CN111740554A - Disassembling tool and disassembling method for stator of reluctance motor type control rod driving mechanism - Google Patents

Disassembling tool and disassembling method for stator of reluctance motor type control rod driving mechanism Download PDF

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Publication number
CN111740554A
CN111740554A CN202010721940.5A CN202010721940A CN111740554A CN 111740554 A CN111740554 A CN 111740554A CN 202010721940 A CN202010721940 A CN 202010721940A CN 111740554 A CN111740554 A CN 111740554A
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CN
China
Prior art keywords
stator
cantilever
reluctance motor
motor type
disassembling
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Granted
Application number
CN202010721940.5A
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Chinese (zh)
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CN111740554B (en
Inventor
赵占奎
李福春
彭军
李加刚
唐坤林
黄仁忠
赵登山
王宇
张雨果
岳景辉
苏志伟
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Nuclear Power Institute of China
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Nuclear Power Institute of China
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Priority to CN202010721940.5A priority Critical patent/CN111740554B/en
Publication of CN111740554A publication Critical patent/CN111740554A/en
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Publication of CN111740554B publication Critical patent/CN111740554B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0006Disassembling, repairing or modifying dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

Abstract

The invention discloses a disassembling tool and a disassembling method for a stator of a reluctance motor type control rod driving mechanism, which solve the problem that the stator of the existing reluctance motor type control rod driving mechanism is easy to stick and block in the disassembling process. The invention has the advantages that the stator can not be stuck and blocked with the pressure-resistant shell part, the stator is convenient and fast to disassemble, and the like.

Description

Disassembling tool and disassembling method for stator of reluctance motor type control rod driving mechanism
Technical Field
The invention relates to the technical field of special equipment for repairing a control rod driving mechanism in nuclear engineering, in particular to a disassembling tool and a disassembling method for a reluctance motor type control rod driving mechanism stator.
Background
In a reactor engineering project, due to long-term operation of a reactor, the control rod driving mechanism is aged and other factors can cause the control rod driving mechanism to be failed, disassembly and maintenance of the control rod driving mechanism are required, and the disassembly process comprises the disassembly of a stator component.
The disassembly work of the stator has the following difficulties:
1) the stator and the pressure-resistant shell are in clearance fit with small intervals, so that the stator and the pressure-resistant shell are very easy to stick and bite in the stator dismounting process;
2) sundries are easy to fall into a gap between the stator and the pressure-resistant shell, so that the stator is blocked;
3) the stator dismounting working environment is severe, and is a radioactive place, so that health threats exist to operators;
4) the stator is dismantled the work place narrowly, and other appurtenance can't be executed and expanded.
In order to meet the maintenance requirement of the control rod driving mechanism, a special tool suitable for disassembling a reluctance motor type control rod driving mechanism stator is needed to be designed.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the stator of the existing reluctance motor type control rod driving mechanism is easy to be stuck and seized in the process of disassembly.
The invention is realized by the following technical scheme:
withdrawal tool of reluctance motor type control rod drive mechanism stator, embrace device and at least three cantilever elevating gear including the stator, cantilever elevating gear includes lift post and cantilever, the one end of cantilever with the lift leg joint, the other end of cantilever with the stator is embraced tightly the device and is connected, be provided with level measurement device on the cantilever.
The design principle of the invention is as follows: the stator is tightly held through the holding device, thereby the stator is lifted off from the pressure-resistant shell component through a plurality of cantilever lifting devices, and the levelness of the stator can be measured by the level measuring device arranged on the cantilever, and the leveling is carried out through the cantilever lifting devices, so that the level detection data size is ensured within a set range, thereby the stator can be ensured to move upwards along the pressure-resistant shell component all the time, and the clamping and biting caused by the deviation are prevented.
The stator holding device comprises a holding piece, the holding piece comprises two detachable half ring pieces, and the two half ring pieces are detachably connected through a connector.
The two half ring pieces are arranged, so that the stator can be conveniently enclosed, and the stator can be conveniently held tightly by regulation and control through the detachable connecting piece.
The invention discloses a disassembling tool for a stator of a reluctance motor type control rod driving mechanism, wherein the holding device also comprises an ultrasonic vibrator.
The stator and the pressure-resistant shell are in clearance fit with small intervals, the stator and the pressure-resistant shell are very easy to stick and bite in the stator dismounting process, and sundries are easy to fall into the clearance between the stator and the pressure-resistant shell to cause the stator to be stuck in the long-term operation process of the control rod driving mechanism, so that the stator is vibrated by the control of levelness and the ultrasonic vibrator, the sticking and sticking states of the stator are favorably relieved, and the stator is convenient to smoothly dismount.
According to the disassembling tool for the stator of the control rod driving mechanism in the preferred reluctance motor type, the ultrasonic vibrators are multiple and are uniformly distributed around the holding piece.
In order to improve the vibration effect of the ultrasonic vibrators, a plurality of ultrasonic vibrators are arranged, and in order to enable the stator to receive ultrasonic waves in all directions, the ultrasonic vibrators are uniformly distributed on the holding piece.
Further, cantilever elevating gear is 4, is 90 evenly distributed along enclasping device circumference, and 4 cantilever elevating gear make whole structure firm, the supersound oscillator install in the one side that enclasping piece and cantilever are connected, and the supersound oscillator that every side set up is 3 at least, from the top to the bottom intermittent type evenly distributed of enclasping piece, after being enclasping piece is located to the stator, the supersound oscillator distribute in the upper portion, middle part and the lower part of stator can guarantee like this that each position homoenergetic of stator can receive stronger ultrasonic wave, improve and relieve the ability that stator and withstand voltage shell part glue and sting, and the supersound oscillator is installed and is favorable to arranging the electric wire on one side of the cantilever.
In the preferred withdrawal tool for the stator of the reluctance motor type crdm of the present invention, the cantilever lifting device further comprises a controller mounted on the lifting column.
Further, the controller is a torque and level controller.
The invention discloses a disassembling tool for a stator of a reluctance motor type control rod driving mechanism, wherein a stress plate is arranged at the bottom of the clamping piece, which is in contact with the stator.
According to the tool for disassembling the stator of the control rod driving mechanism in the preferred reluctance motor type, the stress plate is provided with the copper gasket.
The torque and level controller arranged in the invention controls the cantilever lifting device to ensure the magnitude of the stress torque of the stress plate with the copper gasket and the magnitude of the numerical value of the level measuring device, and the copper gasket is arranged on the stress plate, so that the stator is protected due to the fact that copper metal is soft.
Further, the cantilever lifting device is a hydraulic lifting device.
The controller can control the hydraulic lifting device to control the torque of the horizontal measuring device and the force bearing plate, the levelness of the stator is realized, the stator is smoothly dismounted, the controller can realize the work of an automatic control tool, the time of personnel on-site operation is reduced, and the damage of nuclear radiation to the body is reduced.
According to the tool for disassembling the stator of the optimized reluctance motor type control rod driving mechanism, the length of the cantilever is 150mm, and as the pressure vessel top cover is provided with the plurality of control rod arrays, the intervals among the arrays are small, and the operation space for disassembling the stator is narrow, the length of the set cantilever needs to be reasonably arranged according to the space on site, and the 150mm set by the tool can ensure that the stator can be smoothly disassembled.
The method for disassembling the stator of the reluctance motor type control rod driving mechanism comprises the following steps:
step 1: placing a disassembling tool on a top cover of the pressure container, and opening the connecting head to enable the holding piece to enclose the stator;
step 2: then the connector is locked, so that the holding piece holds the stator tightly;
and step 3: adjusting the cantilever lifting device to enable the horizontal measuring device to reach a set value;
and 4, step 4: opening the ultrasonic vibrator to remove the sticking between the stator and the pressure-resistant shell part;
and 5: and opening the cantilever lifting device to take the stator out of the pressure shell part.
According to the method for disassembling the stator of the reluctance motor type control rod driving mechanism, the holding piece is used for lifting the lifting column after enclosing the stator, so that the stress plate at the bottom of the holding piece is in contact with the stator, and the moment of the stress plate is adjusted to be in accordance with a set value through the cantilever lifting device.
The invention has the following advantages and beneficial effects:
1. the detachable connector can be used for disassembling and assembling the disassembling tool and tightly holding the stator component of the control rod driving mechanism; the hydraulic lifting device is controlled by a torque and horizontal controller to ensure the magnitude of the stress torque of the stress plate with the copper gasket and the magnitude of the numerical value of the horizontal measuring device; the horizontal measuring device and the ultrasonic vibrator ensure that the stator and the pressure-resistant shell part cannot be stuck and blocked.
2. The tool disclosed by the invention is simple in structure, convenient to machine, manufacture and maintain, and capable of realizing quick disassembly of the stator and effectively protecting the stator in the disassembly process.
3. The stress plate is provided with the copper gasket, and the stator is protected by utilizing the characteristic of a copper soft material.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic side view of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a schematic structural diagram of the present invention in a working state.
Reference numbers and corresponding part names in the drawings:
1-cantilever lifting device, 2-controller, 3-level measuring device, 4-ultrasonic vibrator, 5-copper gasket, 6-connector, 7-stress plate, 8-holding piece, 9-stator, 10-cantilever, 11-pressure-resistant shell part and 12-pressure container top cover.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1
As shown in fig. 1 and 3, the dismounting tool for the stator 9 of the reluctance motor type crdm comprises a stator 9 holding device and four cantilever 10 lifting devices, wherein the four cantilever 10 lifting devices are uniformly distributed at 90 degrees along the circumferential direction of the holding device, each cantilever 10 lifting device comprises a lifting column and a cantilever 10, one end of each cantilever 10 is connected with the lifting column, the other end of each cantilever 10 is connected with the stator 9 holding device, a horizontal measuring device 3 is arranged on each cantilever 10, each cantilever 10 lifting device further comprises a controller 2, and the controller 2 is arranged on the lifting column.
The stator 9 clasping device comprises a clasping member 8 and a connector 6, the clasping member 8 comprises two detachable half ring members, the two half ring members are detachably connected through the connector 6, the two half ring members are convenient for enclosing the stator 9, the stator 9 clasping is convenient to regulate and control through a detachable connecting piece, a stress plate 7 is arranged at the bottom of the clasping member 8 and used for supporting the stator 9, a central hole of the stress plate 7 is used for accommodating a pressure shell part 11, and the controller 2 is a torque and horizontal controller 2.
According to the invention, the stator 9 is tightly held by the holding device, the holding device is lifted by the four cantilevers 10 lifting devices, so that the stator 9 is dismounted from the pressure-resistant shell part 11, the levelness of the stator 9 can be measured by the level measuring device 3 arranged on the cantilevers 10, and the controller 2 is used for controlling the cantilever 10 lifting devices to level, so that the level detection data and the moment on the stress plate 7 are ensured to be within a set range, and the stator 9 can always vertically and upwardly move along the pressure-resistant shell part 11, and is prevented from being clamped due to deviation.
Example 2
Withdrawal tool of reluctance motor type control rod drive mechanism stator, including stator 9 enclasping device and four 10 elevating gear of cantilever, four 10 elevating gear of cantilever are 90 evenly distributed along enclasping device circumference, 10 elevating gear of cantilever includes lift post and cantilever 10, the one end of cantilever 10 with the lift leg joint, the other end of cantilever 10 with stator 9 enclasping device connects, be provided with level measurement device 3 on the cantilever 10, 10 elevating gear of cantilever still includes controller 2, controller 2 installs on the lift post.
The stator 9 clasping device comprises a clasping member 8 and a connector 6, the clasping member 8 comprises two detachable half ring members, the two half ring members are detachably connected through the connector 6, the two half ring members are convenient for enclosing the stator 9, the stator 9 clasping is convenient to regulate and control through a detachable connecting piece, a stress plate 7 is arranged at the bottom of the clasping member 8 and used for supporting the stator 9, a central hole of the stress plate 7 is used for accommodating a pressure shell part 11, and the controller 2 is a torque and horizontal controller 2.
The holding piece 8 is provided with the ultrasonic vibrators 4, the ultrasonic vibrators 4 are arranged in a plurality of numbers in order to improve the vibration effect of the ultrasonic vibrators 4, and the ultrasonic vibrators 4 are uniformly distributed on the holding piece 8 in order to enable the stator 9 to receive ultrasonic waves in all directions.
Ultrasonic vibrator 4 installs in the one side that clasping member 8 and cantilever 10 are connected, and ultrasonic vibrator 4 that every side set up is 3, from the top of clasping member 8 to bottom intermittent type evenly distributed, is clasped 8 when 9 positions of stator and embraces the back, ultrasonic vibrator 4 distribute in upper portion, middle part and the lower part of stator 9 can guarantee like this that each position homoenergetic of stator 9 can receive stronger ultrasonic wave, improves and removes stator 9 and the ability that bears the pressure housing part 11 and glue and sting, and ultrasonic vibrator 4 installs and does benefit to on one side of cantilever 10 and arrange the electric wire.
Example 3
Withdrawal tool of reluctance motor type control rod drive mechanism stator 9, hold device and four cantilever 10 elevating gear tightly including stator 9, be 90 evenly distributed along holding device circumference, cantilever 10 elevating gear includes lift post and cantilever 10, the one end of cantilever 10 with the lift leg joint, the other end of cantilever 10 with stator 9 holds the device tightly and connects, be provided with leveling device 3 on the cantilever 10, cantilever 10 elevating gear still includes controller 2, controller 2 installs on the lift post, controller 2 is moment and horizontal controller 2.
Stator 9 embraces the device tightly and includes that clasping member 8 and supersound oscillator 4, clasping member 8 includes two half rings of removable branch, two half rings pass through connector 6 and can dismantle the connection.
The two half ring pieces are arranged, so that the stator 9 can be conveniently enclosed, and the detachable connecting piece is convenient for regulating and controlling the stator 9 to be tightly held.
In order to increase the vibration effect of the ultrasonic vibrators 4, 12 ultrasonic vibrators 4 are provided, and in order to enable the stator 9 to receive ultrasonic waves in all directions, the ultrasonic vibrators 4 are evenly distributed on the holding member 8.
Ultrasonic vibrator 4 installs in the one side that clasping member 8 and cantilever 10 are connected, and ultrasonic vibrator 4 that every side set up is 3, from the top of clasping member 8 to bottom intermittent type evenly distributed, is clasped 8 when 9 positions of stator and embraces the back, ultrasonic vibrator 4 distribute in upper portion, middle part and the lower part of stator 9 can guarantee like this that each position homoenergetic of stator 9 can receive stronger ultrasonic wave, improves and removes stator 9 and the ability that bears the pressure housing part 11 and glue and sting, and ultrasonic vibrator 4 installs and does benefit to on one side of cantilever 10 and arrange the electric wire.
And a copper gasket 5 is arranged on the stress plate 7.
The moment and level controller 2 arranged in the invention controls the cantilever 10 lifting device to ensure the magnitude of the stress moment of the stress plate 7 with the copper gasket 5 and the magnitude of the numerical value of the level measuring device 3, and the copper gasket 5 is arranged on the stress plate 7, so that the stator 9 is protected favorably because copper metal is softer.
The length of the cantilever 10 is 150mm, and because a plurality of control rod arrays are arranged on the pressure vessel top cover 12, the intervals among the arrays are small, and the operation space for disassembling the stator 9 is narrow, the length of the cantilever 10 is reasonably arranged according to the space on site, and the 150mm can ensure that the stator 9 can be smoothly disassembled.
Example 4
The method for disassembling the reluctance motor type control rod driving mechanism stator 9 comprises the following steps:
step 1: placing the disassembling tool on the top cover 12 of the pressure vessel, and opening the connecting head 6 to enable the holding piece 8 to enclose the stator 9;
step 2: then the connector 6 is locked, so that the holding piece 8 holds the stator 9 tightly;
and step 3: adjusting the lifting device of the cantilever 10 to enable the leveling device 3 to reach a set value;
and 4, step 4: the ultrasonic vibrator 4 is started to remove the sticking between the stator 9 and the pressure shell part 11;
and 5: the cantilever arm 10 lifting device is opened to remove the stator 9 from the pressure housing part 11.
Example 5
The method for disassembling the reluctance motor type control rod driving mechanism stator 9 comprises the following steps:
step 1: placing the disassembling tool on the top cover 12 of the pressure vessel, and opening the connecting head 6 to enable the holding piece 8 to enclose the stator 9;
step 2: after the clasping piece 8 encloses the stator 9, the lifting column is lifted, so that the stress plate 7 at the bottom of the clasping piece 8 is in contact with the stator 9, and the moment of the stress plate 7 is adjusted by the cantilever 10 lifting device to accord with a set value.
And step 3: the connector 6 is locked, so that the holding piece 8 holds the stator 9;
and 4, step 4: adjusting the lifting device of the cantilever 10 to enable the leveling device 3 to reach a set value;
and 5: the ultrasonic vibrator 4 is started to remove the sticking between the stator 9 and the pressure shell part 11;
step 6: the cantilever arm 10 lifting device is opened to remove the stator 9 from the pressure housing part 11.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. Withdrawal tool of reluctance motor type control rod drive mechanism stator, its characterized in that embraces device and at least three cantilever (10) elevating gear including stator (9), cantilever (10) elevating gear includes lift post and cantilever (10), the one end of cantilever (10) with the lift post is connected, the other end of cantilever (10) with stator (9) are embraced the device and are connected, be provided with leveling device (3) on cantilever (10).
2. A withdrawal tool for a reluctance motor type crdm stator according to claim 1, wherein the stator (9) clasping means comprises a clasping member (8), the clasping member (8) comprises two separable half rings, and the two half rings are detachably connected by a connector (6).
3. A reluctance motor type crdm stator disassembly tool according to claim 2, wherein the clasping means further comprises an ultrasonic vibrator (4).
4. A withdrawal tool for a reluctance motor type crdm stator according to claim 3, wherein the ultrasonic vibrators (4) are plural and evenly distributed around the clasping member (8).
5. A reluctance motor type CRDM stator disassembly tool according to any one of claims 1-4, wherein the cantilever arm (10) lifting device further comprises a controller (2), the controller (2) being mounted on the lifting column.
6. A reluctance motor type CRDM stator disassembly tool according to any one of claims 2-4, wherein the bottom where the clasps (8) contact the stator (9) is provided with a stress plate (7).
7. A withdrawal tool for a reluctance motor type CRDM stator according to claim 6, wherein the force-bearing plate (7) is provided with copper shims (5).
8. A reluctance motor type CRDM stator disassembly tool according to any one of claims 1 to 4, wherein the cantilever arm (10) has a length of 150 mm.
9. A method of disassembling a stator of a reluctance motor type control rod drive mechanism using the disassembling tool according to any one of claims 3 to 8, comprising the steps of:
step 1: placing a disassembling tool on a top cover (12) of the pressure container, and opening a connector (6) to enable a holding piece (8) to enclose a stator (9);
step 2: then the connector (6) is locked, so that the holding piece (8) holds the stator (9);
and step 3: adjusting a cantilever (10) lifting device to enable the horizontal measuring device (3) to reach a set value;
and 4, step 4: opening the ultrasonic vibrator (4) to remove the sticking between the stator (9) and the pressure shell part (11);
and 5: the cantilever (10) lifting device is opened to take the stator (9) out of the pressure housing part (11).
10. A method of dismounting a reluctance motor type crdm stator according to claim 9, wherein the clasping member (8) lifts the lifting columns after enclosing the stator (9) so that the stress plate (7) at the bottom of the clasping member (8) is in contact with the stator (9).
CN202010721940.5A 2020-07-24 2020-07-24 Disassembling tool and disassembling method for stator of reluctance motor type control rod driving mechanism Active CN111740554B (en)

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Citations (12)

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Publication number Priority date Publication date Assignee Title
KR200349442Y1 (en) * 2004-01-30 2004-05-10 황치성 A stator coil extractor
US20090265908A1 (en) * 2008-04-28 2009-10-29 Randall Stephen Corn Methods and system for disassembling a machine
CN102001451A (en) * 2010-11-12 2011-04-06 浙江大学 Airplane component attitude adjusting and butting system based on four numeric control positioners, attitude adjusting platform and mobile bracket and corresponding method
US20150101180A1 (en) * 2013-10-16 2015-04-16 General Electric Company Method and system for repairing or servicing a wye ring
CN205940530U (en) * 2016-06-24 2017-02-08 天津市懿峰工贸有限公司 Concentric measuring device in hole about support
KR101901728B1 (en) * 2017-12-21 2018-09-27 한전케이피에스 주식회사 Feed water booster pump rotor disassemble tool
CN108736667A (en) * 2018-08-29 2018-11-02 嘉兴中广核电技术服务有限公司 A kind of pump motor repair rotor provision for disengagement
US10125677B1 (en) * 2014-10-06 2018-11-13 Raymond C. Sherry Engine mount for easy installation and removal of engine
CN208112451U (en) * 2018-03-30 2018-11-16 福建金龙腾动力机械有限公司 A kind of full-automation motor assembling line
CN110365172A (en) * 2019-08-12 2019-10-22 姜近东 A kind of waste and old motor stator copper wire dismounting equipment
CN110829748A (en) * 2019-11-27 2020-02-21 徐州市柯瑞斯电机制造有限公司 Quick fixing and overhauling device for generator manufacturing
CN210490682U (en) * 2019-09-16 2020-05-08 天津市金秋泵业有限公司 High-efficient dismounting device of motor winding

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200349442Y1 (en) * 2004-01-30 2004-05-10 황치성 A stator coil extractor
US20090265908A1 (en) * 2008-04-28 2009-10-29 Randall Stephen Corn Methods and system for disassembling a machine
CN102001451A (en) * 2010-11-12 2011-04-06 浙江大学 Airplane component attitude adjusting and butting system based on four numeric control positioners, attitude adjusting platform and mobile bracket and corresponding method
US20150101180A1 (en) * 2013-10-16 2015-04-16 General Electric Company Method and system for repairing or servicing a wye ring
US10125677B1 (en) * 2014-10-06 2018-11-13 Raymond C. Sherry Engine mount for easy installation and removal of engine
CN205940530U (en) * 2016-06-24 2017-02-08 天津市懿峰工贸有限公司 Concentric measuring device in hole about support
KR101901728B1 (en) * 2017-12-21 2018-09-27 한전케이피에스 주식회사 Feed water booster pump rotor disassemble tool
CN208112451U (en) * 2018-03-30 2018-11-16 福建金龙腾动力机械有限公司 A kind of full-automation motor assembling line
CN108736667A (en) * 2018-08-29 2018-11-02 嘉兴中广核电技术服务有限公司 A kind of pump motor repair rotor provision for disengagement
CN110365172A (en) * 2019-08-12 2019-10-22 姜近东 A kind of waste and old motor stator copper wire dismounting equipment
CN210490682U (en) * 2019-09-16 2020-05-08 天津市金秋泵业有限公司 High-efficient dismounting device of motor winding
CN110829748A (en) * 2019-11-27 2020-02-21 徐州市柯瑞斯电机制造有限公司 Quick fixing and overhauling device for generator manufacturing

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