CN111748664B - A blast furnace ironmaking slag heat utilization system - Google Patents
A blast furnace ironmaking slag heat utilization system Download PDFInfo
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- CN111748664B CN111748664B CN202010610073.8A CN202010610073A CN111748664B CN 111748664 B CN111748664 B CN 111748664B CN 202010610073 A CN202010610073 A CN 202010610073A CN 111748664 B CN111748664 B CN 111748664B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/08—Cooling slag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
- C21B2400/026—Methods of cooling or quenching molten slag using air, inert gases or removable conductive bodies
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/066—Receptacle features where the slag is treated
- C21B2400/068—Receptacle features where the slag is treated with a sealed or controlled environment
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/08—Treatment of slags originating from iron or steel processes with energy recovery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及热量利用技术领域,具体为一种高炉炼铁熔渣热量利用系统。The invention relates to the technical field of heat utilization, in particular to a blast furnace ironmaking slag heat utilization system.
背景技术Background technique
我国国内坐落了数十家大型炼钢厂,每年炼钢厂在炼钢过程中会产生大量的炉渣,这些熔渣在排出时会携带较高的热量,往往炼钢厂会将这些炉渣进行自行冷却降温后进行运输,造成炉渣热量极大的浪费。There are dozens of large-scale steelmaking plants in my country. Every year, the steelmaking plants will produce a large amount of slag during the steelmaking process. These slag will carry a high amount of heat when they are discharged. Transport after cooling down, resulting in a great waste of slag heat.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种高炉炼铁熔渣热量利用系统,具备热量回收的优点,解决了传统炼钢厂炉渣处理方式造成炉渣热量极大浪费的问题。The purpose of the present invention is to provide a blast furnace ironmaking slag heat utilization system, which has the advantage of heat recovery, and solves the problem of great waste of slag heat caused by the traditional steelmaking slag treatment method.
为实现上述目的,本发明提供如下技术方案:一种高炉炼铁熔渣热量利用系统,包括操作箱和蓄水箱,所述蓄水箱内腔的底部固定安装有泵体,所述泵体的输出端通过管道固定连接有进水分水管,且进水分水管的右侧固定连接于操作箱外表面的左侧,所述进水分水管的右侧固定连接有热交换管,所述热交换管的右侧固定连接有总出水管,且总出水管的左侧固定连接于操作箱外表面的右侧,所述总出水管的右侧固定连接有供暖管道,所述操作箱内腔左侧的上端固定连接有温度传感器,所述操作箱顶部的左侧固定安装有过滤箱,且过滤箱的输入端固定连接于操作箱顶部的左侧,所述过滤箱的内腔固定连接有过滤网,所述过滤箱输出端的顶部通过支架固定连接有挡水板,所述操作箱的底部开设有排料口,所述排料口的底部固定连接有输送箱,且输送箱底部右侧的下端螺纹连接有密封盖,所述输送箱外表面的右侧通过支架固定连接有输送电机,所述输送电机的输出端固定连接有输送轴,且输送轴外表面的两端均通过轴承活动连接于输送箱表面的两侧,所述输送轴的外表面固定连接有螺旋形扇叶。In order to achieve the above purpose, the present invention provides the following technical solutions: a blast furnace ironmaking slag heat utilization system, comprising an operation box and a water storage tank, a pump body is fixedly installed at the bottom of the inner cavity of the water storage tank, and the pump body is The output end of the water inlet is fixedly connected with a water inlet pipe through a pipeline, and the right side of the water inlet pipe is fixedly connected to the left side of the outer surface of the operation box, and the right side of the water inlet pipe is fixedly connected with a heat exchange pipe. The right side of the heat exchange pipe is fixedly connected with a general water outlet pipe, and the left side of the general water outlet pipe is fixedly connected to the right side of the outer surface of the operation box, the right side of the general water outlet pipe is fixedly connected with a heating pipe, and the inside of the operation box is fixedly connected with a heating pipe. A temperature sensor is fixedly connected to the upper end of the left side of the cavity, a filter box is fixedly installed on the left side of the top of the operation box, and the input end of the filter box is fixedly connected to the left side of the top of the operation box, and the inner cavity of the filter box is fixedly connected There is a filter screen, the top of the output end of the filter box is fixedly connected with a water blocking plate through a bracket, the bottom of the operation box is provided with a discharge port, and the bottom of the discharge port is fixedly connected with a conveying box, and the bottom of the conveying box is on the right side. The lower end of the side is screwed with a sealing cover, the right side of the outer surface of the conveying box is fixedly connected with a conveying motor through a bracket, the output end of the conveying motor is fixedly connected with a conveying shaft, and both ends of the outer surface of the conveying shaft pass through bearings. It is movably connected to both sides of the surface of the conveying box, and the outer surface of the conveying shaft is fixedly connected with a spiral fan blade.
优选的,所述操作箱外表面的四周均固定连接有固定块,所述固定块的底部固定连接有支撑腿。Preferably, fixing blocks are fixedly connected around the outer surface of the operation box, and supporting legs are fixedly connected to the bottom of the fixing blocks.
优选的,所述操作箱的顶部开设有进料口,且进料口的上端螺纹连接有螺纹盖。Preferably, the top of the operation box is provided with a feeding port, and the upper end of the feeding port is screwed with a screw cap.
优选的,所述蓄水箱的上端开设有注水口,且注水口的上端螺纹连接有防尘盖。Preferably, the upper end of the water storage tank is provided with a water injection port, and the upper end of the water injection port is screwed with a dust cover.
优选的,所述蓄水箱的正表面开设有观察口,且观察口的内侧设置有透明钢化玻璃。Preferably, an observation port is opened on the front surface of the water storage tank, and transparent tempered glass is provided on the inner side of the observation port.
优选的,所述热交换管的数量为四个,且热交换管在操作箱内部呈矩形放置。Preferably, the number of the heat exchange tubes is four, and the heat exchange tubes are placed in a rectangular shape inside the operation box.
优选的,所述操作箱外表面右侧的上端通过支架固定安装有鼓风机,所述鼓风机的输出端固定连接有通风管,且通风管的外表面固定连接于操作箱内腔的左侧。Preferably, a blower is fixedly installed on the upper end of the right side of the outer surface of the operation box through a bracket, a ventilation pipe is fixedly connected to the output end of the blower, and the outer surface of the ventilation pipe is fixedly connected to the left side of the inner cavity of the operation box.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过将大量的高温炉渣通过进料口加注到操作箱内部,此时通过控制泵体的工作,使水流在泵体的驱动作用下沿着管道流向进水分水管,进水分水管对水流进行分流流向热交换管,由于炉渣的温度较高,当水体通过热交换管时,会对炉渣所发出的热量进行快速的吸收,导致水体快速的升温,通过泵体不断的工作带动热交换管内部的高温水体流经总出水管后从供暖管道通向居民用户的家中,能够在寒冷的冬季对居民家中供暖的同时可以利用热水进行洗漱,降低了炉渣热量消耗的同时,减少了用户家中因取暖所造成的电力消耗,更加的节能环保,解决了传统炼钢厂炉渣处理方式造成炉渣热量极大浪费的问题。1. In the present invention, a large amount of high-temperature slag is injected into the operation box through the feeding port. At this time, by controlling the operation of the pump body, the water flow can flow along the pipeline to the water inlet water pipe under the driving action of the pump body. The water distribution pipe divides the water flow to the heat exchange pipe. Due to the high temperature of the slag, when the water body passes through the heat exchange pipe, it will quickly absorb the heat emitted by the slag, resulting in the rapid heating of the water body and the continuous work through the pump body. The high-temperature water inside the heat exchange pipe is driven to flow through the main outlet pipe and then lead from the heating pipe to the home of the residential user. It can heat the residential home in the cold winter and use hot water for washing, which reduces the heat consumption of the slag. It reduces the power consumption caused by heating in the user's home, is more energy-saving and environmentally friendly, and solves the problem of great waste of slag heat caused by the traditional slag treatment method in steelmaking plants.
2、本发明通过温度传感器对操作箱内部的温度进行监控,当操作箱内部的温度较低时,泵体停止工作,通过鼓风机的工作带动外界气流流向操作箱内部,对炉渣进行降温,便于之后对炉渣进行运输,通过过滤箱的设置,能够对鼓风机作用下排出的气体进行灰尘过滤,降低了对空气的污染,通过输送电机的工作带动输送轴旋转,输送轴旋转能够带动螺旋形扇叶旋转,能够将低温的炉渣进行快速的排出。2. The present invention monitors the temperature inside the operation box through a temperature sensor. When the temperature inside the operation box is low, the pump body stops working, and the operation of the blower drives the outside air flow to the inside of the operation box to cool the slag, which is convenient for later. The slag is transported, and through the setting of the filter box, the gas discharged under the action of the blower can be filtered by dust, which reduces the pollution to the air. , which can quickly discharge the low-temperature slag.
附图说明Description of drawings
图1为本发明实施例结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2为图1的外部视图;Fig. 2 is the external view of Fig. 1;
图3为本发明热交换管俯视结构示意图。FIG. 3 is a schematic top view of the structure of the heat exchange tube of the present invention.
图中:1、支撑腿;2、输送箱;3、输送电机;4、观察口;5、泵体;6、蓄水箱;7、注水口;8、固定块;9、进水分水管;10、热交换管;11、温度传感器;12、过滤箱;13、过滤网;14、挡水板;15、进料口;16、通风管;17、鼓风机;18、总出水管;19、供暖管道;20、排料口;21、输送轴;22、螺旋形扇叶;23、操作箱。In the figure: 1. Supporting legs; 2. Conveying box; 3. Conveying motor; 4. Observation port; 5. Pump body; 6. Water storage tank; 7. Water injection port; 8. Fixed block; 9. Water inlet pipe ; 10, heat exchange pipe; 11, temperature sensor; 12, filter box; 13, filter screen; 14, water baffle; 15, feed inlet; 16, ventilation pipe; 17, blower; 18, main outlet pipe; 19 , heating pipeline; 20, discharge port; 21, conveying shaft; 22, spiral fan blade; 23, operation box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本申请文件的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。在本申请文件的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this application document, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" , "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of this patent. In the description of this application document, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "arranged" should be understood in a broad sense, for example, it may be a fixed connection, The setting can also be a detachable connection and setting, or an integral connection and setting. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
请参阅图1-3,一种高炉炼铁熔渣热量利用系统,包括操作箱23和蓄水箱6,蓄水箱6的上端开设有注水口7,且注水口7的上端螺纹连接有防尘盖,蓄水箱6的正表面开设有观察口4,且观察口4的内侧设置有透明钢化玻璃,蓄水箱6内腔的底部固定安装有泵体5,泵体5的输出端通过管道固定连接有进水分水管9,且进水分水管9的右侧固定连接于操作箱23外表面的左侧,进水分水管9的右侧固定连接有热交换管10,热交换管10的数量为四个,且热交换管10在操作箱23内部呈矩形放置,热交换管10的右侧固定连接有总出水管18,且总出水管18的左侧固定连接于操作箱23外表面的右侧,总出水管18的右侧固定连接有供暖管道19,操作箱23外表面的四周均固定连接有固定块8,固定块8的底部固定连接有支撑腿1,操作箱23的顶部开设有进料口15,且进料口15的上端螺纹连接有螺纹盖,操作箱23外表面右侧的上端通过支架固定安装有鼓风机17,鼓风机17的输出端固定连接有通风管16,且通风管16的外表面固定连接于操作箱23内腔的左侧,操作箱23内腔左侧的上端固定连接有温度传感器11,操作箱23顶部的左侧固定安装有过滤箱12,且过滤箱12的输入端固定连接于操作箱23顶部的左侧,过滤箱12的内腔固定连接有过滤网13,过滤箱12输出端的顶部通过支架固定连接有挡水板14,操作箱23的底部开设有排料口20,排料口20的底部固定连接有输送箱2,且输送箱2底部右侧的下端螺纹连接有密封盖,输送箱2外表面的右侧通过支架固定连接有输送电机3,输送电机3的输出端固定连接有输送轴21,且输送轴21外表面的两端均通过轴承活动连接于输送箱2表面的两侧,输送轴21的外表面固定连接有螺旋形扇叶22,通过温度传感器11对操作箱23内部的温度进行监控,当操作箱23内部的温度较低时,泵体5停止工作,通过鼓风机17的工作带动外界气流流向操作箱23内部,对炉渣进行降温,便于之后对炉渣进行运输,通过过滤箱12的设置,能够对鼓风机17作用下排出的气体进行灰尘过滤,降低了对空气的污染,通过输送电机3的工作带动输送轴21旋转,输送轴21旋转能够带动螺旋形扇叶22旋转,能够将低温的炉渣进行快速的排出,通过将大量的高温炉渣通过进料口15加注到操作箱23内部,此时通过控制泵体5的工作,使水流在泵体5的驱动作用下沿着管道流向进水分水管9,进水分水管9对水流进行分流流向热交换管10,由于炉渣的温度较高,当水体通过热交换管10时,会对炉渣所发出的热量进行快速的吸收,导致水体快速的升温,通过泵体5不断的工作带动热交换管10内部的高温水体流经总出水管18后从供暖管道19通向居民用户的家中,能够在寒冷的冬季对居民家中供暖的同时可以利用热水进行洗漱,降低了炉渣热量消耗的同时,减少了用户家中因取暖所造成的电力消耗,更加的节能环保,解决了传统炼钢厂炉渣处理方式造成炉渣热量极大浪费的问题。1-3, a blast furnace ironmaking slag heat utilization system includes an
本发明中的所有部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知,同时本申请文件中使用到的标准零件均可以从市场上购买,本申请文件中各部件根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现,属于本领域的公知常识,并且本申请文件主要用来保护机械装置,所以本申请文件不再详细解释控制方式和电路连接,在此不再作出具体叙述。All components in the present invention are general standard components or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or through routine experimental methods. All standard parts can be purchased from the market, and each part in this application document can be customized according to the description in the description and the attached drawings, and the specific connection method of each part adopts the mature bolts, rivets, welding and other conventional techniques in the prior art. The means, machinery, parts and equipment all use conventional models in the prior art, the control method is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the art. , and this application document is mainly used to protect the mechanical device, so this application document will not explain the control mode and circuit connection in detail, and will not make a specific description here.
使用时,通过将大量的高温炉渣通过进料口15加注到操作箱23内部,此时通过控制泵体5的工作,使水流在泵体5的驱动作用下沿着管道流向进水分水管9,进水分水管9对水流进行分流流向热交换管10,由于炉渣的温度较高,当水体通过热交换管10时,会对炉渣所发出的热量进行快速的吸收,导致水体快速的升温,通过泵体5不断的工作带动热交换管10内部的高温水体流经总出水管18后从供暖管道19通向居民用户的家中,能够在寒冷的冬季对居民家中供暖的同时可以利用热水进行洗漱,降低了炉渣热量消耗的同时,减少了用户家中因取暖所造成的电力消耗,更加的节能环保,通过温度传感器11对操作箱23内部的温度进行监控,当操作箱23内部的温度较低时,泵体5停止工作,通过鼓风机17的工作带动外界气流流向操作箱23内部,对炉渣进行降温,便于之后对炉渣进行运输,通过过滤箱12的设置,能够对鼓风机17作用下排出的气体进行灰尘过滤,降低了对空气的污染,通过输送电机3的工作带动输送轴21旋转,输送轴21旋转能够带动螺旋形扇叶22旋转,能够将低温的炉渣进行快速的排出。When in use, a large amount of high-temperature slag is injected into the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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