CN111745842A - Three-roller down-pressing type stone diamond wire cutting machine - Google Patents

Three-roller down-pressing type stone diamond wire cutting machine Download PDF

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Publication number
CN111745842A
CN111745842A CN202010766366.5A CN202010766366A CN111745842A CN 111745842 A CN111745842 A CN 111745842A CN 202010766366 A CN202010766366 A CN 202010766366A CN 111745842 A CN111745842 A CN 111745842A
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CN
China
Prior art keywords
roller
wire
line roller
diamond wire
mounting bracket
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Pending
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CN202010766366.5A
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Chinese (zh)
Inventor
林培林
张启金
傅水平
周雄军
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Xiamen Pinhe Machinery Manufacturing Co Ltd
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Xiamen Pinhe Machinery Manufacturing Co Ltd
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Application filed by Xiamen Pinhe Machinery Manufacturing Co Ltd filed Critical Xiamen Pinhe Machinery Manufacturing Co Ltd
Priority to CN202010766366.5A priority Critical patent/CN111745842A/en
Publication of CN111745842A publication Critical patent/CN111745842A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to a three-roller downward pressing type stone diamond wire cutting machine which comprises a rack, a diamond wire, a wire roller and a wire winding and unwinding device, wherein the diamond wire is wound on the wire roller and is connected to the wire winding and unwinding device, the wire roller comprises a first wire roller, a second wire roller and a third wire roller which are all arranged along the horizontal direction, and the three-roller downward pressing type stone diamond wire cutting machine further comprises a driving mechanism for driving a mounting frame to move up and down. After the technical scheme is adopted, the mounting frame is driven to move up and down through the driving mechanism, so that the first wire roller, the second wire roller and the third wire roller are driven to move downwards, the diamond wire moves in the wire winding and unwinding device and moves downwards along with the wire rollers to form reciprocating cutting action, the cutting of the stone diamond wire and the diamond wire is realized, the stone is not required to be lifted, the energy consumption is saved, the saw cutting is more stable, in addition, each wire roller can be lifted, and the installation and the debugging of the diamond wire are convenient.

Description

Three-roller down-pressing type stone diamond wire cutting machine
Technical Field
The invention relates to a three-roller downward pressing type stone diamond wire cutting machine.
Background
The cutting tool that traditional stone quarry stone processed into panel adopted at present has saw bit, saw area, string of beads rope saw, and its cutting principle all is welding alloy diamond tool bit on saw bit, steel band, perhaps makes alloy diamond tool bit string of beads establish ties into the rope saw, and traditional stone machine uses above cutting tool to process the stone quarry stone, for example bridge type combination stone sawing machine, marble frame saw, granite sand saw, stranded rope sawing machine, band saw cut open machine etc.. Because the alloy diamond tool bit is large in volume and needs to be attached to a metal substrate, the traditional cutting tool needs to have certain thickness in order to ensure normal cutting and cannot be thinned without limit, and therefore, a saw gap of 3-10mm can be formed when the stone is cut, and waste and pollution of the stone are caused. The defects of large saw kerf, large noise, large occupied area of equipment, high energy consumption and large pollution of the traditional stone processing equipment) exist. For this reason, in the chinese utility model patent of the bulletin number CN 209738022U, entitled "electroplate diamond wire saw for stone material", disclose an electroplate diamond wire saw for stone material, including diamond wire, line roller, winding power device, receipts winding device, the line roller is two, and the interval sets up in the hoist mechanism top side by side, and diamond wire is around establishing on two line rollers, receives winding device is two, sets up respectively in two line roller outsides, receives winding device including receiving and releasing the reel, receive and release, the line roller all is connected with winding power device.
The diamond wire saw machine as described above has the following problems in use: 1. when the stone cutting machine is used, the stone is placed on the lifting mechanism, the stone is lifted through the oil cylinder, the weight of the stone block is large, the oil cylinder is easy to release pressure, the lifting speed and distance are difficult to control accurately, the accuracy is poor, and the stability in stone cutting and the flatness of a processed stone surface are influenced finally; 2. the device adopts a structure of two wire rollers and two adjusting rollers, the two adjusting rollers do not have power, the adjusting rollers are driven to rotate by the friction force of the diamond wires and the adjusting rollers, the friction between the diamond wires and the adjusting rollers directly abrades the adjusting rollers, and the single-layer thickness of the adjusting roller structure is large in stress, so that the wire breakage probability of the diamond wires is greatly increased, and the cutting efficiency and the cutting stability are also influenced; 3. in the patent, the wire groove is spiral, when the diamond wire is wound on the wire groove and rotates along with the wire roller, the diamond wire can axially move along the spiral wire groove and cannot be clamped in the wire groove, once the wire roller starts to rotate, the diamond wire can immediately fall out of the wire groove and break, and the wire cannot normally work at all; 4. this patent is when the in-service use, is difficult to provide stable tension for the diamond wire, and the diamond wire that does not have stable tension will not compress tightly the stone material just also can't cut the stone material in the course of the work, simultaneously, does not carry out automatically regulated to tension, and the diamond wire will appear the broken string very easily in cutting process, just also can't cut the stone material steadily.
Disclosure of Invention
The invention aims to provide a three-roller down-pressing type stone diamond wire cutting machine which is more stable in operation.
In order to achieve the purpose, the invention adopts the following technical scheme:
a three-roller down-pressing type stone diamond wire cutting machine comprises a machine frame, a diamond wire, a wire roller and a wire winding and unwinding device, wherein the diamond wire is wound on the wire roller and connected to the wire winding and unwinding device, the thread roller comprises a first thread roller, a second thread roller and a third thread roller which are all arranged along the horizontal direction, the first thread roller, the second thread roller and the third thread roller are rotatably arranged on a mounting frame, the mounting frame is arranged on the machine frame in a vertically movable manner, the thread roller also comprises a driving mechanism for driving the mounting frame to move vertically, the diamond wire is repeatedly around establishing at first line roller, second line roller and third line roller, and the diamond wire forms the wire side that is used for cutting the stone material between first line roller and second line roller, and the third line roller sets up in the top of wire side, and first line roller, second line roller and third line roller enclose into the accommodation space that is used for accepting the stone material, still carries out the pivoted power supply including being used for driving each line roller.
The tension control device comprises a support plate, a first swing arm, a second swing arm, a connecting shaft and a pushing mechanism, wherein one end of the first swing arm is vertically arranged on the connecting shaft, the other end of the first swing arm is connected with the pushing mechanism, one end of the second swing arm is vertically arranged on the connecting shaft, the other end of the second swing arm is provided with a diamond wire winding wheel, the connecting shaft is rotatably arranged on the support plate, and the pushing mechanism is arranged on the support plate.
As a preferable mode of the present invention, the machine frame includes a first vertical column and a second vertical column, the first vertical column is provided with a first mounting bracket, the second vertical column is provided with a second mounting bracket, two ends of the first wire roller are respectively rotatably mounted on the first mounting bracket and the second mounting bracket, two ends of the second wire roller are respectively rotatably mounted on the first mounting bracket and the second mounting bracket, two ends of the third wire roller are respectively rotatably mounted on the first mounting bracket and the second mounting bracket, the driving mechanism includes a first driving mechanism for driving the mounting bracket to move up and down and a second driving mechanism for driving the second mounting bracket to move up and down, the first driving mechanism is disposed on the first vertical column, and the second driving mechanism is disposed on the second vertical column.
In a preferred aspect of the present invention, the axis of the first wire roll and the axis of the second wire roll are located on the same horizontal plane, and the first wire roll and the second wire roll are arranged in parallel.
In a preferred aspect of the present invention, the first wire roller, the second wire roller, and the third wire roller are arranged in an isosceles triangle.
As a preferable mode of the present invention, a first slider is disposed on the first mounting frame, the first upright is provided with a first chute matched with the first slider, a second slider is disposed on the second mounting frame, second chutes matched with the second slider are disposed on the second upright, the first driving mechanism includes a first driving motor, an output shaft of the first driving motor is connected with a first lead screw, a first lead screw nut is disposed on the first lead screw, the first lead screw nut is fixedly connected with the first mounting frame, the second driving mechanism includes a second driving motor, an output shaft of the second driving motor is provided with a second lead screw, a second lead screw nut is disposed on the second lead screw, and the second lead screw nut is fixed on the second mounting frame.
In a preferred aspect of the present invention, the axis of the third wire roll is provided in nonparallel relation to the axis of the first wire roll.
As a preferable mode of the present invention, the third wire roller is mounted on the frame through a support frame, the third wire roller includes a plurality of guide wheels, the third wire roller is coaxially arranged, a guide groove for guiding a diamond wire is provided on a circumferential surface of the guide wheel, a shaft hole is provided in a center of the guide wheel, the third wire roller further includes a support shaft, the plurality of guide wheels are sleeved on the support shaft through the shaft hole, and the guide wheels are detachably disposed on the support frame.
As a preferred mode of the invention, the invention further comprises a first limiting plate, a second limiting plate and a connecting plate for connecting the first limiting plate and the second limiting plate, wherein the connecting plate is arranged on the supporting frame, the first limiting plate and the second limiting plate are respectively arranged on two sides of the guide wheel along the axial direction, the first limiting plate is provided with a first through hole for the support shaft to penetrate through, and the second limiting plate is provided with a second through hole for the support shaft to penetrate through.
As a preferred mode of the invention, the supporting frame comprises a base, a first supporting seat and a second supporting seat, the first supporting seat and the second supporting seat are respectively arranged at two sides of the base, the supporting frame also comprises a first adjusting plate and a second adjusting plate, two ends of the first adjusting plate are respectively arranged on the first supporting seat and the second supporting seat through first screws, two ends of the second adjusting plate are respectively arranged on the first supporting seat and the second supporting seat through second screws, two ends of the connecting plate are respectively provided with a first limiting pin and a second limiting pin, the first adjusting plate is provided with a first limiting hole corresponding to the first limiting pin, the second adjusting plate is provided with a second limiting hole corresponding to the second limiting pin, the first limiting pin is arranged in the first limiting hole from bottom to top, the second limiting pin is arranged in the second limiting hole from bottom to top, the connecting plate is provided with a vertical rotating shaft, the vertical rotating shaft is rotatably arranged on the base.
As a preferred mode of the present invention, the first support seat and the second support seat are provided with first adjustment holes corresponding to the first screws, the aperture of the first adjustment holes is larger than the major diameter of the first screws, the first screws are provided with first limit nuts, the first support seat and the second support seat are provided with second adjustment holes corresponding to the second screws, the aperture of the second adjustment holes is larger than the major diameter of the second screws, and the second screws are provided with second limit nuts.
In a preferred embodiment of the present invention, a bearing is provided between the guide wheel and the support shaft, the bearing has an inner ring and an outer ring that rotate relative to each other, the inner ring is mounted on the support shaft, and the outer ring is mounted in the shaft hole of the guide wheel.
After the technical scheme is adopted, the mounting frame is driven to move up and down through the driving mechanism, so that the first wire roller, the second wire roller and the third wire roller are driven to move downwards, the diamond wire moves in the wire winding and unwinding device and moves downwards along with the wire rollers to form reciprocating cutting action, the cutting of the stone diamond wire is realized, the stone is not required to be lifted, the energy consumption is saved, the saw cutting is more stable, in addition, each wire roller can be lifted, and the installation and the debugging of the diamond wire are facilitated. Furthermore, the wire roller is driven by the lead screw to move downwards, so that feeding is more accurate, and cutting quality can be improved. Set the third line roller among traditional diamond wire stone material saw cutting machine into a plurality of leading wheels, the leading wheel can set up on the support frame with dismantling, when the damage of individual leading wheel, can change the leading wheel, need not to change whole leading roller, can reduce cost. Furthermore, the guide wheel can realize angle adjustment through the vertical rotating shaft, so that the trend of the diamond wire in the guide groove can be adjusted, the diamond wire is adjusted to the most appropriate angle, the stone cutting quality is ensured, and the abrasion of the guide wheel is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic structural view of a first embodiment of a third wire roll in the present invention.
Fig. 3 is a schematic structural view of a first wire roll in the present invention.
Fig. 4 is a schematic structural view of a second embodiment of the third wire roller according to the present invention (before the guide wheels are adjusted).
Fig. 5 is a schematic structural view of a second embodiment of the third wire roller according to the present invention (after adjustment of the guide wheels).
Fig. 6 is a schematic view of another angle structure of the second embodiment of the third wire roller according to the present invention (wherein the first supporting seat is not shown).
Fig. 7 is a schematic view of the direction of the diamond wire in the present invention.
Fig. 8 is a schematic structural diagram of a second embodiment of the present invention.
Fig. 9 is a schematic structural view of the third wire roller in cooperation with the first and second mounting frames.
Fig. 10 is another structural schematic diagram of the guide wheel of the present invention.
Fig. 11 is a schematic structural view of the tension control device of the present invention.
In the figure:
rack 100
First upright 101 and second upright 103
First mount 103 and second mount 104
First electric machine 105 and second electric machine 106
First wire roller 10 wire groove 11
Second thread roller 20
Third wire roll 30
First bracket 31 first arc-shaped groove 32
First guide wheel 33 first electric push rod 34
Second bracket 35 second arc-shaped slot 36
Second guide wheel 37 and second electric push rod 38
Third wire slot 39
Base 300
First regulation plate 301 and second regulation plate 302
First support base 303 and second support base 304
A first position-limiting hole 305 and a second position-limiting hole 306
First screw 307 and first limit nut 308
Second screw 309 second limit nut 310
First limiting plate 312 of leading wheel 311
The second restriction plate 313 supports the shaft 314
Guide groove 316 of connecting plate 315
First restraint pin 317 and second restraint pin 318
Vertical axis of rotation 319 first adjustment aperture 320
First lead screw motor 40 first lead screw 41
First lead screw nut 42 first slide 43
First chute 44
Second lead screw motor 50 second lead screw 51
Second chute 52
First reel 61 of first take-up and pay-off motor 60
Second reel 71 of second take-up and pay-off motor 70
Diamond wire 80
First swing arm 1001 of fulcrum plate 1000
Second swing arm 1002 pushing mechanism 1003
Connecting shaft 1004 tension pulley 1005
First spacing post 1006 and second spacing post 1007
Encoder 1008
Detailed Description
In order to further explain the technical scheme of the invention, the following detailed description is combined with the accompanying drawings.
Referring to fig. 1 to 11, the three-roller press-down type diamond wire cutting machine includes a frame 100, a diamond wire 80, a wire roller and a take-up and pay-off device, wherein the diamond wire 80 is wound on the wire roller and connected to the take-up and pay-off device. The line roller includes first line roller 10, second line roller 20 and third line roller 30 that all set up along the horizontal direction, and first line roller 10, second line roller 20 and third line roller 30 all set up along the horizontal direction, and in the embodiment, the three parallel arrangement. In the present invention, the first wire roller 10, the second wire roller 20 and the third wire roller 30 are rotatably provided on a mounting bracket, which is mounted on the frame 100 to be movable up and down, and a driving mechanism for driving the mounting bracket to move up and down is further included.
In one embodiment of the present invention, the mounting bracket includes a first mounting bracket 103 and a second mounting bracket 104, the rack 100 includes a first upright post 101 and a second upright post 102, the first upright post 101 and the second upright post 102 are both disposed along a vertical direction, the first mounting bracket 103 is disposed on the first upright post 101, the second mounting bracket 104 is disposed on the second upright post 102, both ends of the first wire roller 10 are respectively rotatably mounted on the first mounting bracket 103 and the second mounting bracket 104, both ends of the second wire roller 20 are respectively rotatably mounted on the first mounting bracket 103 and the second mounting bracket 104, and both ends of the third wire roller 30 are respectively rotatably mounted on the first mounting bracket 103 and the second mounting bracket 104.
In the invention, the first mounting frame 103 is mounted on the frame 100 in a vertically movable manner, the second mounting frame 104 is mounted on the frame 100 in a vertically movable manner, the driving mechanism comprises a first driving mechanism for driving the first mounting frame 103 to move vertically and a second driving mechanism for driving the second mounting frame 104 to move vertically, the first driving mechanism is arranged on the first upright post 101, and the second driving mechanism is arranged on the second upright post 102. In the present invention, the first column 101 and the second column 102 are both in a door shape.
In another embodiment of the present invention, the mounting bracket is a cantilever-type mounting bracket, one end of which is movably mounted on the rack 100 up and down, and the other end of which is a free end extending away from the rack 100. Due to the installation mode, the free end of the installation frame is not interfered by the rack 100, and the occupied space of the equipment can be reduced. In such embodiments, the mounting frame may be one-piece or split. At this time, the rack 100 may be a column or a wall.
In the present invention, the diamond wire 80 is repeatedly wound around the first wire roller 10, the second wire roller 20 and the third wire roller 30, the diamond wire 80 forms a mesh surface for cutting the stone material between the first wire roller 10 and the second wire roller 20, the mesh surface is arranged in a horizontal direction, the third wire roller 30 is arranged above the mesh surface, and the first wire roller 10, the second wire roller 20 and the third wire roller 30 enclose an accommodating space for accommodating the stone material. In an embodiment, the pay-off and take-up device comprises a first reel 61, a first pay-off and take-up motor 60 and a second reel 71 which are in transmission with the first reel 61, and a second pay-off and take-up motor 70 and a second reel 71, wherein the first pay-off and take-up motor 60 and the second pay-off and take-up motor 70 are installed on the rack 100, specifically, the first pay-off and take-up motor 60 is fixedly connected with the first mounting frame 103, and the second pay-off and take-up motor 70 is fixedly connected with the second mounting frame 104. One end of the diamond wire 80 is connected to the first reel 61, the other end of the diamond wire 80 is connected to the second reel 71, and the portion of the diamond wire 80 between the first reel 61 and the second reel 71 is wound around the first wire roll 10, the second wire roll 20, and the third wire roll 30. In the invention, the first wire roller 10 and the second wire roller 20 have the same structure, taking the first wire roller 10 as an example, a plurality of wire grooves 11 are arranged on the surface of the first wire roller 10, the wire grooves 11 are arranged along the circumferential direction of the first wire roller 10, the plurality of wire grooves 11 are arranged along the axial direction of the first wire roller 10, and the wire grooves 11 are vertical to the axial line of the first wire roller 10.
As a preferable mode of the present invention, the tension control device further comprises a brace 1000, a first swing arm 1001, a second swing arm 1002, a connecting shaft 1004 and a pushing mechanism 1003, wherein one end of the first swing arm 1001 is vertically installed on the connecting shaft 1004, the other end is connected with the pushing mechanism 1003, one end of the second swing arm 1002 is vertically installed on the connecting shaft 1004, the other end is installed with a diamond wire winding tension wheel 1005, the connecting shaft 1004 is rotatably installed on the brace 1000, and the pushing mechanism 1003 is installed on the brace 1000. Specifically, first swing arm 1001, second swing arm 1002 and extension board 1000 all set up along vertical direction, pushing mechanism 1003 adopts the cylinder, electric putter or other drive mechanism, for example can adopt electric putter, electric putter articulates on extension board 1000, electric putter's flexible end is articulated with the lower extreme of first swing arm 1001, the upper end of first swing arm 1001 is fixed on even axle 1004, even axle 1004 extends along the horizontal direction, the upper end of second swing arm 1002 is fixed on even axle 1004, tension pulley 1005 is installed to the lower extreme of second swing arm 1002, tension pulley 1005 rotationally installs the lower extreme at second swing arm 1002. In order to limit the stroke of the second swing arm 1002, a first limit column 1006 and a second limit column 1007 are respectively arranged on two sides of the second swing arm 1002, and the first limit column 1006 and the second limit column 1007 are fixed on the support plate 1000. The tension control device is preferably used between the wire winding and unwinding device and the wire rollers, the tension of the diamond wires is adjusted, the diamond wires coming out of the wire winding and unwinding device are subjected to tension adjustment through the tension wheel 1005 and then enter the wire rollers, the diamond wires have proper tension in the wire rollers, the diamond wires are not prone to breakage, and stable cutting of the stone is guaranteed. During installation, according to the actual situation of the machine table, a plurality of reversing guide wheels for changing the trend of the diamond wire or supporting guide wheels for guiding the diamond wire to walk can be arranged. In order to sense the rotation angle of the connecting shaft 1004, an encoder 1008 can be further installed on the support plate 1000, the encoder 1008 is arranged corresponding to the connecting shaft 1004, a tension sensor is arranged on the reversing guide wheel or the supporting guide wheel, the encoder 1008, the tension sensor and the pushing mechanism 1003 are all connected to a controller, diamond wire constant tension adjustment is achieved through the controller, and stable stone cutting is guaranteed. In the tension adjustment, the pushing mechanism 1003 extends and retracts to drive the first swing arm 1001 to swing, and the first swing arm 1001 drives the second swing arm 1002 to swing through the connecting shaft 1004, so that the tension pulley 1005 swings.
The invention also comprises a power source for driving each wire roller to rotate, wherein the power source can be a motor or a plurality of motors or other power mechanisms capable of driving the wire rollers to rotate. In an embodiment, the power source includes a first motor 105 and a second motor 106. In an embodiment, the first motor 105 is used for driving the first wire roller 10 to rotate, and the second motor 106 is used for driving the second wire roller 20 to rotate, in an embodiment, the first motor 105 is mounted on the first mounting frame 103, and the second motor 106 is mounted on the second mounting frame 104. Of course, the present invention may further include a third motor for driving the third wire roller 30 to rotate.
In a preferred embodiment of the present invention, the first wire roll 10, the second wire roll 20, and the third wire roll 30 are arranged in an isosceles triangle shape.
As a preferred mode of the present invention, a first slider 43 is disposed on the first mounting frame 103, the first upright column 101 is provided with a first sliding chute 44 matched with the first slider 43, the second mounting frame 104 is provided with a second slider, the second upright columns 102 are provided with second sliding chutes matched with the second slider, the first driving mechanism includes a first driving motor 40, an output shaft of the first driving motor 40 is connected with a first lead screw 41, the first lead screw 41 is provided with a first lead screw nut 42, the first lead screw nut 42 is fixedly connected with the first mounting frame 103, the second driving mechanism includes a second driving motor 50, an output shaft of the second driving motor 50 is provided with a second lead screw 51, the second lead screw 51 is provided with a second lead screw nut, and the second lead screw nut is fixed on the second mounting frame 104. In the present invention, the first lead screw 41 and the second lead screw 51 are both disposed in the vertical direction.
In another embodiment of the present invention, the third wire roller 30 is split, specifically, the third wire roller 30 is mounted on the first mounting frame 103 and the second mounting frame 104 through a support frame, two ends of the support frame are respectively fixed on the first mounting frame 103 and the second mounting frame 104, the third wire roller 30 includes a plurality of guide wheels 311, the support frame is arranged along a horizontal direction, the plurality of guide wheels 311 are coaxially arranged, an axis of the guide wheel 311 is arranged along the horizontal direction, a guide groove 316 for guiding a diamond wire is arranged on a circumferential surface of the guide wheel 311, and the guide wheel 311 is detachably disposed on the support frame. Each guide wheel 311 may be provided with one guide groove 316 or a plurality of guide grooves 316, and when a plurality of guide grooves 316 are provided, the plurality of guide grooves 316 are arranged in the axial direction of the guide wheel 311.
In a preferred embodiment of the present invention, the guide wheel 311 has a shaft hole at the center thereof, and further includes a support shaft 314, the plurality of guide wheels 311 are fitted to the support shaft 314 through the shaft hole, and the support shaft 314 serves as a shaft core for rotating the guide wheel 311.
As a preferable mode of the present invention, the present invention further includes a first limiting plate 312, a second limiting plate 313, and a connecting plate 315 connecting the first limiting plate 312 and the second limiting plate 313, wherein the first limiting plate 312 and the second limiting plate 313 are both disposed along a vertical direction, the connecting plate 315 is disposed at a lower end of the first limiting plate 312 and a lower end of the second limiting plate 313 along a horizontal direction, the connecting plate 315 is disposed on the supporting frame, the first limiting plate 312 and the second limiting plate 313 are respectively disposed at two sides of the guide wheel 311 along an axial direction, the first limiting plate 312 is provided with a first through hole for the support shaft 314 to pass through, the second limiting plate 313 is provided with a second through hole for the support shaft 314 to pass through, and the first limiting plate 312 and the second limiting plate 313 are configured to limit the guide wheel 311 from excessively moving axially.
As a preferable mode of the present invention, the supporting frame includes a base 300, a first supporting seat 303 and a second supporting seat 304, the first supporting seat 303 and the second supporting seat 304 are respectively disposed at two sides of the base 300, and further includes a first adjusting plate 301 and a second adjusting plate 302, two ends of the first adjusting plate 301 are respectively mounted on the first supporting seat 303 and the second supporting seat 304 through a first screw 307, two ends of the second adjusting plate 302 are respectively mounted on the first supporting seat 303 and the second supporting seat 304 through a second screw 309, two ends of the connecting plate 315 are respectively provided with a first limiting pin 317 and a second limiting pin 318, the first adjusting plate 301 is provided with a first limiting hole 305 corresponding to the first limiting pin 317, the first limiting hole 305 has a larger diameter than the first limiting pin 317, the second limiting hole 306 has a larger diameter than the second limiting pin 318, the second adjusting plate 302 is provided with a second limiting hole 306 corresponding to the second limiting pin 318, the first limit pin 317 penetrates through the first limit hole 305 from bottom to top, the second limit pin 318 penetrates through the second limit hole 306 from bottom to top, a vertical rotating shaft 319 is arranged on the connecting plate 315, and the vertical rotating shaft 319 is rotatably arranged on the base 300.
As a preferable mode of the present invention, the first support seat 303 and the second support seat 304 are both provided with a first adjusting hole 320 corresponding to the first screw 307, the aperture of the first adjusting hole 320 is larger than the major diameter of the first screw 307, the first screw 307 is provided with a first limit nut 308, the diameter of the circumscribed circle of the first limit nut 308 is larger than the aperture of the first adjusting hole 320, the first support seat 303 and the second support seat 304 are both provided with a second adjusting hole (not shown) corresponding to the second screw 309, the aperture of the second adjusting hole is larger than the major diameter of the second screw 309, the second screw 309 is provided with a second limit nut 310, and the diameter of the circumscribed circle of the second limit nut 310 is larger than the aperture of the second adjusting hole. According to the invention, the two first limit nuts 308 can limit the axial movement of the first screw 307, the two second limit nuts 310 can limit the axial movement of the second screw 309, the first limit nuts 308 and the second limit nuts 310 are loosened, the first adjusting plate 301 and the second adjusting plate 302 can move axially, so that the guide wheel is driven to rotate around the vertical rotating 309 shaft, the inclination degree of the guide wheel 311 can be adjusted, and when the guide wheel is disassembled, the first screw 307, the first limit nut 308, the second screw 309, the second limit nut 310 and the supporting shaft 314 are removed, so that the guide wheel 311 can be disassembled.
In a preferred embodiment of the present invention, a bearing is provided between the guide wheel 311 and the support shaft 314, the bearing has an inner ring and an outer ring which rotate relative to each other, the inner ring is mounted on the support shaft 314, and the outer ring is mounted in the shaft hole of the guide wheel 311.
In a preferred embodiment of the present invention, the axis of the third wire roller 30 is disposed in non-parallel with the axis of the first wire roller 23, and in the embodiment, the axis of the third wire roller 30 is disposed at an acute angle with respect to the axis of the first wire roller 23. An adjusting mechanism for adjusting the inclination degree of the thread passing roller 30 is provided on the frame.
In the present invention, the adjusting mechanism includes a first adjusting mechanism and a second adjusting mechanism, the first adjusting mechanism includes a first bracket 31, a first guide wheel 33 disposed on the first bracket 31, and a first electric push rod 34, the first guide wheel 33 is rotatably mounted at the lower end of the first bracket 31 through its wheel axle, and the first bracket 31 is an "L" -shaped plate structure. The second adjusting mechanism comprises a second bracket 35, a second guide wheel 37 arranged on the second bracket 35, and a second electric push rod 38, the second guide wheel 37 is rotatably mounted at the lower end of the second bracket 35 through an axle thereof, and the second bracket 35 has the same structure as the first bracket 31. The first mounting frame 101 is provided with a first arc-shaped groove 32, the second mounting frame 105 is provided with a second arc-shaped groove 36, the first guide wheel 33 is rollably embedded in the first arc-shaped groove 32, the second guide wheel is rollably embedded in the second arc-shaped groove 36, the cylinder body of the first electric push rod 34 is hinged on the first mounting frame 101, the piston rod of the first electric push rod 34 is hinged on the wheel shaft of the first guide wheel 33 and forms a driving end for driving the first guide wheel 33 to roll in the first arc-shaped groove 32, the cylinder body of the second electric push rod 38 is hinged on the second mounting frame 105, and the piston rod of the second electric push rod 38 is hinged on the wheel shaft of the second guide wheel 37 and forms a driving end for driving the second guide wheel 37 to roll in the second arc-shaped groove 36. According to the invention, the first bracket 31 can be driven to deflect by the first electric push rod 34, the second bracket 35 can be driven to deflect by the second electric push rod 38, and the deflection directions of the first bracket 31 and the second bracket 35 are opposite, so that the inclination degree of the whole third wire roller 30 in the horizontal direction relative to the transverse direction is adjusted.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.

Claims (10)

1. Three-roller down-pressing type stone diamond wire cutting machine comprises a rack, a diamond wire, a wire roller and a wire winding and unwinding device, wherein the diamond wire is wound on the wire roller and connected to the wire winding and unwinding device, and the three-roller down-pressing type stone diamond wire cutting machine is characterized in that: the line roller is including all setting up first line roller, second line roller and the third line roller along the horizontal direction, and first line roller, second line roller and third line roller all rotationally set up on the mounting bracket, and the mounting bracket can be installed in the frame with reciprocating, still including the actuating mechanism who is used for driving the mounting bracket to reciprocate, diamond wire is around establishing at first line roller, second line roller and third line roller repeatedly, and diamond wire forms the wire side that is used for cutting the stone material between first line roller and second line roller, and third line roller sets up in the top of wire side, and first line roller, second line roller and third line roller enclose into the accommodation space that is used for accepting the stone material, still carries out pivoted power supply including being used for driving each line roller.
2. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: still include tension control device, tension control device includes extension board, first swing arm, second swing arm, links axle and pushing mechanism, and the one end of first swing arm is installed perpendicularly and is linked epaxially, and the other end is connected with pushing mechanism, and the one end of second swing arm is installed perpendicularly and is linked epaxially, and the other end is installed and is supplied diamond wire to wind and establish at the tension pulley, links the axle and rotationally installs on the extension board, and pushing mechanism installs on the extension board.
3. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: the mounting bracket is a cantilever type mounting bracket, one end of the mounting bracket can be mounted on the rack in a vertically movable mode, and the other end of the mounting bracket is a free end extending away from the rack.
4. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: the frame includes first stand and second stand, is equipped with first mounting bracket on first stand, is equipped with the second mounting bracket on the second stand, and the both ends of first line roller are rotationally installed respectively on first mounting bracket and second mounting bracket, and the both ends of second line roller are rotationally installed respectively on first mounting bracket and second mounting bracket, and the both ends of third line roller are rotationally installed respectively on first mounting bracket and second mounting bracket, actuating mechanism is including the second actuating mechanism that is used for driving first actuating mechanism that the mounting bracket reciprocated and drives the second mounting bracket reciprocated, and first actuating mechanism sets up on first stand, and second actuating mechanism sets up on the second stand.
5. The three-roller down-pressing type stone diamond wire cutting machine according to claim 4, characterized in that: the improved structure of the lead screw driving mechanism comprises a first mounting frame, a first column, a second mounting frame and a driving mechanism, wherein a first sliding block is arranged on the first mounting frame, a first sliding chute matched with the first sliding block is arranged on the first column, a second sliding chute matched with the second sliding block is arranged on the second column, the first driving mechanism comprises a first driving motor, a first lead screw is connected to an output shaft of the first driving motor, a first lead screw nut is arranged on the first lead screw in a matched mode, the first lead screw nut is fixedly connected with the first mounting frame, the second driving mechanism comprises a second driving motor, a second lead screw is arranged on an output shaft of the second driving motor, a second lead screw nut is arranged on the second lead screw, and the second lead screw nut is fixed on the second mounting frame.
6. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: the axis of the third line roller and the axis of the first line roller are arranged in a non-parallel mode.
7. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: the third wire roller passes through the support frame to be installed in the frame, the third wire roller includes a plurality of leading wheels, and a plurality of leading wheels are coaxial to be arranged, is equipped with the guide way that is used for guiding the diamond wire on the circumference of leading wheel, and the center of leading wheel is equipped with the shaft hole, still includes the back shaft, and is a plurality of the leading wheel passes through the shaft hole cover is established on the back shaft, and leading wheel detachably sets up on the support frame.
8. The three-roller down-pressing type stone diamond wire cutting machine according to claim 7, characterized in that: the supporting frame comprises a base, a first supporting seat and a second supporting seat, the first supporting seat and the second supporting seat are respectively arranged on two sides of the base, the supporting frame further comprises a first adjusting plate and a second adjusting plate, two ends of the first adjusting plate are respectively arranged on the first supporting seat and the second supporting seat through first screws, two ends of the second adjusting plate are respectively arranged on the first supporting seat and the second supporting seat through second screws, two ends of the connecting plate are respectively provided with a first limiting pin and a second limiting pin, correspond first spacer pin on the first regulating plate and be equipped with first spacing hole, correspond the second spacer pin on the second regulating plate and be equipped with the spacing hole of second, first spacer pin is worn to establish in first spacing hole from bottom to top, and the second spacer pin is worn to establish in the spacing hole of second from bottom to top, be equipped with vertical rotation axis on the connecting plate, vertical rotation axis rotationally sets up on the base.
9. The three-roll down-press type stone diamond wire cutting machine according to claim 8, characterized in that: first supporting seat with correspond on the second supporting seat first screw rod all is equipped with first regulation hole, and the aperture in first regulation hole is greater than the big footpath of first screw rod be equipped with first stop nut on the first screw rod, first supporting seat with correspond on the second supporting seat the second screw rod all is equipped with the second regulation hole, and the aperture in second regulation hole is greater than the big footpath of second screw rod be equipped with second stop nut on the second screw rod, the leading wheel with be equipped with the bearing between the back shaft, the bearing has relative pivoted inner circle and outer lane, and the inner circle is installed on the back shaft, and the outer lane is installed the leading wheel in the shaft hole.
10. The three-roller down-pressing type stone diamond wire cutting machine according to claim 1, characterized in that: the first line roller and the second line roller are identical in structure, a plurality of line grooves are formed in the surface of the first line roller and are formed in the circumferential direction of the first line roller, and the line grooves are distributed in the axial direction of the first line roller.
CN202010766366.5A 2020-08-03 2020-08-03 Three-roller down-pressing type stone diamond wire cutting machine Pending CN111745842A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010766366.5A CN111745842A (en) 2020-08-03 2020-08-03 Three-roller down-pressing type stone diamond wire cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010766366.5A CN111745842A (en) 2020-08-03 2020-08-03 Three-roller down-pressing type stone diamond wire cutting machine

Publications (1)

Publication Number Publication Date
CN111745842A true CN111745842A (en) 2020-10-09

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010766366.5A Pending CN111745842A (en) 2020-08-03 2020-08-03 Three-roller down-pressing type stone diamond wire cutting machine

Country Status (1)

Country Link
CN (1) CN111745842A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113733367A (en) * 2021-07-31 2021-12-03 阜阳市常久建材有限公司 Adjustable wall material cutting equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113733367A (en) * 2021-07-31 2021-12-03 阜阳市常久建材有限公司 Adjustable wall material cutting equipment

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