprises the following steps: the inner mold frame and the lifting trolley are used for moving the inner mold frame in place;
the internal mold frame comprises a portal frame, a movable upright post, upright post lifting support legs, a side mold plate, a top mold plate, a translation driver, a transmission assembly and a motor; the movable upright posts are positioned at the two transverse sides of the portal frame, and the tops of the movable upright posts are slidably mounted with flange plates at the outer ends of the top door beams of the portal frame through translation sliding seats; the side templates are arranged on the movable upright posts, and the top template is arranged on a top door beam of the door frame; each movable upright post is connected with the portal frame on the inner side of the movable upright post through N translation drivers, N is more than or equal to 1, and the movable upright posts are driven to do translation motion through the translation drivers, so that the side templates are driven to do translation motion; the motor is arranged on the gantry, the transmission assembly is used for realizing transmission linkage between the motor and the translation driver, after the motor is started, the motor drives the translation driver to act through the transmission assembly, and the translation driver further drives the movable upright post connected with the translation driver to do translation motion, so that the horizontal movement of the side template is realized; the bottom of each movable stand column is provided with a stand column lifting support leg, and the height of the whole inner die frame is adjusted through the stand column lifting support leg;
the lifting trolley is characterized in that a frame is provided with a travelling mechanism, hydraulic lifting support legs and a translation actuator, and wheels are separated from the ground by pushing and lifting the frame through the hydraulic lifting support legs; the whole frame is driven to transversely translate through the translation actuator, so that the frame drives the whole inner die frame to transversely move;
the method comprises the following steps: lifting a single inner mold frame by a lifting trolley, wherein the stand column lifting support leg and the movable stand column of the inner mold frame are both in a contraction state, the lifting trolley conveys the inner mold frame to a steel bar binding station for lining, then the hydraulic lifting support leg of the lifting trolley pushes and lifts the frame to separate wheels from the ground, the whole frame is driven by a translation actuator to transversely translate, and the in-position posture of the inner mold frame is adjusted to complete primary positioning;
step two: then starting a motor of the inner mold frame, driving the movable upright post to translate outwards through a translation driver, and enabling the side mold plate to move to a specified construction position;
step three: then adjusting the upright lifting support legs of the inner mold frame to enable the upright lifting support legs to support the ground, thereby fixing the position of the inner mold frame;
step four: then the lifting trolley descends to lift the supporting legs to separate from the internal mold frame by hydraulic pressure;
step five: repeating the construction steps, and completing the positioning and supporting work of the next internal mold frame by using the lifting trolley;
step six: when the inner die frame finishes lining demolding, the lifting trolley travels to the position below the inner die frame needing demolding, the hydraulic lifting support legs of the lifting trolley are lifted to enable the top of the lifting trolley to be connected with the bottom of the inner die frame, then the stand column lifting support legs of the inner die frame are folded, the movable stand columns are controlled to drive the side die plates to horizontally move towards the center line direction of the tunnel, and demolding of the side die plates is finished; and then the lifting trolley descends to lift the supporting legs by hydraulic pressure, so that the inner die frame finishes the demoulding of the top template.
In the technical scheme, the portal comprises a top door beam, a bottom cross brace and a lateral vertical brace, wherein the lateral vertical brace is fixedly arranged between the top door beam and the bottom cross brace, and two sides of each bottom cross brace are respectively provided with one lateral vertical brace.
In the technical scheme, the translation driver comprises a screw rod, a rotating nut, a thrust bearing seat and a transmission chain wheel, the thrust bearing seat is fixedly installed on the gantry through a bolt, the rotating nut is installed in the thrust bearing seat, the screw rod is installed in the rotating nut, the outer end of the screw rod is connected with the movable stand column, the transmission chain wheel is fixedly sleeved on the rotating nut, when the transmission chain wheel is driven to rotate, the transmission chain wheel can drive the rotating nut to rotate in the thrust bearing seat, the screw rod inside the rotating nut is driven to perform ejection or shrinkage motion along the axial direction when the rotating nut rotates, and then the screw rod drives the movable stand column connected with the screw rod to perform translation motion.
In the above technical scheme, the drive assembly includes transmission shaft, fixed mounting at the transition sprocket at transmission shaft middle part, fixed mounting at the tip sprocket at transmission shaft both ends and installs the epaxial drive sprocket of pivot of motor, the transmission shaft is transversely installed on two lateral parts erects of portal, and the epaxial drive sprocket of motor shaft passes through the chain and links with the epaxial transition sprocket of transmission, and the tip sprocket at transmission shaft both ends all adopts double sprocket, and every tip sprocket links through two chains respectively rather than the drive sprocket one-to-one on the two translation drivers of homonymy. When the motor is started, the driving chain wheel on the rotating shaft of the motor drives the transmission shaft to rotate through the transition chain wheel connected with the driving chain wheel, so that the end chain wheels at the two ends of the transmission shaft synchronously rotate, the end chain wheels drive the transmission chain wheel on the rotating nut of the translation driver to rotate through the chain, the transmission chain wheel can drive the rotating nut to rotate in the thrust bearing seat, the screw rod inside the rotating nut is driven to do ejection or contraction motion along the axial direction when the rotating nut rotates, and then the screw rod drives the movable stand column connected with the screw rod to do translation motion, and the horizontal movement of the.
In the technical scheme, the inner die frame can be longitudinally spliced into required sizes by a plurality of inner die frame units to adapt to different construction requirements, and each inner die frame unit comprises two gantries, four movable stand columns, eight translation drivers, a motor and a transmission shaft; the two gantries are longitudinally arranged at intervals from front to back, two movable upright columns are respectively arranged on two transverse sides of each gantry, the front movable upright column and the rear movable upright column on the same side are connected through a longitudinal beam and a cross brace, and each movable upright column is connected with the gantry part on the inner side of the movable upright column through two translation drivers; the motor and the transmission shaft are arranged on one portal, a driving chain wheel on a rotating shaft of the motor is linked with a transition chain wheel on the transmission shaft through a chain, end chain wheels at two ends of the transmission shaft adopt double-row chain wheels, and each end chain wheel is respectively linked with the transmission chain wheels on two translation drivers at the same side of the end chain wheel in a one-to-one correspondence mode through two chains; and the transmission chain wheels of the four translation drivers on the door frames provided with the motors and the transmission shafts are double-row chain wheels, and the double-row chain wheels are correspondingly linked with the transmission chain wheels of the four translation drivers on the other door frame in a front-back one-to-one manner, so that the eight translation drivers are synchronously linked under the driving of one motor.
In the above technical solution, the specific mounting structure of the thrust bearing seat and the swivel nut of the translation driver is: one end of the rotating nut is provided with a flange; the thrust bearing block comprises an upper cover and a base which are butted together through a bolt, a mounting cavity is formed between the upper cover and the base, a flange of the rotating nut is mounted in the mounting cavity, and, a plurality of circles of balls or lubricating slideways are arranged between the upper surface of the flange of the rotating nut and the upper cover of the thrust bearing seat, a plurality of circles of balls or lubricating slideways are also arranged between the lower surface of the flange of the rotating nut and the base of the thrust bearing seat, a plurality of circles of balls or lubricating slideways are also arranged between the outer side surface of the flange of the rotating nut and the upper cover of the thrust bearing seat, the structure ensures that the rotating nut and the thrust bearing seat are provided with balls axially and radially, therefore, the translation driver can bear enough axial thrust and certain radial pressure, and the service life and the working stability of the translation driver can be prolonged.
In the technical scheme, the upper cover of the thrust bearing seat is provided with the oil filling hole communicated with the internal installation cavity of the thrust bearing seat for filling lubricating oil, and the oil filling hole is provided with the sealing nozzle in a matching way.
In the above technical solution, the structure of the transmission shaft is: the transmission shaft comprises a first rotating shaft, a second rotating shaft, a first bearing seat, a second bearing seat and a middle connecting shaft, the first rotating shaft is installed on one of the side vertical supports of the door frame through the first bearing seat, the second rotating shaft is installed on the other side vertical support of the door frame through the second bearing seat, an end chain wheel is fixedly installed at the outer end of the first rotating shaft through a key, the inner end of the first rotating shaft is connected with one end of the middle connecting shaft through a flange, and the transition chain wheel is fixedly installed on the first rotating shaft; the outer end of the second rotating shaft is fixedly provided with the other end part chain wheel through a key, and the inner end of the second rotating shaft is in flange connection with the other end of the middle connecting shaft.
In the technical scheme, the side templates comprise a straight template and a top corner template, the straight template is vertically arranged and fixed on the movable upright post through a back rib, and the top corner template is fixedly connected to the top of the straight template; the top template comprises a straight template and side corner templates, the straight template is horizontally arranged and fixed on a top door beam of the portal through a back rib, and the side corner templates are fixedly connected to the left end and the right end of the straight template; and a support assembly is also arranged between the top corner template of the side template and the movable upright post, and the support assembly is used for enhancing the support strength of the corner template.
In the technical scheme, the supporting component comprises a back edge, a first hinged support, a second hinged support and a connecting rod, the back edge is welded on the back face of the top corner template, the top end of the connecting rod is installed on the back edge through the first hinged support, and the bottom end of the connecting rod is installed on the movable stand column through the second hinged support.
In the technical scheme, the back edge on the back of the top corner template is exposed out of the top corner template for a distance, so that when the movable upright post drives the whole side template to be opened outwards in place, the exposed part of the back edge can support the side corner template of the top template, and the support strength of the whole corner template is ensured.
In the technical scheme, the frame of the lifting trolley is provided with four hydraulic lifting support legs and two translation actuators, and two ends of each translation actuator are respectively provided with one hydraulic lifting support leg.
In the technical scheme, the translation actuator comprises a guide sleeve, a guide core and a translation oil cylinder, the guide core is slidably mounted in the guide sleeve, two ends of the guide core are respectively connected with the hydraulic lifting support legs, the tail part of the translation oil cylinder is connected with the guide sleeve, the actuating end of the translation oil cylinder is connected with the hydraulic lifting support legs, and the frame is fixedly mounted on the guide sleeve; when 4 hydraulic lifting support legs of the lifting trolley rise, wheels of the lifting trolley are separated from the ground, the 4 hydraulic lifting support legs are supported on the ground, then the guide sleeve is driven by the translation oil cylinder to move transversely along the guide core, and the guide sleeve synchronously drives the frame to translate transversely.
The invention has the advantages and beneficial effects that:
1. during construction, each pipe gallery only needs to be provided with one lifting trolley, and the plurality of internal mold frames can be positioned one by one and supported by the lifting trolley.
Lifting a single inner mold frame by a lifting trolley, conveying the inner mold frame to a steel bar binding and lining waiting station, pushing and lifting the frame by hydraulic lifting support legs of the lifting trolley to separate wheels from the ground, driving the whole frame to transversely translate by a translation actuator, and adjusting the in-position posture of the inner mold frame to complete primary positioning; then starting a motor of the inner mold frame, driving the movable upright post to translate outwards through a translation driver, and enabling the side mold plate to move to a specified construction position; then adjusting the upright lifting support legs of the inner mold frame to enable the upright lifting support legs to support the ground, thereby fixing the position of the inner mold frame; then the lifting trolley descends to lift the supporting legs to separate from the internal mold frame by hydraulic pressure; repeating the construction steps, and completing the positioning and supporting work of the next internal mold frame by using the lifting trolley; when the inner die frame finishes lining demolding, the lifting trolley travels to the position below the inner die frame needing demolding, the hydraulic lifting support legs of the lifting trolley are lifted to enable the top of the lifting trolley to be connected with the bottom of the inner die frame, then the stand column lifting support legs of the inner die frame are folded, the movable stand columns are controlled to drive the side die plates to horizontally move towards the center line direction of the tunnel, and demolding of the side die plates is finished; and then the lifting trolley descends to lift the supporting legs by hydraulic pressure, so that the inner die frame finishes the demoulding of the top template.
2. The inner die frame can be transversely and longitudinally freely spliced into required sizes to meet the construction requirements of concrete pipe galleries of different specifications; the bottom of the movable stand column of the inner die frame is provided with a lifting support leg, and the supporting height of the whole inner die frame can be adjusted to adapt to different section requirements.
3. The internal mold frame can be formed by longitudinally splicing a plurality of internal mold frame units, each internal mold frame unit comprises two door frames, four movable stand columns, eight translation drivers, a motor and a transmission shaft, the eight translation drivers are driven by one motor to synchronously act, and the internal mold frame is simple in structure, stable in operation, convenient to control and low in manufacturing cost.
4. The inner die frame adopts a special translation driver to drive the movable stand column to move transversely, and then horizontal movement of the side die plate is realized. Translation driver reasonable in design, stable in structure, bearing capacity are strong, and axial and radial all have ball or lubricated slide between translation driver's swivel nut and the thrust bearing frame to not only make the translation driver can bear sufficient axial thrust, also can bear certain radial pressure, can strengthen the life and the job stabilization nature of translation driver.
In conclusion, the pipe gallery lining construction method can effectively reduce the labor intensity of workers, ensure the concrete lining quality, improve the mechanization degree of pipe gallery construction, has simple structure, reasonable design, rich functions and convenient movement, and is suitable for the use in the pipe gallery concrete construction.
Drawings
Fig. 1 is a schematic cross-sectional structure of the present invention.
Fig. 2 is a schematic view of the vertical cross-section structure of the present invention.
Fig. 3 is a partial enlarged view of the top of the movable upright of fig. 2.
Fig. 4 is a schematic structural view of the translation actuator of the present invention.
Fig. 5 is a side view of the translation actuator of the present invention.
Fig. 6 is a schematic structural view (bottom view) of the lifting trolley of the invention.
Fig. 7 is a schematic structural view (side view) of the lift truck of the present invention.
FIG. 8 is an enlarged schematic view of the present invention between the spin nut and the thrust bearing block of the translation driver.
Fig. 9 is a left side structural schematic view of a transmission assembly of the inner mold frame of the present invention.
Fig. 10 is a right side structural view of a driving assembly of the inner mold frame of the present invention.
Fig. 11 is a schematic structural view of a corner of the inner mold frame of the present invention.
FIG. 12 is a schematic structural diagram of a translation cylinder of the translation actuator of the lift truck according to the present invention.
FIG. 13 is a schematic structural view of the translational actuator of the lift truck of the present invention using a linear slide.
For a person skilled in the art, other relevant figures can be obtained from the above figures without inventive effort.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the present invention is further described below with reference to specific examples.
Example one
A lining apparatus for piping lane construction, comprising: the inner die frame part and the lifting trolley part are used for moving the inner die frame to be in place.
Referring to the attached drawings 1-5, the internal mold frame part comprises a door frame 1, a movable upright post 2, upright post lifting support legs 3, a side mold plate 4, a top mold plate 5, a translation driver 6, a transmission assembly and a motor 8.
The portal frame 1 consists of a top portal beam 1-1, a bottom cross brace 1-2 and a side vertical brace 1-3, wherein the top portal beam is formed by splicing and welding H-shaped steel or steel plates and can be formed by bolting a plurality of sections so as to meet the use of sections with different widths; the side vertical braces 1-3 are fixedly arranged between the top door beam 1-1 and the bottom cross braces 1-2 and play a role in connecting the top door beam and the bottom cross braces, and one side vertical brace 1-3 is arranged on each of two sides of each bottom cross brace;
the movable upright posts 2 are positioned at two sides of the portal frame 1 in the transverse direction (width direction), namely two movable upright posts 2 are respectively arranged at two sides of each portal frame 1; the top end of the movable upright post is provided with a translation sliding seat 2-1, and the top of the movable upright post is arranged in a sliding way with an outer end flange plate of a top door beam 1-1 of the portal frame through the translation sliding seat; furthermore, the movable upright post is positioned on the outer side of the side vertical support of the door frame.
The side formworks 4 are installed on the movable upright posts 2, and the top formworks 5 are installed on the top door beams 1-1 of the door frame.
Each movable upright post 2 is connected with the door frame on the inner side of the movable upright post through two translation drivers 6 (preferably, one translation driver is installed on a side vertical support of the door frame, the other translation driver is installed at the end part of a bottom cross support of the door frame, or two translation drivers are installed on the side vertical support), and the movable upright posts 2 are driven to do translation motion through the translation drivers 6, so that the translation motion of the side templates is driven, and the positioning and demoulding actions of the side templates are met.
The translation driver 6 comprises a screw rod 6-1, a rotating nut 6-2, a thrust bearing seat 6-3 and a transmission chain wheel 6-4, the thrust bearing seat 6-3 is fixedly arranged on the gantry through a bolt, the rotating nut 6-2 is arranged in the thrust bearing seat 6-3, the screw rod 6-1 is arranged in the rotating nut 6-2, the outer end of the screw rod is connected with the movable upright post 2, the transmission chain wheel 6-4 is fixedly sleeved on the rotating nut 6-2 through a key a, when the transmission chain wheel 6-4 is driven to rotate, the transmission chain wheel can drive the rotating nut 6-2 to rotate in the thrust bearing seat 6-3, the rotating nut drives the screw rod 6-1 inside the rotating nut to perform ejection or contraction motion along the axial direction, and then the screw rod drives the movable upright post 2 connected with the screw rod to perform translational motion.
The transmission assembly is used to realize a transmission link between the motor 8 and the translation drive 6, in particular: the transmission assembly comprises a transmission shaft 7-1, a transition chain wheel 7-2 fixedly installed in the middle of the transmission shaft, end chain wheels 7-3 fixedly installed at two ends of the transmission shaft, and a driving chain wheel 7-4 installed on a motor rotating shaft, wherein the transmission shaft is transversely installed on two side vertical supports of the door frame, a motor 8 is fixed on one side vertical support of the door frame through a motor installation seat, the driving chain wheel 7-4 on the motor rotating shaft is connected with the transition chain wheel 7-2 on the transmission shaft through a chain, the end chain wheels 7-3 at two ends of the transmission shaft are double-row chain wheels (namely double-row chain teeth are arranged on the chain wheels), and each end chain wheel 7-3 is correspondingly connected with the transmission chain wheels 6-4 on the two translation drivers 6 on the same side through two. When the motor 8 is started, the driving chain wheel on the rotating shaft of the motor drives the transmission shaft 7-1 to rotate through the transition chain wheel connected with the driving chain wheel, so that the end chain wheels at the two ends of the transmission shaft synchronously rotate, the end chain wheel drives the transmission chain wheel 6-4 on the rotating nut of the translation driver 6 to rotate through the chain, the transmission chain wheel can drive the rotating nut 6-2 to rotate in the thrust bearing seat, the screw 6-1 inside the rotating nut is driven to do ejection or contraction motion along the axial direction when the rotating nut rotates, and then the screw drives the movable upright post 2 connected with the screw to do translation motion, so that the horizontal movement of the side template.
The bottom of each movable stand column 2 is provided with a stand column lifting supporting leg 3, and the height of the whole inner die frame is adjusted through the stand column lifting supporting leg.
Referring to fig. 6-7, the lifting trolley 21 includes a frame 21-1, and at least 4 wheels are disposed on the frame 21-1 and driven by a motor and a transmission mechanism, so as to control the lifting trolley 21 to actively travel. A hydraulic lifting support leg 21-2 and a translational actuator 21-3 are arranged on the frame 21-1, and the frame 21-1 is lifted by the hydraulic lifting support leg to separate the wheels from the ground; then the whole vehicle frame 21-1 is driven to transversely translate through the translation actuator, so that the vehicle frame 21-1 drives the whole inner die frame to transversely move.
During construction, each pipe gallery is provided with one lifting trolley, and the number of the inner die frames is matched according to project requirements. Specifically, the use method of the lining equipment for pipe gallery construction of the invention is as follows:
the method comprises the following steps: a single inner mold frame is lifted by a lifting trolley, at the moment, a stand column lifting support leg 3 and a movable stand column 2 of the inner mold frame are both in a contraction state, the inner mold frame is conveyed to a steel bar binding waiting lining station by the lifting trolley, then a frame is pushed and lifted by a hydraulic lifting support leg of the lifting trolley, wheels are separated from the ground, the whole frame 21-1 is driven to transversely translate by a translation actuator, and the in-position posture of the inner mold frame is adjusted to complete primary positioning;
step two: then starting a motor 8 of the internal mold frame, driving the movable upright post 2 to translate outwards through a translation driver 6, and enabling the side mold plate 4 to move to a specified construction position;
step three: then adjusting the upright lifting support legs 3 of the inner mold frame to enable the upright lifting support legs 3 to support the ground, thereby fixing the position of the inner mold frame;
step four: then the lifting trolley descends to lift the supporting legs to separate from the internal mold frame by hydraulic pressure;
step five: repeating the construction steps, and completing the positioning and supporting work of the next internal mold frame by using the lifting trolley;
step six: when the inner die frame finishes lining demolding, the lifting trolley travels to the position below the inner die frame needing demolding, the hydraulic lifting support legs of the lifting trolley are lifted to enable the top of the lifting trolley to be connected with the bottom of the inner die frame, then the stand column lifting support legs 3 of the inner die frame are folded, and then the movable stand columns 2 are controlled to drive the side die plates 4 to horizontally move towards the center line direction of the tunnel, so that demolding of the side die plates is finished; and then the lifting trolley descends to lift the supporting legs by hydraulic pressure, so that the internal mold frame finishes the demolding of the top template 5.
Example two
On the basis of the first embodiment, furthermore, the internal mold frame can be longitudinally spliced into required sizes by a plurality of internal mold frame units to meet different construction requirements, and each internal mold frame unit can realize that one motor 8 can simultaneously drive eight translation drivers 6 to synchronously act. Specifically speaking, the two methods are as follows: each internal mold frame unit comprises two door frames 1, four movable upright posts 2, eight translation drivers 6, a motor 8 and a transmission shaft 7-1.
The two door frames are longitudinally arranged in a front-back spaced mode, two movable upright columns are respectively arranged on two sides of each door frame in the transverse direction (width direction), the front movable upright column and the rear movable upright column on the same side are connected through a longitudinal beam 9 and a cross brace 10, the function of stabilizing the structure is achieved, the internal mold frame unit is prevented from being stressed and deformed, each movable upright column 2 is connected with the door frame part on the inner side of the movable upright column through two translation drivers 6, namely four translation drivers 6 are installed on each door frame 1; the motor 8 and the transmission shaft 7-1 are installed on one portal, a driving chain wheel 7-4 on a rotating shaft of the motor is connected with a transition chain wheel 7-2 on the transmission shaft through a chain, end chain wheels 7-3 at two ends of the transmission shaft are double-row chain wheels, and each end chain wheel is respectively connected with the transmission chain wheels 6-4 on the two translation drivers 6 at the same side through two chains in a one-to-one correspondence mode; and the transmission chain wheels of the four translation drivers on the door frames provided with the motors and the transmission shafts are double-row chain wheels, and the double-row chain wheels are respectively linked with the transmission chain wheels of the four translation drivers on the other door frame in a front-back (longitudinal) one-to-one correspondence manner, so that the eight translation drivers are synchronously linked under the driving of one motor.
EXAMPLE III
On the basis of the first embodiment, further referring to fig. 8, the specific mounting structure of the thrust bearing seat 6-3 and the rotating nut 6-2 of the translation driver 6 is as follows: one end of the rotating nut 6-2 is provided with a flange 6-21; the thrust bearing seat 6-3 comprises an upper cover 6-31 and a base 6-32, the upper cover 6-31 and the base 6-32 are butted together through bolts, an installation cavity is formed between the upper cover 6-31 and the base 6-32, a flange 6-21 of the rotating nut 6-2 is installed in the installation cavity, a plurality of circles of balls 6-3a are arranged between the upper surface of the flange 6-21 of the rotating nut 6-2 and the upper cover 6-31 of the thrust bearing seat 6-3, a plurality of circles of balls 6-3b are also arranged between the lower surface of the flange 6-21 of the rotating nut 6-2 and the base 6-32 of the thrust bearing seat 6-3, a plurality of circles of balls 6-3c are also arranged between the outer side surface of the flange 6-21 of the rotating nut 6-2 and the upper cover 6-31 of the thrust bearing seat 6-3, the structure enables the rotating nut 6-2 and the thrust bearing seat 6-3 to be provided with balls axially and radially, so that the translation driver 6 can bear enough axial thrust and certain radial pressure, and the service life and the working stability of the translation driver 6 can be prolonged.
Furthermore, an oil filling hole 6-33 communicated with an internal installation cavity of the thrust bearing seat 6-3 is arranged on the upper cover 6-31 and used for filling lubricating oil, and a sealing nozzle is arranged on the oil filling hole in a matching mode.
Furthermore, in order to simplify the installation between the thrust bearing seat 6-3 and the rotating nut 6-2, the balls 6-3a, 6-3b and 6-3c are not required to be arranged, and instead, a plurality of rings of lubricating slideways are arranged between the upper surface of the flange 6-21 of the rotating nut 6-2 and the upper cover 6-31 of the thrust bearing seat 6-3, a plurality of rings of lubricating slideways are arranged between the lower surface of the flange 6-21 of the rotating nut 6-2 and the base 6-32 of the thrust bearing seat 6-3, and a plurality of rings of lubricating slideways are arranged between the outer side surface of the flange 6-21 of the rotating nut 6-2 and the upper cover 6-31 of the thrust bearing seat 6-3, so that the sufficient lubrication between the thrust bearing seat 6-3 and the rotating nut 6-2 is ensured, the installation is simplified, and the manufacturing and processing cost is saved.
Example four
On the basis of the first embodiment, further referring to fig. 9-10, the structure of the transmission shaft 7-1 is as follows: the transmission shaft 7-1 comprises a first rotating shaft 7-11, a second rotating shaft 7-12, a first bearing seat 7-13, a second bearing seat 7-14 and an intermediate connecting shaft 7-15, the first rotating shaft 7-11 is installed on one side vertical support of the door frame through the first bearing seat 7-13, the second rotating shaft 7-12 is installed on the other side vertical support of the door frame through the second bearing seat 7-14, an end chain wheel is fixedly installed at the outer end of the first rotating shaft 7-11 through a key, the inner end of the first rotating shaft 7-1 is connected with one end of the intermediate connecting shaft 7-15 through a flange b, and the transition chain wheel 7-2 is fixedly installed on the first rotating shaft 7-11; the outer end of the second rotating shaft 7-12 is fixedly provided with another end part chain wheel through a key, and the inner end of the second rotating shaft 7-12 is connected with the other end of the middle connecting shaft 7-15 through a flange.
Further, the intermediate connecting shafts 7 to 15 may be an integral shaft rod or may be formed by splicing a plurality of shaft rods, so as to meet the requirement of variable cross-section.
EXAMPLE five
On the basis of the first embodiment, further referring to fig. 11, the side formworks 4 comprise straight formworks 4-1 and top corner formworks 4-2, the straight formworks are vertically arranged and fixed on the movable upright posts 2 through back ribs (the back ribs adopt C-shaped steel), and the top corner formworks 4-2 are fixedly connected to the tops of the straight formworks 4-1;
the top template 5 comprises a straight template 5-1 and a side corner template 5-2, the straight template is horizontally arranged and fixed on a top door beam 1-1 of the door frame through a back rib (the back rib adopts C-shaped steel), and the side corner template 5-2 is fixedly connected to the left end and the right end of the straight template 5-1.
Further, a support assembly 11 (with reference to fig. 1) is further arranged between the top corner template 4-2 of the side template and the movable upright post 2, and the support assembly is used for enhancing the support strength of the corner template; the supporting component comprises a back edge 11-1, a first hinged support 11-2, a second hinged support 11-3 and a connecting rod 11-4, the back edge 11-1 is made of square steel and welded to the back of the top corner template 4-2, the top end of the connecting rod 11-4 is installed on the back edge through the first hinged support, and the bottom end of the connecting rod is installed on the movable stand column through the second hinged support.
Further, the back edge on the back of the top corner template is exposed out of the top corner template for a certain distance, so that when the movable upright posts drive the whole side template to be opened outwards in place, the exposed part of the back edge can support the side corner template of the top template, and the supporting strength of the whole corner template is guaranteed.
EXAMPLE six
On the basis of the first embodiment, further, the frame of the lifting trolley is provided with 4 hydraulic lifting legs 21-2 and two translational actuators 21-3, and two ends of each translational actuator 21-3 are respectively provided with one hydraulic lifting leg 21-2, see fig. 12 for details:
the translation actuator 21-3 comprises a guide sleeve 21-31, a guide core 21-32 and a translation oil cylinder 21-33, wherein the guide core 21-32 is slidably mounted in the guide sleeve 21-31, two ends of the guide core 21-32 are respectively connected with the hydraulic lifting support legs 21-2, the tail part of the translation oil cylinder 21-33 is connected to the guide sleeve 21-31, the action end of the translation oil cylinder 21-33 is connected to the hydraulic lifting support legs 21-2, and the frame is fixedly mounted on the guide sleeve 21-31;
when 4 hydraulic lifting support legs 21-2 of the lifting trolley rise, wheels of the lifting trolley are separated from the ground, the 4 hydraulic lifting support legs 21-2 are supported on the ground, then the guide sleeves 21-31 are driven by the translation oil cylinders 21-33 to move transversely along the guide cores 21-32, and then the guide sleeves 21-31 synchronously drive the frame to translate transversely.
EXAMPLE seven
On the basis of the first embodiment, further, the frame of the lifting trolley is provided with four hydraulic lifting legs 21-2 and two translational actuators 21-3, and two ends of each translational actuator 21-3 are respectively provided with one hydraulic lifting leg 21-2, see fig. 13 for details:
the translational actuator 21-3 adopts a linear sliding table, the linear sliding table comprises a shell 21-3a, a lead screw 21-3g, a sliding table 21-3b and a driving motor 21-3f, two ends of the shell 21-3a are respectively connected with hydraulic lifting support legs 21-2, the lead screw 21-3g is horizontally arranged in the shell 21-3a through two bearing seats 21-3e, the driving motor 21-3f is fixedly arranged on the shell, an output shaft of the driving motor 21-3f is in transmission connection with the lead screw 21-3g, the frame 21-1 is fixed on the sliding table 21-3b, the sliding table 21-3b is arranged on the shell 21-3a in a sliding manner through a sliding rail 21-3d, and the sliding table 21-3b is connected with the lead screw 21-3g through a lead screw nut 21-3c at the bottom, when the driving motor 21-3f drives the screw 21-3g to rotate, the screw 21-3g drives the sliding table 21-3b to move transversely, and the sliding table 21-3b drives the frame 21-1 to move.
Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
The invention has been described in an illustrative manner, and it is to be understood that any simple variations, modifications or other equivalent changes which can be made by one skilled in the art without departing from the spirit of the invention fall within the scope of the invention.
Claims (10)
1. A method for pipe gallery lining construction by combining an internal formwork with a lifting trolley is characterized in that:
the method comprises the following steps: the inner mold frame and the lifting trolley are used for moving the inner mold frame in place;
the internal mold frame comprises a portal frame, a movable upright post, upright post lifting support legs, a side mold plate, a top mold plate, a translation driver, a transmission assembly and a motor; the movable upright posts are positioned at the two transverse sides of the portal frame, and the tops of the movable upright posts are slidably mounted with flange plates at the outer ends of the top door beams of the portal frame through translation sliding seats; the side templates are arranged on the movable upright posts, and the top template is arranged on a top door beam of the door frame; each movable upright post is connected with the portal frame on the inner side of the movable upright post through N translation drivers, N is more than or equal to 1, and the movable upright posts are driven to do translation motion through the translation drivers, so that the side templates are driven to do translation motion; the motor is arranged on the gantry, the transmission assembly is used for realizing transmission linkage between the motor and the translation driver, after the motor is started, the motor drives the translation driver to act through the transmission assembly, and the translation driver further drives the movable upright post connected with the translation driver to do translation motion, so that the horizontal movement of the side template is realized; the bottom of each movable stand column is provided with a stand column lifting support leg, and the height of the whole inner die frame is adjusted through the stand column lifting support leg;
the lifting trolley is characterized in that a frame is provided with a travelling mechanism, hydraulic lifting support legs and a translation actuator, and wheels are separated from the ground by pushing and lifting the frame through the hydraulic lifting support legs; the whole frame is driven to transversely translate through the translation actuator, so that the frame drives the whole inner die frame to transversely move;
the method comprises the following steps: lifting a single inner mold frame by a lifting trolley, wherein the stand column lifting support leg and the movable stand column of the inner mold frame are both in a contraction state, the lifting trolley conveys the inner mold frame to a steel bar binding station for lining, then the hydraulic lifting support leg of the lifting trolley pushes and lifts the frame to separate wheels from the ground, the whole frame is driven by a translation actuator to transversely translate, and the in-position posture of the inner mold frame is adjusted to complete primary positioning;
step two: then starting a motor of the inner mold frame, driving the movable upright post to translate outwards through a translation driver, and enabling the side mold plate to move to a specified construction position;
step three: then adjusting the upright lifting support legs of the inner mold frame to enable the upright lifting support legs to support the ground, thereby fixing the position of the inner mold frame;
step four: then the lifting trolley descends to lift the supporting legs to separate from the internal mold frame by hydraulic pressure;
step five: repeating the construction steps, and completing the positioning and supporting work of the next internal mold frame by using the lifting trolley;
step six: when the inner die frame finishes lining demolding, the lifting trolley travels to the position below the inner die frame needing demolding, the hydraulic lifting support legs of the lifting trolley are lifted to enable the top of the lifting trolley to be connected with the bottom of the inner die frame, then the stand column lifting support legs of the inner die frame are folded, the movable stand columns are controlled to drive the side die plates to horizontally move towards the center line direction of the tunnel, and demolding of the side die plates is finished; and then the lifting trolley descends to lift the supporting legs by hydraulic pressure, so that the inner die frame finishes the demoulding of the top template.
2. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: the portal comprises top door beam, bottom stull and lateral part erects to prop, the lateral part erects to prop fixedly and sets up between top door beam and bottom stull, and a lateral part erects to prop respectively to the both sides of every bottom stull.
3. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: the translation driver includes lead screw, swivel nut, thrust bearing frame and driving sprocket, and the thrust bearing frame passes through bolt fixed mounting on the portal, and swivel nut installs in the thrust bearing frame, and the lead screw is installed in swivel nut, and the outer end and the movable column of lead screw are connected, the fixed suit of driving sprocket is on swivel nut, and when driving sprocket receives the drive rotation, driving sprocket can drive swivel nut rotatory in thrust bearing frame, and the inside lead screw of driving is ejecting or the shrink motion along the axial when swivel nut is rotatory, and then the lead screw drives the movable column translation motion rather than being connected.
4. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: the transmission assembly comprises a transmission shaft, a transition chain wheel fixedly arranged at the middle part of the transmission shaft, end chain wheels fixedly arranged at two ends of the transmission shaft and a driving chain wheel arranged on a rotating shaft of the motor, wherein the transmission shaft is transversely arranged on two side parts of the portal frame, the driving chain wheel arranged on the rotating shaft of the motor is connected with the transition chain wheel arranged on the transmission shaft through a chain, the end chain wheels arranged at two ends of the transmission shaft are both double-row chain wheels, and each end chain wheel is respectively connected with the transmission chain wheels on two translation drivers arranged on the same side of the end chain wheel in a. When the motor is started, the driving chain wheel on the rotating shaft of the motor drives the transmission shaft to rotate through the transition chain wheel connected with the driving chain wheel, so that the end chain wheels at the two ends of the transmission shaft synchronously rotate, the end chain wheels drive the transmission chain wheel on the rotating nut of the translation driver to rotate through the chain, the transmission chain wheel can drive the rotating nut to rotate in the thrust bearing seat, the screw rod inside the rotating nut is driven to do ejection or contraction motion along the axial direction when the rotating nut rotates, and then the screw rod drives the movable stand column connected with the screw rod to do translation motion, and the horizontal movement of the.
5. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: the internal mold frame can be longitudinally spliced into required sizes by a plurality of internal mold frame units to adapt to different construction requirements, and each internal mold frame unit comprises two gantries, four movable stand columns, eight translation drivers, a motor and a transmission shaft; the two gantries are longitudinally arranged at intervals from front to back, two movable upright columns are respectively arranged on two transverse sides of each gantry, the front movable upright column and the rear movable upright column on the same side are connected through a longitudinal beam and a cross brace, and each movable upright column is connected with the gantry part on the inner side of the movable upright column through two translation drivers; the motor and the transmission shaft are arranged on one portal, a driving chain wheel on a rotating shaft of the motor is linked with a transition chain wheel on the transmission shaft through a chain, end chain wheels at two ends of the transmission shaft adopt double-row chain wheels, and each end chain wheel is respectively linked with the transmission chain wheels on two translation drivers at the same side of the end chain wheel in a one-to-one correspondence mode through two chains; and the transmission chain wheels of the four translation drivers on the door frames provided with the motors and the transmission shafts are double-row chain wheels, and the double-row chain wheels are correspondingly linked with the transmission chain wheels of the four translation drivers on the other door frame in a front-back one-to-one manner, so that the eight translation drivers are synchronously linked under the driving of one motor.
6. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 3, is characterized in that: the specific mounting structure of the thrust bearing seat and the rotating nut of the translation driver is as follows: one end of the rotating nut is provided with a flange; the thrust bearing block comprises an upper cover and a base which are butted together through a bolt, a mounting cavity is formed between the upper cover and the base, a flange of the rotating nut is mounted in the mounting cavity, and, a plurality of circles of balls or lubricating slideways are arranged between the upper surface of the flange of the rotating nut and the upper cover of the thrust bearing seat, a plurality of circles of balls or lubricating slideways are also arranged between the lower surface of the flange of the rotating nut and the base of the thrust bearing seat, a plurality of circles of balls or lubricating slideways are also arranged between the outer side surface of the flange of the rotating nut and the upper cover of the thrust bearing seat, the structure ensures that the rotating nut and the thrust bearing seat are provided with balls axially and radially, therefore, the translation driver can bear enough axial thrust and certain radial pressure, and the service life and the working stability of the translation driver can be prolonged.
7. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 4, is characterized in that: the structure of transmission shaft does: the transmission shaft comprises a first rotating shaft, a second rotating shaft, a first bearing seat, a second bearing seat and a middle connecting shaft, the first rotating shaft is installed on one of the side vertical supports of the door frame through the first bearing seat, the second rotating shaft is installed on the other side vertical support of the door frame through the second bearing seat, an end chain wheel is fixedly installed at the outer end of the first rotating shaft through a key, the inner end of the first rotating shaft is connected with one end of the middle connecting shaft through a flange, and the transition chain wheel is fixedly installed on the first rotating shaft; the outer end of the second rotating shaft is fixedly provided with the other end part chain wheel through a key, and the inner end of the second rotating shaft is in flange connection with the other end of the middle connecting shaft.
8. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: the side templates comprise a straight template and a top corner template, the straight template is vertically arranged and fixed on the movable upright post through a back rib, and the top corner template is fixedly connected to the top of the straight template; the top template comprises a straight template and side corner templates, the straight template is horizontally arranged and fixed on a top door beam of the portal through a back rib, and the side corner templates are fixedly connected to the left end and the right end of the straight template; and a support assembly is also arranged between the top corner template of the side template and the movable upright post, and the support assembly is used for enhancing the support strength of the corner template.
9. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 1, is characterized in that: four hydraulic lifting support legs and two translation actuators are arranged on a frame of the lifting trolley, and one hydraulic lifting support leg is arranged at each of two ends of each translation actuator.
10. The method for pipe gallery lining construction by combining the inner formwork frame with the lifting trolley according to claim 9 is characterized in that: the translation actuator comprises a guide sleeve, a guide core and a translation oil cylinder, the guide core is slidably mounted in the guide sleeve, two ends of the guide core are respectively connected with the hydraulic lifting support legs, the tail part of the translation oil cylinder is connected with the guide sleeve, the action end of the translation oil cylinder is connected to the hydraulic lifting support legs, and the frame is fixedly mounted on the guide sleeve; when 4 hydraulic lifting support legs of the lifting trolley rise, wheels of the lifting trolley are separated from the ground, the 4 hydraulic lifting support legs are supported on the ground, then the guide sleeve is driven by the translation oil cylinder to move transversely along the guide core, and the guide sleeve synchronously drives the frame to translate transversely.
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| CN202010451575.0A CN111749269A (en) | 2020-05-25 | 2020-05-25 | Method for carrying out pipe gallery lining construction by combining inner formwork with lifting trolley |
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| CN202010451575.0A CN111749269A (en) | 2020-05-25 | 2020-05-25 | Method for carrying out pipe gallery lining construction by combining inner formwork with lifting trolley |
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Application publication date: 20201009 |